CN114083291A - Automatic cylinder manufacturing process and production line - Google Patents
Automatic cylinder manufacturing process and production line Download PDFInfo
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- CN114083291A CN114083291A CN202111380915.6A CN202111380915A CN114083291A CN 114083291 A CN114083291 A CN 114083291A CN 202111380915 A CN202111380915 A CN 202111380915A CN 114083291 A CN114083291 A CN 114083291A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 239000002994 raw material Substances 0.000 claims abstract description 196
- 238000003825 pressing Methods 0.000 claims abstract description 87
- 238000007599 discharging Methods 0.000 claims abstract description 42
- 238000003698 laser cutting Methods 0.000 claims abstract description 38
- 238000004804 winding Methods 0.000 claims abstract description 33
- 238000007493 shaping process Methods 0.000 claims abstract description 32
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000009740 moulding (composite fabrication) Methods 0.000 description 46
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention discloses an automatic cylinder manufacturing process and a production line, and belongs to the related field of cylinder production equipment. An automatic cylinder manufacturing production line comprises a cylinder raw material, a raw material conveying device, a pressing device, a flattening device, a laser cutting device and a winding forming device; the cylinder raw material is fixedly connected with the raw material conveying device, and the raw material conveying device conveys the cylinder raw material among the pressing device, the flattening device, the laser cutting device and the winding forming device in sequence; a circulation device for conveying the cylindrical raw material is arranged among the raw material conveying device, the pressing device, the flattening device, the laser cutting device and the winding forming device; the winding forming device comprises a shaping part, an adjusting part and a discharging part, wherein the shaping part is used for winding the cylindrical raw material at an arc angle; this scheme has divided into raw materials conveyor, closing device, flattening device, laser cutting device and coiling forming device with the production line.
Description
Technical Field
The invention belongs to the field related to cylinder production equipment, and particularly relates to an automatic cylinder manufacturing process and a production line.
Background
The cylinder production line is a production line which processes long-strip-shaped tough raw materials by a series of processes such as flattening, cutting, winding and forming and finally processes the long-strip-shaped tough raw materials into a cylinder shape.
The existing cylinder production line is low in automation degree, manual work is often needed to be used as operation and circulation work in the middle, raw materials are manually conveyed to a machine and are processed into semi-finished products to be circulated, the semi-finished products are similar to the combination of a plurality of machines, more time and manpower are easily wasted, and cylinders of the same size can be formed by some cylinder forming devices generally, so that the forming efficiency is very low, and the cylinder production line and the production process with high automation degree are needed.
Disclosure of Invention
The invention aims to solve the technical problem of providing an automatic cylinder manufacturing process and a production line, wherein the production line is divided into a raw material conveying device, a pressing device, a flattening device, a laser cutting device and a winding forming device, the raw materials of a cylinder are conveyed by a circulating device and are connected by the circulating device, the winding forming device is divided into a shaping part, an adjusting part and an unloading part, and the shaping part, the adjusting part and the unloading part can respectively correspond to feeding, bending forming and unloading of the raw materials of the cylinder.
The invention discloses an automatic cylinder manufacturing production line, which comprises a cylinder raw material, a raw material conveying device, a pressing device, a flattening device, a laser cutting device and a winding forming device, wherein the raw material conveying device is arranged on the cylinder raw material;
the cylinder raw material is fixedly connected with the raw material conveying device, and the raw material conveying device conveys the cylinder raw material among the pressing device, the flattening device, the laser cutting device and the winding forming device in sequence; a circulation device for conveying the cylindrical raw material is arranged among the raw material conveying device, the pressing device, the flattening device, the laser cutting device and the winding forming device;
the winding forming device comprises a shaping part, an adjusting part and a discharging part, wherein the shaping part is used for winding the cylindrical raw material at an arc angle, the adjusting part is arranged at the top of the shaping part in a sliding manner, and the wound direction of the cylindrical raw material faces one side of the adjusting part; the adjusting part supports the cylindrical raw material wound upwards; the discharging part is connected with the shaping part in a sliding way.
