CN114086509A - Lining device and method for ecological lining river channel - Google Patents

Lining device and method for ecological lining river channel Download PDF

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Publication number
CN114086509A
CN114086509A CN202111472734.6A CN202111472734A CN114086509A CN 114086509 A CN114086509 A CN 114086509A CN 202111472734 A CN202111472734 A CN 202111472734A CN 114086509 A CN114086509 A CN 114086509A
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China
Prior art keywords
concrete
lining
river channel
assembly
stirring
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CN202111472734.6A
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Chinese (zh)
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CN114086509B (en
Inventor
李亚伟
曹景忠
张悦
柳春峰
李显奎
刘策
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Beijing Urban and Rural Construction Group Co Ltd
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Beijing Urban and Rural Construction Group Co Ltd
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Publication of CN114086509A publication Critical patent/CN114086509A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/12Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/12Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
    • E02B3/121Devices for applying linings on banks or the water bottom
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/04Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
    • E02B3/12Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
    • E02B3/128Coherent linings made on the spot, e.g. cast in situ, extruded on the spot
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/40Protecting water resources
    • Y02A20/402River restoration

Abstract

The invention relates to a lining device and a lining method for an ecological lining river channel, which comprises a river channel forming assembly (1), wherein the river channel forming assembly (1) is communicated with a pretreatment assembly (2) capable of injecting concrete into a river channel lining space constructed by the river channel forming assembly, the pretreatment assembly (2) can carry out secondary treatment on the concrete in a synchronous stirring and vibrating mode, and the pretreatment assembly can selectively maintain the received concrete in a continuous motion state or drive the concrete to be directionally output to the river channel lining space according to the working position of the river channel forming assembly (1); the pre-treatment assembly (2) comprises a treatment chamber (3) for receiving and processing concrete, the treatment chamber (3) being provided with a vibratory mixing assembly (4) within its chamber in a manner which provides adjustable forced agitation and vibratory reinforcement of the concrete.

Description

Lining device and method for ecological lining river channel
Technical Field
The invention relates to the technical field of river channel lining, in particular to a lining device and method for ecologically lining a river channel.
Background
The water delivery channel built by the existing construction method is affected by various factors such as channel water level change, drainage system operation condition, freeze thawing, construction quality and the like, the concrete lining plate is often damaged in the forms of cracking, collapse, anti-floating instability and the like, local water head loss of the channel is increased to a certain extent, an anti-seepage system is damaged, side slope instability is caused in serious conditions, and the safe operation of the channel is affected. For example, at present, the tunnel lining undergoes freeze thawing which can cause the concrete to loosen and peel; the water body contained in the concrete material is frozen under the condition of low temperature, the volume is expanded, cracks can be generated when the acting force is greater than the strength of the concrete, so that the water absorption capacity is increased, and through multiple freezing and melting cycles, a mortar layer on the surface of the concrete can be loosened and peeled off, and the surface of the concrete plate is damaged. One of the root causes of the above-mentioned undesirable phenomena is that the cohesiveness of the cement, asphalt and other cementitious materials used in the concrete for lining the river channel makes it difficult to mix them uniformly on a microscopic and microscopic level, which wastes materials and results in a reduction in the quality of the project and the service life.
Chinese patent CN110698127A discloses a self-compacting rubber concrete canal lining and a preparation method thereof, comprising a canal lining main body, wherein the canal lining main body is made of self-compacting rubber concrete. The lining material provided by the invention can effectively improve the high brittleness and low strain performance of the conventional concrete lining, and effectively improve the ductility, impermeability, waterproofness, salt erosion resistance, freezing and thawing resistance and the capability of adapting to the deformation of the surrounding soil body of the lining structure. In addition, the lining material can be filled and compacted in the lining die without vibration in the cast-in-place process, so that the construction steps are simplified, and the construction progress is accelerated. The self-compacting rubber concrete channel lining provided by the invention has a good popularization and application prospect. This patent is mainly adjusted to obtain the lining cutting substrate that a performance is more excellent from the prescription of concrete material, but its river course lining operation still needs the manual work to carry out the building of mould, and the actual performance of its concrete still can receive constructor's operation technology and the difference appears in addition for the river course of lining cutting can't guarantee to have the performance of settlement.
Chinese patent CN102561268A discloses a canal bottom vibration sliding form lining machine, which adopts the technical scheme that: the canal bottom vibration sliding mode lining machine comprises a slope feeding device, a walking device and a canal bottom lining device, wherein the slope feeding device is hinged with the canal bottom vibration sliding mode lining machine main machine, and is characterized in that: the main machine of the canal bottom vibration slip form lining machine comprises a canal bottom main frame, a material distribution part and a vibration beam system assembly arranged on the canal bottom main frame, wherein the vibration beam system assembly comprises a vibration beam, a vibration motor fixed on the vibration beam and a vibration device. One end of the vibrating beam is connected with the storage bin through a special-shaped shock absorber. Has the advantages that: the device degree of automation is high, can once accomplish transport, cloth, vibration, shaping and floating of concrete material or lining cutting bed course material, and is efficient, and the closely knit shaping of concrete (lining cutting bed course) vibration is effectual, and the working costs is low, and equipment reliability is high, has better spreading value. Although this patent can carry out the performance and the life-span that the closely knit mode of vibration improves the lining bed course to the concrete of injecing the space, it can't further stir the mixture so that the cohesiveness of cementitious material such as cement, pitch reaches the misce bene on the microscopic of concrete material to the concrete material of receiving to the river course bed course of its lining still exists performance and intensity distribution inequality and concrete slab surface damage appears in some region.
Therefore, there is a need for a lining apparatus and a lining method for a river channel, which can forcibly stir and strengthen the precast concrete to improve the pore gradation and pore distribution of the concrete, so that the pores inside the concrete move in a decreasing direction, the number of large pores is decreased while the number of small pores is increased, and capillary pores and gel pores are increased, thereby greatly improving the durability, frost resistance and impermeability of the concrete.
