CN114089453A - Preparation method of anti-interference and anti-scratch laminating film, laminating film and screen - Google Patents
Preparation method of anti-interference and anti-scratch laminating film, laminating film and screen Download PDFInfo
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- CN114089453A CN114089453A CN202111667965.2A CN202111667965A CN114089453A CN 114089453 A CN114089453 A CN 114089453A CN 202111667965 A CN202111667965 A CN 202111667965A CN 114089453 A CN114089453 A CN 114089453A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 238000010030 laminating Methods 0.000 title abstract description 24
- 238000009792 diffusion process Methods 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 22
- 230000003678 scratch resistant effect Effects 0.000 claims abstract description 15
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 13
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 8
- 239000012939 laminating adhesive Substances 0.000 claims abstract description 7
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 4
- 229920000178 Acrylic resin Polymers 0.000 claims description 24
- 239000004925 Acrylic resin Substances 0.000 claims description 24
- 239000002313 adhesive film Substances 0.000 claims description 24
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 18
- 239000012752 auxiliary agent Substances 0.000 claims description 18
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 11
- 239000002904 solvent Substances 0.000 claims description 9
- 239000000725 suspension Substances 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 8
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- 239000000178 monomer Substances 0.000 claims description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 claims description 6
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 claims description 6
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 claims description 6
- 239000012948 isocyanate Substances 0.000 claims description 6
- 150000002513 isocyanates Chemical class 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 229920001490 poly(butyl methacrylate) polymer Polymers 0.000 claims description 6
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 6
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 239000004973 liquid crystal related substance Substances 0.000 claims description 4
- 238000004090 dissolution Methods 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
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- 238000009472 formulation Methods 0.000 abstract 1
- 239000000203 mixture Substances 0.000 abstract 1
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- 239000010408 film Substances 0.000 description 30
- 239000011295 pitch Substances 0.000 description 14
- 239000003292 glue Substances 0.000 description 7
- FHLPGTXWCFQMIU-UHFFFAOYSA-N [4-[2-(4-prop-2-enoyloxyphenyl)propan-2-yl]phenyl] prop-2-enoate Chemical compound C=1C=C(OC(=O)C=C)C=CC=1C(C)(C)C1=CC=C(OC(=O)C=C)C=C1 FHLPGTXWCFQMIU-UHFFFAOYSA-N 0.000 description 5
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 5
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- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
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- 238000012360 testing method Methods 0.000 description 2
- XTLZRWNIJGNTCE-UHFFFAOYSA-N (2-ethoxyphenyl) prop-2-enoate Chemical compound CCOC1=CC=CC=C1OC(=O)C=C XTLZRWNIJGNTCE-UHFFFAOYSA-N 0.000 description 1
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 1
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
- VAZQKPWSBFZARZ-UHFFFAOYSA-N 2-(2-phenylphenoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1C1=CC=CC=C1 VAZQKPWSBFZARZ-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- RZVINYQDSSQUKO-UHFFFAOYSA-N 2-phenoxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC1=CC=CC=C1 RZVINYQDSSQUKO-UHFFFAOYSA-N 0.000 description 1
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- MUTNCGKQJGXKEM-UHFFFAOYSA-N tamibarotene Chemical compound C=1C=C2C(C)(C)CCC(C)(C)C2=CC=1NC(=O)C1=CC=C(C(O)=O)C=C1 MUTNCGKQJGXKEM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/02—Diffusing elements; Afocal elements
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
- C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/04—Prisms
- G02B5/045—Prism arrays
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133504—Diffusing, scattering, diffracting elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133504—Diffusing, scattering, diffracting elements
- G02F1/133507—Films for enhancing the luminance
Abstract
The application discloses preparation method, laminating film and screen of anti-interference scratch-resistant laminating film, laminating film includes: a diffusion film and a prism layer, the method comprising: bonding the prism layer under the diffusion film; the prism layer is characterized in that the interval of prism peaks of the prism layer is set to be 25-50 micrometers, and the tangent plane angle of the prism peaks is configured to be a triangular structure with an angle of 88-90 degrees; arranging the prism layer of the diffusion film to be of a jitter structure, wherein the jitter amplitude is larger than 6 micrometers; attaching the prism layer to the lower part of the diffusion film by adopting PET (polyethylene terephthalate) adhesive coating; the diffusion film is coated with a high-wear-resistance diffusion layer material liquid. Through prism microstructure design and new formula of the laminating adhesive, the peeling force of a finished product can be improved, layering in the using process and generation of an overlarge laminating submerged part are prevented, and the brightness of the finished product is ensured; and, adopt and resist and hinder the diffusion formulation, further reduce the hardness of the diffusion surface, and promote the smooth degree of the diffusion surface.
