CN114074198B - Full-automatic intelligent production line for aluminum profiles and production process thereof - Google Patents
Full-automatic intelligent production line for aluminum profiles and production process thereof Download PDFInfo
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- CN114074198B CN114074198B CN202111423291.1A CN202111423291A CN114074198B CN 114074198 B CN114074198 B CN 114074198B CN 202111423291 A CN202111423291 A CN 202111423291A CN 114074198 B CN114074198 B CN 114074198B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/06—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table
- B23D45/061—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade arranged underneath a stationary work-table the saw blade being mounted on a carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/06—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
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Abstract
The invention relates to the technical field of aluminum profile production, in particular to a full-automatic intelligent aluminum profile production line and a production process thereof.
Description
Technical Field
The invention relates to the technical field of aluminum profile production, in particular to a full-automatic intelligent aluminum profile production line and a production process thereof.
Background
The aluminum profile is an alloy material taking aluminum as a main component, along with the rapid increase of the economy of China, the demand of the aluminum profile as a pillar for the development of modern economy and high and new technologies is vigorous, the aluminum profile processing industry keeps a continuous and rapid development situation all the time, and along with the improvement of intelligent technologies and automation technologies, the traditional aluminum profile production line is gradually replaced by an aluminum profile full-automatic intelligent production line.
However, there is very big defect in the full-automatic intelligent production line of current aluminium alloy in the use, the full-automatic intelligent production line of current aluminium alloy can not automatic feeding, can not carry raw and other materials, workman's intensity of labour has been increased, production efficiency is reduced, it does not fix the aluminium alloy in the full-automatic intelligent production line course of current aluminium alloy course of working, it is injured to cause personnel easily in the course of working, thereby the security of use has been reduced, the full-automatic intelligent production line of current aluminium alloy is in the course of working, the piece that processing produced can splash everywhere, lead to personnel to be injured easily and cause the pollution to the surrounding environment easily, thereby the feature of environmental protection of use has been reduced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a full-automatic intelligent production line for aluminum profiles and a production process thereof.
The technical scheme adopted by the invention for solving the technical problems is as follows: an aluminum profile full-automatic intelligent production line comprises an operation table, a conveying assembly, a moving assembly, a cutting assembly, a fixing assembly and a blanking channel, wherein an embedded groove is formed in the top of the operation table, the conveying assembly is fixed in the embedded groove, the production line can continuously perform machining production through the automatic feeding function by using the conveying assembly on the production line, meanwhile, the production line can realize the automatic feeding and conveying function, the automatic feeding and conveying function is adopted, a mounting groove is formed in the middle of one side of the operation table, the moving assembly is fixed at the bottom of the mounting groove, the cutting assembly is fixed at the top of the moving assembly, the fixing assembly is arranged at the position, located at the cutting assembly, of the top of the operation table, the aluminum profile can be fixed through the fixing assembly, the aluminum profile can be guaranteed not to slide, the accuracy of the cutting machining aluminum profile can be guaranteed, meanwhile, the fixing assembly is carried out through the fixing assembly, the cutting assembly can reduce the occurrence of the aluminum profile during cutting, the quality of the machining production line is improved, meanwhile, the fixing assembly is carried out through the fixing assembly, the situation that a small aluminum profile in the machining process is prevented from splashing during the machining process, and the aluminum profile is arranged on one side of the automatic feeding channel, and the blanking channel, and the aluminum profile is connected with the blanking channel, and the automatic feeding and the blanking channel;
wherein, cutting assembly includes mount, cutting frame and blade, the mount is "L" type structure, the mount is fixed on removing the subassembly, the cutting frame passes through the bolt and installs the one side at the mount, cutting frame normal running fit has the blade, the outside one side horizontal installation of cutting frame has the third motor, the third motor is connected through pivot and blade one side center, the chip removal mouth has been seted up to the bottom of cutting frame, the cutting frame bottom has the chip removal slide near the slope welding of chip removal mouth department, chip removal slide cross-section is "U" style of calligraphy structure, through setting up the chip removal slide in cutting frame bottom, makes the piece in the cutting assembly cutting process can be collected and discharge, avoids the piece of cutting in-process aluminium to splash and hinder the people to further improve the security that this production line put into use, simultaneously, avoid the piece to splash through cutting frame, also reduced the destruction of this production line to the surrounding environment, simultaneously, discharge the piece through the slide and collect, reduced the work load of clearing up after the production line uses, simultaneously, through collecting the piece, can carry out the waste to the resource again.
Preferably, operation panel bottom four corners all is equipped with walking wheel and supporting legs, and four supporting legs screw-thread fit install the bottom at the operation panel, and the bottom of four supporting legs all bonds and has the plastic pad.