Furthermore, on the one hand, due to the differences in understanding to the person skilled in the art; on the other hand, since the inventor has studied a lot of documents and patents when making the present invention, but the space is not limited to the details and contents listed in the above, however, the present invention is by no means free of the features of the prior art, but the present invention has been provided with all the features of the prior art, and the applicant reserves the right to increase the related prior art in the background.
Disclosure of Invention
Aiming at the defects of the prior art, the technical scheme provided by the invention is that the lining device for the ecological lining river channel comprises a river channel forming assembly, wherein the river channel forming assembly is communicated with a pretreatment assembly capable of injecting concrete into a river channel lining space constructed by the river channel forming assembly, the pretreatment assembly can carry out secondary treatment on the concrete in a synchronous stirring and vibrating mode, and the pretreatment assembly can selectively maintain the received concrete in a continuous motion state or drive the concrete to be directionally output to the river channel lining space according to the working position of the river channel forming assembly; the pre-treatment assembly includes a treatment chamber for receiving and processing concrete, the treatment chamber having a vibratory mixing assembly disposed within its chamber in a manner which provides adjustable forced agitation and vibratory reinforcement to the concrete. The concrete secondary vibration stirring device has the advantages that concrete to enter a lining space is effectively subjected to secondary vibration stirring, so that pores inside the concrete move in a reducing direction, the number of small pores is increased while large pores are reduced, and capillary pores and gel pores are increased, so that the durability, frost resistance and impermeability of the concrete are greatly improved in a mode of improving the pore grading and pore distribution of the concrete.
According to a preferred embodiment, the vibrating agitator assembly comprises at least an agitator shaft and a plurality of agitator members circumferentially connected to the agitator shaft for selectively agitating the concrete in the treatment chamber or propelling the secondarily treated concrete out of the treatment chamber in a directed manner. The advantage is that the vibration stirring assembly can rotate clockwise or anticlockwise according to requirements, so that different acting forces are generated, and the concrete is output or stirred for the second time.
According to a preferred embodiment, the stirring part at least comprises a double-curved arc-shaped plate which selectively drives the concrete in the treatment cavity to be stirred or driven to be discharged out of the treatment cavity in an upward rolling mode according to different rotating directions, and a plurality of inflatable bulges are distributed on the surface of the double-curved arc-shaped plate in a mode of increasing the surface area of the double-curved arc-shaped plate and improving the stirring strength of the double-curved arc-shaped plate in the concrete material. The inflatable bulge with the continuously changed volume can also enable the lifted concrete to change the supporting force of the plate body on the lifted concrete while the lifted concrete is stirred by the stirring piece in a vibrating manner, so that the gap in the concrete is further eliminated by relaxation and extrusion of the gap.
According to a preferred embodiment, the hyperbolic arc plate is connected to the stirring shaft in a manner that a set inclination angle is formed between the hyperbolic arc edge of the hyperbolic arc plate and the axis of the stirring shaft, so that the hyperbolic arc plate can drive concrete in the treatment cavity to obliquely roll upwards or press the concrete to move towards the bottom of the treatment cavity along with the rotation of the stirring shaft. The double-curved-arc-shaped plate has the advantages that the arc-shaped plate body of the double-curved-arc-shaped plate can enable concrete which is driven and stirred by the double-curved-arc-shaped plate to move up and down along with the surface fluctuation of the plate body when the upward rolling motion is carried out on the plate body, the double-curved-arc-shaped plate is promoted to stir large-volume concrete materials which are glued together, and the collision and the extrusion among the materials can be carried out in the up-and-down fluctuation process, and large-volume gaps are eliminated.
According to a preferred embodiment, when the hyperbolic arc plate rotates along with the stirring shaft, the inflatable bulge generates periodic volume change according to the way that the hyperbolic arc plate can drive concrete to perform secondary treatment by using the plate surface with the real-time change of the surface shape, so that the hyperbolic arc plate can construct a dynamic uneven surface to reduce the adhesion of the concrete on the plate surface. By increasing the non-flat contact surface, the concrete can be attached to the surface of the vibrating piece to the maximum extent while relative movement is carried out, so that the stirring effectiveness is ensured.
According to a preferred embodiment, the stirring shaft comprises an inner vibrating shaft and an outer rotating shaft, wherein the outer rotating shaft is movably sleeved on the inner vibrating shaft and can drive the stirring part to rotate, the outer rotating shaft arranged coaxially can rotate relative to the inner vibrating shaft, and the outer rotating shaft can drive the stirring part to rotate clockwise or anticlockwise.
According to a preferred embodiment, the inner vibrating shaft can perform reciprocating translation along the axis of the inner vibrating shaft, so that the inner vibrating shaft can drive the outer rotating shaft to perform reciprocating axial translation along with the movement of the outer vibrating shaft, the double-curved arc plate of the stirring part can swing along with the double-curved arc plate, and the stirring part can beat and vibrate concrete materials through the reciprocating swing of the double-curved arc plate body while stirring the concrete, so that the vibration reinforcement of the concrete is completed.
According to a preferred embodiment, the river channel forming assembly at least comprises a limiting pressing side plate which can form the ecological planting grooves on the surface of the concrete body formed by lining in a pressing surface mode, and a plurality of movable lugs arranged at intervals are embedded on the surface of the limiting pressing side plate in a mode of limiting the side wall outline of the river channel lining space constructed by the limiting pressing side plate.
The application also provides a lining method of the ecological lining river channel, which at least comprises the following steps:
measuring and marking a river channel excavation area according to a preset size, and performing river channel pit excavation, channel wall leveling and pit bottom layer treatment along a marking position;
assuming a lining device capable of translating along the excavation direction of a channel pit in a channel pit, and defining a channel lining space by a channel forming assembly of the lining device and the wall of the channel pit of a set section;
the pretreatment assembly communicated with the river channel forming assembly can perform secondary treatment on the received concrete in a synchronous stirring and vibrating mode, and selectively conveys concrete materials to the river channel lining space according to the working position of the river channel forming assembly;
and under the condition that the river course lining space is filled with concrete, the compaction component arranged on the surface of the river course imaging component far away from the wall of the river course groove pit compacts the concrete.
