CN114097620A - Cream separation and cheese shaping all-in-one based on traditional technology - Google Patents
Cream separation and cheese shaping all-in-one based on traditional technology Download PDFInfo
- Publication number
- CN114097620A CN114097620A CN202111494722.3A CN202111494722A CN114097620A CN 114097620 A CN114097620 A CN 114097620A CN 202111494722 A CN202111494722 A CN 202111494722A CN 114097620 A CN114097620 A CN 114097620A
- Authority
- CN
- China
- Prior art keywords
- raw milk
- heating
- cheese
- material distributing
- stirring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000013351 cheese Nutrition 0.000 title claims abstract description 53
- 238000000926 separation method Methods 0.000 title claims abstract description 35
- 239000006071 cream Substances 0.000 title claims abstract description 33
- 238000005516 engineering process Methods 0.000 title claims abstract description 9
- 238000007493 shaping process Methods 0.000 title abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 88
- 235000020185 raw untreated milk Nutrition 0.000 claims abstract description 87
- 238000010438 heat treatment Methods 0.000 claims abstract description 57
- 230000000249 desinfective effect Effects 0.000 claims abstract description 20
- 238000001914 filtration Methods 0.000 claims abstract description 16
- 230000001954 sterilising effect Effects 0.000 claims abstract description 11
- 235000021243 milk fat Nutrition 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 27
- 239000007788 liquid Substances 0.000 claims description 24
- 239000004744 fabric Substances 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 19
- 238000004659 sterilization and disinfection Methods 0.000 claims description 19
- 238000009826 distribution Methods 0.000 claims description 17
- 239000002699 waste material Substances 0.000 claims description 14
- 238000002156 mixing Methods 0.000 claims description 13
- 238000005485 electric heating Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 9
- 238000005253 cladding Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 230000001413 cellular effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 8
- 235000013365 dairy product Nutrition 0.000 abstract description 4
- 238000003672 processing method Methods 0.000 abstract description 2
- 235000013367 dietary fats Nutrition 0.000 abstract 1
- 239000010520 ghee Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 abstract 1
- 239000005862 Whey Substances 0.000 description 21
- 102000007544 Whey Proteins Human genes 0.000 description 21
- 108010046377 Whey Proteins Proteins 0.000 description 21
- 239000008267 milk Substances 0.000 description 15
- 235000013336 milk Nutrition 0.000 description 14
- 210000004080 milk Anatomy 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000012423 maintenance Methods 0.000 description 6
- 239000004519 grease Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005238 degreasing Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 235000014121 butter Nutrition 0.000 description 3
- 239000000706 filtrate Substances 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 241000451942 Abutilon sonneratianum Species 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical group NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000020247 cow milk Nutrition 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000013618 yogurt Nutrition 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J25/00—Cheese-making
- A01J25/002—Cheese-making continuously
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J25/00—Cheese-making
- A01J25/11—Separating whey from curds; Washing the curds
- A01J25/111—Separating whey from curds; Washing the curds by continuous separation
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J25/00—Cheese-making
- A01J25/12—Forming the cheese
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01J—MANUFACTURE OF DAIRY PRODUCTS
- A01J25/00—Cheese-making
- A01J25/12—Forming the cheese
- A01J25/13—Moulds therefor
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Animal Husbandry (AREA)
- Environmental Sciences (AREA)
- Dairy Products (AREA)
Abstract
A milk fat separation and cheese shaping integrated machine based on traditional technology, relate to milk fat separation and cheese shaping apparatus, it is to solve the technical matter that the processing method of the existing cheese is time-consuming and laborious, inefficiency, the integrated machine of the invention includes stirring system of raw milk, heating and sterilizing system, feed system, mould device and control system; the raw milk stirring system comprises a raw milk stirring cylinder and a stirrer arranged in the raw milk stirring cylinder, and the stirrer is eccentrically arranged; the raw milk stirring system, the heating and disinfecting system, the material distributing system and the die device are sequentially connected, and the raw milk stirring system, the heating and disinfecting system and the material distributing system are controlled by the control system. The integrated machine can automatically complete the integrated operation of oil separation, heating, filtering and cheese forming aiming at the dairy products, realizes the mechanized processing of cream, ghee and cheese, and can be used in the field of dairy product processing.
Description
Technical Field
The invention relates to the technical field of cream separation treatment, in particular to a cream separation and cheese forming integrated machine based on a traditional process.
Background
The milk contains rich nutrient components and is one of the main foods in pastoral areas such as Xinjiang, inner Mongolia, Qinghai, Tibet and the like. Because the milk is difficult to keep fresh and store, the milk is generally made into butter and cheese (the main component is casein) for storage and eating. The cream separation method of cow milk commonly used by farmers and herdsmen is to ferment and heat the milk to about 36 ℃, place the milk in a barrel, stir the milk up and down by a stick, and separate the milk and the oil according to different specific weights. At present, the processing of cream (butter) and cheese in pasturing areas is mainly completed manually, and the method is time-consuming, labor-consuming and low in efficiency.
Disclosure of Invention
The invention provides a cream separation and cheese forming integrated machine based on the traditional process, aiming at solving the technical problems of time and labor waste and low efficiency of the existing processing method of cream (butter) and cheese in pasturing areas. The invention solves the integrated operation problems of oil separation, heating, filtering and cheese forming of dairy products, and maximally reserves the production process and the taste of the traditional cheese on the basis of utilizing the modern processing technology.
