Disclosure of Invention
The invention provides a coating composition for a diffusion and brightening composite film laminating layer, a diffusion and brightening composite film and a preparation method thereof, aiming at improving the binding force between a diffusion film and a brightening film in the existing diffusion and brightening composite film. The binding layer formed by the coating composition provided by the invention has strong binding power and flexibility, and the bending resistance of the diffusion intensifying composite film is improved. The coating composition provided by the invention can form a binding layer between the top end of the prism structure of the composite film and the base material of the diffusion film, has good bonding effect, greatly improves the anti-delamination and anti-bending capabilities of the diffusion brightening composite film under the condition of keeping the optical performance, improves the mechanical stability of the diffusion brightening composite film, and solves the problem that the composite film is easy to delaminate and crease in the cutting and carrying processes.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a coating composition for a diffusion-intensifying composite film laminating layer, which comprises 5-20% of acrylate oligomer, 3-10% of monomer, 0.16-1.5% of photoinitiator and 68.50-91.84% of diluent in percentage by weight.
The proportion of the coating composition is limited in the range, and the cured laminating layer has better control property on the bonding strength and flexibility, so that the composite film product can meet the high-quality requirement of cutting use.
Further, the coating composition has a solids content of 8.16% to 31.50%.
Further, the solid content of the coating composition is preferably 15% to 18%.
The solid content of the coating composition is limited to this range, which is advantageous for the coating liquid to be uniformly applied to the surface of the substrate.
Further, the acrylate oligomer is selected from acrylate oligomers with functional groups of 4-8.
Further, the acrylate oligomer is preferably an acrylate oligomer having a functional group of 4 to 6.
Further, the coating composition comprises 5% -8.34% of acrylate oligomer, 6.26% -10% of monomer, 0.40% -0.45% of photoinitiator and 84.55% -85% of diluent by weight.
Further, the acrylate oligomer is a mixture of tetrafunctional polyether acrylic resin and hexafunctional polyester acrylic resin, and the weight ratio of the tetrafunctional polyether acrylic resin to the hexafunctional polyester acrylic resin is 1-1.5: 1. (the foregoing technical solutions include examples 5 to 6)
Further, the acrylate oligomer is a mixture of a hexafunctional polyether acrylic resin, a pentafunctional polyester acrylic resin, and a tetrafunctional polyester acrylic resin, and the weight ratio of the acrylate oligomer to the pentafunctional polyester acrylic resin is 3: 3: 4. (the foregoing technical solutions include example 8)
Further, the acrylate oligomer is selected from one or a combination of at least two of epoxy acrylic resin, polyester acrylic resin or polyether acrylic resin.
Furthermore, the epoxy acrylic resin, the polyester acrylic resin and the polyether acrylic resin are ultraviolet curing resins.
The acrylate oligomer has at least 4 functional groups, also referred to as a multifunctional acrylate oligomer.
Further, the functional group in the multifunctional acrylate oligomer is selected from one or a combination of hydroxyl (-OH) or carboxyl (-COOH) groups.
The functional group in the multifunctional acrylate oligomer can provide the surface polymerization degree of the laminating layer, and the adhesion of the prism structure and the PET substrate on the back of the diffusion layer is ensured. When the number of functional groups in the acrylate oligomer is more than 8, the degree of polymerization of the adhesive layer may be too high, and the brittleness may be increased, thereby affecting the bending resistance.
Further, the acrylic resin monomer is selected from 3-6 functional polyurethane acrylic resin monomers. Further, the acrylic resin monomer has a glass transition temperature (Tg point) of 60 ℃ or less. The monomer with low glass transition temperature has flexibility, and can enhance the bending resistance of the coating.
Further, the acrylic resin monomer is preferably a trifunctional urethane acrylic resin monomer.
Further, the polyurethane acrylic resin monomer is selected from one or a combination of at least two of aliphatic polyurethane acrylic resin, alicyclic polyurethane acrylic resin or aromatic polyurethane acrylic resin.
Further, the urethane acrylic monomer is preferably an aliphatic urethane acrylic.
