CN114105482A - Frosting treatment system - Google Patents
Frosting treatment system Download PDFInfo
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- CN114105482A CN114105482A CN202010865288.4A CN202010865288A CN114105482A CN 114105482 A CN114105482 A CN 114105482A CN 202010865288 A CN202010865288 A CN 202010865288A CN 114105482 A CN114105482 A CN 114105482A
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- frosting
- tank
- reaction tank
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C15/00—Surface treatment of glass, not in the form of fibres or filaments, by etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
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- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
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Abstract
The application discloses system of processing is handled to frosting includes: the frosting equipment comprises a frosting reaction tank and a stirring device, wherein the frosting reaction tank is suitable for containing frosting liquid medicine, the stirring device is arranged in the frosting reaction tank, and at least one part of the stirring device extends into the frosting reaction tank to stir the frosting liquid medicine. According to the frosting processing system of this application embodiment, this frosting processing system is carrying out the in-process that the frosting was handled to the work piece, utilizes agitating unit to stir the frosting liquid medicine of frosting reaction tank, can make frosting powder evenly distributed in the frosting liquid medicine, can not the deposit, has avoided backward flow mouth jam, road junction jam scheduling problem to make the surface of machined part frosting to have even frosting effect after handling, avoid appearing defects such as flow mark, heterochrosis.
Description
Technical Field
The application relates to the technical field of frosting treatment of workpieces, in particular to a frosting treatment processing system.
Background
In the related art, the frosting process of the glass cover plate in the mobile phone industry is mainly realized through a water knife line, but the following problems exist in the process of processing the frosted product: because the frosting liquid medicine is in a solid-liquid mixed state, the frosting liquid medicine is easy to deposit in a backflow path of a water jet line and blocks a backflow port. And once foreign matters or impurities are adsorbed near the knife edge of the water jet line, polyvinylpyrrolidone (PVP) and sodium dodecyl benzene sulfonate (SDS) in the liquid medicine can be selectively adsorbed around the foreign matters and continuously nucleate and grow up, and finally the knife edge of the water jet line is blocked to form flow cutoff. In addition, the water knife line changes the liquid medicine into mist and adsorbs the mist on the surface of the glass, so that the surface of the glass has insufficient tangential force in the chemical reaction process, PVP chains or SDS molecules cannot grow up uniformly in the nucleation process, and the heterochrosis and the flow mark ratio are high.
Disclosure of Invention
The application provides a system of processing is handled to frosting, this system of processing is handled to frosting is at the in-process that handles the work piece carries out the frosting, utilizes agitating unit to stir the frosting liquid medicine of frosting reaction tank, can make frosting powder evenly distributed in the frosting liquid medicine, can not the deposit, has avoided backward flow mouth jam, the road junction jam scheduling problem to make the surface of machined part frosting handle the back and have even frosting effect, avoid or reduce defects such as flow mark, heterochrosis appear.
According to this application embodiment's frosting processing system includes: frosting equipment, frosting equipment includes frosting reaction tank and agitating unit, be suitable for in the frosting reaction tank to hold the frosting liquid medicine, agitating unit locates frosting reaction tank, just agitating unit's at least some stretch into extremely in the frosting reaction tank with the stirring the frosting liquid medicine.
According to the application embodiment, system of processing is handled to frosting, set up agitating unit through the frosting reaction tank in the frosting equipment, and at least some of agitating unit can stretch into in the frosting reaction tank, make agitating unit can stir the frosting liquid medicine, this frosting is handled system of processing is at the in-process that carries out the frosting to the work piece and is handled, utilize agitating unit to stir the frosting liquid medicine of frosting reaction tank, can make frosting powder evenly distributed in the frosting liquid medicine, can not deposit, backflow port jam, the crossing jam scheduling problem has been avoided, and make the surface of machined part frosting handle the back and have even frosting effect, avoid or reduce the flow mark that appears, defects such as heterochrosis.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
The above and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of a frosting treatment processing system according to some embodiments of the present application;
FIG. 2 is a schematic diagram of a portion of a frosting treatment processing system according to some embodiments of the present application;
FIG. 3 is a schematic view of a frosting apparatus according to some embodiments of the present application;
FIG. 4 is a schematic view of an agitation apparatus of a frosting treatment processing system according to some embodiments of the present application;
FIG. 5 is a schematic view of a first cleaning tank according to some embodiments of the present application;
FIG. 6 is a schematic view of a second cleaning tank according to some embodiments of the present application;
FIG. 7 is a schematic view of a chill tank according to some embodiments of the present application;
figure 8 is a schematic diagram of a robot and gripper engagement according to some embodiments of the present application.
Reference numerals:
a frosting treatment processing system 100;
a frosting device 1; a frosting reaction tank 11; a support lug 111; a tank 112; a first inlet 113; a first outlet 114; a support base 115; a stirring device 12; a stirring member 121; a drive rod 1211; a stirring section 1212; a frame body 12121; a rod body 12122; a connecting rod 1213; a drive mechanism 122;
a first cleaning tank 2; a second inlet 21; a second outlet 22;
a second cleaning tank 3; a third inlet 31; a third outlet 32;
a third washing tank 4;
a cooling tank 5; a fourth inlet 51; a fourth outlet 52;
a manipulator 6; a jig 61; a bracket 611; suction cup 612.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
A frosting treatment processing system 100 according to an embodiment of the present application is described below with reference to fig. 1-8.
