CN114128902A - Intelligent disinfection system and disinfection method for semi-finished wild vegetable products - Google Patents
Intelligent disinfection system and disinfection method for semi-finished wild vegetable products Download PDFInfo
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- CN114128902A CN114128902A CN202111169907.7A CN202111169907A CN114128902A CN 114128902 A CN114128902 A CN 114128902A CN 202111169907 A CN202111169907 A CN 202111169907A CN 114128902 A CN114128902 A CN 114128902A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
- A23L5/276—Treatment with inorganic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
Abstract
The invention discloses an intelligent disinfection system and a disinfection method for semi-finished wild vegetable products, and relates to the technical field of wild vegetable production and processing; the problem that semi-finished products of wild vegetables cannot be cleaned and sterilized in batches is solved; the system specifically comprises a system control unit for controlling each unit in the disinfection system, a storage unit for fixing wild vegetables to be processed, a conveying unit for driving the storage unit to move, a rotating unit for driving the storage unit to rotate, a cleaning unit for cleaning the wild vegetables and a disinfection unit for disinfecting the wild vegetables, wherein the specific repair method of the system comprises the following steps: the wild vegetables to be disinfected are flatly placed into each square frame on the top of the placing frame, and then the placing frame is covered on the placing frame. According to the invention, by arranging the storage unit, the rotating unit and the conveying unit, batch wild vegetables can be quickly and efficiently cleaned and sterilized by the sterilizing system.
Description
Technical Field
The invention relates to the technical field of wild vegetable production and processing, in particular to an intelligent disinfection system and method for semi-finished wild vegetable products.
Background
Because the living demand of human exceeds the bearing capacity of the ecological environment, the ecological environment is deteriorated, and a large amount of microorganisms, viruses, bacteria, molds and worm eggs are attached to the surface of the fresh wild vegetable; the pollution of the atmosphere such as automobile exhaust and the like is serious, and the frequent occurrence of haze weather causes the standard exceeding of harmful substances such as sulfides, heavy metals, soil, dust impurities and the like attached to the surfaces of the fresh wild vegetables; because of blindly using herbicide, pesticide and fertilizer and using food additive in the processing course, the food safety problems of heavy metal, hormone, antibiotic and food-borne drug residue contained in the fresh wild vegetable are over standard.
Through search, the patent with Chinese patent application number CN201610077536.2 discloses a green purification and residue removal system for fresh wild vegetables and an application thereof, wherein the system comprises an ozone sterilization device, a purification and residue removal device, an ozone supply device, an automatic control device and a support frame device. The purification and residue removal device is arranged inside the ozone sterilization device; the ozone supply device and the automatic control device are arranged outside the ozone sterilization device, but the technical proposal has the problem that the semi-finished products of the wild vegetables cannot be cleaned and disinfected in batches because the corresponding mechanism capable of cleaning the surfaces of the wild vegetables in batches and completely is not arranged.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an intelligent sterilizing system and method for semi-finished wild vegetable products.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an intelligent disinfection system of wild vegetable semi-manufactured goods, is used for treating the wild vegetable of processing and carrying out the fixed unit of accomodating, the conveying unit that is used for driving the unit of accomodating and removes, is used for driving the unit pivoted of accomodating and rotates the unit, be used for carrying out abluent washing unit and be used for carrying out sterile disinfection unit to wild vegetable including being arranged in each unit of the disinfection system, conveying unit, rotation unit, washing unit and disinfection unit respectively with system control unit communication connection, system control unit includes control panel and connecting plate, and control panel is fixed in on one side outer wall of connecting plate.
Preferably: the accommodating unit comprises a placing frame, a slot, a stainless steel elastic silk screen, an inserting block, an elastic rope and a top frame, the top frame is arranged on the outer wall of the top of the placing frame, the stainless steel elastic silk screen is fixed on the outer wall of one side of the top frame and the outer wall of one side of the placing frame respectively, the slot is arranged on the outer wall of the top of the placing frame, the inserting block is fixed on the outer wall of the bottom of the top frame, and the elastic rope is fixed on the outer wall of one side of the inserting block.
Further: the inner wall of the bottom of the slot is fixed with an elastic buffer block, the outer walls of the two sides of the top frame are respectively fixed with a buckle lock, the four corners of the outer wall of the bottom of the top frame are respectively fixed with an inserted bar, and the outer walls of the two sides of the placing frame are respectively provided with a connecting groove.