The forming part comprises a forming box body, side curling wheels and main curling wheels are rotatably arranged in the forming box body, two sides of each side curling wheel are arranged on the left side and the right side of the main curling wheel respectively, side hydraulic rods are fixedly arranged at the bottom ends of the side curling wheels and are rotatably connected with the side curling wheels, a main hydraulic rod is fixedly arranged at the bottom end of the main curling wheel and is rotatably connected with the main curling wheels, the main hydraulic rod and the main curling wheels are both fixedly connected with the inner wall of the forming box body, a pressing shaft is rotatably arranged at the top end of the forming box body, a pressing wheel is fixedly arranged on the outer circumferential surface of the pressing shaft, a pressing motor is fixedly arranged at the rear end of the pressing shaft, an output shaft of the pressing motor is fixedly connected with the pressing shaft, and the pressing wheel is positioned on the upper sides of the side curling wheels and the main curling wheels.
As a further improvement of the invention, the adjusting part comprises a telescopic seat, an upper push rod and a lower push rod are fixedly arranged in the telescopic seat, a fixed block is fixedly arranged at the top end of the upper push rod and the lower push rod, a bearing shaft is rotatably arranged in the fixed block and is positioned on the upper side of the pinch roller.
As a further improvement of the invention, the discharging part comprises a push plate, the push plate is connected with the outer end surface of the forming box body in a sliding manner, the rear end of the forming box body is fixedly provided with a support, one side end surface of the support is fixedly provided with an electric push rod, the electric push rod is fixedly connected with the push plate, one side of the forming box body is provided with a discharging seat, the discharging seat is fixedly arranged at the top end of the placing seat, the top end of the discharging seat is in a V shape, and the discharging seat is used for supporting the cylindrical raw material.
As a further improvement of the invention, a placing seat is arranged at the lower side of the raw material conveying device, the forming box body is fixedly arranged at the top end of the placing seat, the raw material conveying device, the pressing device, the flattening device, the laser cutting device and the winding forming device are all fixedly arranged at the top end of the placing seat, the raw material conveying device comprises a raw material fixing table, the bottom end of the raw material fixing table is fixedly connected with the placing seat, a fixing shaft is fixedly arranged at the top end of the raw material fixing table, the fixing shaft is fixedly connected with a cylindrical raw material to be processed, and the cylindrical raw material to be processed is cylindrical.
As a further improvement of the invention, the pressing device is positioned at one side of the raw material conveying device, the raw material conveying device conveys the cylindrical raw material to one side of the pressing device through the circulating device, the pressing device comprises a pressing device seat, the pressing device seat is fixedly connected with the placing seat, the top end of the pressing device seat is rotatably provided with a pressing device, the bottom end of the pressing device is provided with a roller, the roller is positioned at the top end of the cylindrical raw material, the roller is in sliding connection with the cylindrical raw material, the roller presses the cylindrical raw material from top to bottom, the joint of the pressing device and the pressing device seat is provided with a torsional spring, and the torsional spring keeps the pressing force of the pressing device on the cylindrical raw material.
As a further improvement of the invention, the flattening device is positioned at one side of the flattening device, the flattening device conveys the cylindrical raw material to one side of the flattening device through the circulating device, the flattening device comprises a flattening box body, the bottom end of the flattening box body is fixedly connected with the placing seat, the top end of the flattening box body is rotatably provided with a feeding roller, a flattening roller and a discharging roller, the feeding roller, the flattening roller and the discharging roller are respectively provided with an upper side and a lower side, the flattening rollers are arranged in a horizontal direction, the feeding roller, the flattening roller and the discharging roller are respectively connected with the cylindrical raw material in a sliding manner, the cylindrical raw material sequentially slides among the feeding roller, the flattening roller and the discharging roller, the feeding roller rolls the cylindrical raw material to one side of the flattening roller, the flattening roller conveys the cylindrical raw material to one side of the discharging roller, and the discharging roller conveys the cylindrical raw material to the outside of the flattening box body.
As a further improvement of the invention, the laser cutting device is positioned at one side of the flattening device, the flattening device conveys the cylindrical raw material to one side of the laser cutting device through the circulation device, the laser cutting device comprises a conveying belt, the conveying belt is fixedly arranged at the top end of the placing seat, the top end of the conveying belt is fixedly provided with a moving rail, the outer end surface of the moving rail is provided with a laser cutter in a sliding manner, the bottom end of the laser cutter is a cutting end, a telescopic device is arranged inside the laser cutter, the cutting end of the laser cutter can move downwards, the cylindrical raw material is connected with the top end of the conveying belt in a sliding manner, the winding forming device is positioned at one side of the laser cutting device, and the laser cutting device conveys the cylindrical raw material to one side of the winding forming device through the circulation device.