Referring to fig. 1 and 2, a frosting treatment processing system 100 according to an embodiment of the present application includes: the frosting equipment 1, frosting equipment 1 include frosting reaction tank 11 and agitating unit 12, are suitable for holding the frosting liquid medicine in the frosting reaction tank 11, for example the frosting reaction tank 11 can select for use the ya keli material, light in weight, easily transport, and the cost is lower. The frosting liquid medicine can be formed by mixing a first component and a second component according to a ratio of 1: 1-2, wherein the first component can be composed of ammonium bifluoride, ammonium fluosilicate, sodium fluosilicate, calcium fluosilicate, a crystal form control agent and the like, the second component can be composed of water, nitric acid and the like, the first component and the second component are mixed and cured to form a solid-liquid mixed frosting liquid medicine, the frosting liquid medicine can be placed in a frosting reaction tank 11, a workpiece can be subjected to frosting treatment in a frosting treatment tank, the workpiece can be a glass piece, for example, the workpiece can be a shell blank of electronic equipment, and the frosting treatment processing system 100 can be used for frosting the workpiece, so that the workpiece after frosting treatment has a frosting effect.
The stirring device 12 is disposed in the frosting reaction tank 11, and at least a part of the stirring device 12 extends into the frosting reaction tank 11 to stir the frosting solution. For example, a part of the stirring device 12 may extend into the frosting reaction tank 11, or the whole stirring device 12 may extend into the frosting reaction tank 11, and the stirring device 12 may reciprocate in the frosting reaction tank 11 to stir the frosting solution, so that the frosting powder may be uniformly distributed in the frosting solution without deposition.
For example, in the process of performing the frosting process on the workpiece by using the frosting process processing system 100, a frosting chemical solution may be placed in the frosting reaction tank 11, the frosting chemical solution may be in a solid-liquid mixed state, the workpiece is placed in the frosting reaction tank 11, and the portion of the workpiece requiring the frosting process is immersed in the frosting chemical solution in the frosting reaction tank 11, so that the frosting chemical solution can corrode the surface of the workpiece, thereby forming the frosting effect. In the frosting treatment process, the frosting liquid medicine in the frosting reaction tank can be stirred by the stirring device 12, so that the frosting powder can be uniformly distributed in the liquid medicine.
Compared with the water jet line frosting process equipment in the related technology, the frosting treatment processing system 100 of the application can prevent or reduce the occurrence of flow marks, the frosting powder is uniformly distributed in the liquid medicine because the workpiece is immersed in the frosting liquid medicine of the frosting reaction tank 11 and is stirred by the stirring device 12, the problems of blockage of a backflow port, blockage of a road junction and the like are avoided, the surface of the workpiece has uniform frosting effect after frosting treatment, and the frosting liquid medicine of the frosting reaction tank is stirred by the stirring device 12, the frosting liquid medicine can flow in the tangential direction of the surface of the workpiece in the frosting reaction tank, and the surface of the workpiece can be prevented or reduced from growing up in the nucleation process of a PVP chain or an SDS molecule when the PVP chain or the SDS molecule is arranged in the frosting liquid medicine in the reaction process, Heterochromatic and the like.
According to the frosting processing system 100 of the embodiment of the application, through set up agitating unit 12 in frosting reaction tank 11 at frosting equipment 1, and at least some of agitating unit 12 can stretch into in frosting reaction tank 11, make agitating unit 12 can stir the frosting liquid medicine, this frosting processing system 100 is carrying out the in-process that the frosting was handled to the work piece, utilize agitating unit 12 to stir the frosting liquid medicine of frosting reaction tank 11, can make frosting powder evenly distributed in the frosting liquid medicine, can not deposit, backflow port jam, crossing jam scheduling problem have been avoided, and make the surface of machined part frosting handle the back and have even frosting effect, avoid or reduce the defects such as flow mark, heterochrosis.
Referring to fig. 2-4, according to some embodiments of the present application, the stirring device 12 includes: the stirring member 121 and the driving mechanism 122, at least a portion of the stirring member 121 is located in the frosting reaction tank 11 to stir the frosting solution, for example, a portion of the stirring member 121 is located in the frosting reaction tank 11, or the whole stirring member 121 is located in the frosting reaction tank 11, when the stirring member 121 is located in the frosting reaction tank 11, the stirring member 121 can stir the frosting solution, so that the frosting powder is uniformly distributed in the frosting solution and is not easy to deposit. The driving mechanism 122 is disposed on the frosting reaction tank 11, and the driving mechanism 122 is connected to the stirring member 121 to drive the stirring member 121 to move. For example, the top of the frosting reaction tank 11 can be provided with the supporting seat 115, the driving mechanism 122 can be fixed on the supporting seat 115, so that the driving mechanism 122 can be fixed on the frosting reaction tank 11, the driving mechanism 122 is connected with the stirring part 121, when the stirring part 121 is located in the frosting reaction tank 11, the driving mechanism 122 can drive the stirring part 121 to do reciprocating motion, so that the frosting liquid medicine can be automatically stirred, and the frosting powder is uniformly distributed in the frosting liquid medicine and is not easy to deposit. Wherein, the supporting seat 115 may be made of teflon-plated steel (since the operating environment has a danger of strong acid corrosion, teflon-plated steel surface is corrosion-resistant protection).