Preferably, the conveying assembly comprises a mounting frame, a main transmission roller and an auxiliary transmission roller, the mounting frame is fixed in the embedded groove, the main transmission roller and the auxiliary transmission roller are respectively matched with one side of the mounting frame in a vertical rotating mode, one end of the main transmission roller is connected with a first gear, one end of the auxiliary transmission roller is connected with a second gear, the second gear is meshed with the first gear, the aluminum profile is conveyed through synchronous rotation of the main transmission roller and the auxiliary transmission roller, contact between workers and processing equipment is avoided, and the possibility of injury of the workers is reduced.
Preferably, the one end horizontal installation of mounting bracket has first motor, the one end that first motor is close to the mounting bracket is connected with the second belt pulley, the one end that first gear was kept away from to main biography roller is connected with first belt pulley, the cover is equipped with the drive belt on first belt pulley and the second belt pulley, it drives to cross to use first motor, and first gear and second gear mesh, make main biography roller and vice biography roller rotate in step, and then avoid appearing the main condition of damaging the aluminium alloy raw materials that passes roller and vice biography roller speed differ.
Preferably, the movable assembly comprises a bottom plate, sliding rails and a movable plate, the bottom plate is horizontally fixed to the bottom of the installation groove, the sliding rails are horizontally welded on two sides of the top of the bottom plate, the movable plate is matched with the top of the two sliding rails in a sliding mode, and the cutting assembly can move back and forth through the movable assembly.
Preferably, a screw rod is horizontally fixed at the center of the top of the bottom plate, a second motor is horizontally installed at one end of the bottom plate, the second motor is connected with the screw rod through a rotating shaft, two sliding blocks and a nut are welded at the bottom of the moving plate respectively, the two sliding blocks are in sliding fit with the two sliding rails respectively, the moving plate is in sliding fit with the two sliding rails through the two sliding blocks, the nut is sleeved on the screw rod, and the nut is in threaded fit with the screw rod.
Preferably, the operation panel top is located the welding of carrying the subassembly and cutting assembly between, slide one side is equipped with the breach, the operation panel is located slide breach department and is fixed with adjusting part, wherein, adjusting part includes first pneumatic cylinder, first hydraulic stem and push pedal, the top at the operation panel is fixed to first pneumatic cylinder level, the one end that first pneumatic cylinder is close to the slide is equipped with first hydraulic stem, the one end that first pneumatic cylinder was kept away from to first hydraulic stem is connected and has been had the push pedal, push pedal clearance fit is in slide breach department, through using adjusting part, finely tune the aluminium alloy moving direction, make the aluminium alloy can be more accurate in the removal process fall into the processing region, and then make this production line production more smooth, high efficiency, and simultaneously, avoid aluminium alloy to carry the off tracking through adjusting part, and then cause the influence to whole production process.
Preferably, fixed subassembly includes the support frame, second pneumatic cylinder and third pneumatic cylinder, support frame welded fastening is at the operation panel top, support frame one side horizontal installation has the second pneumatic cylinder, second pneumatic cylinder one end is equipped with the second hydraulic cylinder, the one end that the second pneumatic cylinder was kept away from to the second hydraulic cylinder is connected with the connecting plate that is inversion "U" style of calligraphy structure, one side vertical two third pneumatic cylinders that are fixed with of second hydraulic cylinder are kept away from to the connecting plate, the bottom of two third pneumatic cylinders all is equipped with the third hydraulic stem, the one end that the third pneumatic cylinder was kept away from to two third hydraulic stems all is connected with the clamp plate, drive through using the second pneumatic cylinder, make the third pneumatic cylinder can the back-and-forth movement, through setting up two third pneumatic cylinders, can fix aluminium alloy two places, make things convenient for the cutting subassembly to cut between two third pneumatic cylinders are solid.
Preferably, the control box is installed to the one end of operation panel, is provided with control circuit in the control box, and wireless sensor is installed at the top of control box, through setting up wireless sensor, can carry out remote control to this production line.
Preferably, the production process of the full-automatic intelligent aluminum profile production line specifically comprises the following steps:
the method comprises the following steps: the second belt pulley is driven to rotate by a first motor on the conveying assembly, the second belt pulley drives the first belt pulley to rotate through a transmission belt, the main transmission roller is driven to rotate by rotating the first belt pulley, the main transmission roller is meshed with the second gear through the first gear to drive the auxiliary transmission roller to synchronously rotate, and the main transmission roller and the auxiliary transmission roller are synchronously rotated to convey and feed the aluminum profile;
step two: the aluminum profile conveyed by the conveying assembly passes through the slide way, the forward conveying angle of the aluminum profile is finely adjusted by the adjusting assembly, the finely adjusted aluminum profile enters the lower part of the fixing assembly, the second hydraulic cylinder drives the second hydraulic rod to move, the second hydraulic rod drives the connecting plate to move, the connecting plate is made to move back and forth, the third hydraulic cylinder is adjusted to be right above the aluminum profile by moving the connecting plate back and forth, the third hydraulic rod is made to move by driving the third hydraulic cylinder, the pressing plate is made to move downwards by moving the third hydraulic rod, and the aluminum profile is fixed by moving the pressing plate downwards;
step three: the second motor drives the lead screw to rotate, the moving plate is moved by rotating the lead screw, the cutting assembly is moved towards the direction of the aluminum profile by moving the moving plate, the blade of the cutting assembly is contacted with the aluminum profile, the third motor drives the blade to rotate at a high speed, the aluminum profile is cut by the high-speed rotating blade, and the cut aluminum profile finished product is sent out and collected through the blanking channel.