As a further improvement of the invention, a screw cavity is formed in the front end face of the telescopic seat, an inclined supporting seat is arranged in the screw cavity in a vertically sliding manner, a supporting wheel is arranged at the top end of the inclined supporting seat in a rotating manner, the supporting wheel is arranged in parallel to the axis of the supporting shaft, the inclined supporting seat is arranged in an inclined manner, the inclined supporting seat, the supporting shaft and the telescopic seat are of a triangular structure, a screw is arranged on the upper wall and the lower wall of the screw cavity in a rotating manner, the outer circular surface of the screw is in threaded connection with the inclined supporting seat, a screw motor is fixedly arranged on the lower wall of the screw cavity, the output end of the screw motor is fixedly connected with the screw, a guide rod is fixedly arranged at the bottom end of the fixed block, and the guide rod is in sliding connection with the telescopic seat.
An automated drum manufacturing process for use in an automated drum manufacturing line, comprising:
s1: the raw material conveying device winds the long-strip-shaped cylindrical raw material into a cylindrical shape, is fixedly arranged on the fixed shaft, and conveys the cylindrical raw material to one side of the pressing device through the circulating device;
s2: the pressing device presses the cylindrical raw material fixedly arranged on the fixed shaft to enable the cylindrical raw material to be stably conveyed, and the cylindrical raw material is conveyed to one side of the flattening device through the circulating device;
s3: the flattening device presses the cylindrical raw material to be straight and flat in surface, and the cylindrical raw material is conveyed to one side of the laser cutting device through the circulation device;
s4: the laser cutting device cuts the cylinder raw material to the required size, cuts off and separates the long-strip cylinder raw material, and conveys the long-strip cylinder raw material to one side of the winding forming device through the circulation device;
s5: the winding forming device winds the cylindrical raw material upwards through the shaping part and supports the cylindrical raw material through the adjusting part so that the cylindrical raw material can move better in an arc-shaped track, and the finished cylindrical raw material is pushed out through the discharging part after the cylindrical raw material is wound and formed.
Compared with the prior art, the invention has the advantages that:
(1) this scheme has divided into raw materials conveyor, closing device, flattening device, laser cutting device and coiling forming device with the production line, and all carries the drum raw materials through the circulation device between each device to connect through the circulation device, divide into design portion, regulation part and the portion of unloading with coiling forming device, and then can correspond feeding, bending forming and the unloading of drum raw materials respectively.
(2) The design portion in this scheme is three roller bearing that can stretch out and draw back from top to bottom, and the orbit that reciprocates of gyro wheel can be vertically also can be the slope, and then can adapt to the drum processing of more diameters and thickness, simultaneously.
(3) The roller bearing on regulation portion in this scheme is for locating design portion top, and the roller bearing can reciprocate to the roller bearing is located the drum inboardly, can carry out the bearing with the drum, thereby plays supplementary and function of adjusting to the drum shaping.
(4) The outside of design portion is located to the portion of unloading in this scheme, and the portion of unloading can slide with the outer terminal surface of shaping box, with the drum shaping back, promote the drum outside the shaping box through the portion of unloading between can to place the stripper seat in one side of shaping box, the stripper seat top is "V" font, consequently bearing circular workpiece that can be better.
(5) This scheme is when pressing from both sides the tight transport with the drum raw materials, has still set up closing device, and closing device is located the top side of drum raw materials to can compress tightly the drum raw materials, and then guarantee the stability that the raw materials was carried.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is another overall structure diagram of the present invention;
FIG. 3 is another overall structure diagram of the present invention;
FIG. 4 is a schematic view of the structure A-A of FIG. 3;
FIG. 5 is a schematic structural view of B-B of FIG. 4;
FIG. 6 is a schematic structural diagram according to a second embodiment;
FIG. 7 is an enlarged view of the structure of C in FIG. 6;
FIG. 8 is a flow chart of the present invention.