Referring to fig. 2 and 3, according to some alternative embodiments of the present disclosure, a gap is formed between the stirring member 121 and the bottom wall of the frosting reaction tank 11, so that the stirring member 121 can conveniently reciprocate in the frosting reaction tank 11 to stir the frosting solution, so that the frosting solution is uniformly mixed, and the stirring member 121 can be prevented or reduced from scraping the bottom wall of the frosting reaction tank 11 during the movement.
Alternatively, referring to fig. 2 and 3, the gap between the stirring member 121 and the bottom wall of the frosting reaction tank 11 ranges from 1 to 2 mm. If the gap between the stirring bar 121 and the bottom wall of the frosting reaction tank 11 is too small, the stirring bar 121 is likely to scrape the bottom wall of the frosting reaction tank 11 when reciprocating in the frosting reaction tank 11. If the gap between the stirring member 121 and the bottom wall of the frosting reaction tank 11 is too large, the frosting powder is deposited on the bottom of the frosting reaction tank 11 and is not easily scraped. Therefore, the gap between the stirring member 121 and the bottom wall of the frosting reaction tank 11 is set in the above range, so that the stirring member 121 can conveniently reciprocate in the frosting reaction tank 11, thereby not only preventing the stirring member 121 from scraping the bottom wall of the frosting reaction tank 11 in the moving process, but also having better stirring effect, and ensuring that the frosting powder in the liquid medicine can not be deposited basically, thereby ensuring that the frosting powder is more uniformly dispersed in the liquid medicine.
Referring to fig. 4, according to some alternative embodiments of the present application, the stirring member 121 includes: a drive rod 1211, a stirring portion 1212, and a connecting rod 1213. The driving rod 1211 is connected to the driving mechanism 122, and the driving mechanism 122 can drive the driving rod 1211 to reciprocate, so as to drive the stirring member 121 to reciprocate. The stirring portion 1212 is adjacent to the bottom of the frosting reaction tank 11, for example, a gap is formed between the stirring portion 1212 and the bottom wall of the frosting reaction tank 11, and the range of the gap may be 1-2mm, and the stirring portion 1212 is used for scraping the frosting powder at the bottom of the frosting reaction tank 11, so as to reduce or avoid the deposition of the frosting powder, so that the frosting powder is uniformly distributed in the liquid medicine, and thus the frosting liquid medicine is uniformly mixed. The upper end of the connecting rod 1213 is connected to the driving rod 1211, and the lower end of the connecting rod 1213 is connected to the stirring section 1212. When the stirring member 121 is located in the frosting reaction tank 11, the driving mechanism 122 can drive the driving rod 1211 to reciprocate, so that the connecting rod 1213 can drive the stirring portion 1212 to reciprocate in the frosting reaction tank 11, thereby stirring the frosting solution and uniformly mixing the frosting powder in the frosting solution. By providing the stirring member 121 with a structure including the above-described driving rod 1211, stirring portion 1212 and connecting rod 1213, the structure of the stirring member 121 is simplified, and the connection of the stirring member 121 to the driving mechanism 122 is facilitated.
Alternatively, referring to fig. 4, the stirring section 1212 includes a frame 12121 and a plurality of rods 12122, the frame is formed in a ring shape extending along the circumferential direction of the frosting reaction tank 11, the number of the rods 12122 is at least one, the rods 12122 are disposed on the inner circumferential side of the frame 12121, and both ends of the rods 12122 are connected to the frame 12121, for example, one rod 12122 may be provided, and a plurality of rods 12122 may be arranged at intervals along the length direction or the width direction of the frame 12121 when a plurality of rods 12122 are provided. Therefore, the stirring section 1212 has a simple structure, and the stirring section 1212 has a high structural strength, and can cover a large area in the frosting reaction tank 11, and when the stirring section 1212 reciprocates in the frosting reaction tank 11, the whole frosting reaction tank 11 can be uniformly stirred in a large area, so that the frosting powder is more uniformly distributed in the frosting chemical solution.
It should be understood that the term "plurality" as used herein refers to two or more.
Alternatively, referring to fig. 1-4, the driving mechanism 122 is disposed at the top of the frosting reaction tank 11, and the driving mechanism 122 is an air cylinder or a hydraulic cylinder, for example, the driving mechanism 122 may be an air cylinder with guide rods, so that the driving mechanism 122 has a guiding function and can ensure that the guide rods on both sides of the stirring element 121 move in parallel during the reciprocating motion in the frosting reaction tank 11. One end of the driving rod 1211 is connected to the driving mechanism 122, the top of the frosting reaction tank 11 is provided with the supporting lug 111, the driving mechanism 122 can be connected to the supporting lug 111, the other end of the driving rod 1211 can movably penetrate through the supporting lug 111, so that the driving mechanism 122 can drive the driving rod 1211 to reciprocate, and the driving rod 1211 can drive the stirring portion 1212 to reciprocate in the frosting reaction tank 11, thereby stirring the frosting solution and uniformly mixing the frosting powder in the frosting solution. Thus, the driving mechanism 122 is configured as an air cylinder or a hydraulic cylinder, and the supporting lug 111 is disposed at the top of the frosting reaction tank 11 and the driving rod 1211 is movably inserted into the supporting lug 111, so that the driving rod 1211 can be supported and the driving rod 1211 can be conveniently moved along the predetermined direction, thereby driving the stirring portion 1212 to reciprocate along the predetermined direction.
