CN114100466A - Environment-friendly industrial lubricant and preparation device thereof - Google Patents

Environment-friendly industrial lubricant and preparation device thereof Download PDF

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Publication number
CN114100466A
CN114100466A CN202111264498.9A CN202111264498A CN114100466A CN 114100466 A CN114100466 A CN 114100466A CN 202111264498 A CN202111264498 A CN 202111264498A CN 114100466 A CN114100466 A CN 114100466A
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plate
barrel
sampling
stirring
limiting
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CN202111264498.9A
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CN114100466B (en
Inventor
陈红
朱宝伟
高爽
陈晓陆
刘说
李振
张彦甫
何萍
杨贺
梁敏
刘盼盼
冯嘉怡
刘子怡
刘雨桐
张志全
何宏达
王艺诺
佟健闻
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Yingkou Institute of Technology
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Yingkou Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M177/00Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/10Devices for withdrawing samples in the liquid or fluent state
    • G01N2001/1031Sampling from special places

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Health & Medical Sciences (AREA)
  • Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses an environment-friendly industrial lubricant and a preparation device thereof, wherein one end of a pressurizing electric push rod is provided with a sealing gasket, the side end of a fixed placing rack is connected with a sampling tube in a sliding way, the side end of the sampling tube is provided with a sampling hole, one end of a limiting spring is connected with a clamping sealing column in a welding way, the bottom end of a floating block is connected with a blocking limiting block, the inner side of the sampling tube is welded with a blocking separation plate, the sealing gasket is driven by the pressurizing electric push rod to enable raw materials to be conveyed into the feeding tube through a feeding tube, and the interior of the feeding tube is sealed through a return spring and the limiting separation plate, thereby avoiding the excessive amount of the raw materials when the raw materials enter the mixing barrel due to the direct filling of the raw materials into the pipeline, the lubricating oil enters the inner side of the sampling barrel through the sampling hole, drive the floating block come-up and loosen and block the stopper when lubricating oil gets into for the sealed post embedding joint of promotion joint of spacing spring is inboard to the thief hole, and the staff of being convenient for is quick knows the mixed effect of the lubricating oil of different positions.

Description

Environment-friendly industrial lubricant and preparation device thereof
Technical Field
The invention relates to the technical field of industrial lubricants, in particular to an environment-friendly industrial lubricant and a preparation device thereof.
Background
The industrial lubricant is a super high-efficiency synthetic penetrant, which can strongly penetrate into rust, corrosive substances and oil stains so as to easily remove rust and corrosive substances on screws and bolts, has the properties of penetrating rust removal, loosening lubrication, corrosion resistance, metal protection and the like, can form and store a lubricating film on the surface of a part, can inhibit corrosion caused by moisture and many other chemical components, and is a lubricant which is mostly used in industrial production at present.
But at present when the feeding, because of direct pipeline feeding, the restriction valve is closed and is not in time leaded to the raw materials to drop into too much, leads to the volume of throwing the pan feeding unstable, influences the quality of mixing to unable quick synchronous sample to the position of difference when the sample, thereby influence the effect of sample.
Disclosure of Invention
The invention provides an environment-friendly industrial lubricant and a preparation device thereof, which can effectively solve the problems that the feeding quantity is unstable and the mixing quality is influenced because the raw materials are excessively fed due to the fact that a limiting valve is not closed timely because the raw materials are directly fed in the feeding process, and the sampling effect is influenced because different positions cannot be synchronously sampled quickly in the sampling process in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly industrial lubricant preparation device comprises a stirring barrel, wherein a sampling feeding assembly is installed on one side of the stirring barrel, and comprises a porous feeding plate, a fixed limiting box, a reset spring, a limiting sealing plate, a fixed supporting ring, a feeding barrel, a feeding pipe, an electric one-way valve, a pressurizing push rod, a sealing gasket, a guide fixing frame, a pushing spring, a sealing fixing plate, a fixed placing frame, a sampling barrel, a sampling hole, a limiting spring, a clamping sealing column, a floating block, a blocking limiting block, a blocking separating plate, a sealing protecting plate, a pulling sliding rod, a sliding pulling rod, a hydrogenation pipe and an electric limiting valve;
the device comprises a stirring barrel, a porous feeding plate, a plurality of fixed limiting boxes, a reset spring, a limiting sealing plate, a fixed support ring, a feeding barrel, a sealing gasket and a guide fixing frame, wherein the porous feeding plate is fixedly arranged at the top end of the stirring barrel, the fixed limiting boxes are welded at the top end of the porous feeding plate at equal intervals, the reset spring is welded at one side of the top end of the porous feeding plate, the limiting sealing plate is rotatably arranged at the side end of the porous feeding plate, the side end of the stirring barrel is welded with the fixed support ring corresponding to the positions of the fixed limiting boxes, the feeding barrel is fixedly arranged at the top end of the fixed support ring corresponding to the positions of the fixed limiting boxes, a feeding pipe penetrates through one side of the top end of the feeding barrel and is close to the positions of the fixed limiting boxes, an electric check valve is embedded at one end of the feeding pipe, a pressurizing push rod is fixedly arranged at one end of the feeding barrel far away from the stirring barrel, the sealing gasket is fixedly arranged at the position corresponding to the position of the feeding barrel, the sealing gasket is fixedly arranged at the position of the guide fixing frame, a pushing spring is welded on the inner side of the fixed limiting box, and one end of the pushing spring is welded and connected with a sealing fixing plate;