The reference numbers in the figures illustrate:
11. a placing seat; 12. a raw material fixing table; 13. a cylindrical raw material; 14. a fixed shaft; 16. a compactor; 17. a compactor seat; 18. flattening the box body; 19. a feeding roller; 20. a discharging roller; 21. flattening rollers; 22. a laser cutter; 23. a conveyor belt; 24. a moving rail; 25. forming a box body; 26. a side hydraulic lever; 27. a side crimping wheel; 28. the main hydraulic rod; 29. a main crimping wheel; 30. a pinch roller; 31. a pressing shaft; 33. a telescopic base; 34. a bearing shaft; 35. a support; 36. an electric push rod; 37. pushing the plate; 39. a fixed block; 40. a compacting motor; 41. an upper push rod and a lower push rod; 42. a discharging seat; 43. a guide slide bar; 44. an inclined supporting seat; 45. a support wheel; 46. a screw motor; 47. a screw; 48. a screw cavity.
Detailed Description
The first embodiment is as follows: referring to fig. 1-5, an automated drum manufacturing line includes a drum material 13, a material conveying device, a pressing device, a laser cutting device, and a winding device;
the cylindrical raw material 13 is fixedly connected with a raw material conveying device, and the raw material conveying device conveys the cylindrical raw material 13 among a pressing device, a flattening device, a laser cutting device and a winding forming device in sequence; a circulation device for conveying the cylindrical raw material 13 is arranged among the raw material conveying device, the pressing device, the flattening device, the laser cutting device and the winding forming device;
the circulation device connects the raw material conveying device, the pressing device, the flattening device, the laser cutting device and the winding forming device;
the winding forming device comprises a shaping part, an adjusting part and a discharging part.
The shaping part comprises a shaping box body 25, side curling wheels 27 and a main curling wheel 29 are rotationally arranged in the shaping box body 25, two sides of each side curling wheel 27 are arranged on the side curling wheel 27, the side curling wheels 27 on the two sides are respectively positioned on the left side and the right side of the main curling wheel 29, side hydraulic rods 26 are fixedly arranged at the bottom ends of the side curling wheels 27 on the two sides, the side hydraulic rods 26 are rotationally connected with the side curling wheels 27, a main hydraulic rod 28 is fixedly arranged at the bottom end of the main curling wheel 29, the main hydraulic rod 28 is rotationally connected with the main curling wheel 29, the main hydraulic rod 28 and the side hydraulic rods 26 are fixedly connected with the inner wall of the shaping box body 25, the side hydraulic rods 26 and the main hydraulic rod 28 can be vertically fixed so as to drive the side curling wheels 27 and the main curling wheel 29 to vertically move up and down, the side hydraulic rods 26 and the main hydraulic rod 28 can also be obliquely fixed so as to drive the side curling wheels 27 and the main curling wheel 29 to move obliquely, the main hydraulic rod 28 is slightly lower than the side hydraulic rods 26 on the two sides, the top end of the forming box body 25 is rotatably provided with a pressing shaft 31, the outer circular surface of the pressing shaft 31 is fixedly provided with a pressing wheel 30, the rear end of the pressing shaft 31 is fixedly provided with a pressing motor 40, the output shaft of the pressing motor 40 is fixedly connected with the pressing shaft 31, and the pressing wheel 30 is positioned on the upper sides of the side curling wheels 27 and the main curling wheel 29. The adjusting part comprises a telescopic seat 33, an upper push rod 41 and a lower push rod 41 are fixedly arranged in the telescopic seat 33, a fixing block 39 is fixedly arranged at the top end of the upper push rod 41 and the lower push rod 41, a bearing shaft 34 is arranged in the fixing block 39 in a rotating mode, the bearing shaft 34 is used for bearing the upward wound cylindrical raw material 13, and the bearing shaft 34 is located on the upper side of the pressing wheel 30. The discharging part comprises a pushing plate 37, the pushing plate 37 is connected with the outer end face of the forming box 25 in a sliding mode, a support 35 is fixedly arranged at the rear end of the forming box 25, an electric push rod 36 is fixedly arranged on one side end face of the support 35, the electric push rod 36 is fixedly connected with the pushing plate 37, a discharging seat 42 is arranged on one side of the forming box 25, the discharging seat 42 is fixedly arranged at the top end of the placing seat 11, the top end of the discharging seat 42 is V-shaped, the discharging seat 42 is used for bearing the cylindrical raw material 13 in a cylindrical shape, the electric push rod 36 is started to extend, therefore, when the pushing plate 37 slides on the outer end face of the forming box 25, the cylindrical raw material 13 wound in a cylindrical shape is pushed to the top end of the discharging seat 42, and the top end of the discharging seat 42 supports the cylindrical raw material 13.