According to a preferred embodiment, the river channel forming assembly can construct an ecological planting groove for plant cultivation on the surface of a lined river channel in a manner of changing the space wall contour of a river channel lining space; the pretreatment assembly can selectively enable the received concrete to be in a continuous motion state or drive the concrete to be directionally output to the riverway lining space according to the working position of the riverway forming assembly; the pre-treatment assembly includes at least a vibratory mixing assembly capable of providing adjustable forced agitation and vibratory reinforcement to the concrete.
Drawings
FIG. 1 is a schematic structural diagram of a pretreatment module of the lining device and method for ecologically lining a river channel;
FIG. 2 is a schematic sectional view of a stirring member of the lining apparatus and method for ecologically lining river channels according to the present invention, taken along the length direction thereof;
FIG. 3 is a schematic structural view of a stirring shaft to which stirring members of the lining apparatus and method for ecologically lining a river channel of the present invention are obliquely connected;
FIG. 4 is a schematic cross-sectional view perpendicular to the axial direction of a vibrating agitator assembly of the lining apparatus and method for ecologically lining river channels according to the present invention;
FIG. 5 is a schematic structural diagram of a lining device for ecologically lining a river channel according to the present invention;
fig. 6 is a schematic structural diagram of a tap assembly of the lining device and method for ecologically lining a river channel.
List of reference numerals
1: a river channel forming assembly; 2: a pre-processing assembly; 3: a treatment chamber; 4: vibrating the stirring assembly; 5: a tap assembly; 6: a support assembly; 11: a limiting pressure side plate; 12: a bottom limiting plate; 13: a support link; 14: a side positioning plate; 31: a feed inlet; 32: a discharge port; 33: a cover body; 41: a stirring shaft; 42: a stirring member; 43: a drive unit; 111: a movable projection; 411: vibrating the inner shaft; 412: rotating the outer shaft; 421: a hyperbolic arc plate; 422: inflating the bulge; 423: a protective sleeve; 431: a first drive unit; 432: a second driving unit; 51: a vibration oil cylinder; 52: a first movable oil cylinder; 53: a second movable oil cylinder; 54: a flywheel; 511: a vibration unit; 512: a vibrating piston; 521: a first piston; 522: a first seal ring; 523: a first piston ring; 524: a first link; 531: a second piston; 532: a second seal ring; 533: a second piston ring; 534: a second link; 61: a mobile unit; 62: a support frame.
Detailed Description
The following detailed description is made with reference to the accompanying drawings.
Example 1
The utility model relates to a lining cutting device of ecological lining cutting river course, it includes can unite the pot hole wall in the river course groove that the excavation is good and build river course forming component 1 that is used for the lining cutting space of lining cutting river course wall and can treat the concrete that gets into the lining cutting space and carry out secondary treatment with the homogeneous mixing that strengthens the concrete material in the microcosmic and improve its cohesiveness's preliminary treatment component 2.
According to a specific embodiment shown in fig. 1, the pre-processing assembly 2 can perform secondary performance strengthening treatment combining forced stirring and vibration strengthening on precast concrete which is subjected to preliminary stirring and mixing or is stirred in advance from a large-scale manufacturing device, so that the mixing uniformity of concrete materials is effectively improved in a microscopic angle, the solid, liquid and gas three-phase microscopic and microscopic uniformity of the concrete is good, the connection and hole distribution state between a cement stone and an aggregate interface is improved, the strength of a cast concrete layer is improved, and the durability is better. The pretreatment assembly 2 comprises a treatment cavity 3 which can contain precast concrete and can be selectively communicated with a lining space constructed by the river channel forming assembly 1, and a vibrating stirring assembly 4 which can improve the performance of the concrete in different movement modes in the treatment cavity 3 and directionally drive the concrete after secondary treatment to quickly fill the lining space constructed by the river channel forming assembly 1. The vibration stirring component 4 can perform secondary treatment of performance optimization on the concrete contained in the treatment cavity 3 in a mode of combining forced stirring and vibration strengthening, so that the inner pores of the concrete move towards the reduction direction, the number of small pores is increased while the large pores are reduced, and the capillary pores and gel pores are increased, so that the durability, frost resistance and impermeability of the concrete are greatly improved in a mode of improving the pore grading and pore distribution of the concrete.
As shown in fig. 1 and 5, the vibratory stirring assembly 4 includes a stirring shaft 41 and a stirring member 42. One end portion of the stirring member 42 in the longitudinal direction is fixedly connected to the stirring shaft 41. The stirring members 42 are arranged on the surface of the stirring shaft 41 at intervals along the circumferential direction of the stirring shaft 41 in a manner of rotating around the stirring shaft 41, and a plurality of groups of stirring members 42 arranged at intervals are arranged on the same stirring shaft 41 along the axial direction of the same stirring shaft 41, so that the stirring members 42 positioned at different positions in the axial direction of the stirring shaft 41 can synchronously stir and vibrate the concrete at the upper, middle and lower layers in the treatment cavity 3. Specifically, the stirring member 42 selectively vibrates the concrete in the treatment chamber 3 according to the rotation direction thereof or drives the concrete to be discharged from the opening at the bottom of the treatment chamber 3 and directionally conveyed into the lining space. Preferably, the stirring element 42 is arranged outside the stirring shaft 41 with its plate plane at a set inclined angle to the axis of the stirring shaft 41. The included angle of inclination is set to 15-30 degrees depending on the manner in which the concrete is selectively driven to roll up in the treatment chamber 3 or to be driven in a downward manner towards the opening of the treatment chamber 3. By connecting stirrer 42 to stirrer shaft 42 in an inclined manner, stirrer 42 can be rotated with stirrer shaft 42 to scoop up concrete in treatment chamber 3 or to press down concrete in treatment chamber 3.