Alternatively, referring to fig. 4, the connecting rod 1213 is disposed adjacent to the sidewall of the frosting reaction tank 11, so that a larger space can be avoided for placing the workpiece, for example, there is a gap between the connecting rod 1213 and the sidewall of the frosting reaction tank 11, so that the connecting rod 1213 does not scrape the frosting reaction tank 11, and the connecting rod 1213 can smoothly drive the stirring part 1212 to reciprocate in the frosting reaction tank 11.
Referring to fig. 1, 2 and 3, according to some embodiments of the present disclosure, the frosting reaction tank 11 includes a tank body 112 having a hollow cavity and a cooling layer disposed in the hollow cavity, and the cooling layer can reduce the temperature in the frosting reaction tank 11, so that the frosting reaction can be performed under a set temperature condition, and a set frosting effect can be achieved. For example, in the frosting reaction process, the frosting reaction liquid is cooled through the cooling layer, so that the frosting reaction is kept in a low-temperature environment, a PVP (polyvinyl pyrrolidone) chain or SDS (sodium dodecyl sulfate) molecule in the frosting liquid medicine can cover the surface of a workpiece and generate a crystal structure substance with the substance on the surface of the workpiece, and after the frosting treatment, the crystal structure substance can be removed from the surface of the workpiece in the subsequent cleaning process, so that a plurality of small crystal faces with a reflection effect on the surface of the workpiece are formed, the workpiece has a frosting effect and a flash effect, and the appearance of the workpiece has a flash effect.
Referring to fig. 1, 2 and 3, according to some alternative embodiments of the present application, the temperature reduction layer includes a heat exchange medium, at least a portion of the heat exchange medium is flowable, and a first inlet 113 and a first outlet 114, both of which are communicated with the hollow cavity, are formed on an outer sidewall of the frosting reaction tank 11. For example, the heat exchange medium may be ice water, the first inlet 113 and the first outlet 114 may be disposed on opposite outer sidewalls of the frosting reaction tank 11, for example, when the frosting reaction tank 11 is rectangular, the first inlet 113 and the first outlet 114 may be disposed adjacent to two opposite corners of the frosting reaction tank 11, respectively, and the height of the first inlet 113 may be higher than that of the first outlet 114, which facilitates circulation cooling of the ice water. An ice water machine can be externally connected between the first inlet 113 and the first outlet 114 and is used for cooling water, ice water can enter the hollow cavity from the first inlet 113 and flows along the side wall of the groove body 112 towards the direction of the first outlet 114, the ice water flows out of the first outlet 114 and is cooled by the ice water machine and then enters the hollow cavity from the first inlet 113 again, and the ice water flows circularly, so that the frosting liquid medicine in the frosting reaction tank 11 can be cooled, and the frosting liquid medicine is kept in a low-temperature state all the time. The power of the ice water machine is preferably 40-50, so that the cooling time of the frosting liquid medicine in the frosting reaction tank 11 is short, and the production capacity of a production line can be improved.
Referring to fig. 1, according to some embodiments of the present disclosure, a frosting treatment processing system 100 includes a first cleaning tank 2 and a second cleaning tank 3, and both the first cleaning tank 2 and the second cleaning tank 3 may be made of acrylic or steel plate, preferably acrylic, and have light weight and easy transportation. The first cleaning tank 2 and the second cleaning tank 3 are both disposed adjacent to the frosting reaction tank 11, thereby facilitating cleaning of the workpiece before and after the frosting treatment of the workpiece. The first cleaning tank 2 is suitable for cleaning in the first cleaning tank 2 before the workpiece is placed in the frosting treatment tank for frosting treatment, and the first cleaning tank 2 can be used for primarily cleaning the workpiece and removing dust and the like on the surface of the workpiece. The second cleaning tank 3 is adapted to perform cleaning in the second cleaning tank 3 after the workpiece is frosted in the frosting treatment tank, and the second cleaning tank 3 can remove impurities such as chemical residues on the workpiece.
Referring to fig. 1 and 5, according to some alternative embodiments of the present application, a second inlet 21 and a second outlet 22 are formed on a side wall of the first wash tank 2, the first wash tank 2 has a rectangular shape, and the second inlet 21 and the second outlet 22 are respectively disposed adjacent to two opposite corners of the first wash tank 2. Therefore, the first cleaning tank 2 has a simple structure, the frosted workpiece is cleaned in the first cleaning tank 2 to remove dust and the like on the surface of the workpiece before the workpiece is frosted, the cleaning liquid can enter the cleaning tank from the second inlet 21 and flow out from the second outlet 22, and the cleaning liquid can be water, for example. Since the second inlet 21 and the second outlet 22 are provided at two opposite corners of the first cleaning bath 2, dust and the like can be carried out of the second outlet 22 along with the flow of the cleaning liquid when the cleaning liquid cleans the workpiece, so that the cleanliness in the first cleaning bath 2 can be ensured.