the device comprises a stirring barrel, a fixed placing frame is welded at the top end of the stirring barrel, a sampling barrel is connected at the side end of the fixed placing frame in a sliding manner, a plurality of sampling holes are formed in the side end of the sampling barrel at equal intervals, a limiting spring is welded at the inner side of the sampling barrel at equal intervals, one end of the limiting spring is connected with a clamping sealing column in a welding manner, one end of the inner side of the sampling barrel is connected with a floating block in a sliding manner, the bottom end of the floating block is connected with a blocking limiting block through a pulling rope, the inner side of the sampling barrel is connected with a blocking separating plate in a welding manner corresponding to the positions of the sampling holes, the bottom ends of the blocking limiting blocks are respectively embedded and installed at the inner side bottom end of the sampling barrel and the top end of the blocking separating plate, the side end of the sampling barrel is connected with a sealing protection plate through a fixed pin in a clamping manner, the top end of the sealing protection plate is connected with a pulling sliding rod in a welding manner, the top end of the sampling barrel is connected with a hydrogenation tube in a penetrating manner, and one end of the hydrogenation pipe is embedded with an electric limiting valve.
Preferably, the maximum rotation angle of the limiting sealing plate is 180 degrees, the sealing gasket is slidably mounted on the inner side of the feeding cylinder, the input ends of the electric one-way valve, the piezoelectric push rod and the electric limiting valve are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.
Preferably, the sealing fixing plate is installed inside the limiting box in a sliding mode and fixed mode, the floating block is placed at one end of the inner side of the sampling cylinder, and the pulling sliding rod and the sliding pulling rod are installed at one end of the fixing placing frame in a sliding mode.
Preferably, a mixing processing assembly is installed on one side of the stirring barrel and comprises a stirring motor, a stirring transmission rod, an inner wall cleaning frame, an auxiliary stirring plate, a discharging pipe, a discharging limiting valve, a fixed supporting frame, a storage barrel, an auxiliary motor, a linkage rod, an impurity removing frame, an auxiliary mixing plate and a stirring auxiliary plate;
the stirring device is characterized in that a stirring motor is arranged at the top end of the stirring barrel through a motor base for a position of the porous feeding plate, a stirring transmission rod is fixedly arranged at the bottom end of an output shaft of the stirring motor, the side end of the stirring transmission rod is welded and connected with an inner wall cleaning frame, the side end of the stirring transmission rod is welded and connected with an auxiliary stirring plate near the position of the inner wall cleaning frame, a discharge pipe penetrates through the bottom end of the stirring barrel, one end of the discharge pipe is embedded and installed with a blanking limiting valve, the side end of the stirring barrel is welded and connected with a fixed supporting frame, the bottom end of the fixed supporting frame is mutually connected with the top end of the storage barrel through a bolt, an auxiliary motor is arranged at the bottom end of the storage barrel through the motor base, an auxiliary motor output shaft is fixedly connected with a linkage rod, the side end of the linkage rod is welded and connected with an impurity removing frame near the bottom end of the inner side of the storage barrel, and an auxiliary mixing plate is welded and connected with the middle part of the side of the linkage rod, and the top of the side end of the linkage rod is welded and connected with a stirring auxiliary plate.
Preferably, arrange the row's material pipe discharge end and run through installation and storage bucket top, storage bucket bottom fixedly connected with supports the fixed column, supplementary hybrid board and stirring accessory plate side all laminate with storage bucket medial extremity, stirring motor and auxiliary motor input and external control ware output electric connection.
Preferably, the storage barrel is provided with a sampling and deslagging assembly at one time, and the sampling and deslagging assembly comprises a booster pump, an oil discharge pipe, a downward pressing auxiliary plate, a downward pressing spring, a floating limiting block, a filling pipe, an embedded clamping hole, an extraction barrel, a sliding extraction plug, an extraction hopper, a connecting threaded sleeve, a collection sleeve, a purging pipe and a control valve;
the top end of the storage barrel is provided with a booster pump through a motor base, the discharge end of the booster pump is connected with an oil discharge pipe through an adapter, a lower pressing auxiliary plate is sleeved and clamped at the side end of the oil discharge pipe, a lower pressing spring is welded at one end of the bottom of the lower pressing auxiliary plate, the position of the lower pressing auxiliary plate corresponding to the lower pressing spring is welded with a floating limiting block, the discharge end of the booster pump is connected with a filling pipe through an adapter, an embedding clamping hole is arranged at the top end of the storage barrel, an extraction barrel is embedded and installed at the inner side of the embedding clamping hole, a sliding extraction plug is slidably arranged on the inner side of the extraction cylinder, the bottom end of the extraction cylinder is connected with an extraction hopper in a sleeved mode, the bottom end of the storage barrel is penetrated with a connecting thread sleeve once, the side end of the connecting thread sleeve is sleeved with a collecting sleeve through threads, a drain pipe penetrates through the bottom end of the collecting sleeve, and a control valve is embedded into one end of the drain pipe.