As shown in fig. 3, for example, when stirring member 42 is attached to the surface of the shaft of mixing shaft 41 such that the width direction of the plate body thereof is at an angle of 30 degrees to the axis of mixing shaft 41, stirring member 42 rotates clockwise following mixing shaft 41, and the lower end of stirring member 42 serves as the movement front end to scoop up concrete and cause the scooped concrete to move relatively to rotating stirring member 42 in a gradually rising manner along the inclined plate surface thereof, thereby realizing tumble mixing of concrete under the rotation of stirring member 42. Preferably, the stirring member 42 is inclined at the high end of the plate body with respect to the rotation direction when performing the rotational movement. The concrete material, which is scooped up by the stirring member 42 and ascends by a certain height, drops after being separated from the high end of the plate body of the stirring member 42 to fill the gap space formed below the plate body of the stirring member 42, which is disposed obliquely. The rotation of the stirring member 42 drives the concrete to perform a lifting motion in height, so that the concrete performs a relative motion and a cooperative motion between materials in the lifting process, the pores inside the concrete are reduced, and pores and gel pores are increased while large pores are reduced because gas is not completely discharged out of the concrete, thereby improving the pore gradation and pore distribution of the concrete. When stirrer 42 is driven by stirrer shaft 41 to rotate counterclockwise, the high end of stirrer 42 serves as the front end of movement, and as stirrer 42 rotates, the plate body of stirrer 42 inclined with respect to the axis of stirrer shaft 41 can press the concrete in a manner of driving the concrete to move toward the bottom of treatment chamber 3, so that when treatment chamber 3 is communicated with the lining space, counterclockwise rotation of stirrer 42 can press the concrete to be discharged from treatment chamber 3. Preferably, the size of stirring piece 42 is set up according to the cavity volume of treatment chamber 3, and stirring piece 42 is rotatory and can also clear up and discharge the abundant adhering concrete of treatment chamber 3 inner chamber wall when driving the concrete motion to guarantee that the volume of holding and the single effective handling capacity of treatment chamber 3 inner chamber remain unchanged.
Preferably, the stirring shaft 41 comprises an oscillating inner shaft 411 and a rotating outer shaft 412. The outer rotating shaft 412 is sleeved on the inner vibrating shaft 411 and can rotate relative to the inner vibrating shaft 411, and the inner vibrating shaft 411 can drive the outer rotating shaft 412 to reciprocate in the axial direction together with the outer rotating shaft 412, so that the stirring part 42 arranged on the stirring shaft 41 can transmit vibration to the concrete in contact with the two surfaces of the plate body in a way of fluctuating up and down in the concrete along with the reciprocating motion of the inner vibrating shaft 411, and the concrete body can be flapped by the stirring part 42 in the axial direction to transmit vibration force to the mixed material. As shown in fig. 4, the stirring members 42 are disposed on the shaft wall of the rotating outer shaft 412, and the stirring members 42 can rotate following the rotation of the rotating outer shaft 412, thereby completing the stirring in such a manner that the concrete mixture is cut and ascends along the obliquely disposed plate body thereof with the concrete. Preferably, the stirring member 42 can move up and down along with the reciprocating motion of the vibrating inner shaft 411 while rotating and stirring, and transmit the vibration force in a mode of slapping the concrete mixture, so that the stirring member 42 can forcibly stir the concrete in the treatment cavity 3 while rotating, and can also vibrate and strengthen the mixing uniformity of the concrete mixture in a mode of transmitting the vibration force to the concrete, thereby increasing capillary pores and gel pores while reducing a large number of large-volume pores existing in the concrete, and further improving the durability and strength of the concrete.
As shown in fig. 2, the stirring member 42 includes a double-curved arc plate 421 bent into a double-curved surface, an inflation protrusion 422 uniformly arranged on the double-curved arc plate 421, and a protection sleeve 423 sleeved on the double-curved arc plate 421 for protecting the arc plate body and the inflation protrusion 422 and reducing the adhesion of concrete on the surface thereof. Preferably, the double curvature of the double curved plate 421 is bent along a first direction of the plate body, and the bending directions of the first curved surface and the second curved surface are opposite. Further preferably, the first direction is the width direction of the plate body, i.e. the section along the length direction of the hyperbolic arc plate 421 is just capable of forming an arc with double curvature. Under the condition that one end of the hyperbolic arc plate 421 in the length direction is connected with the stirring shaft 41, the circumferential tangent line of the hyperbolic arc plate 421 in the rotation process is coincident with or parallel to the width direction of the hyperbolic arc plate. The concrete that is shoveled by hyperbolic arc 421 can be followed the width of hyperbolic arc 421 and sent up and take place relative motion to hyperbolic arc 421 can drive its concrete slope that shovels and rise the time can also produce the vibration of fluctuation from top to bottom, thereby can promote the mixture between the concrete material better.
Preferably, the plate body edge of the single hyperbolic arc-shaped plate 421 near the feed inlet 31 at the axial upper end of the treatment chamber 3 defines the high end of the stirring member 42; the plate edge of the single hyperbolic arc-shaped plate 421 near the discharge opening 32 at the axially lower end of the treatment chamber 3 defines the bottom end of the stirring member 42. Preferably, the double curved arc 421 can scoop up the concrete at the same height as the lower end when rotating clockwise and force the concrete to move relatively and climb along the surface of the plate body. Under the interaction force generated by the rotation of the double-curved arc plate 421, the concrete can rise along the plate surface of the double-curved arc plate 421 and is forcibly stirred to eliminate the large-volume gap existing in the material. Preferably, while the concrete is forcibly stirred, the inner vibrating shaft 411 can drive the outer rotating shaft 412 to synchronously reciprocate and translate in the axial direction, so that the hyperbolic arc plate 421 can transmit vibration in a slapping manner to the concrete.