Referring to fig. 1 and 6, according to some alternative embodiments of the present application, a third inlet 31 and a third outlet 32 are formed on a side wall of the second wash tank 3, the second wash tank 3 is rectangular, and the third inlet 31 and the third outlet 32 are respectively disposed adjacent to two opposite corners of the second wash tank 3. Therefore, the structure of the second cleaning tank 3 is simple, after the frosting treatment is completed on the workpiece, the workpiece is cleaned in the second cleaning tank 3 to remove the chemical residues and the like on the workpiece, the cleaning liquid can enter the cleaning tank from the third inlet 31 and flow out from the third outlet 32, for example, the cleaning liquid can be water. Since the third inlet 31 and the third outlet 32 are provided at two opposite corners of the second cleaning bath 3, when the cleaning solution cleans the workpiece, the chemical residue and the like can be carried out of the third outlet 32 along with the flow of the cleaning solution, so that the cleanliness in the second cleaning bath 3 can be ensured.
Referring to fig. 1, 5 and 6, according to some alternative embodiments of the present application, a second inlet 21 and a second outlet 22 are formed on a side wall of the first wash tank 2, the first wash tank 2 is rectangular, the second inlet 21 and the second outlet 22 are respectively disposed adjacent to two opposite corners of the first wash tank 2, and a third inlet 31 and a third outlet 32 are formed on a side wall of the second wash tank 3, the second wash tank 3 is rectangular, and the third inlet 31 and the third outlet 32 are respectively disposed adjacent to two opposite corners of the second wash tank 3. Therefore, the first cleaning tank 2 and the second cleaning tank 3 have simple structures, the frosted workpiece is firstly cleaned in the first cleaning tank 2 preliminarily to remove surface dust and the like before the frosting treatment is carried out on the workpiece, the cleaning solution can enter the cleaning tanks from the second inlet 21 and flow out from the second outlet 22, and for example, the cleaning solution can be water. After the workpiece is subjected to the frosting treatment, the workpiece is cleaned again in the second cleaning tank 3 to remove chemical residues and the like, and a cleaning liquid, such as water, can enter the cleaning tank from the third inlet 31 and flow out from the third outlet 32. Since the second inlet 21 and the second outlet 22 are disposed at two opposite corners of the first cleaning tank 2, and the third inlet 31 and the third outlet 32 are disposed at two opposite corners of the second cleaning tank 3, when the cleaning solution cleans the workpiece, dust, chemical residues, etc. can be carried out of the second outlet 22 and the third outlet 32 along with the flow of the cleaning solution, so that the cleanliness of the first cleaning tank 2 and the second cleaning tank 3 can be ensured.
Referring to fig. 1 and 7, according to some alternative embodiments of the present application, the first washing tank 2 and the second washing tank 3 are both suitable for holding water, easy to obtain and convenient to wash the workpiece. The frosting processing system 100 further comprises a third cleaning tank 4, the third cleaning tank 4 is arranged close to the frosting processing tank, and a pickling solution is suitable for being placed in the third cleaning tank 4, so that the workpiece can be pickled and then is subjected to frosting processing in the frosting processing tank. The workpiece is adapted to be placed in the third cleaning tank 4 for cleaning before the workpiece is placed in the frosting treatment tank for frosting treatment and after the workpiece is placed in the first cleaning tank 2 for cleaning. For example, before the workpiece is subjected to the frosting treatment, the workpiece is placed in the first cleaning tank 2 to be primarily cleaned to remove surface dust and the like, then the workpiece is placed in the third cleaning tank 4 to be pickled to remove oil contamination impurities and the like, then the workpiece is placed in the frosting reaction tank 11 to be frosted, and finally the workpiece is placed in the second cleaning tank 3 to be cleaned again to remove chemical residues and the like, so that the frosted workpiece is obtained.
Referring to fig. 1, 7, according to some embodiments of the present application, a frosting treatment processing system 100 includes: a cooling groove 5 for being directed at the work piece carries out the cooling, and cooling groove 5 can select for use materials such as ya keli, steel sheet, preferred ya keli, light in weight, easily transport, with low costs. The cooling tank 5 is adjacent to the frosting treatment tank, so that the workpiece can be cooled and then is subjected to subsequent frosting treatment in the frosting treatment tank.
The workpiece is suitable to be placed in the cooling tank 5 for cooling before being placed in the frosting treatment tank for frosting treatment, when the frosting treatment of the workpiece needs to obtain special effects, such as a glittering sand effect, the workpiece needs to be subjected to frosting treatment in a low-temperature environment, and polyvinylpyrrolidone (PVP) and sodium dodecyl benzene sulfonate (SDS) generated by the frosting liquid medicine in the low-temperature environment can react with the workpiece to etch the surface of the workpiece and enable the surface of the workpiece to have a diamond glittering effect. Before the workpiece is placed in the frosting reaction tank 11 for frosting treatment, the workpiece is placed in the cooling tank 5 for cooling treatment, so that the workpiece is in a low-temperature state before entering the frosting reaction tank, the frosting treatment effect is better, and the expected flash sand effect can be better achieved.