The invention has the beneficial effects that:
(1) According to the full-automatic intelligent aluminum profile production line and the production process thereof, the conveying assembly is used on the production line, so that the production line realizes an automatic feeding and conveying function, the workload of workers for feeding is reduced, meanwhile, the automation degree of the production line is improved through the automatic feeding and conveying function, the production efficiency of the production line is improved, meanwhile, the production of the production line can be continuously processed and produced through the automatic feeding function, the yield of the production line is improved, the economic benefit of the production line for use is improved, the main transmission roller and the auxiliary transmission roller synchronously rotate by being driven by the first motor and meshed with the first gear and the second gear, the raw materials are prevented from being damaged due to the fact that the speeds of the main transmission roller and the auxiliary transmission roller are different, the reliability of the production line for use is improved, meanwhile, the aluminum profiles are conveyed through the synchronous rotation of the main transmission roller and the auxiliary transmission roller, the contact of workers with processing equipment is avoided, and the possibility of injuries of the workers is reduced, and the safety of the production line for use is improved.
(2) The invention relates to a full-automatic intelligent aluminum profile production line and a production process thereof, wherein a fixing component is arranged to fix an aluminum profile, so that the aluminum profile cannot slide during cutting and processing, and the accuracy of the cut and processed aluminum profile is further ensured, thereby the accuracy of the production line for processing and producing the aluminum profile is improved.
(3) According to the full-automatic intelligent aluminum profile production line and the production process thereof, the cutting assembly can move back and forth through the moving assembly, so that the use flexibility of the production line is further improved, finished products processed by the production line can be automatically sent out through the arrangement of the blanking channel, so that the automation degree of the production line is further improved, the chip discharging sliding plate is arranged at the bottom of the cutting frame, so that chips in the cutting process of the cutting assembly can be collected and discharged, the phenomenon that the chips of aluminum splash and hurt people in the cutting process is avoided, so that the safety of the production line in use is further improved, meanwhile, the chips are prevented from splashing through the cutting frame, the damage of the production line to the surrounding environment is also reduced, so that the environment friendliness of the production line in use is improved, meanwhile, the chips are discharged through the chip discharging sliding plate and collected, the workload of cleaning after the production line is used is reduced, so that the convenience of the production line in use is improved, meanwhile, the chips can be recycled through the collection of the chips, so that the waste of resources is reduced, so that the economic benefit of the production line in production line is further improved, and the production line is remotely controlled through the arrangement of a wireless sensor, so that the production line is more intelligent production line.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the structure of the conveying assembly of the present invention.
Fig. 3 is a schematic structural view of the main transfer roller of the present invention.
FIG. 4 is a schematic view of the construction of the secondary transfer roller of the present invention.
Fig. 5 is a schematic structural diagram of a first motor according to the present invention.
FIG. 6 is a schematic view of a moving assembly according to the present invention.
FIG. 7 is a schematic diagram of a moving plate structure according to the present invention.
FIG. 8 is a schematic view of a cutting assembly according to the present invention.
Fig. 9 is a schematic structural diagram of an adjusting assembly of the present invention.
FIG. 10 is a schematic view of a fixing assembly according to the present invention.
FIG. 11 is a schematic view of the structure of the blanking channel of the present invention.