Description
Technical Field
The application relates to the technical field of DOP (dope) laminated film preparation, in particular to a preparation method of an anti-interference scratch-resistant laminated film, a laminated film and a screen.
Background
With the popularization of TFT-LCD liquid crystal display technology, the requirements of backlight modules and related optical films thereof are increasing, and the requirements for cost are also becoming more and more stringent. The framework of 4 membranes which are adopted in the prior art and are subjected to downward diffusion, 90-degree light enhancement, 0-degree light enhancement and upward diffusion is gradually replaced by three or even two membranes, the requirements on stiffness become higher along with the increasing increase of the size, products are continuously thinned, and the requirements on membrane assembly by assembly lines become easier.
Wherein, DOP attaching film refers to Diffuser ON Prism, namely a composite film with a diffusion film and a Prism attached together; is widely used due to its lowest cost. However, as high-definition televisions are popularized, 4K televisions and 8K televisions are more and more, and common DOP can face two serious problems, namely, 1, a prism structure under the DOP interferes with a television screen Pixel to form a thick long strip or annular interference fringe; 2. the high-definition screen polaroid is high in transparency, the surface of the polaroid is not scratch-resistant, and the polaroid is easily scratched by the traditional DOP.
Thus, the prior art needs to reduce interference and scratch on the premise of not affecting the performance of the DOP finished product.
Disclosure of Invention
The embodiment of the application provides a preparation method of an anti-interference scratch-resistant laminating film, a laminating film and a screen, and aims to solve the problem that the traditional DOP laminating film is dry in display and relates to an easily scratched polarizer.
A method of making an interference resistant, scratch resistant adhesive film, the adhesive film comprising: a diffusion film and a prism layer, the method comprising:
bonding the prism layer over the diffusion film; (ii) a
The prism layer is characterized in that the interval of prism peaks of the prism layer is set to be 25-50 micrometers, and the tangent plane angle of the prism peaks is configured to be a triangular structure with an angle of 88-90 degrees;
arranging the prism layer of the diffusion film to be of a jitter structure, wherein the jitter amplitude is larger than 6 micrometers;
attaching the prism layer to the lower part of the diffusion film by adopting PET (polyethylene terephthalate) adhesive coating;
the diffusion film is coated with a high-wear-resistance diffusion layer material liquid.
Preferably, the prism peak pitch of the prism layer is set to be 25-50 micrometers, specifically: the prism peak interval is set to be 45-50 microns.
Preferably, the dithering cycle of the dithering structure is that the heights of the laterally extending peaks of the prisms are consistent, and the widths of the dithering structures are 200-600 um;
the extended valleys are of uniform width and are configured to extend laterally between 0.5 and 0.75 times the width of the peaks.
Preferably, the method further comprises: the preparation process of the PET laminating adhesive coating comprises the following steps:
mixing acrylic acid active monomer and photoinitiator, and stirring and dissolving uniformly;
adding acrylic resin and an auxiliary agent, stirring and dissolving uniformly;
wherein the component ratio is as follows: 10-60 parts of acrylic acid active monomer, 30-60 parts of acrylic resin, 1-10 parts of photoinitiator and 0.1-5 parts of auxiliary agent.
Preferably, the stirring dissolution of the method is uniformly realized by stirring at the speed of 500-2000rpm for 30-120 min.
Preferably, the method further comprises a step of filtration purification, and the uniformly mixed solution is filtered through a 0.5 micron filter bag.