Further, the acrylic resin monomer is preferably a tri-official aliphatic polyurethane acrylic resin.
Further, the glass transition temperature (Tg point) of the urethane acrylic resin monomer is less than or equal to 60 ℃.
Further, the glass transition temperature (Tg point) of the urethane acrylic resin monomer is preferably 30 ℃ or less. Further, the glass transition temperature (Tg point) of the urethane acrylic resin monomer is preferably 18 ℃ or less.
The acrylic resin monomer plays a role in adjusting the flexibility of the cured coating, and the acrylic resin monomer and the acrylic resin oligomer can realize the regulation and control of the adhesive force and the bending resistance of the adhesive layer.
The acrylate oligomer is abbreviated as oligomer.
Further, the weight ratio of the acrylic resin monomer to the oligomer is 0.15-2: 1.
further, the weight ratio of the acrylic resin monomer to the oligomer is preferably 0.75 to 2: 1.
further, the photoinitiator is preferably one or a combination of Irgacure 184 and Irgacure 754. Further, the photoinitiator is a mixture of Irgacure 184 and Irgacure 754, and the weight ratio is 1: 1.
further, the weight ratio of the photoinitiator to the acrylate is 2-5: 100, the acrylate comprises acrylate oligomer and monomer.
Further, the weight ratio of the photoinitiator to the acrylate is preferably 2.74-3: 100.
further, the diluent is selected from organic solvents. The organic solvent is selected from one or the combination of at least two of ethyl acetate, butyl acetate, butanone and cyclohexanone. Further, the diluent is a mixture of butyl acetate and butanone, and the weight ratio of the butyl acetate to the butanone is 1: 1.
furthermore, the coating composition is mainly used for a laminating layer of the diffusion brightening composite film so as to improve the delamination resistance and bending resistance of the diffusion brightening composite film.
The invention also provides a diffusion intensifying composite film, which sequentially comprises a intensifying film, a binding layer and a diffusion film; the brightness enhancement film comprises a first substrate and a prism layer, wherein the prism layer is attached to the surface of the first substrate; the diffusion film comprises a second substrate and a diffusion layer, wherein the diffusion layer is attached to one surface of the second substrate; the laminating layer is arranged on the other surface of the second base material and used for connecting the prism layer and the second base material layer.
The prism layer is composed of a plurality of micro-prism structures (such as prism strips or prism columns), and the binding layer is connected with the peak tips of the prism structures and the second base material. The first substrate is also called a substrate of a brightness enhancement film (or brightness enhancement film). The second substrate is also referred to as the substrate of the diffusion membrane. The first base material and the second base material may be the same in material and thickness or different in thickness.
Further, the height of the micro-prism structure of the prism layer is 15-40 μm, and the edge angle is 90 degrees.
Further, the peak pitch of two adjacent prism structures (i.e. two adjacent prism bars) of the prism layer is 30-80 μm.
Further, the height of the microprism structure of the prism layer is 35 μm, and the edge angle is 90 °. The peak pitch of two adjacent prism structures (i.e. two adjacent prism stripes) of the prism layer was 70 μm.
Further, the back coating haze (light incident surface) of the prism layer is 3% -5%.
Furthermore, the diffusion layer is formed by uniformly mixing diffusion particles and a resin material, the diffusion particles are made of polymethyl methacrylate, the particle size of the diffusion particles is polydisperse, and the value of the particle size is 2-30 micrometers.
Further, the weight ratio of the diffusion particles to the resin material is 0.6-1.2: 1.
further, the weight ratio of the diffusion particles to the resin material is 0.6: 1.
further, the resin material is formed by crosslinking and curing a polyol copolymer and an isocyanate trimer.
Further, the polyol copolymer is selected from one or a combination of at least two of polyethylene adipate glycol-propylene glycol, polyethylene adipate glycol-1, 4-butanediol glycol, or neopentyl adipate glycol-1, 6-hexanediol glycol. Further, the polyol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio of the two is 4: 6.
further, the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10.
further, the haze of the diffusion layer is 75% -95%.