In the figure: 1. an operation table; 101. a traveling wheel; 102. supporting legs; 103. mounting grooves; 104. a groove is embedded; 105. a slideway; 2. a delivery assembly; 201. a mounting frame; 202. a main transfer roller; 2021. a first pulley; 2022. a first gear; 203. a secondary transfer roller; 2031. a second gear; 204. a first motor; 2041. a second pulley; 205. a transmission belt; 3. a moving assembly; 301. a base plate; 302. a slide rail; 303. a screw rod; 304. a second motor; 305. moving the plate; 306. a slider; 307. a nut; 4. a cutting assembly; 401. a fixed mount; 402. a cutting frame; 403. a third motor; 404. a blade; 405. chip removal sliding plates; 5. an adjustment assembly; 501. a first hydraulic cylinder; 502. a first hydraulic lever; 503. pushing a plate; 6. a fixing component; 601. a support frame; 602. a second hydraulic cylinder; 603. a second hydraulic rod; 604. a connecting plate; 605. a third hydraulic cylinder; 606. a third hydraulic lever; 607. pressing a plate; 7. a blanking channel; 701. a receiving channel; 8. a control box; 801. a wireless sensor.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-11, the full-automatic intelligent aluminum profile production line comprises an operation table 1, a conveying component 2, a moving component 3, a cutting component 4, a fixing component 6 and a blanking channel 7, wherein the top of the operation table 1 is provided with an embedded groove 104, the conveying component 2 is fixed in the embedded groove 104, the production line realizes an automatic feeding and conveying function by using the conveying component 2 on the production line, so that the work burden of feeding by workers is reduced, meanwhile, the automation degree of the production line is improved by the automatic feeding and conveying function, so that the production efficiency of the production line is improved, meanwhile, the production of the production line can continuously carry out processing production by the automatic feeding function, so that the yield of the production line is improved, so that the economic benefit of the production line in use is improved, the middle part of one side of the operation table 1 is provided with a mounting groove 103, the bottom of the mounting groove 103 is fixed with a moving component 3, the top of the moving component 3 is fixed with a cutting component 4, the top of the operating platform 1 is positioned at the cutting component 4 and is provided with a fixing component 6, the aluminum profile can be fixed by arranging the fixing component 6, the aluminum profile can not slide during cutting and processing, and the accuracy of cutting and processing the aluminum profile is ensured, thereby the precision of processing and producing the aluminum profile by the production line is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the occurrence of burrs during cutting is reduced, the quality of the product of processing and producing the aluminum profile by the production line is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the situation that small aluminum profile blocks splash and hurt people during processing the aluminum profile is avoided, thereby the use safety of the production line is further improved, one side of the operating platform 1, which is positioned at the cutting component 4, is provided with a blanking channel 7, the bottom of the blanking channel 7 is connected with a receiving channel 701, and finished products processed by the production line can be automatically sent out by arranging the blanking channel 7, so that the automation degree of the production line is further improved;
wherein, cutting unit 4 includes mount 401, cutting frame 402 and blade 404, mount 401 is "L" type structure, mount 401 is fixed on removal subassembly 3, cutting frame 402 passes through the bolt and installs the one side at mount 401, cutting frame 402 normal running fit has blade 404, cutting frame 402 outside one side horizontal installation has third motor 403, third motor 403 is connected with blade 404 one side center through the pivot, the chip removal mouth has been seted up to the bottom of cutting frame 402, the slope welding of cutting frame 402 bottom near chip removal mouth has chip removal slide 405, chip removal slide 405 cross-section is "U" style of calligraphy structure, through set up chip removal slide 405 in cutting frame 402 bottom, make the piece in the cutting unit 4 cutting process can be collected and discharged, avoid the piece of aluminium to splash injury people in the cutting process, thereby further improve the security that this production line put into use, and simultaneously, avoid the piece through cutting frame 402, the destruction of this production line to the surrounding environment has also been reduced, thereby improve the environmental protection nature of this production line processing use, simultaneously, discharge the piece is collected through slide 405, thereby the economic benefits of this production line that this production line put into use again, this waste of the waste of this production line has been improved, thereby this production line waste utilization of this production line is to the benefit of this chip removal of chip removal.
In an optional implementation manner of the embodiment of the present invention, four corners of the bottom of the operation platform 1 are respectively provided with a walking wheel 101 and a supporting foot 102, the four supporting feet 102 are installed at the bottom of the operation platform 1 in a threaded fit manner, and plastic pads are adhered to the bottoms of the four supporting feet 102.
In an optional implementation manner of the embodiment of the present invention, the conveying assembly 2 includes an installation frame 201, a main conveying roller 202 and an auxiliary conveying roller 203, the installation frame 201 is fixed in the embedded groove 104, the main conveying roller 202 and the auxiliary conveying roller 203 are respectively matched with one side of the installation frame 201 in an up-and-down rotating manner, one end of the main conveying roller 202 is connected with a first gear 2022, one end of the auxiliary conveying roller 203 is connected with a second gear 2031, the second gear 2031 is meshed with the first gear 2022, the aluminum profile is conveyed by the synchronous rotation of the main conveying roller 202 and the auxiliary conveying roller 203, a worker is prevented from contacting with a processing device, the possibility of the worker being injured is reduced, and the safety of the production line in use is improved.
