CN114100988A - Dispensing control system, working method and dispensing equipment - Google Patents
Dispensing control system, working method and dispensing equipment Download PDFInfo
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- CN114100988A CN114100988A CN202111205282.5A CN202111205282A CN114100988A CN 114100988 A CN114100988 A CN 114100988A CN 202111205282 A CN202111205282 A CN 202111205282A CN 114100988 A CN114100988 A CN 114100988A
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- 238000000034 method Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 239000003292 glue Substances 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 20
- 238000004026 adhesive bonding Methods 0.000 claims description 12
- 230000002787 reinforcement Effects 0.000 claims description 3
- 238000012549 training Methods 0.000 claims description 3
- 238000004590 computer program Methods 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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Abstract
The embodiment of the application belongs to the technical field of display screen processing, and relates to a dispensing control system based on Labview control, a working method and dispensing equipment. The working method provided by the application comprises the following steps: receiving selection of a production model; the control equipment restores the initial state; and communicating the servo motor with the equipment PLC based on a Labview program, and controlling product carrying work and dispensing work. The dispensing control in a large movement track range can be realized, and the dispensing control in a double screen range or even a triple screen range is met; based on a Labview upper computer program, the unified dispensing and motion control are carried out on the upper tray and the lower tray of the equipment, so that the action interference of the upper tray and the lower tray is avoided, and the running efficiency of the equipment is improved; when the dispensing track learning is carried out on the new product, the track data of the product can be rapidly learned and recorded according to the appearance structure of the product based on the Labview upper computer program.
Description
Technical Field
The application relates to the technical field of processing of vehicle-mounted display screens, in particular to a dispensing control system based on Labview control, a working method and dispensing equipment.
Background
With the rapid development of automobile electronic technology, the display screen has an increasingly large appearance, a duplex or even a triple screen appears, and higher requirements are placed on the attachment stability and convenience of the screen in the manufacturing process; the traditional dispensing equipment is limited by the range of motion trail, so that the dispensing control of a large screen is not enough, and in order to meet the production of products with different sizes, a flexible dispensing control system with strong adaptability needs to be designed.
Disclosure of Invention
The invention aims to provide a working method of a dispensing control system based on Labview control, which solves the technical problem that the existing dispensing equipment is limited by a motion track range and is difficult to meet the dispensing control of a large screen.
In order to solve the above-mentioned problems, embodiments of the present invention provide the following technical solutions:
a working method of a dispensing control system based on Labview control comprises the following steps:
receiving selection of a production model;
the control equipment restores the initial state;
and communicating the servo motor with the equipment PLC based on a Labview program, and controlling product carrying work and dispensing work.
Further, the step of controlling the product carrying work and the dispensing work by communicating the servo motor and the equipment PLC based on the Labview program comprises the following steps:
controlling the upper tray to move to the upper material level;
feeding the upper layer tray;
judging whether the lower tray is subjected to dispensing;
if the lower tray is subjected to dispensing, controlling the upper tray to move to a dispensing position for dispensing when the dispensing of the lower tray is finished and the lower tray leaves the dispensing position; if the lower tray does not perform dispensing, the upper tray is controlled to move to a dispensing position for dispensing;
after the dispensing of the upper layer tray is finished, the upper layer tray is controlled to move to a manual operation position;
after the manual operation is finished, judging whether the lower layer tray is subjected to dispensing;
if the lower layer tray is not glued, the upper layer tray is controlled to move to a blanking position; if the lower tray is in the dispensing, the lower tray is controlled to descend to avoid the position, and the upper tray is controlled to move to the blanking position.