Referring to fig. 1 and 7, according to some alternative embodiments of the present application, a cooling medium for cooling the workpiece is suitable to be placed in the cooling tank 5, at least a portion of the cooling medium is flowable, for example, the cooling medium may be ice water, which is fast in cooling, easy to obtain, and does not affect the workpiece. The side wall of the cooling tank 5 is formed with a fourth inlet 51 and a fourth outlet 52, for example, the cooling tank 5 may be rectangular, the fourth inlet 51 and the fourth outlet 52 may be respectively adjacent to two opposite corners of the cooling tank 5, an ice water machine may be connected between the fourth inlet 51 and the fourth outlet 52, the ice water machine is used for cooling water, ice water may enter the cooling tank 5 from the fourth inlet 51, flow toward the fourth outlet 52 along the inner wall of the cooling tank 5, and after flowing out from the fourth outlet 52, enter the cooling tank 5 from the fourth inlet 51 again after being cooled by the ice water machine, and thus the ice water flows circularly, so that the workpiece in the cooling tank 5 may be cooled.
Referring to fig. 2, 8, according to some embodiments of the present application, a frosting treatment processing system 100 includes: the robot 6 is used for grabbing and transferring the workpiece, for example, the robot 6 can grab and transfer the workpiece in the frosting reaction tank 11, and the robot 6 can also grab and transfer the workpiece from one station to another station of the frosting treatment processing system 100 after grabbing and fixing the workpiece, for example, when the frosting treatment processing system 100 includes the above-mentioned first cleaning tank 2, second cleaning tank 3, third cleaning tank 4, cooling tank 5, etc., the robot 6 can transfer the workpiece among the frosting reaction tank 11, first cleaning tank 2, second cleaning tank 3, third cleaning tank 4, cooling tank 5, etc. When the workpiece is located in the frosting reaction tank 11, the manipulator 6 can drive the workpiece to move, for example, when the workpiece is frosted in the frosting reaction tank 11, the manipulator 6 can perform pendulum motion, vertical motion, horizontal motion, wave motion and the like, so as to drive the workpiece to perform pendulum motion, vertical motion, horizontal motion, wave motion and the like, further uniform tangential force is provided between the workpiece and the frosting liquid medicine, in the reaction process, when the frosting liquid medicine is provided with PVP chains or SDS molecules, the PVP chains or SDS molecules can grow up more uniformly in the nucleation process, defects such as flow marks, heterochromous and the like can be better avoided or reduced on the surface of the workpiece, and the frosting effect is more uniform and consistent.
Alternatively, the manipulator 6 may be set according to the following parameters:
1) controlling the number of shafts: 6 shafts;
2) the radius can be reached: 700 and 800 mm;
3) the installation mode is as follows: installing on the ground;
4) the action range is as follows: the shaft J1 can reach 360 degrees/5-6 rad, the shaft J2 can reach 245 degrees/4-5 rad, the shaft J3 can reach 420 degrees/7-8 rad, the shaft J4 can reach 380 degrees/6-7 rad, the shaft J5 can reach 250 degrees/4-5 rad, and the shaft J6 can reach 720 degrees/12-13 rad;
5) wrist transportable mass: 7-10 kg;
6) wrist allowable load torque: the J4 axis can reach 15-17Nm, the J5 axis can reach 15-17Nm, and the J6 axis can reach 8-10 Nm;
7) wrist allowed load moment of inertia: the axis of J4 can reach 0.4-0.5kgm2, the axis of J5 can reach 0.4-0.5kgm2, and the axis of J6 can reach 0.1-0.2kgm 2;
8) repeated positioning accuracy: plus or minus 0.02 mm.
Referring to fig. 4, 8, according to some embodiments of the present application, a frosting treatment processing system 100 includes: manipulator 6 and anchor clamps 61, manipulator 6 are used for snatching and shifting the work piece, and manipulator 6 can snatch anchor clamps 61, and the work piece is suitable for and places on anchor clamps 61 to through setting up anchor clamps 61, make things convenient for manipulator 6 to snatch the work piece and can not cause the damage to the work piece. When the workpiece is placed on the jig 61, the workpiece can be positioned on the jig 61, and when the robot 6 grips the jig 61 and transfers the jig 61, gripping and transferring of the workpiece are also performed. For example, the robot 6 may grasp and transfer the workpiece in the frosting reaction tank 11, or the robot 6 may grasp and fix the workpiece and then transfer the workpiece from one station to another station of the frosting processing system 100, or for example, when the frosting processing system 100 includes the first cleaning tank 2, the second cleaning tank 3, the third cleaning tank 4, the cooling tank 5, and the like, the robot 6 may transfer the workpiece among the frosting reaction tank 11, the first cleaning tank 2, the second cleaning tank 3, the third cleaning tank 4, the cooling tank 5, and the like. The mechanical arm 6 can perform programming design of a corresponding track route according to the movement requirement of a product, so that the mechanical arm 6 can realize vertical movement, horizontal movement, pendulum movement, wave movement and the like, for example, when the frosting treatment piece is subjected to frosting treatment, the mechanical arm 6 can drive the frosting treatment piece to move through the pendulum movement, and after the frosting treatment piece is subjected to frosting treatment, the mechanical arm 6 can transfer the frosting treatment piece through the vertical movement and the horizontal movement.