In an optional implementation manner of the embodiment of the present invention, a first motor 204 is horizontally installed at one end of the mounting frame 201, one end of the first motor 204 close to the mounting frame 201 is connected with a second belt pulley 2041, one end of the main transmission roller 202 far from the first gear 2022 is connected with a first belt pulley 2021, the first belt pulley 2021 and the second belt pulley 2041 are sleeved with a transmission belt 205, the transmission belt 205 is driven by using the first motor 204, and the first gear 2022 and the second gear 2031 are engaged, so that the main transmission roller 202 and the auxiliary transmission roller 203 synchronously rotate, thereby avoiding a situation that the aluminum profile raw material is damaged due to different speeds of the main transmission roller 202 and the auxiliary transmission roller 203, and improving reliability of the production line in use.
In an optional implementation manner of the embodiment of the present invention, the moving assembly 3 includes a bottom plate 301, slide rails 302 and a moving plate 305, the bottom plate 301 is horizontally fixed at the bottom of the installation slot 103, the slide rails 302 are horizontally welded at two sides of the top of the bottom plate 301, the moving plate 305 is slidably fitted at the top of the two slide rails 302, and the cutting assembly 4 can move back and forth by moving the assembly 3, so that the flexibility of the use of the production line is further improved.
In an optional implementation manner of the embodiment of the present invention, a lead screw 303 is horizontally fixed at the top center of a bottom plate 301, a second motor 304 is horizontally installed at one end of the bottom plate 301, the second motor 304 is connected with the lead screw 303 through a rotating shaft, two sliders 306 and a nut 307 are respectively welded at the bottom of a moving plate 305, the two sliders 306 are respectively in sliding fit with the two slide rails 302, the moving plate 305 is in sliding fit with the two slide rails 302 through the two sliders 306, the nut 307 is sleeved on the lead screw 303, and the nut 307 is in threaded fit with the lead screw 303.
In an optional implementation manner of the embodiment of the invention, the top of the operating platform 1 is welded between the conveying assembly 2 and the cutting assembly 4, a notch is formed in one side of the slide 105, the adjusting assembly 5 is fixed to the operating platform 1 at the notch of the slide 105, wherein the adjusting assembly 5 includes a first hydraulic cylinder 501, a first hydraulic rod 502 and a push plate 503, the first hydraulic cylinder 501 is horizontally fixed to the top of the operating platform 1, the first hydraulic rod 502 is arranged at one end of the first hydraulic cylinder 501 close to the slide 105, the push plate 503 is connected to one end of the first hydraulic rod 502 far away from the first hydraulic cylinder 501, the push plate 503 is movably matched with the notch of the slide 105, the moving direction of the aluminum profile is finely adjusted by using the adjusting assembly 5, so that the aluminum profile can more accurately fall into a processing area in the moving process, the production line is more smooth and efficient, and meanwhile, the adjusting assembly 5 prevents the aluminum profile from being conveyed from deviating, thereby affecting the whole production process, and further improving the reliability of the use of the production line.
In an optional implementation manner of the embodiment of the present invention, the fixing assembly 6 includes a support frame 601, a second hydraulic cylinder 602, and a third hydraulic cylinder 605, the support frame 601 is welded and fixed on the top of the operating platform 1, the second hydraulic cylinder 602 is horizontally installed on one side of the support frame 601, a second hydraulic rod 603 is installed at one end of the second hydraulic cylinder 602, one end of the second hydraulic rod 603 away from the second hydraulic cylinder 602 is connected to a connection plate 604 having an inverted "U" shaped structure, two third hydraulic cylinders 605 are vertically fixed on one side of the connection plate 604 away from the second hydraulic rod 603, third hydraulic rods 606 are installed at the bottoms of the two third hydraulic cylinders 605, one ends of the two third hydraulic rods 606 away from the third hydraulic cylinders 605 are connected to a pressing plate 607, and the second hydraulic cylinder 602 is used for driving to enable the third hydraulic cylinders 605 to move back and forth, so as to improve flexibility of the production line.
In an optional implementation manner of the embodiment of the present invention, a control box 8 is installed at one end of the operation platform 1, a control circuit is installed in the control box 8, a wireless sensor 801 is installed at the top of the control box 8, and the production line can be remotely controlled by installing the wireless sensor 801, so that the production line is more intelligent.