Preferably, the preparation of the high wear-resistant diffusion layer feed liquid is realized as follows:
using 5um and 10um monodisperse PMMA or PBMA particle solvent for high speed dispersion;
the solvent comprises: one or more of ethyl acetate, butyl acetate and cyclohexanone solvents;
adding thermosetting acrylic resin and an auxiliary agent to prepare a suspension with solid content of 33-38%.
Preferably, the method further comprises:
adding a dispersing agent, a flatting agent and UV type acrylic resin into the suspension, wherein the suspension comprises the following components in percentage by weight:
12-16 parts of PMMA or PBMA particles, 25-30 parts of thermosetting acrylic resin, 13-18 parts of ethyl acetate, 15-25 parts of butyl acetate and cyclohexanone: 15-25 parts of dispersant, 0.1-0.2 part of flatting agent, 0.15-0.25 part of auxiliary agent isocyanate, 2.5-3.0 parts of auxiliary agent isocyanate and 1-2 parts of UV type acrylic resin.
The anti-interference and anti-scratch adhesive film is prepared by the preparation method of the anti-interference and anti-scratch adhesive film.
A TFT-LCD liquid crystal display panel comprises the anti-interference and anti-scratch adhesive film.
According to the preparation method of the anti-interference scratch-resistant laminating film, the laminating film and the screen, the traditional DOP laminating film shows the problem that the polaroid is prone to being scratched, the peak structure of the prism is improved through the prism microstructure design, and the interference phenomenon is reduced by arranging the shaking structure; by using the new formula of the laminating adhesive, the peeling force of the finished product can be improved, the layering and the generation of an overlarge laminating immersion part in the using process are prevented, and the brightness of the finished product is ensured; and the invention also adopts an anti-abrasion diffusion formula, further reduces the hardness of the diffusion surface and improves the smoothness of the diffusion surface.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the application. The objectives and other advantages of the application may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIGS. 1 a-1 c are schematic diagrams of prism layer structures of prior art DOP adhesive films in the examples of the present application;
FIG. 1d is a schematic diagram showing the brightness of a prism layer of a conventional DOP adhesive film in the prior art in an embodiment of the present application;
fig. 2a is a schematic flow chart of a method for preparing an interference-resistant and scratch-resistant adhesive film in an embodiment of the present application;
2b-2c are schematic diagrams of the prism layer structure of the method for preparing the anti-interference and anti-scratch adhesive film in the embodiment of the present application;
FIG. 3 is a schematic diagram of a process for preparing a PET laminating adhesive coating according to an embodiment of the present disclosure;
fig. 4 is a schematic flow chart of a preparation process of a high wear-resistant diffusion layer feed solution according to an embodiment of the present application.
Detailed Description
In order to promote information, the embodiment of the application provides a preparation method of an anti-interference scratch-proof adhesive film, the adhesive film and a screen. In order to better understand the technical solution provided by the embodiments of the present application, the following brief description is made for the important concept of the solution:
referring to fig. 1a, in the prism layer of the conventional DOP adhesive film, a large prism peak Pitch equal-height structure (Pitch is between 60 and 70um, there are one or more pitches with different sizes, the total Pitch value falls in this interval, and a sticky adhesive is used to adhere the peak of the prism layer and the back of the diffusion layer together, referring to fig. 1b, the actual condition is that the thickness of the adhesive is large, a part of the peak of the prism layer is submerged into the adhesive layer, and the more submerged part is in a unit area, the more scattered light is emitted, so that the lower the brightness of the finished product is, in other words, referring to fig. 1c, the larger the Pitch is in the same unit area, the smaller the density of the prism structure peak is, the smaller the area where the adhesive is adhered is, and the higher the brightness of the finished product is.
Because the pitch of the prism structure is between 60 um-80 um, and exceeds the conventional distance between 60 um-70 um, the prism can easily form interference fringes with the pixel units of the high-definition screen, and the larger the pitch, the higher the interference risk.
In addition, the high-definition screen polaroid is high in transparency, the surface of the polaroid is not scratch-resistant, and the polaroid is easily scratched by a diffusion layer on the traditional DOP.
The embodiment of the application provides a preparation method of an anti-interference scratch-resistant laminating film, a laminating film and a screen, and aims to solve the problem that the traditional DOP laminating film is dry in display and relates to an easily scratched polarizer.