Further preferred is: the rotating unit comprises a stepping motor, a supporting block, a pressure sensor, a spring and a sliding connecting block, the sliding connecting block is connected to the inner wall of the connecting groove in a sliding mode, the spring is fixed to the outer walls of the two sides of the sliding connecting block respectively, the pressure sensor is fixed to the outer wall of one side of the spring, the outer wall of one side of the sliding connecting block is connected to the outer wall of one side of the supporting block in a rotating mode, an output shaft of the stepping motor is connected to the outer wall of one side of the sliding connecting block through a coupler, and the pressure sensor and the stepping motor are electrically connected with the control panel respectively.
As a preferable aspect of the present invention: the conveying unit comprises a third electric sliding rail, a first sliding block and a second sliding block, the first sliding block and the second sliding block are fixed on the outer walls of the bottoms of the supporting block and the stepping motor respectively, the third electric sliding rail and the first electric sliding rail are connected to the outer walls of the bottoms of the first sliding block and the second sliding block in a sliding mode respectively, and the third electric sliding rail and the first electric sliding rail are connected with the control panel electrically respectively.
Further preferred as the invention: a plurality of supporting legs are fixed on the outer wall of the bottom of the third electric slide rail, the outer wall of one side of the connecting plate is fixed on the outer wall of one side of each supporting leg, and baffles are fixed on the outer walls of one sides of the first electric slide rail and the third electric slide rail.
As a still further scheme of the invention: the cleaning unit is including wasing pond, filter screen, pneumatic valve, inlet tube, level sensor and, wash on the pond both sides outer wall is fixed in one side outer wall of first electronic slide rail and third electronic slide rail respectively, the filter screen is fixed in on the inner wall of wasing the pond, the pneumatic valve is fixed in on the bottom outer wall of wasing the pond, the pneumatic valve runs through respectively in wasing pond and filter screen one side outer wall, the inlet tube sets up on the outer wall of one side of wasing the pond, level sensor is fixed in on the inner wall of wasing the pond, the pneumatic valve sets up on the bottom outer wall of wasing the pond, level sensor and control panel electric connection.
On the basis of the scheme: the disinfection unit includes sealed piece down, go up sealed piece, arc sealed cowling and the electronic slide rail of second, on the arc sealed cowling was fixed in the top outer wall of supporting leg, on the sealed piece was fixed in the bottom outer wall of first electronic slide rail and third electronic slide rail down, the electronic slide rail of second was fixed in on the both sides outer wall of arc sealed cowling, go up sealed piece sliding connection on one side outer wall of the electronic slide rail of second, arc sealed cowling inside is fixed with ozone generator, electronic slide rail of second and ozone generator respectively with control panel electric connection.
A method for sterilizing a wild vegetable semi-finished product intelligent sterilization system comprises the following steps:
s1: flatly placing wild vegetables to be disinfected into each square frame at the top of the placing frame, then covering the placing frame with the top frame, and buckling the buckle on the outer wall of the placing frame;
s2: the conveying unit is controlled by the control panel to drive the containing unit to move to the top of the cleaning unit, and then the rotating unit is controlled by the control panel to drive the containing unit to rotate in the cleaning pool, so that wild vegetables fixed in the containing unit are cleaned;
s3: after the cleaning is finished, the control panel controls the rotating unit to stop rotating, meanwhile, the conveying unit is controlled to continue to drive the containing units to enter the arc-shaped sealing cover, and after the group of containing units all enter the arc-shaped sealing cover, the control panel controls the conveying unit to stop operating;
s4: the control panel controls the second electric slide rail to drive the upper sealing block to move downwards, so that the upper sealing block is clamped on the outer wall of the top of the lower sealing block, and then the ozone generator in the arc-shaped sealing cover is controlled to operate to disinfect wild vegetables entering the arc-shaped sealing cover;
s5: after lasting the set time, sealed piece rises on the control panel control, and the receiving element that the transport unit will accomplish after washing and disinfecting simultaneously moves out the arc sealed cowling, and the staff can open the receiving element and retrieve the mountain and wild vegetables after the washing disinfection this moment.
The invention has the beneficial effects that:
1. through setting up the roof-rack, the stainless steel elasticity silk screen at rack bottom and roof-rack top can carry on spacingly to the inside mountain and wild vegetable that tiles of rack, the elasticity rope of connecting two inserted blocks one side can extrude spacingly to the head and the root of the inside mountain and wild vegetable of tiling at the rack simultaneously, avoid mountain and wild vegetable to drop from storage unit, when the staff covers the roof-rack on the rack again, the inserted block of roof-rack bottom also can insert in the slot at rack top, the elastic buffer piece of slot bottom can be to inserting the block formation certain buffering this moment, the elasticity of cooperation elasticity rope self cushions between elasticity rope and the mountain and wild vegetable, it leads to the mountain and wild vegetable impaired to avoid the excessive extrusion mountain and wild vegetable of elasticity rope.