Further, the step of controlling the product carrying work and the dispensing work by communicating the servo motor and the equipment PLC based on the Labview program comprises the following steps:
controlling the lower tray to move to an upper material level;
feeding the lower tray;
judging whether the upper layer tray is subjected to dispensing;
if the upper tray is subjected to dispensing, controlling the lower tray to move to a dispensing position for dispensing when the dispensing of the upper tray is finished and the upper tray leaves the dispensing position; if the upper layer tray does not perform dispensing, the lower layer tray is controlled to move to a dispensing position for dispensing;
after the dispensing of the lower tray is finished, the lower tray is controlled to move to a manual operation position;
after the manual operation is finished, judging whether the upper-layer tray is subjected to dispensing;
if the upper layer tray is not glued, the lower layer tray is controlled to move to a blanking position; if the upper tray is in the point of gluing, the upper tray is controlled to descend to avoid the position, and the lower tray is controlled to move to the blanking position.
Further, the working method of the Labview-control-based dispensing control system further comprises:
operating a dispensing control program;
controlling the servo motor to return to the original position;
controlling a servo motor to move according to set parameters according to the dispensing track requirement of the product;
and storing the motion data of the servo motor.
Further, the working method of the Labview-control-based dispensing control system further comprises:
when a new product is subjected to glue dispensing track learning, receiving glue line shape information and glue line weight information on the product;
based on a reinforcement learning method, obtaining a dispensing track according to the glue line form information, the glue line weight information and a learning model;
and outputting the dispensing track.
Further, the working method of the Labview-control-based dispensing control system further comprises:
and updating the learning model by taking the rubber thread form information and the rubber thread weight information as training data.
Further, the step of controlling the product carrying work and the dispensing work by communicating the servo motor and the equipment PLC based on the Labview program further comprises:
obtaining a dispensing area of a product;
determining a preset dispensing track corresponding to the dispensing area;
setting dispensing parameters according to a preset dispensing track;
simulating a dispensing track according to the dispensing parameters, and judging whether the dispensing track conforms to a preset dispensing track;
and if the dispensing track conforms to the preset dispensing track, controlling the servo motor to dispense according to the dispensing track.
Further, the setting parameters comprise setting direction, speed and stroke, and the motion data comprise direction, speed and pulse quantity of the motor.
In order to solve the technical problem provided above, an embodiment of the present invention further provides a dispensing control system based on Labview control, which adopts the following technical scheme:
a kind of some glue control system based on Labview control, including:
a selection module for receiving a selection of a production model;
the initial module is used for controlling the equipment to recover the initial state;
and the control module is used for communicating the servo motor with the equipment PLC based on the Labview program and controlling the product carrying work and the dispensing work.
In order to solve the technical problem mentioned above, an embodiment of the present invention further provides a dispensing apparatus, which adopts the following technical scheme:
a dispensing device comprises the dispensing control system based on Labview control.
Compared with the prior art, the embodiment of the invention mainly has the following beneficial effects:
a working method of a dispensing control system based on Labview control can realize dispensing control in a large movement track range and meet the dispensing control in a double screen and even triple screen range; the interior of the work station adopts a vertically-layered parallel structural design, namely, the work station is internally provided with upper and lower layers of sub work stations which independently run, so that the parallel processing production and the vertical layer operation of two products can be simultaneously carried out, and an upper computer program adopts a parallel execution mode, so that the production time can be saved, and the efficiency can be improved; based on a Labview upper computer program, the unified dispensing and motion control are carried out on the upper tray and the lower tray of the equipment, so that the action interference of the upper tray and the lower tray is avoided, and the running efficiency of the equipment is improved; when the dispensing track learning is carried out on the new product, the trace data of the product can be rapidly learned and recorded according to the appearance structure of the product based on the Labview upper computer program; labview can newly build the dispensing track data of products fast and virtually display the motor dispensing track route in real time, and the convenience and the visibility of equipment are improved.
Drawings
In order to illustrate the solution of the invention more clearly, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are some embodiments of the invention, and that other drawings may be derived from these drawings by a person skilled in the art without inventive effort.