The clamp 61 comprises a support 611 and a suction cup 612, a placing space suitable for placing a workpiece is defined in the support 611, the suction cup 612 is arranged on the bottom wall of the placing space, and the workpiece is suitable for being adsorbed on the suction cup 612. When the workpiece is subjected to the frosting treatment, the workpiece can be placed in the placing space of the clamp 61, the workpiece can be fixedly adsorbed on the clamp 61 through the suction cup 612, and the workpiece can be firmly adsorbed by the suction cup 612, so that the workpiece can be reliably fixed on the suction cup 612 and cannot fall off from the support 611 in the frosting treatment process. In addition, when the workpiece is frosted, the support 611 and the stirring part 121 are disposed at an interval, so that when the manipulator 6 drives the support 611 to move and the driving mechanism 122 drives the stirring part 121 to move, the support 611 and the stirring part 121 are not affected by each other.
Optionally, the bracket 611 and the suction cup 612 may be made of PVC (PVC is light in weight and resistant to strong acid corrosion), the diameter range of the suction cup 612 may be phi 40-50mm, too large diameter of the suction cup 612 may cause too large adsorption force, the workpiece is inconvenient to take, too small diameter of the suction cup 612 may cause too small adsorption force, and the workpiece may shake left and right during movement.
A frosting treatment processing system 100 according to one embodiment of the present invention is described below with reference to fig. 1-8.
Referring to fig. 1 and 2, in this embodiment, the frosting processing system 100 includes the above frosting device 1, a first cleaning tank 2, a second cleaning tank 3, a third cleaning tank 4, a cooling tank 5, a manipulator 6 and a fixture 61, the manipulator 6 can pick the fixture 61, the frosting device 1 includes the above frosting reaction tank 11 and a stirring device 12, the first cleaning tank 2, the second cleaning tank 3, the third cleaning tank 4 and the cooling tank 5 are all disposed adjacent to the frosting reaction tank 11, the first cleaning tank 2, the second cleaning tank 3, the third cleaning tank 4 and the cooling tank 5 are all located on the outer peripheral side of the frosting reaction tank 11 and are arranged along the circumferential interval of the frosting reaction tank 11. Wherein, be suitable for in the frosting reaction tank 11 to place the frosting liquid medicine, frosting reaction tank 11 includes the groove 112 body and establishes the cooling layer in the cavity of cell body 112, and the cooling layer includes heat transfer medium, and heat transfer medium is the frozen water, all places water in first washing tank 2 and the second washing tank 3, places the pickle in the third washing tank 4, places the cooling medium in the cooling tank 5, and the cooling medium is the frozen water.
When utilizing this frosting to handle system of processing 100 and carrying out the frosting to the work piece and handle, can place on anchor clamps 61 by the work piece, utilize manipulator 6 to snatch the anchor clamps 61 that are equipped with the work piece, and shift the anchor clamps 61 that are equipped with the work piece to wash in first washing tank 2, then shift to and wash in third washing tank 4, then shift to and cool down in cooling tank 5 again, shift to frosting reaction tank 11 by cooling tank 5 in and carry out the frosting and handle again, shift to and wash in second washing tank 3 after the frosting is handled, the flow of frosting technology processing to the work piece has been accomplished from this, make the work piece have the frosting effect, can make the work piece still can also have the flash of light sand effect as required.
In the description of the present application, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the present application and to simplify description, but are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the present application.
In the description herein, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the application, the scope of which is defined by the claims and their equivalents.
Claims (17)
1. A frosting treatment processing system, comprising:
frosting equipment, frosting equipment includes frosting reaction tank and agitating unit, be suitable for in the frosting reaction tank to hold the frosting liquid medicine, agitating unit locates frosting reaction tank, just agitating unit's at least some stretch into extremely in the frosting reaction tank with the stirring the frosting liquid medicine.
2. The frosting treatment processing system of claim 1, wherein the stirring device comprises:
at least one part of the stirring piece is positioned in the frosting reaction tank to stir the frosting liquid medicine;
and the driving mechanism is arranged on the frosting reaction tank and is connected with the stirring piece to drive the stirring piece to move.
3. The frosting treatment processing system of claim 2, wherein a gap is provided between the stirring member and the bottom wall of the frosting reaction tank.
4. The frosting treatment processing system of claim 3, wherein the gap between the stirring member and the bottom wall of the frosting reaction tank is in the range of 1-2 mm.
5. The frosting treatment processing system of claim 2, wherein the stirring member comprises:
the driving rod is connected with the driving mechanism;
a stirring part which is positioned in the frosting reaction tank and is adjacent to the bottom of the frosting reaction tank;
the upper end of the connecting rod is connected with the driving rod, and the lower end of the connecting rod is connected with the stirring part.
6. The frosting treatment processing system of claim 5, wherein the stirring section comprises:
a frame body formed in a ring shape extending along a circumferential direction of the frosting reaction tank;
the rod body, the rod body is at least one, the rod body is established the inner periphery side of framework, just the both ends of the rod body with the framework links to each other.