2. Through the arrangement of the connecting groove, the stepping motor drives the sliding connecting block on one side to rotate, the sliding connecting block can drive the placing frame on the outer wall to rotate when rotating, when the stepping motor drives the sliding connection block to rotate ninety degrees, the control panel controls the stepping motor to stop rotating, at the moment, under the action of gravity, the whole rack body slides downwards under the guidance of the sliding connection block through the connection groove, so that most of the structure on one side of the rack enters the cleaning unit, when the pressure sensor contacts with the inner wall of one side of the connecting groove, the pressure sensor can send an electric signal to the control panel after being extruded, after the pressure value that pressure sensor received reached the setting value, control panel can control step motor and rotate one hundred eighty degrees, let the most structure of the opposite side of rack also insert the cleaning unit, let the inside mountain and wild vegetables of placing of rack in the rotation all can be washd by the inside clear water of cleaning unit.
3. By arranging the baffle, certain friction force should exist between the sliding connecting block and the connecting groove, so that the problem that the equipment is unstable due to the fact that the connecting groove shakes back and forth on the outer wall of the sliding connecting block when the placing frame moves is avoided; the baffle can let and carry out stable connection between first electronic slide rail and the electronic slide rail of third, and when the rack was put into with wild vegetables to the staff, the wild vegetables that the baffle can catch carelessly dropped.
4. Through setting up the pneumatic valve, the staff is connected the pneumatic valve with outside air pump through the trachea afterwards to the clear water of wasing the inside injection moderate amount degree of depth of pond through the inlet tube, and open the air pump, outside gas can spout into to the aquatic through the pneumatic valve, lets the inside clear water of washing pond can last the billowing, thereby improves the cleaning performance of cleaning unit to wild vegetable, and the silt that is washd can pass the filter screen and get into and wash the bottom of the pool, and the staff can regularly dismantle the filter screen and wash bottom of the pool.
5. Through setting up the arc sealed cowling, when first electronic slide rail and the electronic slide rail of third drive the unit of accomodating and get into the arc sealed cowling, control panel can control first electronic slide rail and the electronic slide rail bring to rest of third, the electronic slide rail of simultaneous control second drives sealed piece downstream, let sealed piece seal up the both sides opening of arc sealed cowling down in the cooperation of sealed piece, control panel controls the ozone generator operation again this moment, disinfect the inside wild vegetable that gets into the arc sealed cowling, during this period the staff can take out the wild vegetable in another group's accomodating unit after the disinfection before the opposite side of conveying unit, and put into new wild vegetable, thereby improve wild vegetable disinfection efficiency.
Drawings
FIG. 1 is a schematic view of an intelligent disinfection system for semi-finished wild herbs in the present invention;
FIG. 2 is a schematic structural diagram of a conveying unit of the intelligent disinfection system for semi-finished wild vegetable products according to the present invention;
FIG. 3 is a schematic view of an explosion structure of a storage unit of the intelligent disinfection system for semi-finished wild vegetable products according to the present invention;
FIG. 4 is a schematic structural view of a top frame of the intelligent disinfection system for semi-finished wild herbs in the present invention;
FIG. 5 is a schematic structural diagram of a cleaning unit of the intelligent disinfection system for semi-finished wild vegetable products according to the present invention;
FIG. 6 is a schematic view of the bottom structure of a cleaning tank of the intelligent disinfection system for semi-finished wild vegetable products in accordance with the present invention;
FIG. 7 is a schematic flow chart of an intelligent disinfection system for semi-finished wild herbs according to the present invention;
fig. 8 is a schematic circuit flow diagram of an intelligent disinfection system for semi-finished wild vegetable products according to the present invention.
In the figure: the system comprises a system control unit 1, a control panel 11, a connecting plate 12, a storage unit 2, a placing frame 21, an elastic buffer block 22, a slot 23, a stainless steel elastic silk screen 24, an inserted rod 25, an inserted block 26, an elastic rope 27, a top frame 28, a buckle 29, a connecting groove 211, a rotating unit 3, a stepping motor 31, a supporting block 32, a pressure sensor 33, a spring 34, a sliding connecting block 35, a conveying unit 4, a third electric sliding rail 41, a first sliding block 42, a second sliding block 43, a first electric sliding rail 44, a baffle 45, a supporting leg 46, a cleaning unit 5, a cleaning pool 51, a filter screen 52, an air valve 53, a water inlet pipe 54, a water level sensor 55, a disinfection unit 6, a lower sealing block 61, an upper sealing block 62, an arc-shaped sealing cover 63 and a second electric sliding rail 64.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1:
the utility model provides a mountain wild vegetable semi-manufactured goods intelligent disinfection system, as shown in fig. 1-8, including the system control unit 1 that is arranged in controlling each unit among the disinfection system, be used for treating mountain wild vegetable go on fixed accomodate the unit 2, be used for driving transport unit 4 that accomodate unit 2 removed, be used for driving accomodate unit 2 pivoted rotation unit 3, be used for carrying out abluent cleaning unit 5 and be used for carrying out sterile disinfection unit 6 to mountain wild vegetable, transport unit 4, rotation unit 3, cleaning unit 5 and sterile unit 6 respectively with system control unit 1 communication connection, system control unit 1 includes control panel 11 and connecting plate 12, and control panel 11 passes through the screw fixation on one side outer wall of connecting plate 12.