The invention relates to a cream separation and cheese molding integrated machine based on a traditional process, which comprises a raw milk stirring system 1, a heating and disinfecting system 2, a material distribution system 3, a die device 4 and a control system 5;
the raw milk stirring system 1 comprises a raw milk stirring cylinder 1-1, a stirring motor 1-2, a stirrer 1-3, a motor mounting plate 1-4, a raw milk stirring cylinder cover plate 1-5 and a primary pump 1-6; the raw milk stirring cylinder 1-1 is a cylindrical container with an open upper part, and a discharge hole is formed at the bottom; the discharge port is connected with the feed ports of the primary pumps 1 to 6; the stirrer 1-3 is arranged in the raw milk stirring cylinder 1-1, and the upper end of the stirrer 1-3 is connected with the stirring motor 1-2 through a shaft joint; the axis of the stirrer 1-3 deviates from the axis of the raw milk stirring cylinder 1-1, namely the stirrer 1-3 is eccentrically arranged; the motor mounting plate 1-4 and the raw milk stirring cylinder cover plate 1-5 are arranged on the upper part of the raw milk stirring cylinder 1-1 in parallel, and the stirring motor 1-2 is fixedly mounted on the motor mounting plate 1-4;
the stirrer 1-3 is an integral welding part and consists of a cuboid shell 1-3-1, an internal screw 1-3-2 and disturbance teeth 1-3-3, wherein the cuboid shell 1-3-1 is a thin-wall part, the bottom of the cuboid shell 1-3-1 is open, holes are formed in the periphery of the cuboid shell, and holes are formed in the top of the cuboid shell; the disturbance teeth 1-3-3 are arranged on two opposite edges of the cuboid shell 1-3-1; the internal screw 1-3-2 is provided with a helical blade; when the device works, the bottom raw milk is rolled by the blades of the internal screw rod 1-3-2, the raw milk liquid is lifted to the wall of the cuboid shell 1-3-1 through the helical blades to be beaten, the beaten liquid flows out through the holes in the side wall, and the liquid rotated to the top of the cuboid shell 1-3-1 by the helical blades flows out through the holes in the top of the shell, so that the purposes of degreasing the raw milk in the raw milk stirring cylinder 1-1, and internal circulating flow and stirring of the liquid in the cylinder are achieved; the stirrer 1-3 and the drum-shaped raw milk stirring cylinder 1-1 are eccentrically arranged, and the disturbance teeth 1-3-3 can enable the eccentrically arranged stirrer 1-3 to stir the cylinder wall in the raw milk stirring cylinder 1-1, so that the aim of disturbing all liquid in the cylinder is fulfilled, and the stirring is more uniform;
the raw milk stirring system 1, the heating and disinfecting system 2 and the material distributing system 3 are sequentially connected; the raw milk stirring system 1, the heating and disinfecting system 2 and the material distributing system 3 are controlled by a control system 5.
Furthermore, the heating and disinfecting system 2 comprises a heating and disinfecting cylinder 2-1, a filtering net box 2-2, an electric heating pipe 2-3 and a secondary pump 2-4; the filtering net cage 2-2 is arranged at the upper part in the heating disinfection cylinder 2-1, and a feeding hole connected with a primary pump 1-6 is arranged on the side wall of the filtering net cage 2-2; the electric heating tube 2-3 is arranged at the lower part of the heating disinfection cylinder 2-1; the bottom of the heating disinfection cylinder 2-1 is provided with a discharge hole and is connected with a feed inlet of a secondary pump 2-4.
Furthermore, the material distributing system 3 comprises a first-stage material distributing pipe 3-1, at least 1 second-stage material distributing pipe 3-2, at least 3 third-stage material distributing pipes 3-3 and material distributing valves 3-4; the primary material distributing pipes 3-1 are vertically arranged, primary material discharging holes are uniformly distributed in the height direction, and each primary material discharging hole is connected with 1 secondary material distributing pipe 3-2; each secondary material distributing pipe 3-2 is horizontally arranged, secondary discharging holes are uniformly distributed along the length direction, and each secondary discharging hole is connected with one tertiary material distributing pipe 3-3; the third-stage material distributing pipe 3-3 and the second-stage material distributing pipe 3-2 are coplanar and vertical; three-stage discharge holes are uniformly distributed at the lower part of the three-stage material distributing pipe 3-3; the material distributing valve 3-4 is arranged on the secondary material distributing pipe 3-2 and close to one end of the primary material distributing pipe 3-1; the first-stage material distributing pipe 3-1 is connected with a discharge hole at the bottom of the heating disinfection cylinder 2-1 through a second-stage pump 2-4.
Further, the mould device 4 comprises at least one layer of truss 4-1, at least one cellular mould group 4-2, at least one collecting box 4-3, a supporting block 4-4 and a waste liquid pipe 4-5; the grid division mold group 4-2 comprises a mold shell 4-2-1, fine filter cloth 4-2-2, coarse filter cloth 4-2-3 and a partition plate 4-2-4; the mould shell 4-2-1 is a box body with a hollow bottom, and fine filter cloth 4-2-2, coarse filter cloth 4-2-3 and a partition plate 4-2-4 are sequentially paved in the mould shell 4-2-1 from bottom to top; the division plate 4-2-4 divides the die shell 4-2-1 into small lattices one by one; the collecting box 4-3 is a closed waterproof box-shaped component, and the bottom of the collecting box 4-3 is provided with an opening connected with a waste liquid pipe 4-5 for collecting the waste liquid after whey filtration; the supporting block 4-4 is arranged in the collecting box 4-3, the grid division mold group 4-2 is arranged on the supporting block 4-4 and is arranged between the layers of the truss 4-1 together with the collecting box 4-3 to form a drawer structure; the positions of the three-level discharge holes of the material distribution system 3 correspond to the positions of the small lattices of the lattice mould group 4-2 one by one, so that the whey pumped out through the three-level discharge holes can accurately and directly flow into the corresponding mould lattices.