FIG. 1 is a flow chart of a working method of a dispensing control system based on Labview control in an embodiment of the invention;
FIG. 2 is a block diagram of the flow of step S30 according to an embodiment of the present invention;
FIG. 3 is another block diagram of the process of step S30 according to the embodiment of the present invention;
FIG. 4 is a flow chart of the operation of the apparatus in the embodiment of the present invention;
FIG. 5 is a flowchart illustrating an embodiment of recording learning dispensing trajectories;
fig. 6 is a flowchart of the upper and lower tray dispensing control in the embodiment of the present invention.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The terms "comprising" and "having," and any variations thereof, in the description and claims of the present invention and the description of the above figures are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and in the claims, or in the drawings, are used for distinguishing between different objects and not necessarily for describing a particular sequential order.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
In order to make the technical solutions of the present invention better understood by those skilled in the art, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the relevant drawings.
Examples
A working method of a dispensing control system based on Labview control is disclosed, as shown in FIG. 1, and comprises the following steps:
step S10, receiving selection of a production model;
step S20, the control device restores the initial state;
and step S30, communicating the servo motor and the equipment PLC based on a Labview program, and controlling the product carrying work and the dispensing work.
The working method of the dispensing control system based on Labview control provided by the embodiment of the invention can be applied to the technical field related to dispensing control of vehicle-mounted display screens and instrument screens, can realize dispensing control in a large movement track range, and can meet dispensing control in a double screen range and even a triple screen range; the interior of the work station adopts a vertically-layered parallel structural design, namely, the work station is internally provided with upper and lower layers of sub work stations which independently run, so that the parallel processing production and the vertical layer operation of two products can be simultaneously carried out, and an upper computer program adopts a parallel execution mode, so that the production time can be saved, and the efficiency can be improved; based on Labview upper computer program, carry out unified point to equipment upper tray and lower floor's tray and glue and motion control, avoid upper tray and lower floor's tray action to disturb, improve the operating efficiency of equipment.
As shown in fig. 4, when the apparatus is started, a corresponding model needs to be selected and produced before the program runs. Receiving the selection of the production model, generating a prompt for prompting the initialization operation, prompting an operator to initialize the equipment, and enabling the program to enter an automatic running state after the equipment is ready. Waiting for the feeding of the product, after the feeding of the product is confirmed, driving the product to a dispensing position by the servo motor, sending a dispensing request, and controlling the servo motor to perform dispensing operation.
In one embodiment, as shown in fig. 2, the step S30 includes:
step S311, controlling the upper tray to move to the upper material level;
step S312, feeding the upper tray;
step 313, judging whether the lower tray is dispensed;
step S314, if the lower tray is subjected to dispensing, controlling the upper tray to move to the dispensing position for dispensing when the dispensing of the lower tray is finished and the lower tray leaves the dispensing position; if the lower tray does not perform dispensing, the upper tray is controlled to move to a dispensing position for dispensing;
step S315, after the upper layer tray is glued, the upper layer tray is controlled to move to a manual operation position;
step S3116, after the manual operation is finished, judging whether the lower tray is subjected to dispensing;
step S317, if the lower layer tray is not glued, controlling the upper layer tray to move to a blanking position; if the lower tray is in the dispensing, the lower tray is controlled to descend to avoid the position, and the upper tray is controlled to move to the blanking position.
In order to improve the utilization rate of the equipment and reduce waiting time, the equipment is designed into a scheme of an upper tray and a lower tray, and the upper tray and the lower tray of the equipment are subjected to uniform dispensing and motion control based on a Labview upper computer program, so that the action interference of the upper tray and the lower tray is avoided, and the operation efficiency of the equipment is improved; specifically, with reference to fig. 6, the upper tray is controlled to move to the loading position, and the product is conveyed to the upper tray to realize loading of the upper tray; when the upper tray moves to the dispensing position, judging whether the lower tray is dispensed, when the lower tray is in the dispensing position, controlling the upper tray to move to the dispensing position for dispensing after the dispensing of the lower tray is finished and leave, and controlling the upper tray to move to the dispensing position for dispensing if the lower tray is not dispensed; after the dispensing of the upper layer tray is finished, the upper layer tray is controlled to move to a manual operation position, and the manual operation position is mainly used for installing and pressing a screen on a product which is subjected to dispensing; when the upper tray will follow manual operation displacement to the material discharging position, judge whether lower floor's tray is gluing, if lower floor's tray is not gluing the position, upper tray then directly moves to the material discharging position and carries out the unloading, if lower floor's tray is gluing the position, then control lower floor's tray descends, lets the way to let go to upper tray so that upper tray can move to the material discharging position, after upper tray reachs the material discharging position, lower floor's tray rises and continues to accomplish remaining some actions of gluing.