When the cylindrical raw material 13 is moved into the forming box 25, the two-side hydraulic rods 26 contract to drive the two-side curling wheels 27 to move downwards, at the moment, the cylindrical raw material 13 moves between the pressing shaft 31 and the main curling wheel 29, at the moment, the main hydraulic rod 28 extends to drive the main curling wheel 29 to clamp and fix the cylindrical raw material 13, at the same time, the two-side hydraulic rods 26 extend to push the cylindrical raw material 13 to bend, the pressing motor 40 is started to drive the pressing wheel 30 to rotate, so that the cylindrical raw material 13 is wound upwards along an arc track, when the cylindrical raw material 13 moves to the upper side of the bearing shaft 34, the upper and lower push rods 41 are started to drive the fixing block 39 to move upwards, so as to drive the bearing shaft 34 to move upwards to bear the cylindrical raw material 13, the cylindrical raw material 13 is wound into a cylinder shape by continuously winding the cylindrical raw material 13, at the moment, the electric push rod 36 is started to extend to push the push plate 37 to slide on the top end of the forming box 25, thus, the cylindrical raw material 13 is pushed to the side of the discharging seat 42 by the push plate 37, the cylindrical raw material 13 is pushed to the top end of the discharging seat 42, and the cylindrical raw material 13 is supported by the V-shape at the top end of the discharging seat 42.
Raw materials conveyor downside is equipped with places seat 11, and the shaping box 25 is fixed to be located and places 11 tops of seat, and raw materials conveyor, closing device, flattening device, laser cutting device and coiling forming device are all fixed to be located and place 11 tops, and raw materials conveyor includes raw materials fixed station 12, 12 bottoms of raw materials fixed station with place 11 fixed connection, the fixed axle 14 that is equipped with in 12 tops of raw materials fixed station, fixed axle 14 and the drum raw materials 13 fixed connection of waiting to process, the drum raw materials 13 of waiting to process are the tube-shape.
When the circular pressing machine is used specifically, the cylindrical raw material 13 is wound into a cylindrical shape and is fixedly arranged on the outer circular surface of the fixed shaft 14, and the fixed shaft 14 rotates to drive the cylindrical raw material 13 to be conveyed to one side of the pressing machine seat 17 through the circulation device.
The pressing device is located on one side of the raw material conveying device, the raw material conveying device conveys the cylindrical raw material 13 to one side of the pressing device through the circulation device, the pressing device comprises a pressing device seat 17, the pressing device seat 17 is fixedly connected with a placing seat 11, a pressing device 16 is rotatably arranged at the top end of the pressing device seat 17, rollers are arranged at the bottom end of the pressing device 16 and located on the top end of the cylindrical raw material 13 and are in sliding connection with the cylindrical raw material 13, the cylindrical raw material 13 is pressed by the rollers from top to bottom, a torsional spring is arranged at the joint of the pressing device 16 and the pressing device seat 17, and the torsional spring keeps pressing force of the pressing device 16 on the cylindrical raw material 13.
When the device is used specifically, the bottom end of the compactor 16 is in contact with the top end of the cylinder raw material 13, the cylinder raw material 13 is rolled to drive the compactor 16 to rotate, at the moment, the torsional spring continuously enables the compactor 16 to move downwards, so that the compactor 16 continuously compacts the cylinder raw material 13, and the cylinder raw material 13 passes through the compactor seat 17 and is conveyed to one side of the flattening box 18 through the circulation device.
The flattening device is positioned at one side of the pressing device, the pressing device conveys the cylindrical raw materials 13 to one side of the flattening device through the circulation device, the flattening device comprises a flattening box body 18, the bottom end of the flattening box body 18 is fixedly connected with the placing base 11, the top end of the flattening box body 18 is rotatably provided with a feeding roller 19, a flattening roller 21 and a discharging roller 20, the feeding roller 19, the flattening roller 21 and the discharging roller 20 are respectively provided with an upper side and a lower side, a plurality of flattening rollers 21 are arranged in the horizontal direction, the feeding rollers 19, flattening roller 21 and discharging roller 20 are both connected with cylinder raw material 13 in a sliding manner, cylinder raw material 13 slides between feeding roller 19, flattening roller 21 and discharging roller 20 in sequence, feeding roller 19 rolls cylinder raw material 13 to flattening roller 21 side, flattening roller 21 conveys cylinder raw material 13 to discharging roller 20 side, and discharging roller 20 conveys cylinder raw material 13 to outside of flattening box 18.