In an optional implementation manner of the embodiment of the invention, the production process of the full-automatic intelligent aluminum profile production line specifically comprises the following steps:
the method comprises the following steps: the second belt pulley 2041 is driven to rotate by a first motor 204 on the conveying assembly 2, the second belt pulley 2041 drives a first belt pulley 2021 to rotate by a transmission belt 205, the main transmission roller 202 is driven to rotate by rotating the first belt pulley 2021, the main transmission roller 202 drives an auxiliary transmission roller 203 to synchronously rotate by meshing of a first gear 2022 and a second gear 2031, and the aluminum profile is conveyed and fed by synchronously rotating the main transmission roller 202 and the auxiliary transmission roller 203;
step two: the aluminum profile conveyed by the conveying assembly 2 passes through the slide 105, the forward conveying angle of the aluminum profile is finely adjusted through the adjusting assembly 5, the finely adjusted aluminum profile enters the lower part of the fixing assembly 6, the second hydraulic cylinder 602 drives the second hydraulic rod 603 to move, the second hydraulic rod 603 drives the connecting plate 604 to enable the connecting plate 604 to move back and forth, the third hydraulic cylinder 605 is adjusted to be right above the aluminum profile through moving the connecting plate 604 back and forth, the third hydraulic rod 606 is driven by the third hydraulic cylinder 605 to move, the pressing plate 607 is moved downwards by moving the third hydraulic rod 606, and the aluminum profile is fixed through moving the pressing plate 607 downwards;
step three: the lead screw 303 is driven by the second motor 304 to rotate, the moving plate 305 is driven to move by rotating the lead screw 303, the cutting assembly 4 is driven to move towards the aluminum profile by moving the moving plate 305, the blade 404 of the cutting assembly 4 is contacted with the aluminum profile and is driven by the third motor 403 to rotate the blade 404 at a high speed, the aluminum profile is cut by rotating the blade at a high speed, and the cut aluminum profile finished product is sent out and collected through the blanking channel 7.
When in use, firstly, the first motor 204 on the conveying component 2 drives the second belt pulley 2041 to rotate, the second belt pulley 2041 drives the first belt pulley 2021 to rotate through the transmission belt 205, the first belt pulley 2021 is rotated to rotate the main transmission roller 202, the main transmission roller 202 drives the auxiliary transmission roller 203 to synchronously rotate through the meshing of the first gear 2022 and the second gear 2031, the aluminum profile is conveyed and fed through the synchronous rotation of the main transmission roller 202 and the auxiliary transmission roller 203, the conveying component 2 is used on the production line to realize the automatic feeding and conveying function of the production line, thereby reducing the work burden of feeding workers, simultaneously, the automation degree of the production line is improved through the automatic feeding and conveying function, thereby improving the production efficiency of the production line, meanwhile, the production of the production line can continuously and continuously carry out processing production through the automatic feeding function, thereby improving the yield of the production line, therefore, the economic benefit of the production line in use is improved, the first motor 204 is used for driving, the first gear 2022 is meshed with the second gear 2031, the main transmission roller 202 and the auxiliary transmission roller 203 synchronously rotate, the condition that aluminum profile raw materials are damaged due to the fact that the speeds of the main transmission roller 202 and the auxiliary transmission roller 203 are different is avoided, the reliability of the production line in use is improved, meanwhile, the aluminum profile is conveyed through the synchronous rotation of the main transmission roller 202 and the auxiliary transmission roller 203, workers are prevented from contacting processing equipment, the possibility of injury of the workers is reduced, the safety of the production line in use is improved, then the aluminum profile conveyed by the conveying assembly 2 passes through the slide rail 105, the angle of forward conveying of the aluminum profile is finely adjusted through the adjusting assembly 5, the finely adjusted aluminum profile enters the position below the fixing assembly 6, the second hydraulic cylinder 602 drives the second hydraulic rod 603 to move, the second hydraulic rod 603 drives the connecting plate 604 to move the connecting plate 604 back and forth, the third hydraulic cylinder 605 is adjusted to be right above the aluminum profile by moving the connecting plate 604 back and forth, the third hydraulic rod 606 is driven by the third hydraulic cylinder 605 to move the third hydraulic rod 606, the pressing plate 607 is moved downwards by moving the third hydraulic rod 606, the aluminum profile is fixed by moving the pressing plate 607 downwards, the aluminum profile can be fixed by arranging the fixing component 6, the aluminum profile can not slide during cutting, the accuracy of cutting the aluminum profile is ensured, the precision of the aluminum profile on the aluminum profile is improved, meanwhile, the aluminum profile is fixed by the fixing component 6, the occurrence of burrs during cutting is reduced, the quality of the aluminum profile on the aluminum profile processing and production product by the production line is improved, and meanwhile, the aluminum profile is fixed by the fixing component 6, the situation that small aluminum profile blocks splash to hurt people in the aluminum profile processing process is avoided, the use safety of the production line is further improved, the third hydraulic cylinder 605 can move back and forth