Preferably, it is inboard with the storage bucket to arrange oil pipe slidable mounting, it is inboard with the storage bucket to float restriction piece slidable mounting, the booster pump input and external control ware output electric connection.
Preferably, the drawing hopper is embedded in the inner side of the storage barrel, and a thread groove is formed at the side end of the collecting sleeve.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the sampling device is provided with a sampling feeding assembly, a pressurizing electric push rod drives a sealing gasket to convey raw materials into a feeding cylinder through a feeding pipe, the pressurizing electric push rod drives the sealing gasket to push the raw materials into a fixed limiting box through the feeding cylinder, a sealing fixing plate, a pushing spring and an electric one-way valve limit the raw materials, the condition that the raw materials overflow when the raw materials are fed and discharged is avoided, the interior of the raw materials is sealed through a reset spring and a limiting sealing plate, so that the excessive raw materials enter a stirring barrel due to the fact that the raw materials are directly filled into a pipeline is avoided, meanwhile, the operation can be fast when the raw materials need to be increased, a sliding pulling rod and a pulling sliding rod push a sealing protection plate and the sampling cylinder into the stirring barrel, lubricating oil enters the inner side of the sampling barrel through a sampling hole, a floating block is driven to float upwards float to loosen and block a limiting block, and the pushing clamping sealing column of the limiting spring is embedded and clamped into the inner side of the sampling hole, thereby accomplish the sample to the position that lubricating oil is different, multilayer lubricating oil can not mixed to this kind of sample mode simultaneously, and the staff of being convenient for is quick knows the mixed effect of the lubricating oil of different positions, is convenient for carry out timely adjustment.
2. The mixing treatment component is arranged, the stirring transmission rod is driven by the stirring motor, the inner wall cleaning frame and the auxiliary stirring plate rotate to ensure that various raw materials are gradually and fully mixed, partial viscous raw materials are scraped from the inner wall of the stirring barrel, so that the viscous raw materials cannot be incompletely mixed due to attachment to the inner wall during stirring and mixing, the accuracy and the mixing effect of the components of the mixed lubricating oil are ensured, the linkage rod, the auxiliary mixing plate, the stirring auxiliary plate and the impurity removing frame are driven by the auxiliary motor to rotate, the internally stored lubricating oil can be mutually mixed, the phenomenon that the lubricating oil is layered due to different production time is avoided, various components in the lubricating oil are mutually mixed during further mixing, impurities contained in the lubricating oil are separated out, the impurities are subjected to centralized treatment, and workers can conveniently treat the interior of the storage barrel, the problem that the quality of subsequent lubricating oil is affected due to the accumulation of excessive impurities is avoided.
3. Be provided with the sediment subassembly of taking a sample, it is inboard to extract a section of thick bamboo embedding joint hole, and it is fought to enter into through the extraction and draw a section of thick bamboo to drive lubricating oil by the slip extraction stopper, thereby carry out periodic sampling, the condition that leads to lubricating oil quality change to appear because of the place environment is unstable when avoiding placing, drive down the subplate and arrange oil pipe along with the oil level reduces and move down by floating the restriction piece, the stability of oil pumping has been guaranteed, avoid arranging oil pipe direct contact storage barrel head end, thereby avoid impurity to follow lubricating oil synchronous discharge, the quality of filling has been guaranteed, will remain the lubricating oil discharge in collecting the sleeve by arranging clean pipe, it collects the sleeve to rotate along connecting thread cover, take out impurity, make the operation that can be quick when collecting impurity, the environment cleanliness factor of oil storage has been guaranteed through multistep cooperativeness, thereby the stability that lubricating oil deposited has been guaranteed.