Preferably, the surface of the hyperbolic arc plate 421 is uniformly distributed with inflatable bulges capable of periodically changing volume. Specifically, the inflatable bumps 422 generate periodic volume changes according to the way that the hyperbolic arc plate 421 can drive the concrete to perform secondary treatment by the plate surface with the real-time change of the surface shape, so that the hyperbolic arc plate 421 can construct a dynamic uneven surface to reduce the adhesion of the concrete on the plate surface. The setting of aerifing protruding 422 makes the face of hyperbolic arc 421 be in the state that the surface area that lasts changes at the in-process of rotating the stirring concrete, can reduce the possibility of concrete adhesion on the face of plate effectively, aerify protruding 422 simultaneously can strengthen the intensity when taking place relative motion between concrete and hyperbolic arc 421, thereby make bulky material such as grit in the concrete mixture can roll better in cementitious material such as cement, pitch under the effect of aerifing protruding 422, stir, promote the bulky space that exists in the concrete to be extruded by the grit material that moves, fill. Preferably, the arc plate body of the hyperbolic arc plate 421 can make the concrete driven and stirred by the arc plate body generate upward rolling motion on the plate body and simultaneously generate up-and-down motion along with the surface fluctuation of the plate body, so as to promote the hyperbolic arc plate 421 to stir the mass concrete materials glued together, and generate collision and extrusion among the materials and eliminate mass gaps in the up-and-down fluctuation process. Further preferably, the air-filled protrusion 422 with the constantly changing volume can also make the lifted concrete vibrate and stir by the stirring member 42 and simultaneously make the supporting force of the plate body on the lifted concrete change, so as to further eliminate the gap in the concrete by relaxation and extrusion of the gap.
Preferably, the vibrating agitator assembly 4 further comprises a driving unit 43 for driving the vibrating inner shaft 411 and the rotating outer shaft 412 to move, respectively. The driving unit 43 includes a first driving unit 431 capable of driving the oscillating inner shaft 411 to perform reciprocating translation and a second driving unit 432 capable of driving the rotating outer shaft 412 to selectively perform different rotation directions. Preferably, the second driving unit 432 is disposed on the shaft section of the oscillating inner shaft 411 that is not wrapped by the rotating outer shaft 412, so that when the first driving unit 431 drives the oscillating inner shaft 411 to perform reciprocating translation along the axis of the oscillating inner shaft 411, the oscillating inner shaft 411 can drive the rotating outer shaft 412 and the second driving unit 432 to perform the same motion. Preferably, the second driving unit 432 can adjust the rotation of the rotating outer shaft 412 according to actual requirements, so that the rotating outer shaft 412 can rotate clockwise or counterclockwise, and the stirring element 42 can be driven to stir or drive the concrete.
Preferably, the bottom of the processing chamber 3 is opened with a discharge port 32 communicated with the lining space constructed by the river channel forming component 1. The discharge port 32 can be selectively opened and closed according to lining requirements, so that the fully-mixed concrete can be adjustably conveyed to the well-positioned lining space. Preferably, the axially upper end of the treatment chamber 3 is also provided with a feed opening 31 enabling the addition of precast concrete material. The inlet 31 is provided in a lid 33 capable of closing an upper end opening in the axial direction of the processing chamber 3. Preferably, the vibrating agitator assembly 4 is detachably mounted to the cover 33 and can be suspended inside the process chamber 3 or removed from the process chamber 3 according to a change in the position of the cover 33.
Preferably, the river course forming assembly 1 comprises a limiting pressure side plate 11, a bottom limiting plate 12, a supporting connecting frame 13 for limiting the relative position between the limiting pressure side plate 11 and the bottom limiting plate 12, and a side positioning plate 14 for limiting the thickness of the lining. Preferably, two opposite sides of the bottom limiting plate 12 in the width direction are respectively connected with two limiting pressure side plates 11, so that the cross section of the lining plate structure connected by the limiting pressure side plates 11 and the bottom limiting plate 12 is in an inverted trapezoid shape. Preferably, the surfaces of the limiting pressure side plates 11 and the bottom limiting plates 12 facing the inner sides of the inverted trapezium formed by the limiting pressure side plates and the bottom limiting plates are connected with supporting connecting frames 13 capable of limiting the relative positions of the limiting pressure side plates and the bottom limiting plates. The support link 13 can improve the stability of the lining plate structure that the spacing pressure face curb plate 11, the bottom limiting plate 12 of mutual detachable connection found, when guaranteeing that the lining space that the spacing subassembly 1 of lining cutting and the hole wall of river ditch pit mutually supported the constitution pours into the concrete into, spacing pressure face curb plate 11, bottom limiting plate 12 can remain its operating position throughout for the size, the structure etc. of the lining cutting wall of cast moulding keep the same with design parameter. Preferably, both the suspension height and the position of the lining slab structure can be adjusted by adjusting the working position of the support link 13. Preferably, the edges of the limiting pressure side plates 11 and the bottom limiting plate 12 are also connected with side positioning plates 14 perpendicular to the surfaces of the limiting pressure side plates and the bottom limiting plate 12, the side positioning plates 14 can limit openings in the thickness direction of the lining space, so that a closed lining space is constructed, and concrete entering the lining space can be prevented from overflowing from the two sides of the limiting pressure side plates 11 and the bottom limiting plate 12 and cannot be solidified to form a required river surface layer. Preferably, the limiting pressure side plates 11 and the bottom limiting plates 12 can be set to be of various types according to requirements, so that river lining spaces of different sizes can be constructed.
Preferably, the limit pressure side plate 11 is provided with a plurality of empty slots distributed at intervals. The hollow groove is internally provided with a movable lug 111 which can selectively protrude from the plate surface of the limiting pressure side plate 11, so that under the condition that the lining space limited by the limiting pressure side plate 11 is filled with concrete, the ecological groove which can be used for planting ecological plants and breeding microorganisms can be uniformly distributed on the wall of the river channel constructed by the concrete in a mode of controlling the movable lug 111 to extrude the concrete in the lining space.