7. The frosting treatment and processing system of claim 5, wherein the driving mechanism is arranged at the top of the frosting reaction tank, the driving mechanism is an air cylinder or a hydraulic cylinder, one end of the driving rod is connected with the driving mechanism, a supporting lug is arranged at the top of the frosting reaction tank, and the other end of the driving rod is movably arranged on the supporting lug in a penetrating way.
8. The frosting treatment processing system of claim 5, wherein the connecting rod is disposed adjacent to a sidewall of the frosting reaction tank.
9. The frosting treatment and processing system of claim 1, wherein the frosting reaction tank comprises a tank body with a hollow cavity and a cooling layer arranged in the hollow cavity.
10. The frosting treatment and processing system of claim 9, wherein the temperature reduction layer comprises a heat exchange medium, at least a part of the heat exchange medium is flowable, and a first inlet and a first outlet both communicated with the hollow cavity are formed on an outer side wall of the frosting reaction tank.
11. The frosting treatment processing system of claim 1, comprising a first cleaning tank and a second cleaning tank, both disposed adjacent to the frosting reaction tank, adapted to be cleaned in the first cleaning tank before a workpiece is placed in the frosting treatment tank for frosting treatment, and adapted to be cleaned in the second cleaning tank after the workpiece is frosted in the frosting treatment tank.
12. The frosting treatment processing system of claim 11, wherein the first cleaning tank has a rectangular side wall formed with a second inlet and a second outlet, the second inlet and the second outlet being respectively disposed adjacent to two opposite corners of the first cleaning tank; and/or a third inlet and a third outlet are formed on the side wall of the second cleaning tank, the second cleaning tank is rectangular, and the third inlet and the third outlet are respectively adjacent to two opposite corners of the second cleaning tank.
13. The frosting treatment processing system of claim 11, wherein the first cleaning tank and the second cleaning tank are adapted to hold water therein, the frosting treatment processing system further comprises a third cleaning tank disposed adjacent to the frosting treatment tank, the third cleaning tank is adapted to hold a pickling solution therein, and the workpiece is adapted to be held in the third cleaning tank for cleaning before the workpiece is held in the frosting treatment tank for frosting treatment and after the workpiece is held in the first cleaning tank for cleaning.
14. The frosting treatment processing system of claim 1, comprising: the cooling groove is used for cooling the workpiece, the cooling groove is adjacent to the frosting treatment groove, the workpiece is placed in the frosting treatment groove, and the workpiece is suitable for being placed in the cooling groove before being subjected to frosting treatment.
15. The frosting treatment and processing system of claim 14, wherein the cooling tank is adapted to receive therein a cooling medium for cooling the workpiece, at least a portion of the cooling medium being flowable, and a fourth inlet and a fourth outlet are formed in a sidewall of the cooling tank.
16. A frosting treatment processing system according to any of claims 1-15, comprising: and the manipulator is used for grabbing and transferring the workpiece, and can drive the workpiece to move when the workpiece is positioned in the frosting treatment tank.
17. A frosting treatment processing system according to any of claims 1-15, comprising: the manipulator is used for grabbing and transferring workpieces, the manipulator can grab the fixture, the workpieces are suitable for being placed on the fixture, the workpieces comprise a support and a sucker, the support is internally limited to be suitable for being placed in a placing space of the workpieces, the sucker is arranged on the bottom wall of the placing space, and the workpieces are suitable for being adsorbed on the sucker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010865288.4A CN114105482A (en) | 2020-08-25 | 2020-08-25 | Frosting treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010865288.4A CN114105482A (en) | 2020-08-25 | 2020-08-25 | Frosting treatment system |
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| CN114105482A true CN114105482A (en) | 2022-03-01 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006126024A1 (en) * | 2005-05-25 | 2006-11-30 | Sks Polytech, Llc | Frosting coating materials, articles and methods |
| CN104591545A (en) * | 2013-10-31 | 2015-05-06 | 登封市豫科玻璃技术有限公司 | Immersion type frosting-powder glass processing machine |
| CN107382085A (en) * | 2017-09-06 | 2017-11-24 | 东莞市维六达机械设备有限公司 | A kind of glare proof glass frosting equipment |
| CN108218242A (en) * | 2018-03-27 | 2018-06-29 | 东莞市银泰玻璃有限公司 | A kind of process equipment and its processing technology of single side mat glass |
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2020
- 2020-08-25 CN CN202010865288.4A patent/CN114105482A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006126024A1 (en) * | 2005-05-25 | 2006-11-30 | Sks Polytech, Llc | Frosting coating materials, articles and methods |
| CN104591545A (en) * | 2013-10-31 | 2015-05-06 | 登封市豫科玻璃技术有限公司 | Immersion type frosting-powder glass processing machine |
| CN107382085A (en) * | 2017-09-06 | 2017-11-24 | 东莞市维六达机械设备有限公司 | A kind of glare proof glass frosting equipment |
| CN108218242A (en) * | 2018-03-27 | 2018-06-29 | 东莞市银泰玻璃有限公司 | A kind of process equipment and its processing technology of single side mat glass |
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