In order to effectively fix the wild vegetables to be disinfected; as shown in fig. 2, 3 and 4, the storage unit 2 includes a placement frame 21, a slot 23, a stainless steel elastic wire mesh 24, an insertion block 26, an elastic rope 27 and a top frame 28, the top frame 28 is inserted into the outer wall of the top of the placement frame 21, the stainless steel elastic wire mesh 24 is fixed to the outer wall of one side of the top frame 28 and the placement frame 21 through screws, the slot 23 is arranged on the outer wall of the top of the placement frame 21, the insertion block 26 is fixed to the outer wall of the bottom of the top frame 28 through screws, and the elastic rope 27 is fixed to the outer wall of one side of the insertion block 26 through screws; the staff firstly lays the wild vegetables in a plurality of square frames at the top of the placing frame 21, then covers the top frame 28 at the top of the placing frame 21, at this time, the stainless steel elastic silk net 24 at the bottom of the placing frame 21 and at the top of the top frame 28 can limit the wild vegetables laid in the placing frame 21, meanwhile, the elastic ropes 27 connected with one side of the two insertion blocks 26 can extrude and limit the head and the root of the wild vegetables flatly paved in the placing rack 21, so that the wild vegetables are prevented from falling off from the containing unit 2, when the worker covers the top frame 28 on the placing rack 21, the insertion block 26 at the bottom of the top frame 28 is also inserted into the slot 23 at the top of the placing frame 21, and at this time, the elastic buffer block 22 at the bottom of the slot 23 will form a certain buffer to the insertion block 26, thereby the elasticity of cooperation elasticity rope 27 self cushions between elasticity rope 27 and the wild vegetable, avoids the excessive extrusion wild vegetable of elasticity rope 27 to lead to the wild vegetable impaired.
In order to improve the fixing effect of the placing rack 21 and the top rack 28 on the wild vegetables; as shown in fig. 3 and 4, the elastic buffer block 22 is adhered to the inner wall of the bottom of the slot 23, the outer walls of the two sides of the top frame 28 are respectively fixed with a buckle 29 through screws, and after the top frame 28 is buckled on the placing rack 21, the top frame 28 can be fixed on the top of the placing rack 21 through the buckle 29; the four corners of the outer wall of the bottom of the top frame 28 are respectively fixed with the inserting rods 25 through screws, and after the top frame 28 covers the placing frame 21, the inserting blocks 26 and the inserting rods 25 at the bottom of the top frame 28 can be respectively inserted into the reserved holes in the outer wall of the top of the placing frame 21, so that the top frame 28 is limited and fixed, and the fixing effect of the placing frame 21 and the top frame 28 on wild vegetables is improved; the outer walls of the two sides of the placing frame 21 are respectively provided with a connecting groove 211.