The following further describes a method for manufacturing an interference and scratch resistant adhesive film according to an embodiment of the present application with reference to the accompanying drawings, as shown in fig. 2a, the method for manufacturing an interference and scratch resistant adhesive film includes: the adhesive film includes: a diffusion film and a prism layer, wherein:
s21, adhering the prism layer under the diffusion film;
in the invention, the finished DOP adhesive film is respectively diffusion layer → PET (polyester resin) → adhesive layer → prism layer → PET from top to bottom.
S22, setting the interval of prism peaks of the prism layer to be 25-50 microns, and configuring the prism peak tangent plane angle to be a triangular structure with an angle of 88-90 degrees;
referring to fig. 2b, the prism peak pitch of the prism layer is set to be 25 to 50 micrometers, specifically: the prism peak interval is set to be 45-50 microns.
The prism layer is of a triangular structure with the peak pitch (pitch interval) of the prisms of 25-50 microns (preferably 45-50 microns) and the apex angle of 88-90 degrees. The prism peaks are machined to a specific structure with staggered heights. The vibration rules of two adjacent prism structures are consistent, so that high points and low points in the cross sections of all the prisms are on the same horizontal line.
The prism peak pitch of the prism layer becomes smaller, resulting in a decrease in brightness of the finished product, namely: the small structure will lead the light not to be collected to the middle area, and the contact surface between the prism peak and the joint glue in unit area is increased, which will lead the brightness of the product to be reduced, therefore,
s23, arranging the prism layer of the diffusion film to be a jitter structure, wherein the jitter amplitude is larger than 6 microns;
the jitter amplitude refers to: the height difference of the jitter peak and the jitter valley.
It should be noted that, in fig. 2b-2c, the dithering cycle of the dithering structure is that the heights of the laterally extended peaks of the prisms are consistent, and the widths of the dithering structures are configured to be 200-600 um;
the width of the extending wave trough is consistent, and the width of the extending wave trough is 0.5-0.75 times of the width of the transverse extending wave crest
The specific numerical value can be determined according to actual production requirements, and the experimental data refers to the following data:
structure of the product | Unit area of the finished product connected with the inside, prism peak and contact area of the joint glue/mm 2 |
Equal height 70pitch | 0.143mm2 |
Equal height 60pitch | 0.167mm2 |
Equal height 50pitch | 0.2mm2 |
Jitter 50pitch | 0.1mm2Jitter structure |
Equal height 40pitch | 0.25mm2 |
Jitter 40pitch | 0.125mm2Jitter structure |
The problem of interference is solved by reducing the interval between the prism peaks, the contact area of the prism peak bonding glue in unit area can be reduced by utilizing shaking, and the brightness of a product is guaranteed.
S24, adopting PET attaching glue coating to attach the prism layer and the lower part of the diffusion film;
because the shake design can lead to in the unit area, the prism peak reduces with laminating glue area of contact, and area of contact is little can lead to the cohesion variation between the upper and lower floor, so need through laminating glue on the same contact surface basis, the cohesion obtains promoting.
And S25, coating the diffusion film with high wear-resistant diffusion layer feed liquid.
Meanwhile, in order to prevent the uppermost layer from diffusing and scratching the polarizer of the mirror surface, the formula of the diffusion coating can be adopted to improve the scratch resistance.