The invention also provides a preparation method of the diffusion intensifying composite film, which comprises the following steps:
(1) uniformly mixing the diffusion particles with a resin material, coating the mixture on a second substrate, aging the mixture in an oven at 100 ℃ for 3mim, and curing the mixture at 60 ℃ for 24 hours to obtain a diffusion film; the second substrate is an optical film;
(2) preparing a micro prism layer with a specific structure on the other substrate with the back protective layer to obtain a prism film; the base material is the same as that used for the diffusion film;
(3) coating a layer of coating composition provided by the invention on the back surface of the base material of the diffusion film obtained in the step (1) to form a laminating layer, aging in a drying oven at 100 ℃ for 3min, compounding the prism film obtained in the step (2) by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 300-2And rolling the finished product.
Furthermore, the dry film thickness of the laminating layer is 0.5-2 μm.
Further, the dry film thickness of the laminating layer is preferably 0.6-1.5 μm.
Further, the dry film thickness of the laminating layer is most preferably 0.8-0.85 μm.
Further, the material of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 50-250 μm. Furthermore, the material of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 μm.
Furthermore, the surface of the base material is treated with a chemical base (Primer) to improve the adhesion between the base material layer and the laminating layer.
The coating composition provided by the invention can realize high-efficiency bonding force between the top end of the prism structure and the base material after being cured, and has certain flexibility. The diffusion intensifying composite film provided by the invention has good delamination resistance and bending resistance, and can improve the cutting and assembling yield.
Detailed Description
In order to make the structure and features of the invention more comprehensible, preferred embodiments of the invention are described in detail below:
as shown in fig. 1, the present invention also provides a diffusion brightening composite film, which includes a brightening film 10, a bonding layer 30 and a diffusion film 20; the brightness enhancement film comprises a first substrate and a prism layer, wherein the prism layer is attached to the surface of the first substrate; the diffusion film comprises a second substrate and a diffusion layer, wherein the diffusion layer is attached to one surface of the second substrate; the laminating layer is arranged on the other surface of the second base material and used for connecting the prism layer and the second base material layer.
The materials and equipment used in the invention are the existing materials and equipment.
The preparation method of the coating composition provided by the invention comprises the following steps: uniformly mixing the acrylate oligomer, the polyurethane acrylate monomer and the photoinitiator according to a ratio, then adding a diluent to adjust the viscosity to 11-13s, uniformly stirring, and filtering to obtain the coating composition capable of being coated on the base material.
Furthermore, the shading treatment is noticed in the preparation process.
Further, the viscosity of the coating composition was measured using a coat-4 cup.
The application method of the coating composition as the diffusion and brightening composite film laminating layer adopts a wire bar coater to uniformly coat the uniformly mixed coating composition on the blank substrate on the back of the diffusion layer, baking the blank substrate at 100 ℃ for 3min, compounding the lower prism layer by using a compounding roller, and then carrying out UV curing under an ultraviolet curing lamp under the curing condition of 300-600mj/cm2To obtain delamination and bending resistantAnd (3) compounding the membrane.
The main properties of the diffusion brightened composite films provided in the examples and comparative examples of the present invention were tested in the following manner.
1. Haze test: the haze of each diffusion layer was measured with reference to the standard of GB/T25273-2010 integration sphere method for measuring haze of thin films for Liquid Crystal Displays (LCDs).
2. And (3) testing the peeling force: the peeling force of the diffusion brightening composite film using different formulations of the adhesive layer is tested according to the standard of GB/T25256-.
3. And (3) bending resistance test: and placing the diffusion intensifying composite film to be measured on a horizontal glass plate, fixing one side and the center of the composite film, slowly lifting the other side, bending the composite film along the center point to the fixed side, and recording the bent angle when layering occurs.
4. Testing the brightness gain: a diffusion film was tested for brightness L using a special backlight0And then testing the brightness of the same diffusion film and the diffusion intensifying composite film to be L1Then the brightness gain of the diffusion intensifying composite film is L1/L0。
The following examples further illustrate the conformable layer coating compositions and diffusion enhanced composite films provided by the present invention.