In order to drive the placing rack 21 to rotate; as shown in fig. 3, the rotating unit 3 includes a stepping motor 31, a supporting block 32, a pressure sensor 33, a spring 34 and a sliding connection block 35, the sliding connection block 35 is slidably connected to an inner wall of the connection groove 211, the spring 34 is respectively fixed to outer walls of two sides of the sliding connection block 35 through screws, the pressure sensor 33 is fixed to an outer wall of one side of the spring 34 through screws, an outer wall of one side of the sliding connection block 35 is rotatably connected to an outer wall of one side of the supporting block 32, an output shaft of the stepping motor 31 is connected to an outer wall of one side of the sliding connection block 35 through a coupling, the pressure sensor 33 and the stepping motor 31 are respectively electrically connected to the control panel 11, and the model of the pressure sensor 33 is MPX 4115A; when the conveying unit 4 drives the stepping motor 31 and the supporting block 32 to the top of the cleaning unit 5, the control panel 11 controls the conveying unit 4 to stop running, and at the same time controls the stepping motor 31 to drive the sliding connection block 35 on one side to rotate, the sliding connection block 35 can drive the placing frame 21 on the outer wall to rotate when rotating, when the stepping motor 31 drives the sliding connection block 35 to rotate ninety degrees, the control panel 11 controls the stepping motor 31 to stop rotating, at this time, due to the action of gravity, the whole placing frame 21 can slide downwards under the guidance of the sliding connection block 35 through the connection groove 211, so that most of the structure on one side of the placing frame 21 enters the cleaning unit 5, when the pressure sensor 33 is in contact with the inner wall on one side of the connection groove 211, the pressure sensor 33 can send an electric signal to the control panel 11 after being squeezed, when the pressure value received by the pressure sensor 33 reaches a set value, control panel 11 can control step motor 31 and rotate one hundred eighty degrees, thereby let the most structure of rack 21's opposite side also insert cleaning unit 5, let the inside mountain and wild vegetable of placing of rack 21 in the rotation all can be washd by the inside clear water of cleaning unit 5, the cleaning performance of mountain and wild vegetable has been improved, circulate certain number of times according to above-mentioned step after, control panel 11 can control step motor 31 and drive rack 21 and transport unit 4 and be parallel, control transport unit 4 simultaneously takes rack 21 to get into disinfection unit 6 and disinfect, should have certain frictional force between sliding connection piece 35 and the spread groove 211, can avoid rack 21 when removing spread groove 211 and make a round trip to rock the problem that leads to the equipment unstable and appear at the outer wall of sliding connection piece 35.
In order to move the placing frame 21; as shown in fig. 2, 3 and 6, the conveying unit 4 includes a third electric slide rail 41, a first electric slide rail 44, a first slide block 42 and a second slide block 43, the first slide block 42 and the second slide block 43 are respectively fixed on the outer walls of the bottoms of the supporting block 32 and the stepping motor 31 by screws, the third electric slide rail 41 and the first electric slide rail 44 are respectively connected on the outer walls of the bottoms of the first slide block 42 and the second slide block 43 in a sliding manner, and the third electric slide rail 41 and the first electric slide rail 44 are respectively electrically connected with the control panel 11; the control panel 11 drives the first sliding block 42 and the second sliding block 43 to move by controlling the third electric sliding rail 41 and the first electric sliding rail 44 to operate, so as to drive the placing rack 21 to move.
In order to improve the conveying effect of the conveying unit 4; as shown in fig. 2 and fig. 6, a plurality of supporting legs 46 are fixed on the outer wall of the bottom of the third electric slide rail 41 through screws, the outer wall of one side of the connecting plate 12 is fixed on the outer wall of one side of the supporting legs 46 through screws, and the baffle plates 45 are fixed on the outer walls of one side of the first electric slide rail 44 and the third electric slide rail 41 through screws; the supporting leg 46 can support the whole conveying unit 4, the baffle 45 can enable the first electric sliding rail 44 and the third electric sliding rail 41 to be stably connected, and when the operator puts wild vegetables into the placing frame 21, the baffle 45 can catch the wild vegetables which drop carelessly.
In order to clean the wild vegetables fixed in the placing rack 21; as shown in fig. 2 and 5, the cleaning unit 5 includes a cleaning tank 51, a filter screen 52, an air valve 53, a water inlet pipe 54, and water level sensors 55 and 56, wherein outer walls of two sides of the cleaning tank 51 are respectively fixed on outer walls of one side of the first electric slide rail 44 and the third electric slide rail 41 by screws, the filter screen 52 is fixed on an inner wall of the cleaning tank 51 by screws, the air valve 53 is fixed on an outer wall of the bottom of the cleaning tank 51 by screws, the air valve 53 respectively penetrates through outer walls of one side of the cleaning tank 51 and the filter screen 52, the water inlet pipe 54 is inserted into an outer wall of one side of the cleaning tank 51, the water level sensor 55 is fixed on an inner wall of the cleaning tank 51 by screws, the air valve 53 is inserted into an outer wall of the bottom of the cleaning tank 51, the water level sensor 55 is electrically connected with the control panel 11, and the type of the water level sensor 55 is AL-530 AE; the staff is connected pneumatic valve 53 with the outside air pump through the trachea afterwards to the inside clear water of pouring into the appropriate amount degree of depth of washing pond 51 through inlet tube 54, and open the air pump, outside gas can spout into to the aquatic through pneumatic valve 53, let the inside clear water of washing pond 51 continuously turn over and gush, thereby improve the cleaning performance of cleaning unit 5 to the wild vegetable, the silt washed out can pass filter screen 52 and get into washing pond 51 bottom, the staff can regularly dismantle filter screen 52 and wash the washing pond 51 bottom, level sensor 55 can carry out real-time supervision to the water level of washing pond 51 inside.