Preferably, the surfaces of the limiting pressure side plates 11 and the bottom limiting plates 12 far away from the lining space are also provided with the tap assemblies 5. Preferably, the limiting pressure side plate 11 and the bottom limiting plate 12 are formed by splicing two different plates, and the plate body is formed by a vibrating plate located in the central area and a peripheral positioning plate surrounding the vibrating plate and having a hollow frame structure. Preferably, the vibration plate and the peripheral positioning plate are connected by a flexible connection unit. Preferably, the tap assembly 5 is installed on the vibrating plate, so that the vibration generated by the tap assembly 5 is transmitted to the concrete in the lining space through the vibrating plate, and meanwhile, the peripheral positioning plate can be fixed at a designated position and maintain the original connection relationship, so that the size of the preset lining space is always kept unchanged. Under the condition that concrete is injected into the lining space, the tap assemblies 5 arranged on the limiting pressure surface side plates 11 and the bottom limiting plates 12 can directly finish the concrete defoaming treatment poured in the mold. The vibration generated by the mould can reduce the operation procedure of using the vibrating rod alone to carry out vibration stirring treatment on the concrete body, and simultaneously can also carry out vibration treatment on the concrete in a large-range area, thereby reducing the time consumption and the operation difficulty of lining.
Preferably, the supporting connecting frame 13 is further connected with a supporting component 6 capable of driving the lining device to perform directional movement along the slotting direction of the slot pit. Preferably, the support link 13 is able to change its working position following the translation of the support assembly 6 or the adjustment of the supported assembly 6.
Preferably, the supporting assembly 6 comprises a moving unit 61 and a supporting frame 62 for supporting the river course forming assembly 1 and the pretreatment assembly 2 on the moving unit 61, so that the river course forming assembly 1 and the pretreatment assembly 2 can be translated along a set direction along with the moving unit 61 or the supporting height of the river course forming assembly 1 and the pretreatment assembly 2 can be adjusted along with the supporting frame 62, and the river course forming assembly 1 and the pretreatment assembly 2 can be positioned and arranged at a set position of the river course groove. Preferably, the support frame 62 includes a lifting rod that is height adjustable in a vertical direction and a support rod that defines the relative position between the components.
Example 2
The application also relates to a lining method of the ecological lining river channel, which comprises the following steps:
s1: measuring and marking a river channel excavation area according to a preset size, and performing river channel pit excavation, channel wall leveling and pit bottom layer treatment along a marking position;
s2: assuming a lining device capable of translating along the excavation direction of a channel pit in a channel pit, and defining a channel lining space by a channel forming component 1 of the lining device and the wall of the channel pit of a set section;
s3: the pretreatment assembly 2 communicated with the river channel forming assembly 1 can perform secondary treatment on the received concrete in a synchronous stirring and vibrating mode, and selectively conveys concrete materials to a river channel lining space according to the working position of the river channel forming assembly 1;
s4: under the condition that the river course lining space is filled with concrete, the compaction component 5 arranged on the surface of the river course imaging component 1 far away from the wall of the river course groove pit compacts the concrete.
Preferably, the trench wall levelling comprises compacting the excavated trench wall and laying a lining underlayment material. Preferably, the trench pit for completing the excavation operation needs to be retested and compacted, so that collapse of the lining foundation and parameter errors of the lining river channel are avoided.
Preferably, the lining device is supported on the channel pit of the river channel through the supporting component 6, so that the lining device can be horizontally moved along the slotting direction of the channel pit through the supporting component 6 after the lining of one section of the channel wall is finished, and the lining of the whole section of the river channel can be continuously finished.
Preferably, the river course forming assembly 1 can construct an ecological planting groove for plant cultivation on the surface of the lined river course in a manner of changing the space wall contour of the river course lining space. The pretreatment assembly 2 can selectively enable the received concrete to be in a continuous motion state or drive the concrete to be directionally output to the river course lining space according to the working position of the river course forming assembly 1. The pre-treatment assembly 2 includes a vibratory mixing assembly 4 disposed within its chamber in a manner capable of providing adjustable forced agitation and vibratory reinforcement to the concrete.
Example 3
This embodiment is a further improvement of embodiment 1, and repeated contents are not described again.
As shown in fig. 6, the tapping assembly 5 mounted on the lining limit assembly 1 includes a vibration cylinder 51, a first movable cylinder 52 and a second movable cylinder 53. The vibration cylinder 51 divides the inner chamber into two sub-chambers by a vibration unit 511 disposed in the inner chamber, wherein the surfaces of the vibration unit 511 facing the two sub-chambers are respectively provided with a vibration piston 512. The two sub-chambers of the vibration cylinder 51 are also communicated with the first movable cylinder 52 and the second movable cylinder 53, respectively.