Furthermore, the control system 5 comprises a control computer, which is located directly above the raw milk mixing system 1. The control computer is connected with the stirring motor 1-2, the electric heating pipe 2-3, the secondary pump 2-4 and the distributing valve 3-4 through signals; the milk mixing and heating device is used for controlling the cooperative work of the raw milk mixing system 1, the heating and sterilizing system 2 and the material distributing system 3, and simultaneously provides a human-computer interaction interface, so that the operation workers can conveniently adjust the control of the production state in real time.
Furthermore, the aperture of holes uniformly distributed around the cuboid shell 1-3-1 is 30 mm; the number of the holes at the top is four, and the hole diameter is 60 cm.
Furthermore, the cover plate 1-5 of the raw milk mixing tank is provided with an observation window which is connected with the cover plate 1-5 of the raw milk mixing tank through a hinge, so that the observation is convenient.
Furthermore, a sealing bush 1-7 is arranged on the upper edge of the raw milk stirring cylinder 1 for preventing the raw milk from splashing and leaking in the stirring process.
Furthermore, the cream separation and cheese molding integrated machine based on the traditional process further comprises an integral frame 6, wherein the raw milk stirring system 1, the heating and disinfection system, the material distribution system 3 and the die device 4 are all fixed inside the integral frame 6 and are sequentially arranged from right to left and connected with one another through pipelines; the integral frame 6 comprises a coating shell consisting of a tail plate 6-1, a top plate 6-2 and side cladding plates 6-3, wherein the tail plate 6-1 is arranged on the left side surface of the integral frame, the top plate 6-2 is arranged on the integral frame, and the side cladding plates 6-3 are used as a larger coating piece to be arranged and coated on the front surface, the back surface and the right side surface of the integral frame.
Furthermore, a transparent observation window is arranged on the top plate 6-2 corresponding to the heating and disinfecting cylinder 2-1 and is arranged on the top plate 6-2 through a hinge, so that the heating process can be observed conveniently and the heating and disinfecting cylinder can be opened conveniently.
Furthermore, a transparent observation window is arranged on the top plate 6-2 corresponding to the distributing valve 3-4 and is mounted on the top plate 6-2 through a hinge, so that the state of the distributing valve 29 in operation can be observed conveniently, and the daily maintenance and overhaul can be facilitated.
Furthermore, a transparent observation window is arranged on the top plate 6-2 corresponding to the grid die set 4-2 and is mounted on the top plate 6-2 through a hinge, so that the running state of the machine can be observed conveniently, and the daily maintenance and overhaul can be facilitated.
Furthermore, the integral frame 6 also comprises supporting feet 6-4, casters 6-5 and a pump mounting plate 6-6; the supporting legs 6-4 and the caster wheels 6-5 are uniformly arranged under the integral frame 6, the supporting legs 6-4 can provide position fixation of a new field, and the caster wheels 6-5 can enable the machine to move conveniently; the pump mounting plate 6-6 is arranged below the right side inside the integral frame 6 and is used for mounting the primary pump 1-6 and the secondary pump 2-4.
Further, the shape of the lattice partitioned by the mold case 4-2-1 in cooperation with the partition plate 50 is rectangular, square, circular, triangular or flower-shaped.
The method for preparing cheese by using the cream separation and cheese forming integrated machine based on the traditional process comprises the following steps:
placing raw milk in a raw milk stirring tank 1-1, separating oil and whey in the raw milk under the continuous stirring action of a special stirrer 1-3, layering the oil and the whey under the action of gravity, placing the oil on the upper layer and placing the whey on the lower layer, starting a cover plate 1-5 of the raw milk stirring tank after stirring is finished, fishing out the oil suspended on the upper layer by holding a filter screen, starting a primary pump 1-6 to pump the whey in the tank into a filter net cage 2-2 on the upper part of a heating and disinfecting tank 2-1 after the oil is fished out, performing secondary filtration on the oil in the pumped whey, and then enabling the whey to flow into the heating and disinfecting tank 2-1 through holes of the filter net cage 2-2; starting a heating pipe 2-3 for boiling and disinfection, then feeding the heated and disinfected whey into a first-stage material distribution pipe 3-1 of a material distribution system 3 through a second-stage pump 2-4, then flowing through a second-stage material distribution pipe 3-2 and a third-stage material distribution pipe 3-3, finally flowing into a mold grid below a third-stage discharge hole, standing for a period of time, discharging the water in the whey through a hollow part at the bottom of a coarse filter cloth 4-2-3, a fine filter cloth 4-2-2 and a mold shell 4-2-1 in sequence, flowing into a collection box 4-3, collecting the collected filtrate into a waste liquid pipe 4-5 through a hole at the bottom, and discharging to obtain block cheese in the mold grid.