In order to sterilize the wild vegetables fixed in the placing rack 21; as shown in fig. 2, 5 and 6, the sterilizing unit 6 includes a lower sealing block 61, an upper sealing block 62, an arc-shaped sealing cover 63 and a second electric slide rail 64, the arc-shaped sealing cover 63 is fixed on the top outer wall of the supporting leg 46 by screws, the lower sealing block 61 is fixed on the bottom outer walls of the first electric slide rail 44 and the third electric slide rail 41 by screws, the second electric slide rail 64 is fixed on the outer walls of both sides of the arc-shaped sealing cover 63 by screws, the upper sealing block 62 is connected on the outer wall of one side of the second electric slide rail 64 in a sliding manner, the inside of the arc-shaped sealing cover 63 is fixed with an ozone generator by screws, and the second electric slide rail 64 and the ozone generator are respectively electrically connected with the control panel 11; when the first electric slide rail 44 and the third electric slide rail 41 drive the storage unit 2 to enter the arc-shaped sealing cover 63, the control panel 11 controls the first electric slide rail 44 and the third electric slide rail 41 to stop running, and simultaneously controls the second electric slide rail 64 to drive the upper sealing block 62 to move downwards, so that the upper sealing block 62 is matched with the lower sealing block 61 to seal openings at two sides of the arc-shaped sealing cover 63, at the moment, the control panel 11 controls the ozone generator to run again, the wild vegetables entering the arc-shaped sealing cover 63 are disinfected, during the period, a worker can take out the wild vegetables in the other previously disinfected storage unit 2 at the other side of the conveying unit 4 and put in new wild vegetables, and therefore the wild vegetable disinfection efficiency is improved.
In the use of the embodiment, a worker firstly lays the wild vegetables in a plurality of square frames at the top of the placing frame 21, then covers the top frame 28 on the top of the placing frame 21, at this time, the stainless steel elastic wire mesh 24 at the bottom of the placing frame 21 and at the top of the top frame 28 limits the wild vegetables laid in the placing frame 21, meanwhile, the elastic rope 27 connected to one side of the two insertion blocks 26 can extrude and limit the head and the root of the wild vegetables laid in the placing frame 21, when the worker covers the top frame 28 on the placing frame 21, the insertion block 26 at the bottom of the top frame 28 can also be inserted into the slot 23 at the top of the placing frame 21, when the conveying unit 4 drives the stepping motor 31 and the supporting block 32 to the top of the cleaning unit 5, the control panel 11 controls the conveying unit 4 to stop running, and simultaneously controls the sliding connection block 35 at one side driven by the stepping motor 31 to rotate, and when the sliding connection block 35 rotates, the placing frame 21 can drive the outer wall to rotate, when step motor 31 drives sliding connection piece 35 and rotates ninety degrees, control panel 11 controls step motor 31 stall, this moment because the effect of gravity, rack 21 is whole can be through connecting groove 211 downward slip under sliding connection piece 35's direction, when pressure sensor 33 and the contact of one side inner wall of connecting groove 211, pressure sensor 33 receives and can send the signal of telecommunication to control panel 11 after the extrusion, after the pressure value that pressure sensor 33 received reaches the setting value, control panel 11 can control step motor 31 and rotate one hundred eighty degrees, let the inside mountain wild vegetable of placing of rack 21 in the rotation all can be washd by the inside clear water of cleaning unit 5.
A certain friction force should exist between the sliding connection block 35 and the connection groove 211, the control panel 11 drives the first sliding block 42 and the second sliding block 43 to move by controlling the third electric sliding rail 41 and the first electric sliding rail 44 to operate, thereby driving the placing rack 21 to move, a worker injects a proper amount of clean water into the interior of the cleaning tank 51 through the water inlet pipe 54, then connects the air valve 53 with an external air pump through an air pipe, and opens the air pump, the external air can be injected into the water through the air valve 53, so that the clean water in the interior of the cleaning tank 51 can continuously surge, the cleaned sludge can pass through the filter screen 52 and enter the bottom of the cleaning tank 51, the worker can periodically remove the filter screen 52 to clean the bottom of the cleaning tank 51, when the first electric sliding rail 44 and the third electric sliding rail 41 drive the containing unit 2 to enter the arc-shaped sealing cover 63, the control panel 11 can control the first electric sliding rail 44 and the third electric sliding rail 41 to stop operating, meanwhile, the second electric slide rail 64 is controlled to drive the upper sealing block 62 to move downwards, the upper sealing block 62 is matched with the lower sealing block 61 to seal openings at two sides of the arc-shaped sealing cover 63, at the moment, the control panel 11 controls the ozone generator to operate again to sterilize the wild vegetables entering the arc-shaped sealing cover 63, and during the period, a worker can take out the wild vegetables in the other group of storage units 2 which are sterilized before from the other side of the conveying unit 4 and put in new wild vegetables.