Preferably, a first piston 521 capable of directionally moving along the inside of the first movable oil cylinder 52 is arranged in the first movable oil cylinder, and a first piston ring 523 and a first sealing ring 322 for ensuring effective movement of the first piston 521 are arranged on the first piston 521. The reciprocating movement of the first piston 521 in the first movable cylinder 52 causes the volume of the hydraulic oil in the first movable cylinder 52 to follow. The first piston 521 is also connected by a piston pin to a first link 524. An end of the first link 524 remote from the first piston 521 is connected to the flywheel 54 by a flywheel pin, so that the first piston 521 can reciprocate and translate in the first movable cylinder 52 following the rotation of the flywheel 54. Preferably, a second piston 531 capable of directionally moving along the inside of the second movable oil cylinder 53 is arranged in the second movable oil cylinder 53, and a second piston ring 533 and a second sealing ring 532 for ensuring effective movement of the second piston 531 are arranged on the second piston 531. The second piston 531 is also connected to a second connecting rod 534 by a piston pin. The end of the second connecting rod 534 remote from the second piston 531 is connected to the flywheel 54 by a flywheel pin, so that the second piston 531 can reciprocate and translate in the second traveling cylinder 53 following the rotation of the flywheel 54. The axial directions of the first movable cylinder 52 and the second movable cylinder 53 are coincident with each other, and the flywheel 54 is disposed between the first movable cylinder 52 and the second movable cylinder 53, so that the flywheel 54 connects the first link 524 and the second link 534 through the same flywheel pin. One end of the first movable oil cylinder 52, which is far away from the second movable oil cylinder 53, is communicated with one sub-chamber of the vibration oil cylinder 51 through an oil pipe, and one end of the second movable oil cylinder 53, which is far away from the first movable oil cylinder 52, is also communicated with the other sub-chamber of the vibration oil cylinder 51 through an oil pipe. When the first movable oil cylinder 52 and the second movable oil cylinder 53 are respectively communicated with different sub-chambers of the vibration oil cylinder 51, the vibration piston 512 limiting the chamber volumes of the different sub-chambers of the vibration oil cylinder 51 is enabled to translate by changing the amount of hydraulic oil in the first movable oil cylinder 52 and/or the second movable oil cylinder 53, so that the two sub-chambers of the vibration oil cylinder 51 realize the change of the chamber volumes according to the reciprocating translation of the vibration piston 512, and the vibration oil cylinder 51 is driven to transmit vibration force along with the interaction force of the hydraulic oil and the vibration piston 512 in the change process.
Preferably, the flywheel 54 is further connected to a driving motor capable of driving the flywheel to rotate. When the device is used, the driving motor drives the flywheel 54 to rotate, and the flywheel 54 drives the first connecting rod 524 and the second connecting rod 534 to reciprocate between the first movable oil cylinder 52 and the second movable oil cylinder 53, so as to drive the first piston 521 and the second piston 531 to respectively perform reciprocating translation in the same direction in the inner chambers of the first movable oil cylinder 52 and the second movable oil cylinder 53. Specifically, when the driving motor drives the flywheel 54 to rotate, the flywheel pin on the flywheel 54 moves in a direction close to the second movable cylinder 53, and the flywheel 54 drives the first connecting rod 524 and the second connecting rod 534 to move in the first direction, so that the first connecting rod 524 and the second connecting rod 534 pull or push the first piston 521 and the second piston 531 to translate in the first direction. Along with the translation of the first piston 521 and the second piston 531 in the first direction, the hydraulic oil in the sub-chamber where the vibration oil cylinder 51 is communicated with the first movable oil cylinder 52 flows into the first movable oil cylinder 52, and simultaneously the hydraulic oil in the second movable oil cylinder 53 synchronously flows into the sub-chamber where the vibration oil cylinder 51 is communicated with the second movable oil cylinder 53, so that the hydraulic oil in the two sub-chambers in the vibration oil cylinder 51 simultaneously changes, and the vibration piston 512 is pushed to translate in the inner chamber of the vibration oil cylinder 51. After the flywheel pin moves to the position closest to the second movable cylinder 53, the flywheel pin moves along with the flywheel 54 to gradually get away from the second movable cylinder 53 and gradually get close to the first movable cylinder 52 along with the rotation of the flywheel 54. The first piston 521 moves in the second direction, and the movement of the first piston 521 reduces the accommodating space of the hydraulic oil in the first movable oil cylinder 52, so that the hydraulic oil in the first movable oil cylinder 52 is discharged from the first movable oil cylinder 52 into the sub-chamber of the vibration oil cylinder 51. The second piston 531 also moves in the second direction following the second link 534, so that the second piston 531 moves in the second direction, and the space in the second movable cylinder 53, in which the hydraulic oil can be accommodated, increases, so that the hydraulic oil in the sub-chamber of the vibration cylinder 51 connected to the second movable cylinder 53 flows into the second movable cylinder 53. Preferably, the first direction is a direction in which the first movable cylinder 52 points to the second movable cylinder 53, and the second direction is a direction in which the second movable cylinder 53 points to the first movable cylinder 52, wherein the first direction and the second direction are exactly opposite to each other. In actual operation, the flywheel 54 transmits the rotating force thereof in a transmission mode to enable the vibration piston 512 to drive the vibration oil cylinder 51, so that the vibration force transmission of the vibration oil cylinder 51 is completed in one activity period of the flywheel 54, the device has a simple structure and high transmission efficiency, the service life of the tap assembly 5 is greatly prolonged, and the failure rate of the tap assembly 5 is reduced.
It should be noted that the above-mentioned embodiments are exemplary, and that those skilled in the art, having benefit of the present disclosure, may devise various arrangements that are within the scope of the present disclosure and that fall within the scope of the invention. It should be understood by those skilled in the art that the present specification and figures are illustrative only and are not limiting upon the claims. The scope of the invention is defined by the claims and their equivalents. Throughout this document, the features referred to as "preferably" are only an optional feature and should not be understood as necessarily requiring that such applicant reserves the right to disclaim or delete the associated preferred feature at any time.

Claims (10)

1. The lining device for the ecological lining river channel comprises a river channel forming assembly (1), and is characterized in that the river channel forming assembly (1) is communicated with a pretreatment assembly (2) capable of injecting concrete into a river channel lining space constructed by the river channel forming assembly, the pretreatment assembly (2) can perform secondary treatment on the concrete in a synchronous stirring and vibrating mode, and the pretreatment assembly can selectively maintain the received concrete in a continuous motion state or drive the concrete to be directionally output to the river channel lining space according to the working position of the river channel forming assembly (1);
the pre-treatment assembly (2) comprises a treatment chamber (3) for receiving and processing concrete, the treatment chamber (3) being provided with a vibratory mixing assembly (4) within its chamber in a manner which provides adjustable forced agitation and vibratory reinforcement of the concrete.