To sum up, arrange sediment subassembly through sample feeding subassembly, mixed processing subassembly and sample and mutually support for can be quick when production take a sample, and carry out progressively taking a sample to the lubricating oil of different processing positions department, guaranteed the accuracy of testing result, handle the impurity that contains in the lubricating oil simultaneously, guaranteed the cleanliness factor of lubricating oil, avoid lubricating oil quality problems to appear when production simultaneously, mutually support through multiple subassembly, make the operation that can be fast and stable when producing and saving lubricating oil.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic structural view of a sample feed assembly of the present invention;
FIG. 3 is a schematic view of the mounting structure of the multiple orifice feed plate of the present invention;
FIG. 4 is a schematic view of the installation structure of the floating block of the present invention;
FIG. 5 is a schematic view of the mounting structure of the sampling tube of the present invention;
FIG. 6 is a schematic structural view of a hybrid processing assembly of the present invention;
FIG. 7 is a schematic view of the installation structure of the auxiliary mixing plate of the present invention;
FIG. 8 is a schematic view of the sampling and deslagging assembly of the present invention;
FIG. 9 is a schematic view of the mounting structure of the extraction cartridge of the present invention;
FIG. 10 is a schematic view of the installation structure of the drain pipe of the present invention;
FIG. 11 is a schematic view of the mounting arrangement of the collection sleeve of the present invention;
reference numbers in the figures: 1. a stirring barrel;
2. a sampling and feeding assembly; 201. a porous feed plate; 202. fixing the limiting box; 203. a return spring; 204. a limit sealing plate; 205. fixing the support ring; 206. a feeding cylinder; 207. a feed pipe; 208. an electric check valve; 209. applying a voltage to the push rod; 210. sealing gaskets; 211. a guide fixing frame; 212. a push spring; 213. sealing the fixed plate; 214. fixing the placing rack; 215. a sampling tube; 216. a sampling hole; 217. a limiting spring; 218. clamping the sealing column; 219. a floating block; 220. blocking the limiting block; 221. a barrier divider plate; 222. sealing the protection plate; 223. pulling the sliding rod; 224. sliding a pulling rod; 225. a hydrogenation pipe; 226. an electrically operated restriction valve;
3. a mixing processing component; 301. a stirring motor; 302. a stirring transmission rod; 303. an inner wall cleaning frame; 304. an auxiliary stirring plate; 305. a discharge pipe; 306. a blanking limiting valve; 307. fixing a support frame; 308. a storage bucket; 309. an auxiliary motor; 310. a linkage rod; 311. removing impurities; 312. an auxiliary mixing plate; 313. an auxiliary stirring plate;
4. a sampling and deslagging assembly; 401. a booster pump; 402. an oil discharge pipe; 403. pressing down the auxiliary plate; 404. pressing down the spring; 405. a floating restriction mass; 406. filling tubes; 407. embedding the clamping holes; 408. an extraction cylinder; 409. sliding the extraction plug; 410. an extraction hopper; 411. connecting a threaded sleeve; 412. a collection sleeve; 413. a discharge pipe; 414. and (4) controlling the valve.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-11, the present invention provides a technical solution, an environment-friendly industrial lubricant preparation apparatus, including a stirring barrel 1, a sampling feeding assembly 2 is installed on one side of the stirring barrel 1, the sampling feeding assembly 2 includes a porous feeding plate 201, a fixed limiting box 202, a return spring 203, a limiting sealing plate 204, a fixed supporting ring 205, a feeding cylinder 206, a feeding pipe 207, an electric check valve 208, a pressurized electric push rod 209, a sealing gasket 210, a guiding fixing frame 211, a push spring 212, a sealing fixing plate 213, a fixing rack 214, a sampling cylinder 215, a sampling hole 216, a limiting spring 217, a clamping sealing column 218, a floating block 219, a blocking limiting block 220, a blocking partition plate 221, a sealing protection plate 222, a pulling sliding rod 223, a sliding pulling rod 224, a hydrogenation pipe 225, and an electric limiting valve 226;
a porous feeding plate 201 is fixedly installed at the top end of a stirring barrel 1, a plurality of fixed limiting boxes 202 are welded at the top end of the porous feeding plate 201 at equal intervals, a reset spring 203 is welded at one side of the top end of the porous feeding plate 201, one end of the reset spring 203 is welded with a limiting sealing plate 204, the maximum rotating angle of the limiting sealing plate 204 is 180 degrees, the fixed limiting boxes are convenient to open quickly during feeding, and stable sealing is performed during mixing, the limiting sealing plate 204 is rotatably installed at the side end of the porous feeding plate 201, a fixed support ring 205 is welded at the position of the side end of the stirring barrel 1 corresponding to the fixed limiting boxes 202, a feeding barrel 206 is fixedly installed at the position of the top end of the fixed support ring 205 corresponding to the fixed limiting boxes 202, a feeding pipe 207 penetrates through the position of one side of the top end of the feeding barrel 206 close to the fixed limiting boxes 202, an electric one-way valve 208 is embedded at one end of the feeding pipe 207, and a pressurizing push rod 209 is fixedly installed at the end of the feeding barrel 206 far away from the stirring barrel 1, a sealing gasket 210 is fixedly arranged at a position, corresponding to the position of the feeding cylinder 206, of one end of the pressurizing push rod 209, the sealing gasket 210 is slidably arranged on the inner side of the feeding cylinder 206, so that the stability of the raw material during pushing is ensured, a guide fixing frame 211 is welded to one end of the sealing gasket 210, a pushing spring 212 is welded to the inner side of the fixed limiting box 202, a sealing fixing plate 213 is welded to one end of the pushing spring 212, and the sealing fixing plate 213 is slidably arranged on the inner side of the fixed limiting box 202, so that the effective limiting and sealing can be realized during sliding;
the top end of the mixing barrel 1 is welded with a fixed placing frame 214, the side end of the fixed placing frame 214 is connected with a sampling barrel 215 in a sliding way, a plurality of sampling holes 216 are arranged at the side end of the sampling barrel 215 in an equidistance way, a limit spring 217 is welded at the inner side of the sampling barrel 215 in an equidistance way, one end of the limit spring 217 is connected with a clamping seal column 218 in a welding way, one end of the inner side of the sampling barrel 215 is connected with a floating block 219 in a sliding way, the floating block 219 is arranged at one end of the inner side of the sampling barrel 215 so as to be operated quickly and stably when floating positioning is needed, the bottom end of the floating block 219 is connected with a blocking limit block 220 through a pulling rope, the inner side of the sampling barrel 215 is connected with a blocking partition plate 221 in a welding way at a position corresponding to the sampling holes 216, the bottom end of the blocking limit block 220 is respectively embedded and installed at the bottom end of the inner side of the sampling barrel 215 and the top end of the blocking partition plate 221, the side end of the sampling barrel 215 is connected with a clamping seal protection plate 222 through a fixed pin, the pulling slide rod 223 in a welding way, sampling cylinder 215 top joint is connected with slip pulling pole 224, equal slidable mounting of pulling sliding pole 223 and slip pulling pole 224 and fixed rack 214 one end, the steady slip of being convenient for, the skew appears in the position when avoiding extracting with placing sampling cylinder 215, 1 top through connection of agitator has hydrogenation pipe 225, electronic restriction valve 226 is installed in the embedding of hydrogenation pipe 225 one end, electronic check valve 208, pressurization electric push rod 209 and electronic restriction valve 226 input all with external control ware output electric connection, external control ware input and external power supply output electric connection.