Compared with the prior art, the cream separation and cheese forming integrated machine based on the traditional process has the beneficial effects that:
(1) the cream separation and cheese forming integrated machine based on the traditional process utilizes the matching use of a mechanical structure, a motor, a pump, a heating pipe, a filtering gauze, a shaping mold and the like, can replace the traditional manual work to carry out cream separation, cream extraction, cheese forming and other work on milk and the like, solves the problem that the traditional manual cheese making process wastes time and labor, avoids unnecessary waste, and has the advantages of realizing cream separation and being convenient and rapid to use.
(2) The cream separation and cheese forming integrated machine based on the traditional process is provided with the closed raw milk stirring barrel, the heating and sterilizing barrel, the forming die and the like, can stir raw milk, separate cream, perform heating and sterilizing, perform injection molding and other operations under the condition of ensuring the closed environment, can avoid impurities, dust and the like, ensures the sanitary condition of the whole processing process, and has the advantages of cleanness and sanitation.
(3) The special stirrer designed by the invention can enable the raw milk in the raw milk stirring cylinder to achieve the purpose of degreasing, the shell with the holes can enable the spirally lifted liquid to be beaten to the shell wall and simultaneously increase the efficiency of beating and degreasing, the internal screw can achieve the purpose of enabling the upper layer liquid and the lower layer liquid in the raw milk stirring cylinder to circularly flow and stir, the special stirrer and the circular raw milk stirring cylinder are eccentrically arranged, and the disturbance teeth can enable the eccentrically arranged special stirrer to stir the wall of the raw milk stirring cylinder to achieve the purpose of disturbing all the liquid in the cylinder, so that the stirring is more uniform.
(4) The invention has the advantages that all mechanical structures, controllers and the like are arranged in the machine, the structure is compact, the volume is moderate, the occupied area is small, the moving is suitable, and three devices of crude milk oil-milk separation, boiling sterilization and mold shaping are integrated into a whole. The household 220V power supply is suitable for production and processing of micro enterprises and workshop processing in pastoral areas, and the number of equipment can be reduced to adjust the yield.
(5) The invention is provided with a transparent observation window of the raw milk mixing tank, an observation window of the heating disinfection tank, a maintenance window of the electromagnetic valve and an injection molding observation window of the mold, wherein each observation window is hinged and can be opened, thereby being convenient for inspection in each stage of machine operation, being convenient for daily cleaning and maintenance of the machine, and the like.
(6) The invention designs a cheese forming die with a certain size, and can realize cheese production with uniform size and guarantee the production specification of products by timing and quantitative injection molding through a control system. The mould specification can be replaced according to the demand, realizes nimble production mode.
(7) The invention is suitable for the milk fat separation of different milk products and the cheese production attached to the milk products, and can be adjusted by setting the parameters of the control panel to be suitable for the production of different milk products, thereby having higher universality. The man-machine interaction interface design of the control panel can realize the real-time control of the production state.
The development of the cream separation and cheese forming integrated machine based on the traditional process improves the separation efficiency of cream and cheese, reduces the labor and time for cream separation, lightens the labor intensity and improves the labor conditions.
The invention provides the cream separation and cheese forming integrated machine suitable for small-scale production by referring to the traditional cheese making process of herdsmen, which can automatically complete the integrated operation of grease separation, heating, filtering and cheese forming aiming at dairy products, solves the problem that the herdsmen manually complete cream separation and cheese making for a long time, can provide a set of relatively ideal mechanical yogurt grease separation device, realizes mechanical processing of cream (butter) and cheese, and can maximally retain the characteristics of cheese made by the traditional process.
Drawings
FIG. 1 is a schematic structural diagram of an integrated machine for separating milk fat and forming cheese according to the present invention based on a conventional process;
FIG. 2 is a schematic view of the construction of the agitator 1-3 of the present invention;
FIG. 3 is a schematic diagram of the internal structure of the integrated machine for separating milk fat and forming cheese according to the present invention;
FIG. 4 is a schematic view of the structure of the cellular mold groups 4-2 and the collection box 4-3 of the mold apparatus 4 of the present invention;
FIG. 5 is a schematic view showing the construction of the fine filter cloth 4-2-2, the coarse filter cloth 4-2-3 and the partition plates in the present invention;
FIG. 6 is a schematic structural view of the cream separation and cheese forming machine of example 1;
in the figure:
1 is a raw milk stirring system, 1-1 is a raw milk stirring cylinder, 1-2 is a stirring motor, 1-3 is a stirrer, 1-3-1 is a cuboid shell, 1-3-2 is an internal screw, 1-3-3 is a disturbance tooth, 1-4 is a motor mounting plate, 1-5 is a raw milk stirring cylinder cover plate, 1-6 is a primary pump, and 1-7 is a sealing bush; 2 is a heating and disinfecting system, 2-1 is a heating and disinfecting cylinder, 2-2 is a filter net cage, 2-3 is an electric heating pipe, and 2-4 is a secondary pump; 3 is a material distributing system, 3-1 is a first-stage material distributing pipe, 3-2 is a second-stage material distributing pipe, 3-3 is a third-stage material distributing pipe, and 3-4 is a material distributing valve; 4 is a mould device, 4-1 is a truss, 4-2 is a grid mould group, 4-2-1 is a mould shell, 4-2-2 is fine filter cloth, 4-2-3 is coarse filter cloth, 4-2-4 is a partition plate, 4-3 is a collection box, 4-4 is a supporting block, and 4-5 is a waste liquid pipe; 5 is a control system; 6 is an integral frame, 6-1 is a tail plate, 6-2 is a top plate, 6-3 is a side shroud plate, 6-4 is a supporting leg, 6-5 is a caster wheel, and 6-6 is a pump mounting plate.