Example 2:
a method for sterilizing intelligent semi-finished wild vegetable sterilizing system as shown in figures 1-8 comprises the following steps:
s1: flatly placing wild vegetables to be disinfected into each square frame at the top of the placing frame 21, then covering the top frame 28 on the placing frame 21, and buckling the lock 29 on the outer wall of the placing frame 21;
s2: the conveying unit 4 is controlled by the control panel 11 to drive the containing unit 2 to move to the top of the cleaning unit 5, then the rotating unit 3 is controlled by the control panel 11 to drive the containing unit 2 to rotate in the cleaning pool 51, and wild vegetables fixed in the containing unit 2 are cleaned;
s3: after the cleaning is finished, the control panel 11 controls the rotating unit 3 to stop rotating, and simultaneously controls the conveying unit 4 to continue to drive the containing units 2 to enter the arc-shaped sealing cover 63, and when the group of containing units 2 all enter the arc-shaped sealing cover 63, the control panel 11 controls the conveying unit 4 to stop running;
s4: the control panel 11 controls the second electric slide rail 64 to drive the upper sealing block 62 to move downwards, so that the upper sealing block 62 is clamped on the outer wall of the top of the lower sealing block 61, and then controls the ozone generator inside the arc-shaped sealing cover 63 to operate, so as to disinfect wild vegetables entering the arc-shaped sealing cover 63;
s5: after the duration of the set time, the control panel 11 controls the upper sealing block 62 to ascend, and controls the conveying unit to move the storage unit which is cleaned and sterilized out of the arc-shaped sealing cover 63, and at the moment, the worker can open the storage unit 2 to recover the cleaned and sterilized wild vegetables.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. An intelligent disinfection system for semi-finished wild vegetable products comprises a system control unit (1) for controlling each unit in the disinfection system, a containing unit (2) for fixing the wild vegetable to be processed, a conveying unit (4) for driving the containing unit (2) to move, a rotating unit (3) for driving the containing unit (2) to rotate, a cleaning unit (5) for cleaning the wild vegetable and a disinfection unit (6) for disinfecting the wild vegetable, the device is characterized in that the conveying unit (4), the rotating unit (3), the cleaning unit (5) and the disinfecting unit (6) are respectively in communication connection with the system control unit (1), the system control unit (1) comprises a control panel (11) and a connecting plate (12), and the control panel (11) is fixed on the outer wall of one side of the connecting plate (12).
2. The intelligent mountain wild vegetable semi-finished product sterilization system according to claim 1, wherein the storage unit (2) comprises a placement frame (21), slots (23), a stainless steel elastic wire mesh (24), insertion blocks (26), elastic ropes (27) and a top frame (28), the top frame (28) is arranged on the outer wall of the top of the placement frame (21), the stainless steel elastic wire mesh (24) is respectively fixed on the outer walls of one side of the top frame (28) and the placement frame (21), the slots (23) are arranged on the outer wall of the top of the placement frame (21), the insertion blocks (26) are fixed on the outer wall of the bottom of the top frame (28), and the elastic ropes (27) are fixed on the outer wall of one side of the insertion blocks (26).
3. The intelligent mountain wild vegetable semi-finished product sterilization system as claimed in claim 2, wherein the inner wall of the bottom of the slot (23) is fixed with an elastic buffer block (22), the outer walls of the two sides of the top frame (28) are respectively fixed with a buckle lock (29), the four corners of the outer wall of the bottom of the top frame (28) are respectively fixed with a plug-in lever (25), and the outer walls of the two sides of the placing frame (21) are respectively provided with a connecting groove (211).
4. The intelligent mountain wild vegetable semi-finished product sterilization system according to claim 1, wherein the rotation unit (3) comprises a stepping motor (31), a support block (32), a pressure sensor (33), a spring (34) and a sliding connection block (35), the sliding connection block (35) is slidably connected to the inner wall of the connection groove (211), the spring (34) is respectively fixed to the outer walls of two sides of the sliding connection block (35), the pressure sensor (33) is fixed to the outer wall of one side of the spring (34), the outer wall of one side of the sliding connection block (35) is rotatably connected to the outer wall of one side of the support block (32), an output shaft of the stepping motor (31) is connected to the outer wall of one side of the sliding connection block (35) through a coupler, and the pressure sensor (33) and the stepping motor (31) are respectively electrically connected to the control panel (11).