A mixing processing component 3 is arranged on one side of the stirring barrel 1, and the mixing processing component 3 comprises a stirring motor 301, a stirring transmission rod 302, an inner wall cleaning frame 303, an auxiliary stirring plate 304, a discharging pipe 305, a blanking limiting valve 306, a fixed supporting frame 307, a storage barrel 308, an auxiliary motor 309, a linkage rod 310, an impurity removing frame 311, an auxiliary mixing plate 312 and a stirring auxiliary plate 313;
the stirring motor 301 is arranged at the position of the top end of the stirring barrel 1 opposite to the porous feeding plate 201 through a motor base, the bottom end of an output shaft of the stirring motor 301 is fixedly provided with a stirring transmission rod 302, the side end of the stirring transmission rod 302 is welded and connected with an inner wall cleaning frame 303, the side end of the stirring transmission rod 302 is welded and connected with an auxiliary stirring plate 304 close to the inner wall cleaning frame 303, the bottom end of the stirring barrel 1 penetrates through a discharge pipe 305, one end of the discharge pipe 305 is embedded and installed with a blanking limiting valve 306, the side end of the stirring barrel 1 is welded and connected with a fixed support frame 307, the bottom end of the fixed support frame 307 is mutually connected with the top end of the storage barrel 308 through a bolt, the discharge end of the discharge pipe 305 penetrates through the top end of the storage barrel 308, the mixed lubricating oil is conveniently and stably discharged, the bottom end of the storage barrel 308 is fixedly connected with a support fixing column for stable support, and the bottom end of the storage barrel 308 is provided with an auxiliary motor 309 through a motor base, an output shaft of the auxiliary motor 309 is fixedly connected with a linkage rod 310, an impurity removing frame 311 is welded at the position, close to the bottom end of the inner side of the storage barrel 308, of the side end of the linkage rod 310, an auxiliary mixing plate 312 is welded in the middle of the side end of the linkage rod 310, a stirring auxiliary plate 313 is welded at the top of the side end of the linkage rod 310, the side ends of the auxiliary mixing plate 312 and the stirring auxiliary plate 313 are both attached to the side end of the inner side of the storage barrel 308, cleaning stability is guaranteed, and the input ends of the stirring motor 301 and the auxiliary motor 309 are electrically connected with the output end of an external controller.
The storage barrel 308 is provided with a sampling and deslagging assembly 4 at a time, and the sampling and deslagging assembly 4 comprises a booster pump 401, an oil discharge pipe 402, a downward pressing auxiliary plate 403, a downward pressing spring 404, a floating limiting block 405, a filling pipe 406, an embedding clamping hole 407, an extraction barrel 408, a sliding extraction plug 409, an extraction bucket 410, a connecting threaded sleeve 411, a collection sleeve 412, a drain pipe 413 and a control valve 414;
the top end of a storage barrel 308 is provided with a booster pump 401 through a motor base, the inlet end of the booster pump 401 is connected with an oil discharge pipe 402 through an adapter, the side end of the oil discharge pipe 402 is sleeved and clamped with a lower pressing auxiliary plate 403, one end of the bottom of the lower pressing auxiliary plate 403 is welded with a lower pressing spring 404, the lower pressing auxiliary plate 403 is welded with a floating limiting block 405 corresponding to the position of the lower pressing spring 404, the oil discharge pipe 402 is slidably arranged and connected with the inner side of the storage barrel 308, the floating limiting block 405 is slidably arranged and connected with the inner side of the storage barrel 308 so as to change in time according to the height of an oil surface, the outlet end of the booster pump 401 is connected with a filling pipe 406 through the adapter, the top end of the storage barrel 308 is provided with an embedded clamping hole 407, the inner side of the embedded clamping hole 407 is embedded and provided with an extraction barrel 408, the inner side of the extraction barrel 408 is slidably provided with a sliding extraction plug 409, the bottom end of the extraction barrel 408 is sleeved and connected with an extraction hopper 410, the extraction hopper 410 is embedded and arranged and is connected with the inner side of the storage barrel 308 so as to perform stable sampling, storage bucket 308 bottom once runs through has connecting thread cover 411, and connecting thread cover 411 side has cup jointed through the screw thread and has collected sleeve 412, and collection sleeve 412 side begins to have the thread groove, and the quick connection of being convenient for is fixed, and it has the drain pipe 413 to run through to collect sleeve 412 bottom, and the embedding of drain pipe 413 one end is installed control valve 414, booster pump 401 input and external control ware output electric connection.