The first substrate and the second substrate in the examples and comparative examples are the same and will be referred to simply as substrates. The polymethyl methacrylate particles in the diffusion layers in the examples and comparative examples had a particle size of 2 to 30 μm.
Example 1:
the invention provides a coating composition for a laminated layer of a diffusion brightening composite film and the diffusion brightening composite film.
The coating composition comprises: 20% of acrylate oligomer, 10% of monomer, 1.5% of photoinitiator and 68.5% of diluent. The acrylate oligomer is tetrafunctional polyester acrylic resin; the monomer is tricyclic alicyclic polyurethane acrylic resin, the glass transition temperature is 30 ℃, and the weight ratio of the monomer to the acrylate oligomer is 0.5: 1; the photoinitiator is Irgacure 184, and the weight ratio of the photoinitiator to acrylic resin is 5: 100, respectively; the diluent is butanone. The solid content of the coating composition was 31.5%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene adipate-propylene glycol) glycol, poly (ethylene adipate-1, 4-butylene glycol) and poly (neopentyl adipate-1, 6-hexanediol) glycol, and the weight ratio is 1: 1: 1; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 15 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 30 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 600mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 250 mu m. The dry film thickness of the obtained adhesive layer was 2 μm.
Example 2:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 5% of acrylate oligomer, 3% of monomer, 0.16% of photoinitiator and 91.84% of diluent. The acrylate oligomer is hexa-functional epoxy acrylic resin; the monomer is hexa-functional aromatic polyurethane acrylic resin, the glass transition temperature is 60 ℃, and the weight ratio of the monomer to the acrylate oligomer is 0.6: 1; the photoinitiator is Irgacure 184, and the weight ratio of the photoinitiator to acrylic resin is 2: 100, respectively; the diluent is ethyl acetate. The solid content of the coating composition was 8.16%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 1: 1. the haze of the diffusion layer was 85%.
The height of the micro-prism structure of the prism layer is 40 mu m, and the edge angle is 90 degrees. The peak tip spacing of two adjacent prism structures of the prism layer is 80 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 300mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 50 mu m. The dry film thickness of the obtained adhesive layer was 0.5. mu.m.
Example 3:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 5% of acrylate oligomer, 4.5% of monomer, 0.29% of photoinitiator and 90.21% of diluent. The acrylate oligomer is hexa-functional epoxy acrylic resin; the monomer is four-membered aliphatic polyurethane acrylic resin, the glass transition temperature is 30 ℃, and the weight ratio of the monomer to the acrylate oligomer is 0.9: 1; the photoinitiator is Irgacure 184, and the weight ratio of the photoinitiator to acrylic resin is 3: 100, respectively; the diluent is ethyl acetate. The solid content of the coating composition was 9.79%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 1.0: 1. the haze of the diffusion layer was 85%.
The height of the micro-prism structure of the prism layer is 40 mu m, and the edge angle is 90 degrees. The peak tip spacing of two adjacent prism structures of the prism layer is 80 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 300mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 0.6. mu.m.
Example 4:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 20% of acrylate oligomer, 3% of monomer, 0.69% of photoinitiator and 76.31% of diluent. The acrylate oligomer is octafunctional polyether acrylic resin; the monomer is four-membered aliphatic polyurethane acrylic resin, the glass transition temperature is 30 ℃, and the weight ratio of the monomer to the acrylate oligomer is 0.15: 1; the photoinitiator is Irgacure 754, and the weight ratio of the photoinitiator to acrylic resin is 3: 100, respectively; the diluent is butyl acetate. The solid content of the coating composition is 23.69%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 1.2: 1. the haze of the diffusion layer was 95%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 600mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 188 micrometers. The dry film thickness of the obtained adhesive layer was 1.5. mu.m.