Referring to fig. 3, the preparation process of the PET laminating adhesive coating comprises the following steps:
s31, mixing the acrylic acid active monomer and the photoinitiator, and stirring and dissolving uniformly;
specifically, the acrylic reactive monomer includes, but is not limited to, one or more of o-phenylphenoxyethyl acrylate, (ethoxy) phenol acrylate, 2-phenoxyethyl acrylate, isobornyl acrylate, acryloylmorpholine, tetrahydrofurfuryl acrylate, N-dimethylacrylamide, 1, 6-hexanediol diacrylate, tripropylene glycol diacrylate, (ethoxy) bisphenol a diacrylate, 4 (ethoxy) bisphenol a diacrylate, 10 (ethoxy) bisphenol a diacrylate, 20 (ethoxy) bisphenol a diacrylate, 30 (ethoxy) bisphenol a diacrylate, trimethylolpropane triacrylate, pentaerythritol tetraacrylate, dipentaerythritol hexapentaacrylate;
the photoinitiator comprises but is not limited to one or more of PI 184, PI 907, PI TPO, PI BP, PI 819 and PI 1173;
s32, adding acrylic resin and an auxiliary agent, stirring and dissolving uniformly;
the acrylic resin comprises but is not limited to one or more of polyurethane acrylic resin, epoxy acrylic resin, polyester acrylic resin and polycarbonate acrylic resin;
the auxiliary agent is an organic silicon auxiliary agent or a modified organic silicon auxiliary agent, and comprises one or more of BYK 306, BYK 373, BYK 315, BYK 325, BYK 331, BYK 333, BYK 3500, BYK 3505, BYK3510, BYK3530, BYK3535, BYK3570, BYK3575, ZG 400, TEGO 100, TEGO 410, TEGO 450 and TEGO 432;
wherein the component ratio is as follows: 10-60 parts of acrylic acid active monomer, 30-60 parts of acrylic resin, 1-10 parts of photoinitiator and 0.1-5 parts of auxiliary agent.
S33, filtering the uniformly mixed solution through a 0.5-micron filter bag.
Optionally, the stirring dissolution uniformity of the method is realized by stirring at the speed of 500-2000rpm for 30-120 min.
By using the adhesive of the formula, the binding force is improved on the basis of the same contact surface through the adhesive, namely: the same contact area peel force can be improved by 50%, and the experimental data refer to the following table:
for brightness, even if a small PTICH of 40-50 is used after the new bonding glue is used, the peeling force can reach a value of 60-70 pitch large structure. The new structure can enable the brightness of DOP to reach a high structure such as a large pitch, and the experimental data refer to the following table:
referring to fig. 4, the preparation of the high wear-resistant diffusion layer feed liquid is implemented as follows:
s41, using 5um and 10um monodisperse PMMA or PBMA particle solvent to disperse at high speed;
the solvent comprises: one or more of ethyl acetate, butyl acetate and cyclohexanone solvents;
s42, adding thermosetting acrylic resin and an auxiliary agent to prepare a suspension with the solid content of 33-38%.
And S43, adding a dispersing agent, a leveling agent and UV type acrylic resin into the suspension.
In order to improve the appearance control of the product in the actual coating process, a dispersing agent and a flatting agent are respectively added in the preparation process of the feed liquid. Dispersing agent: can increase the compatibility of oily and aqueous components in the same system, such as BYK-180, 184, 111; the leveling agent can effectively reduce the surface tension of the coating liquid and improve the leveling property and uniformity of the coating liquid, comprises organic silicon such as BYK-300 and BYK-333, and is added with a small amount of UV type acrylic resin to improve the smoothness of the surface of a product, so that the high-wear-resistance diffusion liquid is prepared.
The suspension liquid comprises the following components in percentage by weight:
12-16 parts of PMMA or PBMA particles, 25-30 parts of thermosetting acrylic resin, 13-18 parts of ethyl acetate, 15-25 parts of butyl acetate and cyclohexanone: 15-25 parts of dispersant, 0.1-0.2 part of flatting agent, 0.15-0.25 part of auxiliary agent isocyanate, 2.5-3.0 parts of auxiliary agent isocyanate and 1-2 parts of UV type acrylic resin.
The data of the slip test for improving the diffusion surface are as follows:
parameter(s) | Original formula | New formula | Remarks for note |
Hardness of | 3H | 2H | Pencil hardness tester |
Degree of smoothness | 16° | 12° | Slope testing method |
The invention also discloses an anti-interference and anti-scratch adhesive film which is prepared by the preparation method of the anti-interference and anti-scratch adhesive film in the embodiment.
In the present invention, there is also disclosed a TFT-LCD liquid crystal display panel including the interference and scratch resistant adhesive film described in the above embodiments.