An environment-friendly industrial lubricant, an environment-friendly industrial lubricant prepared according to any one of the above.
The working principle and the using process of the invention are as follows: when lubricating oil needs to be prepared, the electric one-way valve 208 is opened to convey raw materials to the inner side of the feeding cylinder 206 through the feeding pipe 207, the piezoelectric push rod 209 is simultaneously added to drive the sealing gasket 210 to slide along the feeding cylinder 206, after the raw materials are accumulated to a limited amount, the piezoelectric push rod 209 drives the sealing gasket 210 to slide, the raw materials are pushed to the inner side of the fixed limiting box 202 through the feeding cylinder 206, the sealing fixing plate 213 is simultaneously pushed, the pushing spring 212 is compressed, under the action of the electric one-way valve 208, the raw materials cannot overflow along the feeding pipe 207, the raw materials stably enter the inner side of the fixed limiting box 202, the limiting sealing plate 204 is pushed to rotate under the action of gravity, the reset spring 203 is compressed, the raw materials enter the inner side of the stirring barrel 1, the feeding amount can be stably limited during feeding, direct filling is avoided, and the raw materials are excessive when entering the stirring barrel 1 due to the fact that a pipeline cannot be quickly closed, and can be operated quickly when raw materials are required to be added;
when raw materials are put in, the stirring motor 301 drives the stirring transmission rod 302 to rotate, the inner wall cleaning frame 303 and the auxiliary stirring plate 304 synchronously rotate under the driving of the stirring transmission rod 302, so that various raw materials are gradually and fully mixed under the action of centrifugal force, and part of viscous raw materials are scraped from the inner wall of the stirring barrel 1, so that incomplete mixing of the viscous raw materials caused by adhesion to the inner wall can be avoided during stirring and mixing, and the accuracy and the mixing effect of the components of the mixed lubricating oil are ensured;
after the mixing is finished, the sealing protection plate 222 and the sampling cylinder 215 are pushed into the stirring barrel 1 by the sliding pull rod 224 and the pulling slide rod 223, and are conveyed to a required position, then the pulling slide rod 223 is taken out from the stirring barrel 1, the sampling hole 216 of the sampling cylinder 215 is opened, the lubricating oil enters the inner side of the sampling cylinder 215 through the sampling hole 216, after each layer of lubricating oil of the sampling cylinder 215 is accumulated to a certain amount, the lubricating oil drives the floating block 219 to float, so that the floating block 219 drives the blocking limiting block 220 to be separated from the side end of the sampling cylinder 215 and the blocking separating plate 221, under the pushing action of the limiting spring 217, the clamping sealing column 218 is embedded and clamped into the inner side of the sampling hole 216, thereby completing the sampling of different positions of the lubricating oil, meanwhile, the sampling mode can not mix multiple layers of lubricating oil, a worker can conveniently and quickly know the mixing effect of the lubricating oil at different positions, and can conveniently adjust in time, so that the quality of the lubricating oil can be effectively guaranteed during the production of the lubricating oil;
after the quality detection of the lubricating oil is completed, the blanking limiting valve 306 is opened, the mixed lubricating oil enters the inner side of the storage barrel 308 through the discharging pipe 305, the auxiliary motor 309 drives the linkage rod 310 to rotate in the storage barrel 308 to drive the auxiliary mixing plate 312 and the stirring auxiliary plate 313 to rotate, so that the internally stored lubricating oil can be mixed with each other, the condition that the lubricating oil is layered due to different production time is avoided, meanwhile, various components in the lubricating oil are mixed with each other, impurities contained in the lubricating oil are separated out, the impurities fall to the bottom end of the inner side of the storage barrel 308, the impurities are pushed into the connecting threaded sleeve 411 by the impurity removing frame 311, the impurities are treated in a centralized manner, a worker can conveniently treat the inside of the storage barrel 308, and the problem that the quality of the subsequent lubricating oil is influenced due to the excessive accumulation of the impurities is avoided;
when lubricating oil is accumulated on the inner side of the storage barrel 308, the extraction barrel 408 is embedded into the embedding clamping hole 407, the sliding extraction plug 409 drives the lubricating oil to enter the extraction barrel 408 through the extraction hopper 410, so that periodic sampling is performed, the condition that the quality of the lubricating oil is changed due to unstable placement environment during placement is avoided, when the oil is required to be extracted, the pressing auxiliary plate 403 is clamped at the side end of the oil discharge pipe 402, the oil discharge pipe 402 is embedded into the inner side of the storage barrel 308, oil is pumped through the booster pump 401, when the oil level descends, the floating limiting block 405 moves downwards along with the reduction of the oil level, so that the oil discharge pipe 402 is driven to synchronously move downwards, the stability of oil pumping is ensured, meanwhile, the oil discharge pipe 402 is prevented from directly contacting the bottom end of the storage barrel 308, so that impurities are prevented from being synchronously discharged along with the lubricating oil, and the filling quality is ensured;