During the specific use, drum raw materials 13 firstly get into between the upper and lower both sides feeding gyro wheel 19, then send through feeding gyro wheel 19 the book and promote drum raw materials 13 to the upper and lower both sides between the gyro wheel 21 that flattens, thereby it is straight to press drum raw materials 13 to through the extrusion of the gyro wheel 21 that flattens, thereby send through the lasting book of the gyro wheel 21 that flattens and drive drum raw materials 13 from rolling up between upper and lower both sides discharging roller 20 and send to flattening outside the box 18 to carry on one side of transport belt 23 through the circulation device.
Laser cutting device is located one side of flattening device, flattening device carries drum raw materials 13 to laser cutting device one side through the circulation device, laser cutting device includes transportation area 23, transportation area 23 is fixed to be located and places the 11 tops of seat, transportation area 23 top is fixed to be equipped with and removes rail 24, it is equipped with laser cutter 22 to remove the outer terminal surface slip of rail 24, laser cutter 22 bottom is the cutting end, the inside telescoping device that is equipped with of laser cutter 22, laser cutter 22's cutting end can remove downwards and be close to drum raw materials 13, drum raw materials 13 and transportation area 23 top sliding connection, coiling forming device is located one side of laser cutting device, laser cutting device passes through the circulation device and carries drum raw materials 13 to coiling forming device one side.
In a specific use, the cylindrical raw material 13 is conveyed to the top end of the conveyor belt 23 and then continuously conveyed to the forming box 25 side, the bottom end of the laser cutter 22 moves downwards, so that the cutting end is close to the cylindrical raw material 13, the cylindrical raw material 13 is cut and separated according to a required size, and the cut plate-shaped cylindrical raw material 13 is conveyed to the forming box 25 side.
An automated drum manufacturing process for use in an automated drum manufacturing line, comprising:
s1: the raw material conveying device winds a long-strip cylindrical raw material 13 into a cylindrical shape, is fixedly arranged on the fixed shaft 14, and conveys the cylindrical raw material to one side of the pressing device through the circulation device;
s2: the pressing device presses the cylindrical raw material 13 fixedly arranged on the fixed shaft 14, so that the cylindrical raw material 13 is stably conveyed, and the cylindrical raw material 13 is conveyed to one side of the flattening device through the circulation device;
s3: the flattening device presses the cylindrical raw material 13 to be straight and flat in surface, and the cylindrical raw material 13 is conveyed to one side of the laser cutting device through the circulation device;
s4: the laser cutting device cuts the cylindrical raw material 13 to a required size, cuts and separates the long cylindrical raw material 13, and conveys the long cylindrical raw material to one side of the winding forming device through the circulation device;
s5: the winding forming device winds the cylindrical raw material 13 upwards through the shaping part and supports the cylindrical raw material 13 through the adjusting part, so that the cylindrical raw material 13 can better move in an arc-shaped track, and the finished cylindrical raw material 13 is pushed out through the discharging part after the cylindrical raw material 13 is wound and formed.
The second embodiment is as follows: different from the first embodiment, please refer to fig. 6-7 of an automated cylinder manufacturing line, a screw cavity 48 is formed in a front end surface of the telescopic base 33, an inclined support base 44 is slidably disposed in the screw cavity 48 up and down, a support wheel 45 is rotatably disposed at a top end of the inclined support base 44, the support wheel 45 is located at a midpoint of the support shaft 34, the support wheel 45 is parallel to an axis of the support shaft 34, the inclined support base 44 is obliquely disposed, the inclined support base 44, the support shaft 34 and the telescopic base 33 are in a triangular structure, a screw 47 is rotatably disposed on an upper wall and a lower wall of the screw cavity 48, an outer circumferential surface of the screw 47 is in threaded connection with the inclined support base 44, a screw motor 46 is fixedly disposed on a lower wall of the screw cavity 48, an output end of the screw motor 46 is fixedly connected with the screw 47, a guide rod 43 is fixedly disposed at a bottom end of the fixed block 39, and the guide rod 43 is slidably connected with the telescopic base 33.