It should be noted that, when the device is initialized, the upper tray is defaulted to be at the material loading position, that is, the upper tray is controlled to move to the material loading position when the device is initialized, when the upper tray is loaded for the first time, the upper tray directly moves to the glue dispensing position for glue dispensing operation, and the upper tray moves to the manual operation position after glue dispensing is completed. In other embodiments, the lower tray may also be controlled to move to an upper level when the apparatus is initialized.
In one embodiment, as shown in fig. 3, the step S30 includes:
step S321, controlling the lower tray to move to the upper material level;
step S322, feeding the lower tray;
step S323, judging whether the upper layer tray is in dispensing;
step S324, if the upper tray is subjected to dispensing, controlling the lower tray to move to a dispensing position for dispensing when the dispensing of the upper tray is finished and the upper tray leaves the dispensing position; if the upper layer tray does not perform dispensing, the lower layer tray is controlled to move to a dispensing position for dispensing;
step 325, after the glue dispensing of the lower tray is finished, the lower tray is controlled to move to a manual operation position;
step S326, after the manual operation is finished, judging whether the upper tray is subjected to dispensing;
step S327, if the upper layer tray is not glued, the lower layer tray is controlled to move to a blanking position; if the upper tray is in the point of gluing, the upper tray is controlled to descend to avoid the position, and the lower tray is controlled to move to the blanking position.
The control principle of the embodiment of the invention for the lower tray is the same as that of the upper tray; specifically, the lower tray is controlled to move to an upper material level, and the product is conveyed to the lower tray to realize the feeding of the lower tray; when the upper tray is in the dispensing position, the lower tray waits for the upper tray to dispense glue and leaves, and then the lower tray is controlled to move to the dispensing position for dispensing if the upper tray does not dispense glue; after the dispensing of the lower tray is finished, the lower tray is controlled to move to a manual operation position, and the manual operation position is mainly used for installing and pressing a screen on a product which is subjected to dispensing; when the lower tray is to be shifted to the blanking position from manual operation, whether the upper tray is in glue dispensing or not is judged, if the upper tray is not in the glue dispensing position, the lower tray is directly shifted to the blanking position to carry out blanking, if the upper tray is in the glue dispensing position, the upper tray is controlled to descend, the lower tray is allowed to move to the blanking position, and after the lower tray reaches the blanking position, the upper tray rises to continue to complete the remaining glue dispensing action. The device is designed into the scheme of the upper tray and the lower tray, the utilization rate of the device is improved, the waiting time is reduced, based on the Labview upper computer program, the unified dispensing and motion control are carried out on the upper tray and the lower tray of the device, the action interference of the upper tray and the lower tray is avoided, and the operation efficiency of the device is improved.
As shown in fig. 5, the working method of the Labview-based dispensing control system further includes:
operating a dispensing control program;
controlling the servo motor to return to the original position;
controlling a servo motor to move according to set parameters according to the dispensing track requirement of the product;
and storing the motion data of the servo motor.