In summary, the following steps:
according to the preparation method of the anti-interference scratch-resistant laminating film, the laminating film and the screen, the traditional DOP laminating film shows the problem that the polaroid is prone to being scratched, the peak structure of the prism is improved through the prism microstructure design, and the interference phenomenon is reduced by arranging the shaking structure; by using the new formula of the laminating adhesive, the peeling force of the finished product can be improved, the layering and the generation of an overlarge laminating immersion part in the using process are prevented, and the brightness of the finished product is ensured; and the invention also adopts an anti-abrasion diffusion formula, further reduces the hardness of the diffusion surface and improves the smoothness of the diffusion surface.
While the preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.
Claims (10)
1. The preparation method of the interference-resistant scratch-resistant adhesive film is characterized in that the material adhesive film comprises the following steps: a diffusion film and a prism layer, the method comprising: bonding the prism layer under the diffusion film;
the prism layer is characterized in that the interval of prism peaks of the prism layer is set to be 25-50 micrometers, and the tangent plane angle of the prism peaks is configured to be a triangular structure with an angle of 88-90 degrees;
arranging the prism layer of the diffusion film to be of a jitter structure, wherein the jitter amplitude is larger than 6 micrometers;
attaching the prism layer to the lower part of the diffusion film by adopting PET (polyethylene terephthalate) adhesive coating;
the diffusion film is coated with a high-wear-resistance diffusion layer material liquid.
2. The method according to claim 1, wherein the prism layer has a prism peak pitch set to 25 to 50 μm, specifically: the prism peak interval is set to be 45-50 microns.
3. The method as recited in claim 2, further comprising: the dithering cycle of the dithering structure is that the heights of the transversely extending wave crests of the prisms are consistent, and the widths of the dithering structure are 200-600 um;
the extended valleys are of uniform width and are configured to extend laterally between 0.5 and 0.75 times the width of the peaks.
4. The method of any of claims 2-3, further comprising: the preparation process of the PET laminating adhesive coating comprises the following steps:
mixing acrylic acid active monomer and photoinitiator, and stirring and dissolving uniformly;
adding acrylic resin and an auxiliary agent, stirring and dissolving uniformly;
wherein the component ratio is as follows: 10-60 parts of acrylic acid active monomer, 30-60 parts of acrylic resin, 1-10 parts of photoinitiator and 0.1-5 parts of auxiliary agent.
5. The method as claimed in claim 4, wherein the stirring for dissolution is performed at a speed of 500-2000rpm for 30-120 min.
6. The method of claim 4, further comprising: and (3) filtering and purifying, namely filtering the uniformly mixed solution through a 0.5-micron filter bag.
7. The method according to claim 1, characterized in that the preparation of the high wear resistant diffusion layer feed solution is realized as:
using 5um and 10um monodisperse PMMA or PBMA particle solvent for high speed dispersion;
the solvent comprises: one or more of ethyl acetate, butyl acetate and cyclohexanone solvents;
adding thermosetting acrylic resin and an auxiliary agent to prepare a suspension with solid content of 33-38%.
8. The method of claim 7, further comprising:
adding a dispersing agent, a flatting agent and UV type acrylic resin into the suspension, wherein the suspension comprises the following components in percentage by weight:
12-16 parts of PMMA or PBMA particles, 25-30 parts of thermosetting acrylic resin, 13-18 parts of ethyl acetate, 15-25 parts of butyl acetate and cyclohexanone: 15-25 parts of dispersant, 0.1-0.2 part of flatting agent, 0.15-0.25 part of auxiliary agent isocyanate, 2.5-3.0 parts of auxiliary agent isocyanate and 1-2 parts of UV type acrylic resin.
9. The anti-interference and anti-scratch adhesive film is characterized by being prepared by the preparation method of the anti-interference and anti-scratch adhesive film according to the claims 1-8.
10. A TFT-LCD liquid crystal display panel comprising the interference scratch resistant adhesive film according to claim 9.
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Denomination of invention: Preparation method, adhesive film and screen of anti interference and anti scratch adhesive film Effective date of registration: 20231012 Granted publication date: 20230901 Pledgee: Shanghai Jinshan Petrochemical sub branch of China Construction Bank Co.,Ltd. Pledgor: Kaixinsen (Shanghai) functional film industry Co.,Ltd. Registration number: Y2023980060635 |