When bearing axle 34 rebound, thereby start screw motor 46 and drive screw rod 47 and rotate, through the threaded connection of screw rod 47 with oblique supporting seat 44 to drive supporting wheel 45 bearing axle 34 rebound, and through leading slide bar 43 and flexible seat 33 lead smooth, thereby make the removal of bearing axle 34 more steady, simultaneously through the large tracts of land bearing of supporting wheel 45, thereby make bearing axle 34 can bear more power.
Claims (10)
1. An automatic cylinder manufacturing line, which is characterized in that: comprises a cylinder raw material (13), a raw material conveying device, a pressing device, a flattening device, a laser cutting device and a winding forming device;
the cylindrical raw material (13) is fixedly connected with the raw material conveying device, and the raw material conveying device conveys the cylindrical raw material (13) among the pressing device, the flattening device, the laser cutting device and the winding forming device in sequence; a circulation device for transmitting the cylindrical raw material (13) is arranged among the raw material conveying device, the pressing device, the flattening device, the laser cutting device and the winding forming device;
the winding forming device comprises a shaping part, an adjusting part and a discharging part, wherein the shaping part is used for winding the cylindrical raw material (13) at an arc angle, the adjusting part is arranged at the top of the shaping part in a sliding manner, and the wound direction of the cylindrical raw material (13) faces one side of the adjusting part; the adjusting part supports the cylindrical raw material (13) wound upwards; the discharging part is connected with the shaping part in a sliding manner.
2. An automated cylinder manufacturing line according to claim 1, characterized in that: the shaping part comprises a shaping box body (25), side curling wheels (27) and main curling wheels (29) are arranged in the shaping box body (25) in a rotating mode, two sides are arranged on the side curling wheels (27), the two side curling wheels (27) are located on the left side and the right side of the main curling wheels (29) respectively, side hydraulic rods (26) are arranged at the bottom ends of the two side curling wheels (27) in a fixed mode, the side hydraulic rods (26) are connected with the side curling wheels (27) in a rotating mode, main hydraulic rods (28) are arranged at the bottom ends of the main curling wheels (29) in a fixed mode, the main hydraulic rods (28) are connected with the main curling wheels (29) in a rotating mode, the main hydraulic rods (28) and the side hydraulic rods (26) are fixedly connected with the inner wall of the shaping box body (25), a pressing shaft (31) is arranged at the top end of the shaping box body (25) in a rotating mode, a pressing wheel (30) is fixedly arranged on the outer circular face of the pressing shaft (31), a pressing motor (40) is fixedly arranged at the rear end of the pressing shaft (31), and an output shaft of the pressing motor (40) is fixedly connected with the pressing shaft (31).
3. An automated cylinder manufacturing line according to claim 1, characterized in that: the adjusting part comprises a telescopic seat (33), an upper push rod and a lower push rod (41) are fixedly arranged in the telescopic seat (33), a fixing block (39) is fixedly arranged at the top end of the upper push rod and the lower push rod (41), a bearing shaft (34) is rotatably arranged in the fixing block (39), and the bearing shaft (34) is positioned on the upper side of the pressing wheel (30).
4. An automated cylinder manufacturing line according to claim 1, characterized in that: the discharging portion comprises a push plate (37), the push plate (37) is in sliding connection with the outer end face of the forming box body (25), a support (35) is fixedly arranged at the rear end of the forming box body (25), an electric push rod (36) is fixedly arranged on the end face of one side of the support (35), the electric push rod (36) is fixedly connected with the push plate (37), a discharging seat (42) is arranged on one side of the forming box body (25), and the discharging seat (42) is fixedly arranged at the top end of the placing seat (11).
5. An automated cylinder manufacturing line according to claim 2, characterized in that: raw materials conveyor downside is equipped with places seat (11), seat (11) top is placed in fixed locating of shaping box (25), raw materials conveyor, closing device, flattening device, laser cutting device and coiling forming device are all fixed to be located and place seat (11) top, raw materials conveyor includes raw materials fixed station (12), raw materials fixed station (12) bottom with place seat (11) fixed connection, raw materials fixed station (12) top is fixed and is equipped with fixed axle (14), fixed axle (14) and the drum raw materials (13) fixed connection who treats processing.