Example 5:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 5% of acrylate oligomer, 10% of monomer, 0.45% of photoinitiator and 84.55% of diluent. The acrylate oligomer is a mixture of tetrafunctional polyether acrylic resin and hexafunctional polyester acrylic resin, and the weight ratio is 1: 1; the monomer is a three-part aliphatic polyurethane acrylic resin, the glass transition temperature is 18 ℃, and the weight ratio of the monomer to the acrylate oligomer is 2: 1; the photoinitiator is Irgacure 754, and the weight ratio of the photoinitiator to acrylic resin is 3: 100, respectively; the diluent is cyclohexanone. The solid content of the coating composition was 15.45%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 300mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 0.85. mu.m.
Example 6:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 7.3% of acrylate oligomer, 7.3% of monomer, 0.40% of photoinitiator and 85% of diluent. The acrylate oligomer is a mixture of tetrafunctional polyester acrylic resin and hexafunctional polyester acrylic resin, and the weight ratio is 3: 2; the monomer is a three-part aliphatic polyurethane acrylic resin, the glass transition temperature is 18 ℃, and the weight ratio of the monomer to the acrylate oligomer is 1: 1; the photoinitiator is a mixture of Irgacure 184 and Irgacure 754, and the weight ratio is 1: 1, the weight ratio of the photoinitiator to the acrylic resin is 2.74: 100, respectively; the diluent is a mixture of butyl acetate and butanone, and the weight ratio of the butyl acetate to the butanone is 1: 1. the solid content of the coating composition is 15%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 450mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 0.8. mu.m.
Example 7:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 11.76% of acrylate oligomer, 5.88% of monomer, 0.36% of photoinitiator and 82% of diluent. The acrylate oligomer is a mixture of hexafunctional polyether acrylic resin, pentafunctional polyester acrylic resin and tetrafunctional polyester acrylic resin, and the weight ratio is 3: 1: 6; the monomer is a three-part aliphatic polyurethane acrylic resin, the glass transition temperature is 18 ℃, and the weight ratio of the monomer to the acrylate oligomer is 0.5: 1; the photoinitiator is a mixture of Irgacure 184 and Irgacure 754, and the weight ratio is 1: 1, the weight ratio of the photoinitiator to the acrylic resin is 2.04: 100, respectively; the diluent is a mixture of ethyl acetate, butyl acetate and butanone, and the weight ratio of the diluent to the methyl ethyl acetate is 1: 1: 1. the solid content of the coating composition is 18 percent.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Uniformly mixing the coating composition, coating the coating composition on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compounding roller, and carrying out UV curing under an ultraviolet curing lamp under the curing condition of 450mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 1.0. mu.m.
Example 8:
a coating composition and a diffusion brightened composite film as provided in example 1 for use in a conformable layer of a diffusion brightened composite film, the coating composition comprising: 8.34% of acrylate oligomer, 6.26% of monomer, 0.40% of photoinitiator and 85% of diluent. The acrylate oligomer is a mixture of hexafunctional polyether acrylic resin, pentafunctional polyester acrylic resin and tetrafunctional polyester acrylic resin, and the weight ratio is 3: 3: 4; the monomer is a three-part aliphatic polyurethane acrylic resin, the glass transition temperature is 18 ℃, and the weight ratio of the monomer to the acrylate oligomer is 0.75: 1; the photoinitiator is Irgacure 184, and the weight ratio of the Irgacure 184 to the acrylic resin is 2.74: 100, respectively; the diluent is a mixture of butyl acetate and butanone, and the weight ratio of the butyl acetate to the butanone is 1: 1. the solid content of the coating composition is 15%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Applying said coatingThe layer composition is uniformly mixed, then coated on a base material on the back of the diffusion layer, baked for 3min at 100 ℃, then compounded with the prism layer by a compound roller, and then UV cured under an ultraviolet curing lamp, wherein the curing condition is 450mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 0.8. mu.m.