by being driven by the second hydraulic cylinder 602, the use flexibility of the production line is improved, the moving direction of the aluminum profile is finely adjusted by using the adjusting component 5, the aluminum profile can more accurately fall into a processing area in the moving process, the production of the production line is smoother, the efficiency is higher, meanwhile, the conveying deviation of the aluminum profile is avoided by the adjusting component 5, the whole production process is further influenced, the use reliability of the production line is further improved, two parts of the aluminum profile can be fixed by arranging the two third hydraulic cylinders 605, the cutting component 4 is convenient to cut between the two third hydraulic cylinders 605, and finally, the aluminum profile is driven by the second motor 304, the lead screw 303 is rotated, the moving plate 305 is moved by rotating the lead screw 303, the cutting assembly 4 is driven to move towards the aluminum profile by moving the moving plate 305, the blade 404 of the cutting assembly 4 is contacted with the aluminum profile and is driven by the third motor 403, the blade 404 is rotated at high speed, the aluminum profile is cut by the high-speed rotating blade, the cut aluminum profile finished product is sent out and collected through the blanking channel 7, the cutting assembly 4 can move back and forth through the moving assembly 3, thereby further improving the flexibility of the production line, the finished product processed by the production line can be automatically sent out by arranging the blanking channel 7, further improving the automation degree of the production line, and the scraps in the cutting process of the cutting assembly 4 can be collected and discharged by arranging the scrap discharge sliding plate 405 at the bottom of the cutting frame 402, avoid the piece of cutting in-process aluminium to splash and hinder the people, thereby further improve the security that this production line dropped into use, and simultaneously, avoid the piece to splash through cutting frame 402, the destruction of this production line to the surrounding environment has also been reduced, thereby improve the feature of environmental protection that this production line processing used, and simultaneously, discharge the piece through chip removal slide 405 and collect, the work load of clearance after the production line uses has been reduced, thereby the convenience that this production line dropped into use has been improved, and simultaneously, through collecting the piece, can carry out reuse to the piece, the waste to the resource has been reduced, thereby further improve the economic benefits of this production line processing production, through setting up wireless sensor 801, can carry out remote control to this production line, thereby make the more intelligent of this production line.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. The utility model provides a full-automatic intelligent production line of aluminium alloy, includes operation panel (1), conveyor components (2), removes subassembly (3), cutting assembly (4), fixed subassembly (6) and unloading passageway (7), its characterized in that: an embedded groove (104) is formed in the top of the operating platform (1), a conveying assembly (2) is fixed in the embedded groove (104), a mounting groove (103) is formed in the middle of one side of the operating platform (1), a moving assembly (3) is fixed at the bottom of the mounting groove (103), a cutting assembly (4) is fixed at the top of the moving assembly (3), a fixing assembly (6) is mounted at the position, located at the cutting assembly (4), of the top of the operating platform (1), a blanking channel (7) is arranged on one side, located at the cutting assembly (4), of the operating platform (1), and the bottom of the blanking channel (7) is connected with a receiving channel (701);
wherein, cutting assembly (4) include mount (401), cutting frame (402) and blade (404), mount (401) are "L" type structure, mount (401) are fixed on removing subassembly (3), one side at mount (401) is installed through the bolt in cutting frame (402), cutting frame (402) normal running fit has blade (404), outside one side horizontal installation of cutting frame (402) has third motor (403), third motor (403) are connected through pivot and blade (404) one side center, the chip removal mouth has been seted up to the bottom of cutting frame (402), cutting frame (402) bottom is close to chip removal department slope welding and has chip removal slide plate (405), chip removal slide plate (405) cross-section is "U" style of calligraphy structure;
four corners of the bottom of the operating platform (1) are respectively provided with a traveling wheel (101) and supporting feet (102), the four supporting feet (102) are installed at the bottom of the operating platform (1) in a threaded fit manner, and plastic pads are bonded at the bottoms of the four supporting feet (102);
the conveying assembly (2) comprises an installation frame (201), a main transmission roller (202) and an auxiliary transmission roller (203), the installation frame (201) is fixed in the embedded groove (104), the main transmission roller (202) and the auxiliary transmission roller (203) are respectively matched with one side of the installation frame (201) in a vertical rotating mode, one end of the main transmission roller (202) is connected with a first gear (2022), one end of the auxiliary transmission roller (203) is connected with a second gear (2031), and the second gear (2031) is meshed with the first gear (2022);
a first motor (204) is horizontally installed at one end of the installation rack (201), one end, close to the installation rack (201), of the first motor (204) is connected with a second belt pulley (2041), one end, far away from the first gear (2022), of the main transmission roller (202) is connected with a first belt pulley (2021), and a transmission belt (205) is sleeved on the first belt pulley (2021) and the second belt pulley (2041);