Detailed Description
The following examples are used to demonstrate the beneficial effects of the present invention.
Example 1: the cream separation and cheese molding integrated machine based on the traditional process comprises a raw milk stirring system 1, a heating and disinfection system 2, a material distribution system 3, a die device 4, a control system 5 and an integral frame 6;
the raw milk stirring system 1 consists of a raw milk stirring cylinder 1-1, a stirring motor 1-2, a stirrer 1-3, a motor mounting plate 1-4, a raw milk stirring cylinder cover plate 1-5, a primary pump 1-6 and a sealing bush 1-7; the raw milk stirring cylinder 1-1 is a cylindrical container with an open upper part, and a discharge hole is formed at the bottom; the discharge port is connected with the feed ports of the primary pumps 1 to 6; the motor mounting plate 1-4 and the raw milk stirring cylinder cover plate 1-5 are arranged on the upper part of the raw milk stirring cylinder 1-1 in parallel, and the stirring motor 1-2 is fixedly mounted on the motor mounting plate 1-4; the stirrer 1-3 is arranged in the raw milk stirring cylinder 1-1, and the upper end of the stirrer 1-3 is connected with the stirring motor 1-2 through a shaft joint; the axis of the stirrer 1-3 deviates from the axis of the raw milk stirring cylinder 1-1, namely the stirrer 1-3 is eccentrically arranged; the stirrer 1-3 is an integral welding part and consists of a cuboid shell 1-3-1, an internal screw 1-3-2 and disturbance teeth 1-3-3, the cuboid shell 1-3-1 is a thin-wall part, the bottom of the cuboid shell 1-3-1 is open, small holes with the diameter of 3mm are uniformly distributed on the periphery of the cuboid shell, four large holes are formed in the top of the cuboid shell, and the hole diameter is 15 cm; the disturbance teeth 1-3-3 are arranged on two opposite edges of the cuboid shell 1-3-1; the internal screw 1-3-2 is provided with a helical blade; the stirrer 1-3 and the drum-shaped raw milk stirring cylinder 1-1 are eccentrically arranged, and the disturbance teeth 1-3-3 can enable the eccentrically arranged stirrer 1-3 to stir the cylinder wall in the raw milk stirring cylinder 1-1, so that the aim of disturbing all liquid in the cylinder is fulfilled, and the stirring is more uniform; the sealing bush 1-7 is arranged at the upper edge of the raw milk stirring cylinder 1 to prevent the raw milk from splashing and leaking in the stirring process; an observation window is arranged on the cover plate 1-5 of the raw milk mixing tank, and the observation window is connected to the cover plate 1-5 of the raw milk mixing tank through a hinge, so that observation is facilitated; the stirring motor 1-2 is a 220V YE2-100L1-4-B34 type universal motor three-phase asynchronous motor, and the primary pump 1-6 is a CDXM70-05 type single-impeller centrifugal pump;
the heating and disinfecting system 2 consists of a heating and disinfecting cylinder 2-1, a filter net box 2-2, an electric heating pipe 2-3 and a secondary pump 2-4; the filtering net cage 2-2 is arranged at the upper part in the heating disinfection cylinder 2-1, and a feeding hole connected with a primary pump 1-6 is arranged on the side wall of the filtering net cage 2-2; the electric heating tube 2-3 is arranged at the lower part of the heating disinfection cylinder 2-1; the bottom of the heating disinfection cylinder 2-1 is provided with a discharge hole which is connected with a feed inlet of a secondary pump 2-4; the two-stage pump 2-4 is a CDXM70-05 type double-impeller centrifugal pump;
the material distributing system 3 consists of a first-stage material distributing pipe 3-1, 5 second-stage material distributing pipes 3-2, 40 third-stage material distributing pipes 3-3 and 5 material distributing valves 3-4; the primary material distributing pipe 3-1 is vertically arranged, 5 primary material discharging holes are uniformly distributed in the height direction, and each primary material discharging hole is connected with 1 secondary material distributing pipe 3-2; each secondary material distributing pipe 3-2 is horizontally arranged, 4 secondary discharging holes are uniformly distributed on two sides of each secondary material distributing pipe 3-2 along the length direction, and each secondary discharging hole is connected with one tertiary material distributing pipe 3-3; the third-stage material distributing pipe 3-3 and the second-stage material distributing pipe 3-2 connected with the third-stage material distributing pipe are coplanar and vertical; three-stage discharging holes are uniformly distributed at the lower part of each three-stage material distributing pipe 3-3; a material distributing valve is arranged at one end of each secondary material distributing pipe 3-2 close to the primary material distributing pipe 3-1; the material distributing valve 3-4 is a DN15 type 24V-4 copper-distributing electromagnetic water valve; the first-stage material distributing pipe 3-1 is connected with a discharge hole at the bottom of the heating disinfection cylinder 2-1 through a second-stage pump 2-4;
the mould device 4 consists of a five-layer truss 4-1, 5 grid mould groups 4-2, 5 collecting boxes 4-3, 10 supporting blocks 4-4 and a waste liquid pipe 4-5; the grid division mold group 4-2 consists of a mold shell 4-2-1, fine filter cloth 4-2-2, coarse filter cloth 4-2-3 and a partition plate 4-2-4; the mould shell 4-2-1 is a box body with a hollow bottom, and fine filter cloth 4-2-2, coarse filter cloth 4-2-3 and a partition plate 4-2-4 are sequentially paved in the mould shell 4-2-1 from bottom to top; the division plate 4-2-4 divides the die shell 4-2-1 into small lattices one by one; the collecting box 4-3 is a closed waterproof box-shaped component, and the bottom of the collecting box 4-3 is provided with an opening connected with a waste liquid pipe 4-5 for collecting the waste liquid after whey filtration; 2 supporting blocks 4-4 are arranged in each collecting box 4-3, and a grid division mold group 4-2 is arranged on the supporting blocks 4-4 and is arranged between the layers of the truss 4-1 together with the collecting box 4-3 to form a drawer structure; the positions of the three-level discharge holes of the material distribution system 3 correspond to the positions of the small lattices of the lattice mould group 4-2 one by one, so that the whey pumped out through the three-level discharge holes can accurately and directly flow into corresponding mould lattices;