when impurities need to be taken out, the control valve 414 is opened, the lubricating oil remained in the collecting sleeve 412 is discharged through the discharging pipe 413, after the lubricating oil is discharged, the collecting sleeve 412 is rotated along the connecting threaded sleeve 411, the impurities are taken out, and the cleanliness of the internal environment is ensured.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides an environment-friendly industry lubricant preparation facilities, includes agitator (1), its characterized in that: a sampling and feeding assembly (2) is installed on one side of the stirring barrel (1), and the sampling and feeding assembly (2) comprises a porous feeding plate (201), a fixed limiting box (202), a reset spring (203), a limiting sealing plate (204), a fixed supporting ring (205), a feeding barrel (206), a feeding pipe (207), an electric one-way valve (208), a pressurizing electric push rod (209), a sealing gasket (210), a guide fixing frame (211), a push spring (212), a sealing fixing plate (213), a fixed placing frame (214), a sampling barrel (215), a sampling hole (216), a limiting spring (217), a clamping sealing column (218), a floating block (219), a blocking limiting block (220), a blocking separation plate (221), a sealing protection plate (222), a pulling sliding rod (223), a sliding pulling rod (224), a hydrogenation pipe (225) and an electric limiting valve (226);
the stirring barrel is characterized in that a porous feeding plate (201) is fixedly mounted at the top end of the stirring barrel (1), a plurality of fixed limiting boxes (202) are welded at the top end of the porous feeding plate (201) at equal intervals, a reset spring (203) is welded at one side of the top end of the porous feeding plate (201), one end of the reset spring (203) is welded with a limiting sealing plate (204), the limiting sealing plate (204) is rotatably mounted at the side end of the porous feeding plate (201), a fixed supporting ring (205) is welded at the position of the side end of the stirring barrel (1) corresponding to the fixed limiting boxes (202), a feeding barrel (206) is fixedly mounted at the position of the top end of the fixed supporting ring (205) corresponding to the fixed limiting boxes (202), a feeding pipe (207) penetrates through the position, close to the fixed limiting boxes (202), and an electric one-way valve (208) is embedded into one end of the feeding pipe (207), a piezoelectric push rod (209) is fixedly installed at one end, away from the stirring barrel (1), of the feeding barrel (206), a sealing gasket (210) is fixedly installed at a position, corresponding to the feeding barrel (206), of one end of the piezoelectric push rod (209), one end of the sealing gasket (210) is connected with a guide fixing frame (211) in a welding mode, a pushing spring (212) is welded on the inner side of the fixed limiting box (202), and a sealing fixing plate (213) is connected with one end of the pushing spring (212) in a welding mode;
the stirring barrel is characterized in that a fixed placing frame (214) is welded at the top end of the stirring barrel (1), a sampling barrel (215) is connected at the side end of the fixed placing frame (214) in a sliding manner, a plurality of sampling holes (216) are formed in the side end of the sampling barrel (215) in an equidistant manner, a limiting spring (217) is welded at the inner side of the sampling barrel (215) in an equidistant manner, a clamping sealing column (218) is connected at one end of the limiting spring (217) in a welding manner, a floating block (219) is connected at one end of the inner side of the sampling barrel (215) in a sliding manner, a blocking limiting block (220) is connected at the bottom end of the floating block (219) through a pulling rope, a blocking separation plate (221) is connected at the position, corresponding to the sampling holes (216), of the inner side of the sampling barrel (215) in a welding manner, a blocking separation plate (221) is embedded and installed at the bottom end of the inner side of the sampling barrel (215) respectively, a sealing protection plate (222) is connected at the side end of the sampling barrel (215) through a fixed pin clamping manner, sealed guard plate (222) top welded connection has pulling slide bar (223), sampling tube (215) top joint is connected with sliding pull pole (224), agitator (1) top through connection has hydrogenation pipe (225), electronic restriction valve (226) are installed in hydrogenation pipe (225) one end embedding.
2. The device for preparing environment-friendly industrial lubricant as claimed in claim 1, wherein the maximum rotation angle of the limit sealing plate (204) is 180 degrees, the sealing gasket (210) is slidably mounted inside the feeding cylinder (206), the input ends of the electric check valve (208), the pressurized electric push rod (209) and the electric limiting valve (226) are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.