6. An automated cylinder manufacturing line according to claim 5, characterized in that: the pressing device is located on one side of the raw material conveying device and comprises a pressing device seat (17), the pressing device seat (17) is fixedly connected with the placing seat (11), a pressing device (16) is arranged on the top end of the pressing device seat (17) in a rotating mode, rollers are arranged at the bottom end of the pressing device (16), the rollers are located at the top end of the cylinder raw material (13), the rollers are connected with the cylinder raw material (13) in a sliding mode, and torsion springs are arranged at the connection positions of the pressing device (16) and the pressing device seat (17).
7. An automated cylinder manufacturing line according to claim 5, characterized in that: flattening device is located one side of closing device, flattening device is including flattening box (18), flattening box (18) bottom with place seat (11) fixed connection, flattening box (18) top is rotated and is equipped with feeding gyro wheel (19), flattening gyro wheel (21) and ejection of compact gyro wheel (20), feeding gyro wheel (19), flattening gyro wheel (21) and ejection of compact gyro wheel (20) all are equipped with both sides from top to bottom, flattening gyro wheel (21) are arranged in the horizontal direction and are had a plurality ofly, feeding gyro wheel (19), flattening gyro wheel (21) and ejection of compact gyro wheel (20) all with drum raw materials (13) sliding connection.
8. An automated cylinder manufacturing line according to claim 5, characterized in that: laser cutting device is located one side of flattening device, laser cutting device includes transportation area (23), transportation area (23) are fixed to be located and place seat (11) top, transportation area (23) top is fixed to be equipped with and removes rail (24), it slides and is equipped with laser cutter (22) to remove the outer terminal surface of rail (24), laser cutter (22) bottom is the cutting end, the inside telescoping device that is equipped with of laser cutter (22), drum raw materials (13) and transportation area (23) top sliding connection, coiling forming device is located one side of laser cutting device.
9. An automated cylinder manufacturing line according to claim 5, characterized in that: screw cavity (48) have been seted up to the preceding terminal surface of flexible seat (33), it is equipped with bearing diagonal seat (44) to slide from top to bottom in screw cavity (48), bearing diagonal seat (44) top is rotated and is equipped with supporting wheel (45), the wall rotates about screw cavity (48) and is equipped with screw rod (47), outer disc and bearing diagonal seat (44) threaded connection of screw rod (47), fixed screw rod motor (46) that is equipped with of screw rod cavity (48) lower wall, the output and screw rod (47) fixed connection of screw rod motor (46), fixed block (39) bottom mounting is equipped with and leads slide bar (43), lead slide bar (43) and flexible seat (33) sliding connection.
10. An automated cylinder manufacturing process for use in an automated cylinder manufacturing line according to any one of claims 1 to 9, comprising:
s1: the raw material conveying device winds the long-strip-shaped cylindrical raw material (13) into a cylindrical shape, is fixedly arranged on the fixed shaft (14), and conveys the cylindrical raw material to one side of the pressing device through the circulation device;
s2: the pressing device presses the cylindrical raw material (13) fixedly arranged on the fixed shaft (14) so as to stably convey the cylindrical raw material (13), and the cylindrical raw material (13) is conveyed to one side of the flattening device through the circulation device;
s3: the flattening device presses the cylindrical raw material (13) to be straight and flat in surface, and the cylindrical raw material (13) is conveyed to one side of the laser cutting device through the circulation device;
s4: the laser cutting device cuts the cylindrical raw material (13) to a required size, cuts and separates the long cylindrical raw material (13), and conveys the long cylindrical raw material to one side of the winding forming device through the circulation device;
s5: the winding forming device winds the cylindrical raw material (13) upwards through the shaping part and supports the cylindrical raw material (13) through the adjusting part so that the cylindrical raw material (13) can better move in an arc-shaped track, and the finished product of the cylindrical raw material (13) is pushed out through the discharging part after the cylindrical raw material (13) is wound and formed.
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| CN202111380915.6A CN114083291A (en) | 2021-11-20 | 2021-11-20 | Automatic cylinder manufacturing process and production line |
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| CN202111380915.6A CN114083291A (en) | 2021-11-20 | 2021-11-20 | Automatic cylinder manufacturing process and production line |
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