the control system 5 is an MC-20MR-6MT-430A-FX-A type touch screen PLC integrated machine which is positioned right above the raw milk stirring system 1. The control computer is connected with the stirring motor 1-2, the electric heating pipe 2-3, the secondary pump 2-4 and the distributing valve 3-4 through signals; the milk mixing and heating device is used for controlling the cooperative work of the raw milk mixing system 1, the heating and sterilizing system 2 and the material distributing system 3, and simultaneously providing a human-computer interaction interface, so that the operation workers can conveniently adjust the production state in real time;
the coating shell of the integral frame 6 comprises a tail plate 6-1, a top plate 6-2 and side cladding plates 6-3, wherein the tail plate 6-1 is arranged on the left side surface of the integral frame, the top plate 6-2 is arranged on the integral frame, and the side cladding plates 6-3 are used as a larger one-piece coating piece to be arranged and coated on the front surface, the back surface and the right side surface of the integral frame; the raw milk stirring system 1, the heating and disinfecting system, the material distributing system 3 and the mould device 4 are all fixed inside the integral frame 6 and are sequentially arranged from right to left; a transparent observation window is arranged on the top plate 6-2 corresponding to the heating disinfection cylinder 2-1 and is arranged on the top plate 6-2 through a hinge, so that the heating process can be observed conveniently and the heating disinfection cylinder can be opened conveniently; a transparent observation window is arranged on the top plate 6-2 corresponding to the distributing valve 3-4 and is arranged on the top plate 6-2 through a hinge, so that the state of the distributing valve 29 in operation can be observed conveniently, and the daily maintenance and overhaul can be facilitated; a transparent observation window is arranged on the top plate 6-2 corresponding to the grid die set 4-2 and is mounted on the top plate 6-2 through a hinge, so that the running state of the machine can be observed conveniently, and the daily maintenance and overhaul can be facilitated. The bottom of the integral frame 6 is provided with supporting feet 6-4, trundles 6-5 and a pump mounting plate 6-6; wherein the supporting feet 6-4 can provide position fixation of a new field, and the caster wheels 6-5 can facilitate the movement of the machine; the pump mounting plate 6-6 is arranged below the right side inside the integral frame 6 and is used for mounting the primary pump 1-6 and the secondary pump 2-4.
The method for preparing cheese by using the integrated machine for separating milk fat and forming cheese based on the traditional process comprises the following steps:
firstly, placing raw milk in a raw milk stirring tank 1-1, starting a stirring motor 1-2 to drive a stirrer 1-3 to rotate, rolling the raw milk at the bottom by blades of a screw 1-3-2 in the stirrer 1-3, the raw milk liquid is lifted to the wall of the cuboid shell 1-3-1 by the helical blade to be beaten, the beaten liquid flows out through the holes on the side wall, the liquid which is rotated to the top of the cuboid shell 1-3-1 by the helical blade flows out through the hole on the top of the shell, under the continuous stirring action of the stirrer 1-3, grease and whey in the raw milk are separated, the grease and the whey are layered under the action of gravity, the grease is positioned at the upper layer, and the whey is positioned at the lower layer, so that the purposes of degreasing the raw milk in the raw milk stirring cylinder 1-1, and circulating flow and stirring in the liquid in the cylinder are achieved;
secondly, after stirring is finished, opening a cover plate 1-5 of the raw milk stirring tank, taking out the upper layer of suspended oil by holding a filter screen, starting a primary pump 1-6 to pump the whey in the tank into a filter net cage 2-2 at the upper part of the heating and sterilizing tank 2-1 after the oil is taken out, carrying out secondary filtration on the oil in the pumped whey, and then enabling the whey to flow into the heating and sterilizing tank 2-1 through holes of the filter net cage 2-2;
thirdly, starting the heating pipe 2-3 to boil and sterilize;
fourthly, the whey after heating and disinfection enters a first-stage material distributing pipe 3-1 of a material distributing system 3 through a second-stage pump 2-4, then flows through a second-level material distributing pipe 3-2 and a third-level material distributing pipe 3-3 and finally flows into a die grid below a third-level discharging hole, standing for a period of time, sequentially discharging water in whey through a coarse filter cloth 4-2-3, a fine filter cloth 4-2-2 and a hollow part at the bottom of a mould shell 4-2-1, allowing the water to flow into a collection box 4-3, collecting filtrate through holes at the bottom, collecting the filtrate into a waste liquid pipe 4-5, discharging, filtering the water in the whey, extracting a division mould group 4-2, placing in a cool and ventilated place, naturally drying, and (3) obtaining block cheese in the mould grid, wherein the cheese is prepared based on the traditional process, and the flavor and the mouthfeel of the traditional cheese are maximally reserved.