3. The apparatus for preparing environment-friendly industrial lubricant as claimed in claim 1, wherein the seal fixing plate (213) is slidably installed and fixed inside the restraining box (202), the floating block (219) is placed at one end inside the sampling cylinder (215), and the pulling sliding rod (223) and the sliding pulling rod (224) are slidably installed and fixed at one end of the placing frame (214).
4. The environment-friendly industrial lubricant preparation device as claimed in claim 1, wherein a mixing processing component (3) is installed at one side of the stirring barrel (1), and the mixing processing component (3) comprises a stirring motor (301), a stirring transmission rod (302), an inner wall cleaning frame (303), an auxiliary stirring plate (304), a discharging pipe (305), a blanking limiting valve (306), a fixed support frame (307), a storage barrel (308), an auxiliary motor (309), a linkage rod (310), an impurity removing frame (311), an auxiliary mixing plate (312) and a stirring auxiliary plate (313);
agitator (1) top is located to porous feed plate (201) position and is installed agitator motor (301) through the motor cabinet, agitator motor (301) output shaft bottom fixed mounting has stirring transfer line (302), stirring transfer line (302) side welded connection has inner wall clearance frame (303), stirring transfer line (302) side is close to inner wall clearance frame (303) position department welded connection and is assisted agitator plate (304), agitator (1) bottom runs through row material pipe (305), arrange material pipe (305) one end embedding and install unloading limiting valve (306), agitator (1) side welded connection has fixed stay frame (307), bolt interconnect is passed through with storage bucket (308) top in fixed stay frame (307) bottom, auxiliary motor (309) is installed through the motor cabinet in storage bucket (308) bottom, auxiliary motor (309) output shaft fixedly connected with gangbar (310), the device is characterized in that an impurity removing frame (311) is welded at the position, close to the bottom end of the inner side of the storage barrel (308), of the side end of the linkage rod (310), an auxiliary mixing plate (312) is welded in the middle of the side end of the linkage rod (310), and a stirring auxiliary plate (313) is welded at the top of the side end of the linkage rod (310).
5. The environment-friendly industrial lubricant preparation device as claimed in claim 4, wherein the discharge end of the discharge pipe (305) penetrates through the top end of the storage barrel (308), the bottom end of the storage barrel (308) is fixedly connected with a supporting and fixing column, the side ends of the auxiliary mixing plate (312) and the stirring auxiliary plate (313) are respectively attached to the inner side end of the storage barrel (308), and the input ends of the stirring motor (301) and the auxiliary motor (309) are electrically connected with the output end of an external controller.
6. The environment-friendly industrial lubricant preparation device as recited in claim 4, wherein the storage barrel (308) is once provided with a sampling and deslagging assembly (4), and the sampling and deslagging assembly (4) comprises a booster pump (401), an oil discharge pipe (402), a pressing auxiliary plate (403), a pressing spring (404), a floating limiting block (405), a filling pipe (406), an embedding clamping hole (407), an extraction cylinder (408), a sliding extraction plug (409), an extraction hopper (410), a connecting threaded sleeve (411), a collection sleeve (412), a purging pipe (413) and a control valve (414);
booster pump (401) is installed through the motor cabinet in bucket (308) top, booster pump (401) is discharged the end and is connected with oil extraction pipe (402) through the adapter, oil extraction pipe (402) side cup joints the joint and has pushes down accessory plate (403), push down the welding of accessory plate (403) bottom one end and have spring (404) of pushing down, it has showy restriction piece (405) to push down accessory plate (403) and correspond to spring (404) position department welding of pushing down, booster pump (401) is connected with filling tube (406) through the adapter of discharge end, bucket (308) top begins to have embedding joint hole (407), embedding joint hole (407) inboard embedding is installed and is drawed a section of thick bamboo (408), it has slip extraction stopper (409) to draw section of thick bamboo (408) inboard slidable mounting, it is connected with extraction fill (410) to draw section of thick bamboo (408) bottom cup joint, bucket (308) bottom is once run through and is connected thread bush (411), the side end of the connecting threaded sleeve (411) is sleeved with a collecting sleeve (412) through threads, a drain pipe (413) penetrates through the bottom end of the collecting sleeve (412), and a control valve (414) is installed at one end of the drain pipe (413) in an embedded mode.
7. The environmentally friendly industrial lubricant preparation device as claimed in claim 6, wherein the oil discharge pipe (402) is slidably mounted inside the storage barrel (308), the floating restriction block (405) is slidably mounted inside the storage barrel (308), and the input end of the booster pump (401) is electrically connected with the output end of an external controller.
8. The environmentally friendly industrial lubricant preparation device of claim 6, wherein the draw-off hopper (410) is embedded inside the installation and storage barrel (308), and the side end of the collection sleeve (412) is threaded.
9. An environment-friendly industrial lubricant, characterized by being produced by the production apparatus according to any one of claims 1 to 8.
CN202111264498.9A 2021-10-28 2021-10-28 Environment-friendly industrial lubricant preparation device Active CN114100466B (en)

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CN115873653A (en) * 2022-12-27 2023-03-31 湖南省汉特巴莱科技有限公司 Magnesium alloy cutting lubricating coolant and preparation equipment thereof
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