2. The lining installation of an ecological lining river according to claim 1, characterised in that the vibrating agitator assembly (4) comprises at least an agitator (41) and a plurality of agitators (42) circumferentially connected to the agitator (41) capable of selectively agitating the concrete inside the treatment chamber (3) or pushing the concrete after the secondary treatment out of the treatment chamber (3) in a directed manner.
3. The lining device of ecological lining river channel of claim 2, characterized in that the stirring member (42) comprises at least a double-curved arc plate (421) for selectively driving the concrete in the treatment chamber (3) to stir in an upward rolling manner or driving the concrete to be discharged out of the treatment chamber (3) according to different rotation directions, and a plurality of aeration protrusions (422) are arranged on the surface of the double-curved arc plate (421) in a manner of increasing the surface area of the double-curved arc plate (421) and improving the stirring strength of the double-curved arc plate in the concrete material.
4. The lining device of the ecological lining river channel according to claim 3, wherein the hyperbolic arc plate (421) is connected to the stirring shaft (41) in a manner that the hyperbolic arc edge of the hyperbolic arc plate and the axis of the stirring shaft (41) form a set inclination angle, so that the hyperbolic arc plate (421) can drive the concrete in the treatment cavity (3) to obliquely roll upwards or press the concrete to move towards the bottom of the treatment cavity (3) along with the rotation of the stirring shaft (41).
5. The lining device of an ecological lining river channel according to claim 4, wherein when the hyperbolic arc plate (421) rotates along with the stirring shaft (41), the inflatable protrusions (422) generate periodic volume changes according to a mode that the hyperbolic arc plate (421) can drive concrete to perform secondary treatment by a plate surface with real-time changed surface shape, so that the hyperbolic arc plate (421) can construct a dynamic uneven surface to reduce the adhesion amount of the concrete on the plate surface.
6. The lining device of ecological lining river channel according to claim 5, wherein the stirring shaft (41) comprises an inner vibrating shaft (411) and an outer rotating shaft (412) movably sleeved on the inner vibrating shaft (411) and capable of driving the stirring member (42) to rotate, wherein the outer rotating shaft (412) arranged coaxially can rotate relative to the inner vibrating shaft (412), so that the outer rotating shaft (412) can drive the stirring member (42) to rotate clockwise or counterclockwise.
7. The lining device for ecological lining of river channels according to one of the preceding claims, characterized in that the inner vibrating shaft (411) can perform reciprocating translation along its axis, so that it can drive the outer rotating shaft (412) to perform reciprocating axial translation along its motion, so that the double curved arc plate (421) of the stirring member (42) can swing along with it, and the concrete material can be flapped and vibrated by the reciprocating swing of the double curved arc plate (421) while the stirring member (42) stirs the concrete, thereby completing the vibration reinforcement of the concrete.
8. The lining device for ecological lining river channel according to one of the previous claims, characterized in that the river channel molding assembly (1) comprises at least a limiting pressure side plate (11) which can form ecological planting grooves on the surface of the lining molded concrete body in a pressure surface mode, and the limiting pressure side plate (11) is embedded with a plurality of movable lugs (111) which are arranged at intervals on the surface of the plate in a mode of limiting the side wall profile of the river channel lining space which is constructed by the limiting pressure side plate.
9. A lining method of an ecological lining river channel is characterized by at least comprising the following steps:
measuring and marking a river channel excavation area according to a preset size, and performing river channel pit excavation, channel wall leveling and pit bottom layer treatment along a marking position;
assuming a lining device capable of translating along the excavation direction of a channel pit in a channel pit, and defining a channel lining space by a channel forming assembly (1) of the lining device and the wall of the channel pit of a set section;
the pretreatment assembly (2) communicated with the river channel forming assembly (1) can perform secondary treatment on the received concrete in a synchronous stirring and vibrating mode, and selectively conveys concrete materials to the river channel lining space according to the working position of the river channel forming assembly (1);
and under the condition that the river channel lining space is filled with concrete, the concrete is compacted by a compaction component (5) arranged on the surface of the river channel imaging component (1) far away from the wall of the river channel groove pit.
10. The lining method of ecological lining river channel according to claim 9, wherein the river channel molding assembly (1) can construct ecological planting grooves for plant cultivation on the surface of the lined river channel in a manner of changing the space wall contour of the river channel lining space;
the pretreatment assembly (2) can selectively enable the received concrete to be in a continuous motion state or drive the concrete to be directionally output to the riverway lining space according to the working position of the riverway forming assembly (1);
the pre-treatment assembly (2) comprises at least a vibratory mixing assembly (4) capable of providing adjustable forced agitation and vibratory reinforcement to the concrete.
CN202111472734.6A 2021-12-02 2021-12-02 Lining device and method for ecological lining river channel Active CN114086509B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102108693A (en) * 2011-02-22 2011-06-29 韩其华 Full-section multi-functional channel concrete lining machine
CN209066377U (en) * 2018-11-12 2019-07-05 山东省水利科学研究院 A kind of self-compaction lining cutting caulking machine discharging device
CN113062753A (en) * 2021-04-08 2021-07-02 贵州路桥集团有限公司 A slot lining cutting forming device for whole lining cutting platform truck of highway tunnel
CN113235518A (en) * 2021-06-08 2021-08-10 兰考县水利局 High-strength low-permeability river lining production system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102108693A (en) * 2011-02-22 2011-06-29 韩其华 Full-section multi-functional channel concrete lining machine
CN209066377U (en) * 2018-11-12 2019-07-05 山东省水利科学研究院 A kind of self-compaction lining cutting caulking machine discharging device
CN113062753A (en) * 2021-04-08 2021-07-02 贵州路桥集团有限公司 A slot lining cutting forming device for whole lining cutting platform truck of highway tunnel
CN113235518A (en) * 2021-06-08 2021-08-10 兰考县水利局 High-strength low-permeability river lining production system

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