Comparative example 1:
a coating composition for a diffusion brightened composite film as provided in example 6, except that the coating composition comprises: 7.30% of acrylate oligomer, 7.30% of monomer, 0.40% of photoinitiator and 85% of diluent. The acrylate oligomer is a dodecafunctional polyester acrylic resin; the monomer is a three-part aliphatic polyurethane acrylic resin, the glass transition temperature is 18 ℃, and the weight ratio of the monomer to the acrylate oligomer is 1: 1; the photoinitiator is a mixture of Irgacure 184 and Irgacure 754, and the weight ratio is 1: 1, the weight ratio of the photoinitiator to the acrylic resin is 2.74: 100, respectively; the diluent is a mixture of butyl acetate and butanone, and the weight ratio of the butyl acetate to the butanone is 1: 1. the solid content of the coating composition is 15%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Mixing the coating composition uniformly, coating on the base material on the back of the diffusion layer, baking at 100 ℃ for 3min, and compounding by using a composite rollerThe prism layer is subjected to UV curing under an ultraviolet curing lamp, and the curing condition is 450mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 0.8. mu.m.
Comparative example 2:
a coating composition for a diffusion brightened composite film as provided in example 6, except that the coating composition comprises: 7.30% of acrylate oligomer, 7.30% of monomer, 0.40% of photoinitiator and 85% of diluent. The acrylate oligomer is a mixture of tetrafunctional polyester acrylic resin and hexafunctional polyester acrylic resin, and the weight ratio of the acrylate oligomer to the hexafunctional polyester acrylic resin is 3: 2; the monomer is a hexa-functional aromatic polyurethane acrylic resin monomer, the glass transition temperature is 80 ℃, and the weight ratio of the monomer to the acrylate oligomer is 1: 1; the photoinitiator is a mixture of Irgacure 184 and Irgacure 754, and the weight ratio is 1: 1, the weight ratio of the photoinitiator to the acrylic resin is 2.74: 100, respectively; the diluent is a mixture of butyl acetate and butanone, and the weight ratio of the butyl acetate to the butanone is 1: 1. the solid content of the coating composition is 15%.
The diffusion layer includes: polyol copolymer, isocyanate trimer, polymethyl methacrylate particles. The polyalcohol copolymer is a mixture of poly (ethylene glycol adipate-propylene glycol) and poly (neopentyl glycol adipate-1, 6-hexanediol glycol), and the weight ratio is 4: 6; the weight ratio of the isocyanate trimer to the polyol copolymer is 1: 10; the weight ratio of the polymethyl methacrylate particles to the polyol copolymer is 0.6: 1. the haze of the diffusion layer was 75%.
The height of the micro-prism structure of the prism layer is 35 mu m, and the edge angle is 90 degrees. The pitch of the peaks of two adjacent prism structures of the prism layer is 70 μm.
Mixing the coating composition uniformly, coating the mixture on a base material on the back of a diffusion layer, baking the base material at 100 ℃ for 3min, compounding the prism layer by using a compound roller, and curing the prism layer by ultraviolet lightUV curing is carried out under a lamp, and the curing condition is 450mj/cm2And rolling the finished product. The surface of the base material is treated by a chemical substrate, the component of the base material is polyethylene terephthalate (PET), and the thickness of the base material is 125 mu m. The dry film thickness of the obtained adhesive layer was 0.8. mu.m.
TABLE 1 results of the Performance test of the coatings provided in examples 1-8 and comparative examples 1-2
As can be seen from Table 1, the coating composition for the laminated layer of the diffusion and brightening composite film provided by the invention has good adhesion and bending resistance. By adjusting the contents of the oligomer and the monomer acrylic resin, the functionality of the oligomer and the glass transition temperature of the monomer, the adhesive force of the coating can be improved under a certain coating thickness, and the bending resistance of the composite membrane is improved. As can be seen from comparative example 1, the coating composition using only the dodecafunctional acrylate oligomer can maintain good optical properties at a certain coating thickness, but the self-bonding force and the anti-buckling property of the coating are poor; as can be seen from comparative example 2, the coating composition using the high Tg monomer is also poor in adhesion and flex resistance. The bonding layers formed by curing the coating compositions provided by the embodiments 5, 6 and 8 of the invention have better comprehensive performance, and not only can maintain the brightness of the composite membrane, but also have higher peeling force and bending resistance.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. All equivalent changes and modifications made according to the disclosure of the present invention are covered by the scope of the claims of the present invention.