the moving assembly (3) comprises a bottom plate (301), sliding rails (302) and moving plates (305), the bottom plate (301) is horizontally fixed at the bottom of the mounting groove (103), the sliding rails (302) are horizontally welded on two sides of the top of the bottom plate (301), and the moving plates (305) are matched with the tops of the two sliding rails (302) in a sliding manner;
a screw rod (303) is horizontally fixed at the center of the top of the bottom plate (301), a second motor (304) is horizontally installed at one end of the bottom plate (301), the second motor (304) is connected with the screw rod (303) through a rotating shaft, two sliding blocks (306) and a nut (307) are welded at the bottom of the moving plate (305) respectively, the two sliding blocks (306) are in sliding fit with the two sliding rails (302) respectively, the moving plate (305) is in sliding fit with the two sliding rails (302) through the two sliding blocks (306), the nut (307) is sleeved on the screw rod (303), and the nut (307) is in threaded fit with the screw rod (303);
the top of the operating platform (1) is positioned between the conveying assembly (2) and the cutting assembly (4) and welded with a slide way (105), one side of the slide way (105) is provided with a notch, the operating platform (1) is positioned at the notch of the slide way (105) and fixed with an adjusting assembly (5), wherein the adjusting assembly (5) comprises a first hydraulic cylinder (501), a first hydraulic rod (502) and a push plate (503), the first hydraulic cylinder (501) is horizontally fixed at the top of the operating platform (1), one end of the first hydraulic cylinder (501) close to the slide way (105) is provided with the first hydraulic rod (502), one end of the first hydraulic rod (502) far away from the first hydraulic cylinder (501) is connected with the push plate (503), and the push plate (503) is movably matched at the notch of the slide way (105);
the fixing component (6) comprises a support frame (601), a second hydraulic cylinder (602) and third hydraulic cylinders (605), the support frame (601) is welded and fixed to the top of the operating platform (1), the second hydraulic cylinder (602) is horizontally installed on one side of the support frame (601), a second hydraulic rod (603) is arranged at one end of the second hydraulic cylinder (602), one end, far away from the second hydraulic cylinder (602), of the second hydraulic rod (603) is connected with a connecting plate (604) in an inverted U-shaped structure, two third hydraulic cylinders (605) are vertically fixed on one side, far away from the second hydraulic rod (603), of the connecting plate (604), third hydraulic rods (606) are arranged at the bottoms of the two third hydraulic cylinders (605), and pressing plates (607) are connected to one ends, far away from the third hydraulic cylinders (605), of the two third hydraulic rods (606);
a control box (8) is installed at one end of the operating platform (1), a control circuit is arranged in the control box (8), and a wireless sensor (801) is installed at the top of the control box (8);
the production process of the full-automatic intelligent aluminum profile production line specifically comprises the following steps:
the method comprises the following steps: the second belt pulley (2041) is driven to rotate by a first motor (204) on the conveying assembly (2), the second belt pulley (2041) drives a first belt pulley (2021) to rotate by a transmission belt (205), the main transmission roller (202) is driven to rotate by rotating the first belt pulley (2021), the main transmission roller (202) is meshed with the second gear (2031) through a first gear (2022) to drive an auxiliary transmission roller (203) to synchronously rotate, and the aluminum profile is conveyed and loaded by synchronously rotating the main transmission roller (202) and the auxiliary transmission roller (203);
step two: the aluminum profile conveyed by the conveying assembly (2) passes through the slide rail (105), the angle of forward conveying of the aluminum profile is finely adjusted through the adjusting assembly (5), the aluminum profile after fine adjustment enters the lower part of the fixing assembly (6), the second hydraulic cylinder (602) drives the second hydraulic rod (603) to move, the second hydraulic rod (603) drives the connecting plate (604) to move back and forth, the connecting plate (604) moves back and forth, the third hydraulic cylinder (605) is adjusted to be right above the aluminum profile through moving the connecting plate (604) back and forth, the third hydraulic rod (606) moves through driving of the third hydraulic cylinder (605), the pressing plate (607) moves downwards through moving the third hydraulic rod (606), and the aluminum profile is fixed through moving the pressing plate (607) downwards;
step three: drive through second motor (304), make lead screw (303) rotate, through rotating lead screw (303), the messenger moves board (305) and removes, move board (305) through removing and drive cutting assembly (4) and remove to the aluminium alloy direction, blade (404) and the aluminium alloy contact of cutting assembly (4), drive through third motor (403), make blade (404) rotate at a high speed, rotate the blade through high speed and cut the aluminium alloy, the aluminium alloy finished product that will cut off sends out and collects through unloading passageway (7).
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| CA2374201C (en) * | 2002-03-01 | 2006-10-10 | Les Consultants Carpe Diem Jerome Inc. | Sawdust-free wood cutting method and apparatus |
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| CN107159965A (en) * | 2017-05-31 | 2017-09-15 | 嘉善宝狐服饰有限公司 | A kind of cutoff device |
| CN108772599A (en) * | 2018-05-04 | 2018-11-09 | 宜昌建林园林工程有限公司 | Automate hydraulic drive type section steel cutting equipment |
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