The foregoing is only a preferred embodiment of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.
Claims (10)
1. A cream separation and cheese molding integrated machine based on the traditional process is characterized by comprising a raw milk stirring system (1), a heating and disinfection system (2), a material distribution system (3), a mold device (4) and a control system (5);
the raw milk stirring system (1) comprises a raw milk stirring cylinder (1-1), a stirring motor (1-2), a stirrer (1-3), a motor mounting plate (1-4), a raw milk stirring cylinder cover plate (1-5) and a primary pump (1-6); the raw milk stirring cylinder (1-1) is a cylindrical container with an open upper part, and a discharge hole is formed in the bottom; the discharge hole is connected with the feed inlet of the first-stage pump (1-6); the stirrer (1-3) is arranged in the raw milk stirring cylinder (1-1), and the upper end of the stirrer (1-3) is connected with the stirring motor (1-2) through a shaft joint; the axial line of the stirrer (1-3) deviates from the axial line of the raw milk stirring cylinder (1-1), namely the stirrer (1-3) is eccentrically arranged; the motor mounting plate (1-4) and the raw milk stirring cylinder cover plate (1-5) are arranged on the upper part of the raw milk stirring cylinder (1-1) in parallel, and the stirring motor (1-2) is fixedly mounted on the motor mounting plate (1-4);
the stirrer (1-3) is an integral welding part and consists of a cuboid shell (1-3-1), an internal screw (1-3-2) and disturbance teeth (1-3-3), wherein the cuboid shell (1-3-1) is a thin-wall part, the bottom of the cuboid shell (1-3-1) is open, holes are formed in the periphery of the cuboid shell, and holes are formed in the top of the cuboid shell; the disturbing teeth (1-3-3) are arranged on two opposite edges of the cuboid shell (1-3-1); the internal screw (1-3-2) is provided with a helical blade; the stirrer (1-3) and the drum-shaped raw milk stirring cylinder (1-1) are eccentrically arranged;
the raw milk stirring system (1), the heating and disinfecting system (2) and the material distributing system (3) are sequentially connected; the raw milk stirring system (1), the heating and disinfecting system (2) and the material distributing system (3) are controlled by the control system (5).
2. The integrated machine for cream separation and cheese forming based on traditional technology according to claim 1, characterized in that the heating and sterilizing system (2) comprises a heating and sterilizing cylinder (2-1), a filter net box (2-2), an electric heating pipe (2-3) and a secondary pump (2-4); the filtering net box (2-2) is arranged at the upper part in the heating and disinfecting cylinder (2-1), and a feeding hole connected with the primary pump (1-6) is arranged on the side wall of the filtering net box (2-2); the electric heating tube (2-3) is arranged at the lower part of the heating disinfection cylinder (2-1); the bottom of the heating disinfection cylinder (2-1) is provided with a discharge hole which is connected with a feed inlet of the secondary pump (2-4).
3. The all-in-one machine for cream separation and cheese molding based on the traditional process according to claim 1 or 2, characterized in that the material distribution system (3) comprises a primary material distribution pipe (3-1), at least 1 secondary material distribution pipe (3-2), at least 3 tertiary material distribution pipes (3-3) and a material distribution valve (3-4); the primary material distributing pipes (3-1) are vertically arranged, primary material discharging holes are uniformly distributed in the height direction, and each primary material discharging hole is connected with 1 secondary material distributing pipe (3-2); each secondary material distributing pipe (3-2) is horizontally arranged, secondary discharging holes are uniformly distributed along the length direction, and each secondary discharging hole is connected with one tertiary material distributing pipe (3-3); the third-stage material distributing pipe (3-3) and the second-stage material distributing pipe (3-2) are coplanar and vertical; three-stage discharge holes are uniformly distributed at the lower part of the three-stage material distributing pipe (3-3); the material distributing valve (3-4) is arranged on the secondary material distributing pipe (3-2) and close to one end of the primary material distributing pipe (3-1); the first-level material distributing pipe (3-1) is connected with a discharge hole at the bottom of the heating and disinfecting cylinder (2-1) through a second-level pump (2-4).
4. An integrated machine for cream separation and cheese forming based on traditional technology according to claim 1 or 2, characterized in that the mould means (4) comprises at least one layer of truss (4-1), at least one cellular mould set (4-2), at least one collecting box (4-3), supporting blocks (4-4), waste pipes (4-5); the grid division mold group (4-2) comprises a mold shell (4-2-1), fine filter cloth (4-2-2), coarse filter cloth (4-2-3) and a partition plate (4-2-4); the mould shell (4-2-1) is a box body with a hollow bottom, and fine filter cloth (4-2-2), coarse filter cloth (4-2-3) and a partition plate (4-2-4) are sequentially paved in the mould shell (4-2-1) from bottom to top; the division plate (4-2-4) divides the mould shell (4-2-1) into small lattices one by one; the collecting box (4-3) is a closed waterproof box-shaped component, and the bottom of the collecting box (4-3) is provided with an opening connected with the waste liquid pipe (4-5); the supporting blocks (4-4) are arranged in the collecting boxes (4-3), and the grid die sets (4-2) are placed on the supporting blocks (4-4) and are arranged between the layers of the truss (4-1) together with the collecting boxes (4-3) to form a drawer structure; the positions of three-stage discharging holes of the material distribution system (3) correspond to the positions of the small lattices of the lattice mould group (4-2) one by one.