5. The intelligent mountain wild vegetable semi-finished product sterilization system according to claim 1, wherein the conveying unit (4) comprises a third electric slide rail (41), a first electric slide rail (44), a first slide block (42) and a second slide block (43), the first slide block (42) and the second slide block (43) are respectively fixed on the outer walls of the bottoms of the supporting block (32) and the stepping motor (31), the third electric slide rail (41) and the first electric slide rail (44) are respectively connected on the outer walls of the bottoms of the first slide block (42) and the second slide block (43) in a sliding manner, and the third electric slide rail (41) and the first electric slide rail (44) are respectively electrically connected with the control panel (11).
6. The intelligent mountain wild vegetable semi-finished product disinfection system as claimed in claim 5, wherein a plurality of support legs (46) are fixed on the outer wall of the bottom of the third electric slide rail (41), the outer wall of one side of the connecting plate (12) is fixed on the outer wall of one side of the support legs (46), and the baffle plates (45) are fixed on the outer walls of one sides of the first electric slide rail (44) and the third electric slide rail (41).
7. The intelligent mountain wild vegetable semi-finished product disinfection system of claim 1, wherein the cleaning unit (5) comprises a cleaning pool (51), a filter screen (52), an air valve (53), a water inlet pipe (54), water level sensors (55) and (56), the outer walls of two sides of the cleaning pool (51) are respectively fixed on the outer walls of one side of the first electric slide rail (44) and one side of the third electric slide rail (41), the filter screen (52) is fixed on the inner wall of the cleaning pool (51), the air valve (53) is fixed on the outer wall of the bottom of the cleaning pool (51), the air valve (53) respectively penetrates through the outer walls of one side of the cleaning pool (51) and the filter screen (52), the water inlet pipe (54) is arranged on the outer wall of one side of the cleaning pool (51), the water level sensor (55) is fixed on the inner wall of the cleaning pool (51), the air valve (53) is arranged on the outer wall of the bottom of the cleaning pool (51), the water level sensor (55) is electrically connected with the control panel (11).
8. The intelligent mountain wild vegetable semi-finished product sterilization system according to claim 1, wherein the sterilization unit (6) comprises a lower sealing block (61), an upper sealing block (62), an arc-shaped sealing cover (63) and a second electric sliding rail (64), the arc-shaped sealing cover (63) is fixed on the outer wall of the top of the support leg (46), the lower sealing block (61) is fixed on the outer wall of the bottom of the first electric sliding rail (44) and the third electric sliding rail (41), the second electric sliding rail (64) is fixed on the outer wall of both sides of the arc-shaped sealing cover (63), the upper sealing block (62) is connected on the outer wall of one side of the second electric sliding rail (64) in a sliding manner, the ozone generator is fixed inside the arc-shaped sealing cover (63), and the second electric sliding rail (64) and the ozone generator are respectively and electrically connected with the control panel (11).
9. A disinfection method of an intelligent disinfection system for semi-finished wild vegetable products is characterized by comprising the following steps:
s1: flatly placing wild vegetables to be disinfected into each square frame at the top of the placing frame (21), then covering the top frame (28) on the placing frame (21), and buckling the buckle lock (29) on the outer wall of the placing frame (21);
s2: the conveying unit (4) is controlled by the control panel (11) to drive the storage unit (2) to move to the top of the cleaning unit (5), then the rotating unit (3) is controlled by the control panel (11) to drive the storage unit (2) to rotate in the cleaning pool (51), and wild vegetables fixed in the storage unit (2) are cleaned;
s3: after cleaning, the control panel (11) controls the rotating unit (3) to stop rotating, meanwhile, the conveying unit (4) is controlled to continue to drive the containing units (2) to enter the arc-shaped sealing cover (63), and when the containing units (2) all enter the arc-shaped sealing cover (63), the control panel (11) controls the conveying unit (4) to stop operating;
s4: the control panel (11) controls the second electric sliding rail (64) to drive the upper sealing block (62) to move downwards, so that the upper sealing block (62) is clamped on the outer wall of the top of the lower sealing block (61), and then the ozone generator in the arc-shaped sealing cover (63) is controlled to operate to disinfect wild vegetables entering the arc-shaped sealing cover (63);
s5: after the continuous set time, the control panel (11) controls the upper sealing block (62) to ascend, and simultaneously controls the conveying unit to move the storage unit which is cleaned and sterilized out of the arc-shaped sealing cover (63), so that the storage unit (2) can be opened by a worker to recover the cleaned and sterilized wild vegetables.
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