When the dispensing track learning is carried out on the new product, the track data of the product can be rapidly learned and recorded according to the appearance structure of the product based on the Labview upper computer program. Labview can newly build the dispensing track data of products fast and virtually display the motor dispensing track route in real time, and the convenience and the visibility of equipment are improved. Specifically, a dispensing control program is operated to control the servo motors to return to the original positions, and the servo motors can be controlled to move by the program after all the servo motors return to the original positions. And controlling the three-axis motor to cooperate according to the dispensing track requirement of the product, moving along the expected dispensing track, and recording and storing the motion data of the motor into a configuration file. After the recording is finished, the data of the running configuration file can be directly played, and the running track of the recorded data is observed. Based on a Labview upper computer, the recording and storage of the dispensing track, the playing of the track and the convenient track modification can be realized; by modifying the track configuration file, the motion parameters can be quickly adjusted during online generation, the dispensing quality of the equipment is optimized, and the time for modifying the parameters during stopping the production is avoided; the track route of the motor running is virtually displayed on a computer display interface in real time, and the motor motion track is conveniently checked.
The servo motor is controlled to move according to set parameters, the set parameters comprise set direction, speed, travel and the like, and the direction, speed and position data of the current step are recorded; continuously recording the residual dispensing track data according to the dispensing track requirements of the product; and storing the motion data into a configuration file, wherein the motion data comprises data such as the direction, the speed, the pulse quantity and the like of the motor. After the recording is finished, the data of the running configuration file can be directly played, and the running track of the recorded data is observed.
The working method of the dispensing control system based on Labview control further comprises the following steps:
when a new product is subjected to glue dispensing track learning, receiving glue line shape information and glue line weight information on the product;
based on a reinforcement learning method, obtaining a dispensing track according to the glue line form information, the glue line weight information and a learning model;
and outputting the dispensing track.
The working method of the dispensing control system based on Labview control further comprises the following steps:
and updating the learning model by taking the rubber thread form information and the rubber thread weight information as training data.
The step S30 further includes:
obtaining a dispensing area of a product;
determining a preset dispensing track corresponding to the dispensing area;
setting dispensing parameters according to a preset dispensing track;
simulating a dispensing track according to the dispensing parameters, and judging whether the dispensing track conforms to a preset dispensing track;
and if the dispensing track conforms to the preset dispensing track, controlling the servo motor to dispense according to the dispensing track.
In order to solve the technical problem provided above, an embodiment of the present invention further provides a dispensing control system based on Labview control, which adopts the following technical scheme:
the utility model provides a point is glued control system based on Labview control which characterized in that includes:
a selection module for receiving a selection of a production model;
the initial module is used for controlling the equipment to recover the initial state;
and the control module is used for communicating the servo motor with the equipment PLC based on the Labview program and controlling the product carrying work and the dispensing work.
The control module is also used for controlling the upper tray to move to the upper material level; feeding the upper layer tray; judging whether the lower tray is subjected to dispensing; if the lower tray is subjected to dispensing, controlling the upper tray to move to a dispensing position for dispensing when the dispensing of the lower tray is finished and the lower tray leaves the dispensing position; if the lower tray does not perform dispensing, the upper tray is controlled to move to a dispensing position for dispensing; after the dispensing of the upper layer tray is finished, the upper layer tray is controlled to move to a manual operation position; after the manual operation is finished, judging whether the lower layer tray is subjected to dispensing; if the lower layer tray is not glued, the upper layer tray is controlled to move to a blanking position; if the lower tray is in the dispensing, the lower tray is controlled to descend to avoid the position, and the upper tray is controlled to move to the blanking position.
In order to improve the utilization rate of the equipment and reduce waiting time, the equipment is designed into a scheme of an upper tray and a lower tray, and the upper tray and the lower tray of the equipment are subjected to uniform dispensing and motion control based on a Labview upper computer program, so that the action interference of the upper tray and the lower tray is avoided, and the operation efficiency of the equipment is improved; specifically, the upper tray is controlled to move to the loading position, and the product is conveyed to the upper tray to realize loading of the upper tray; when the upper tray moves to the dispensing position, judging whether the lower tray is dispensed, when the lower tray is in the dispensing position, controlling the upper tray to move to the dispensing position for dispensing after the dispensing of the lower tray is finished and leave, and controlling the upper tray to move to the dispensing position for dispensing if the lower tray is not dispensed; after the dispensing of the upper layer tray is finished, the upper layer tray is controlled to move to a manual operation position, and the manual operation position is mainly used for installing and pressing a screen on a product which is subjected to dispensing; when the upper tray will follow manual operation displacement to the material discharging position, judge whether lower floor's tray is gluing, if lower floor's tray is not gluing the position, upper tray then directly moves to the material discharging position and carries out the unloading, if lower floor's tray is gluing the position, then control lower floor's tray descends, lets the way to let go to upper tray so that upper tray can move to the material discharging position, after upper tray reachs the material discharging position, lower floor's tray rises and continues to accomplish remaining some actions of gluing.
The control module is also used for controlling the lower tray to move to the upper material level; feeding the lower tray; judging whether the upper layer tray is subjected to dispensing; if the upper tray is subjected to dispensing, controlling the lower tray to move to a dispensing position for dispensing when the dispensing of the upper tray is finished and the upper tray leaves the dispensing position; if the upper layer tray does not perform dispensing, the lower layer tray is controlled to move to a dispensing position for dispensing; after the dispensing of the lower tray is finished, the lower tray is controlled to move to a manual operation position; after the manual operation is finished, judging whether the upper-layer tray is subjected to dispensing; if the upper layer tray is not glued, the lower layer tray is controlled to move to a blanking position; if the upper tray is in the point of gluing, the upper tray is controlled to descend to avoid the position, and the lower tray is controlled to move to the blanking position.
The control principle of the embodiment of the invention for the lower tray is the same as that of the upper tray; specifically, the lower tray is controlled to move to an upper material level, and the product is conveyed to the lower tray to realize the feeding of the lower tray; when the upper tray is in the dispensing position, the lower tray waits for the upper tray to dispense glue and leaves, and then the lower tray is controlled to move to the dispensing position for dispensing if the upper tray does not dispense glue; after the dispensing of the lower tray is finished, the lower tray is controlled to move to a manual operation position, and the manual operation position is mainly used for installing and pressing a screen on a product which is subjected to dispensing; when the lower tray is to be shifted to the blanking position from manual operation, whether the upper tray is in glue dispensing or not is judged, if the upper tray is not in the glue dispensing position, the lower tray is directly shifted to the blanking position to carry out blanking, if the upper tray is in the glue dispensing position, the upper tray is controlled to descend, the lower tray is allowed to move to the blanking position, and after the lower tray reaches the blanking position, the upper tray rises to continue to complete the remaining glue dispensing action. The device is designed into the scheme of the upper tray and the lower tray, the utilization rate of the device is improved, the waiting time is reduced, based on the Labview upper computer program, the unified dispensing and motion control are carried out on the upper tray and the lower tray of the device, the action interference of the upper tray and the lower tray is avoided, and the operation efficiency of the device is improved.
In order to solve the technical problem mentioned above, an embodiment of the present invention further provides a dispensing apparatus, which adopts the following technical scheme:
a dispensing device comprises the dispensing control system based on Labview control.
It is to be understood that the above-described embodiments are merely illustrative of some, but not restrictive, of the broad invention, and that the appended drawings illustrate preferred embodiments of the invention without limiting its scope. This invention may be embodied in many different forms and, on the contrary, these embodiments are provided so that this disclosure will be thorough and complete. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and modifications can be made, and equivalents may be substituted for elements thereof. All equivalent structures made by using the contents of the specification and the attached drawings of the invention can be directly or indirectly applied to other related technical fields, and are also within the protection scope of the patent of the invention.
Claims (10)
1. A working method of a dispensing control system based on Labview control is characterized by comprising the following steps:
receiving selection of a production model;
the control equipment restores the initial state;
and communicating the servo motor with the equipment PLC based on a Labview program, and controlling product carrying work and dispensing work.
2. The working method of the Labview control-based dispensing control system according to claim 1,
the steps of communicating the servo motor and the equipment PLC based on the Labview program and controlling the product carrying work and the dispensing work comprise:
controlling the upper tray to move to the upper material level;
feeding the upper layer tray;
judging whether the lower tray is subjected to dispensing;
if the lower tray is subjected to dispensing, controlling the upper tray to move to a dispensing position for dispensing when the dispensing of the lower tray is finished and the lower tray leaves the dispensing position; if the lower tray does not perform dispensing, the upper tray is controlled to move to a dispensing position for dispensing;
after the dispensing of the upper layer tray is finished, the upper layer tray is controlled to move to a manual operation position;
after the manual operation is finished, judging whether the lower layer tray is subjected to dispensing;
if the lower layer tray is not glued, the upper layer tray is controlled to move to a blanking position; if the lower tray is in the dispensing, the lower tray is controlled to descend to avoid the position, and the upper tray is controlled to move to the blanking position.
3. The working method of the Labview control-based dispensing control system according to claim 1,
the steps of communicating the servo motor and the equipment PLC based on the Labview program and controlling the product carrying work and the dispensing work comprise:
controlling the lower tray to move to an upper material level;
feeding the lower tray;
judging whether the upper layer tray is subjected to dispensing;
if the upper tray is subjected to dispensing, controlling the lower tray to move to a dispensing position for dispensing when the dispensing of the upper tray is finished and the upper tray leaves the dispensing position; if the upper layer tray does not perform dispensing, the lower layer tray is controlled to move to a dispensing position for dispensing;
after the dispensing of the lower tray is finished, the lower tray is controlled to move to a manual operation position;
after the manual operation is finished, judging whether the upper-layer tray is subjected to dispensing;
if the upper layer tray is not glued, the lower layer tray is controlled to move to a blanking position; if the upper tray is in the point of gluing, the upper tray is controlled to descend to avoid the position, and the lower tray is controlled to move to the blanking position.
4. The working method of the Labview control-based dispensing control system according to claim 1,
the working method of the dispensing control system based on Labview control further comprises the following steps:
operating a dispensing control program;
controlling the servo motor to return to the original position;
controlling a servo motor to move according to set parameters according to the dispensing track requirement of the product;
and storing the motion data of the servo motor.
5. The working method of the Labview control-based dispensing control system according to claim 1,
the working method of the dispensing control system based on Labview control further comprises the following steps:
when a new product is subjected to glue dispensing track learning, receiving glue line shape information and glue line weight information on the product;
based on a reinforcement learning method, obtaining a dispensing track according to the glue line form information, the glue line weight information and a learning model;
and outputting the dispensing track.
6. The working method of the Labview-control-based dispensing control system according to claim 5,
the working method of the dispensing control system based on Labview control further comprises the following steps:
and updating the learning model by taking the rubber thread form information and the rubber thread weight information as training data.
7. The working method of the Labview control-based dispensing control system according to claim 1,
the step of controlling the product carrying work and the dispensing work based on the communication between the servo motor and the equipment PLC by the Labview program further comprises the following steps:
obtaining a dispensing area of a product;
determining a preset dispensing track corresponding to the dispensing area;
setting dispensing parameters according to a preset dispensing track;
simulating a dispensing track according to the dispensing parameters, and judging whether the dispensing track conforms to a preset dispensing track;
and if the dispensing track conforms to the preset dispensing track, controlling the servo motor to dispense according to the dispensing track.
8. The working method of the Labview-control-based dispensing control system according to claim 4,
the set parameters comprise set direction, speed and stroke, and the motion data comprise direction, speed and pulse quantity of the motor.
9. The utility model provides a point is glued control system based on Labview control which characterized in that includes:
a selection module for receiving a selection of a production model;
the initial module is used for controlling the equipment to recover the initial state;
and the control module is used for communicating the servo motor with the equipment PLC based on the Labview program and controlling the product carrying work and the dispensing work.
10. A dispensing apparatus comprising the Labview control based dispensing control system of claim 9.
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