5. The all-in-one machine for separating milk fat and forming cheese based on the traditional process as claimed in claim 1 or 2, wherein the control system (5) comprises a control computer, and the control computer is connected with the stirring motor (1-2), the electric heating pipe (2-3), the secondary pump (2-4) and the material distributing valve (3-4) through signals.
6. The integrated machine for separating milk fat and forming cheese based on the traditional process according to claim 1 or 2, characterized in that the aperture of the holes uniformly distributed around the rectangular parallelepiped casing (1-3-1) is 30 mm; the number of the holes at the top is four, and the hole diameter is 60 mm.
7. The integrated machine for separating milk fat and forming cheese based on the traditional technology as claimed in claim 1 or 2, characterized in that the cover plate (1-5) of the raw milk mixing tank is provided with an observation window, and the observation window is connected with the cover plate (1-5) of the raw milk mixing tank through a hinge.
8. An integrated machine for cream separation and cheese forming based on traditional technology according to claim 1 or 2, characterized in that a sealing bush (1-7) is also provided on the upper edge of the raw milk mixing bowl 1.
9. The integrated machine for separating milk fat and forming cheese based on the traditional process according to claim 1 or 2, further comprising an integral frame (6), wherein the raw milk stirring system (1), the heating and sterilizing system (2), the material distribution system (3) and the mold device (4) are all fixed inside the integral frame (6) and are sequentially arranged from right to left and are connected with each other through pipelines; the integral frame (6) comprises a coating shell consisting of a tail plate (6-1), a top plate (6-2) and side cladding plates (6-3), wherein the tail plate (6-1) is arranged on the left side face of the integral frame, the top plate (6-2) is arranged on the integral frame, and the side cladding plates (6-3) are arranged and coated on the front face, the back face and the right side face of the integral frame.
10. An integrated machine for cream separation and cheese forming based on traditional technology according to claim 1 or 2, characterized in that the integral frame (6) further comprises supporting feet (6-4), casters (6-5), pump mounting plate (6-6); the supporting feet (6-4) and the caster wheels (6-5) are uniformly arranged right below the integral frame (6); the pump mounting plate (6-6) is arranged below the right side inside the integral frame (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111494722.3A CN114097620A (en) | 2021-12-03 | 2021-12-03 | Cream separation and cheese shaping all-in-one based on traditional technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111494722.3A CN114097620A (en) | 2021-12-03 | 2021-12-03 | Cream separation and cheese shaping all-in-one based on traditional technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114097620A true CN114097620A (en) | 2022-03-01 |
Family
ID=80364199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111494722.3A Pending CN114097620A (en) | 2021-12-03 | 2021-12-03 | Cream separation and cheese shaping all-in-one based on traditional technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114097620A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117898210A (en) * | 2024-03-20 | 2024-04-19 | 奶酪博士(安徽)食品科技有限公司 | A filtrate separator for cheese processing |
-
2021
- 2021-12-03 CN CN202111494722.3A patent/CN114097620A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117898210A (en) * | 2024-03-20 | 2024-04-19 | 奶酪博士(安徽)食品科技有限公司 | A filtrate separator for cheese processing |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209998015U (en) | high-efficient belt cleaning device of chinese herbal medicine of traditional chinese medicine pharmacy | |
| CN114097620A (en) | Cream separation and cheese shaping all-in-one based on traditional technology | |
| CN207589996U (en) | Fish cleaning machine | |
| CN211938166U (en) | Traditional chinese medicine washs integrative device of drying for pharmacology | |
| CN209527796U (en) | Multi-angle quail egg rejuvenator | |
| CN110125137A (en) | A kind of synthesis soap durian shell processing equipment | |
| CN104012670B (en) | There is preparation method and the preparation facilities of the peony seeds ready-mixed oil of moistening lung kidney-nourishing effect | |
| CN206303128U (en) | A kind of quick-frozen processing of aquatic products cleaning equipment | |
| CN212306669U (en) | Experimental cheese processing equipment | |
| CN111758637B (en) | Full-automatic high efficiency artemia hatching apparatus | |
| CN107018887A (en) | A kind of peanut sprout preparation facilities | |
| CN207944075U (en) | A kind of tea seed oil is pure physically to squeeze process integration equipment | |
| CN209531576U (en) | Cleaning device is used in a kind of harvesting of crops | |
| CN109207359B (en) | Spirulina harvester and using method thereof | |
| CN113813810A (en) | Promote production efficiency's honey agitating unit | |
| CN207871986U (en) | One Plant Extracts agitating device | |
| CN206970430U (en) | Livestock cultivates class fecal treatment equipment | |
| CN218146522U (en) | Production facility of yak milk refining butter | |
| CN207783493U (en) | A kind of corn doubling monoploids pretreatment unit | |
| CN214813455U (en) | Raw material processing equipment for extracting plant active ingredients from loquat leaves | |
| CN219628558U (en) | Novel yoghurt degreasing machine | |
| CN215197616U (en) | Full-automatic continuous rice hydroextractor | |
| CN112300863B (en) | Tea-seed oil nutrient element draws and sorter | |
| CN210586147U (en) | Primary agricultural product processing is with wasing integration equipment of drying | |
| CN219964098U (en) | Honey filter equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination |