CN114055039A - Processing device and method for steel bar welding net - Google Patents
Processing device and method for steel bar welding net Download PDFInfo
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- CN114055039A CN114055039A CN202111429920.1A CN202111429920A CN114055039A CN 114055039 A CN114055039 A CN 114055039A CN 202111429920 A CN202111429920 A CN 202111429920A CN 114055039 A CN114055039 A CN 114055039A
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- 238000003466 welding Methods 0.000 title claims abstract description 161
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 31
- 239000010959 steel Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 50
- 238000007664 blowing Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 22
- 230000005484 gravity Effects 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 230000008602 contraction Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 6
- 238000006073 displacement reaction Methods 0.000 abstract description 5
- 230000035515 penetration Effects 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011376 self-consolidating concrete Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a device and a method for processing a steel bar welded mesh, belongs to the technical field of steel bar welded meshes, and comprises a pretreatment box and a welded mesh machine body, wherein two ends of the welded mesh machine body are respectively welded with a guide rail, the upper end of the guide rail is provided with a processing discharging assembly, a welding assembly is arranged inside the welded mesh machine body, and the side end of the welding assembly is provided with a main discharging device. According to the processing device and method for the steel bar welding net, the paying-off position is more accurate, the appearance quality of a product is improved, the stepping motor is adopted, the stepping frequency of the stepping motor is consistent with the welding frequency, the stepping motor is matched with the existing net welding machine, the automation degree is improved, the limitation of a manual placing structure is solved, the problem of high cutting cost of penetration leak holes is solved, weft is effectively and accurately positioned on the warp, the potential safety hazard of manual paying-off is avoided in the whole operation, the use safety is improved, the warp and weft welding displacement can be effectively controlled, repeated welding is facilitated, and the overall convenience is improved.
Description
Technical Field
The invention relates to the technical field of steel bar welded meshes, in particular to a device and a method for processing a steel bar welded mesh.
Background
The steel bar welding net is generally used in a steel bar ballastless track, is mainly applied to self-compacting concrete and track slabs in a roadbed, and due to the fact that the track structure requires a hollowed-out design in a net piece, the structural form brings difficulty for processing and manufacturing, most manufacturers do not have special processing equipment at present, and the conventional steel bar welding net processing equipment is generally adopted for production. If the whole piece of net is processed to cut the hollowed-out part, on one hand, the cutting process is added, the working efficiency is influenced, and meanwhile, the cut material can only be discarded, so that the production cost of the product is increased. The method for processing the welded mesh is invented in the early stage, the problem of material waste is solved by adopting distributed welding on the conventional welded mesh processing equipment, but the mode of manual feeding instead of automatic welding is adopted in the hollow part, the production efficiency is low, especially the short weft is in place, the manual placement structure is not limited to operate, the size error is larger, and in addition, certain potential safety hazards are also provided.
Disclosure of Invention
The invention aims to provide a device and a method for processing a steel bar welding net, which have the advantages that the paying-off position is more accurate, the appearance quality of a product is improved, a stepping motor is adopted, the stepping frequency of the stepping motor is consistent with the welding frequency, the stepping motor is matched with the existing net welding machine, the whole processing and paying-off assembly can be manually pushed, can also be pneumatically or electrically controlled, and is matched with an original machine control system, so that the automation degree is improved, the limitation of a manual placing structure is solved, the problem of high cutting cost of a through leak hole is solved, weft is effectively and accurately positioned on warp, the potential safety hazard of manual paying-off is avoided in the whole operation, the use safety is improved, the welding displacement of warp and weft can be effectively controlled, repeated welding is facilitated, the whole convenience is improved, and the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a processingequipment of reinforcing bar welding net, includes the welding net organism, the guide rail has been welded respectively at the both ends of welding the net organism, and processing blowing subassembly is installed to the upper end of guide rail, the inside of welding the net organism is provided with the welding subassembly, and the side of welding subassembly sets up total blowing equipment, and the front end of welding the net organism is provided with blevile of push.
Furthermore, a slide rail is arranged inside the guide rail, a slide block matched with the slide rail is arranged below the processing discharging assembly, and the processing discharging assembly slides in the slide rail through the slide block and is movably connected with the guide rail.
Further, the processing and discharging assembly comprises a motor, a bracket and a driving seat, fixed shell, rotatory inner core and standing groove, the output and the drive seat of motor are connected, the drive seat passes through the support setting on the guide rail, the front end of drive seat is connected with fixed shell, the inside of fixed shell is provided with rotatory inner core, the output shaft of rotatory inner core and motor, the standing groove has been seted up to the outside end of rotatory inner core, short weft has been placed in the standing groove interpolation, processing blowing subassembly sets up two sets ofly, set up respectively on the guide rail at net welding organism both ends, the blowpit has been seted up to fixed shell below, can set up the replaceable die sleeve in the standing groove of rotatory inner core, the die sleeve external diameter matches with the circular slot hole, the die sleeve internal diameter matches with short weft reinforcing bar, the motor adopts step motor, its step frequency is unanimous with welding frequency, make it realize matching with current net welding machine.
Further, the welding assembly comprises a telescopic cylinder, an upper electrode, a lower electrode and a welding panel, the telescopic cylinder is fixed above the welding net machine body, the output end of the telescopic cylinder is connected with the upper electrode, the lower electrode and the upper electrode are correspondingly arranged on the welding panel, the welding assembly is provided with two groups and respectively arranged on two sides of the welding net machine body, and the telescopic cylinder, the upper electrode and the lower electrode in each group of welding assembly are all provided with multiple groups.
Further, total blowing equipment includes weft blowing storehouse, drain hole, defeated material baffle and positioning magnet, and the weft blowing storehouse sets up at the rear of welding subassembly, and the bottom of weft blowing storehouse is provided with the drain hole, and the weft blowing storehouse of drain hole below is connected with defeated material baffle, and positioning magnet is installed in the middle of the welding subassembly of defeated material baffle front end in a staggered manner.
Further, blevile of push includes shrink cylinder, telescopic link, connecting rod and clamping device, and the shrink cylinder is installed in welding net organism bottom, and the front end of shrink cylinder is connected with the telescopic link, and the front end of telescopic link is connected with the connecting rod, installs clamping device on the connecting rod.
Further, clamping device includes vertical pole, centre gripping motor, internal shaft, left centre gripping semi-ring and right centre gripping semi-ring, and the top of vertical pole is connected with left centre gripping semi-ring, and left centre gripping semi-ring below crisscross joint is provided with right centre gripping semi-ring, and left centre gripping semi-ring and right centre gripping semi-ring bottom stagger joint pierce through and install the internal shaft, and internal shaft one end is connected with the centre gripping motor, and right centre gripping semi-ring is fixed including on the internal shaft, and left centre gripping semi-ring and right centre gripping semi-ring inner wall all are provided with the friction rubber pad.
The invention provides another technology, which comprises a method of a processing device of a steel bar welding net, and comprises the following steps:
the method comprises the following steps: place the warp of reinforcing bar net on processing blowing subassembly, when welding the net production when processing standard weft, weft is in weft blowing storehouse, through blowing device control, gravity and defeated material baffle's combined action when falling fall into weft on falling into warp, adsorb by the time that location magnet weft falls down, effectively fall on warp to weft and carry out accurate location
Step two: when the weft falls onto the warp, a telescopic cylinder arranged on the mesh welding machine body drives an upper electrode to press down, the cross points of the warp and the weft on a lower electrode are welded, and intersection welding is completed under the combined action of the upper electrode and the lower electrode;
step three: after welding of one weft, the clamping motor drives the left clamping half ring and the right clamping half ring to clamp through the inner connecting shaft, the front end of a warp is clamped, and the whole warp and the former welded weft are driven to move backwards under the action of the contraction cylinder so as to facilitate discharging and welding of the next weft;
step four: when complete weft unloading welding, the processing blowing subassembly of welding the net organism left and right sides is located the top, wherein put into corresponding short weft in the standing groove of rotatory inner core, when production fretwork part, total blowing equipment control stop work this moment, push and take one's place the device wholly through the slide rail, the rotatory inner core of starter motor rotary drive rotates and matches and step-by-step rotation with net welder control system, when the standing groove of rotatory inner core coincides with the blowpit on the fixed shell, the short weft that is in wherein falls, receive gravity and positioning magnet's combined action and fall into and weld on the warp.
Further, for step four: the slider tail end of processing blowing subassembly below is provided with pneumatic propelling movement structure, when removing processing blowing subassembly, and the optional is automatic or manual.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention provides a device and a method for processing a steel bar welding net, wherein two groups of processing and discharging components are arranged and are respectively arranged on guide rails at two ends of a welding net body, a replaceable die sleeve can be arranged in a placing groove of a rotary inner core, the outer diameter of the die sleeve is matched with the inner hole of a circular groove, the inner diameter of the die sleeve is matched with a short weft steel bar, a stepping motor is adopted as the motor, when complete weft blanking and welding are carried out, the processing and discharging components at the left side and the right side of the welding net body are positioned at the top end, corresponding short wefts are placed in the placing groove of the rotary inner core, when a hollowed-out part is produced, the total discharging equipment is controlled to stop working, the whole device is pushed in and positioned through a sliding rail, the motor is started to rotate the rotary inner core to be matched with a welding net machine control system and to rotate in a stepping mode, when the placing groove of the rotary inner core is overlapped with a discharging groove on a fixed shell, the short wefts in the placing groove fall down, receive the combined action of gravity and location magnet and fall into and weld on the warp, through step-by-step rotation accomplish whole short weft welding, will process the blowing subassembly and wholly drag out afterwards, the short weft of packing into carries out next welding circulation, the unwrapping wire position is more accurate, the product appearance quality has been improved, adopt step motor, its step frequency is unanimous with welding frequency, make it realize the matching with current net welder, the whole artifical propelling movement that can adopt of processing blowing subassembly, also can adopt pneumatic or electric control, match with former machine control system, in order to improve degree of automation, the restriction of structure is put in the manual work has been solved.
2. The invention provides a device and a method for processing a steel bar welding net, wherein two groups of welding assemblies are arranged and are respectively arranged on two sides of a welding net machine body, a plurality of groups of telescopic cylinders, upper electrodes and lower electrodes are arranged in each group of welding assemblies, after weft threads fall onto warp threads, the telescopic cylinders arranged on the welding net machine body drive the upper electrodes to be pressed down, the cross points of the warp threads and the weft threads on the lower electrodes are welded, intersection point welding is completed under the combined action of the upper electrodes and the lower electrodes, and the problem of high cutting cost of penetrating through leak holes is solved.
3. According to the processing device and method for the steel bar welded mesh, the positioning magnets are installed in the middle of the welding assembly at the front end of the conveying baffle in a staggered mode, the warps of the steel bar mesh are placed on the processing and discharging assembly, when the welded mesh is produced in the process of processing standard wefts, the wefts are located in the weft discharging bin, the discharging device is used for controlling, the wefts fall onto the warps under the combined action of gravity and the conveying baffle when falling, adsorption is carried out when the wefts fall off through the positioning magnets, accurate positioning is effectively carried out when the wefts fall onto the warps, potential safety hazards of manual paying-off are avoided in the whole operation, and the use safety is improved.
4. According to the processing device and method for the steel bar welding net, the inner connecting shafts are penetratingly arranged at the staggered positions of the bottom ends of the left clamping half ring and the right clamping half ring, one end of each inner connecting shaft is connected with the clamping motor, the right clamping half ring is fixed on the inner connecting shafts, friction rubber pads are arranged on the inner walls of the left clamping half ring and the right clamping half ring, after one weft is welded, the clamping motor drives the left clamping half ring and the right clamping half ring to be clamped through the inner connecting shafts, the front ends of warps are clamped, the whole warps and the former welded weft are driven to move backwards under the action of the contraction air cylinder, the next weft is convenient to perform discharging welding, the warp welding displacement can be effectively controlled, repeated welding is convenient, and overall convenience is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side view of the guide rail and processing and emptying assembly structure of the present invention;
FIG. 3 is a cross-sectional view of the processing and feeding assembly structure of the present invention;
FIG. 4 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 5 is a side sectional view of the overall discharge apparatus structure of the present invention;
FIG. 6 is a schematic view of the pushing device of the present invention;
FIG. 7 is a schematic view of a clamping device according to the present invention.
In the figure: 1. welding a net machine body; 2. a guide rail; 21. a slide rail; 211. a slider; 3. processing a discharging assembly; 31. a motor; 32. a support; 33. a driving seat; 34. fixing the housing; 341. a discharge chute; 35. rotating the inner core; 36. a placement groove; 4. welding the assembly; 41. a telescopic cylinder; 42. an upper electrode; 43. a lower electrode; 44. welding the panel; 5. a total discharge device; 51. a weft discharging bin; 52. a discharging port; 53. a material conveying baffle; 54. positioning a magnet; 6. a material pushing device; 61. a contracting cylinder; 62. a telescopic rod; 63. a connecting rod; 64. a clamping device; 641. a vertical rod; 642. a clamping motor; 643. an internal connecting shaft; 644. a left clamping half ring; 645. and the right clamping semi-ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a device and a method for processing a steel bar welded mesh include a mesh welding machine body 1, guide rails 2 are respectively welded at two ends of the mesh welding machine body 1, a processing and discharging assembly 3 is installed at the upper ends of the guide rails 2, a welding assembly 4 is arranged inside the mesh welding machine body 1, a main discharging device 5 is arranged at the side end of the welding assembly 4, and a material pushing device 6 is arranged at the front end of the mesh welding machine body 1.
Referring to fig. 2-3, a slide rail 21 is disposed inside the guide rail 2, a slider 211 matched with the slide rail 21 is disposed below the processing emptying assembly 3, the processing emptying assembly 3 slides in the slide rail 21 through the slider 211 and is movably connected with the guide rail 2, the processing emptying assembly 3 includes a motor 31, a bracket 32, a driving seat 33, a fixed housing 34, a rotary inner core 35 and a placement groove 36, an output end of the motor 31 is connected with the driving seat 33, the driving seat 33 is disposed on the guide rail 2 through the bracket 32, a front end of the driving seat 33 is connected with the fixed housing 34, the rotary inner core 35 is disposed inside the fixed housing 34, the rotary inner core 35 is connected with an output shaft of the motor 31, the placement groove 36 is disposed at an outer end of the rotary inner core 35, short weft threads are inserted and placed in the placement groove 36, the processing emptying assembly 3 is disposed in two groups and respectively disposed on the guide rails 2 at two ends of the welding net machine body 1, the device is characterized in that the device is respectively arranged on guide rails 2 at two ends of a mesh welding machine body 1, a discharge chute 341 is arranged below a fixed shell 34, a replaceable die sleeve can be arranged in a placing groove 36 of a rotary inner core 35, the outer diameter of the die sleeve is matched with an inner hole of a circular groove, the inner diameter of the die sleeve is matched with a short weft steel bar, a stepping motor is adopted as a motor 31, when complete weft blanking and welding are carried out, processing discharging assemblies 3 at the left side and the right side of the mesh welding machine body 1 are positioned at the top end, corresponding short wefts are placed in the placing groove 36 of the rotary inner core 35, when a hollowed-out part is produced, the main discharging equipment 5 is controlled to stop working, the whole device is pushed into place through a slide rail 21, the rotary inner core 35 is driven to rotate by starting the motor 31 to be matched with a mesh welding machine control system and to rotate in a stepping mode, when the placing groove 36 of the rotary inner core 35 is overlapped with the discharge chute 341 on the fixed shell 34, the short wefts in the placing groove fall down, receive the combined action of gravity and location magnet 54 and fall into and weld on the warp, through step-by-step rotation completion whole short weft welding, will process blowing subassembly 3 and wholly drag out afterwards, the short weft of packing into carries out next welding circulation, the unwrapping wire position is more accurate, product appearance quality has been improved, adopt step motor, its step frequency is unanimous with welding frequency, make it realize the matching with current net welder, processing blowing subassembly 3 wholly can adopt artifical propelling movement, also can adopt pneumatic or electric control, match with former machine control system, in order to improve degree of automation, the artifical restriction of putting the structure has been solved.
Referring to fig. 4, the welding assembly 4 includes a telescopic cylinder 41, an upper electrode 42, a lower electrode 43 and a welding panel 44, the telescopic cylinder 41 is fixed above the welding net machine body 1, the output end of the telescopic cylinder 41 is connected with the upper electrode 42, the lower electrode 43 and the upper electrode 42 are correspondingly installed on the welding panel 44, the welding assembly 4 is provided with two sets, which are respectively installed on two sides of the welding net machine body 1, and the telescopic cylinder 41, the upper electrode 42 and the lower electrode 43 in each set of the welding assembly 4 are all provided with a plurality of sets, after the weft thread falls on the warp thread, the telescopic cylinder 41 installed on the welding net machine body 1 drives the upper electrode 42 to press down, the crossing point of the warp thread and the weft thread on the lower electrode 43 is welded, the crossing point welding is completed under the combined action of the upper electrode 42 and the lower electrode 43, and the problem of high cost of cutting through the leak hole is solved.
Referring to fig. 5, the overall discharging device 5 includes a weft discharging bin 51, a discharging hole 52, a material conveying baffle 53 and a positioning magnet 54, the weft discharging bin 51 is disposed behind the welding assembly 4, the discharging hole 52 is disposed at the bottom end of the weft discharging bin 51, the weft discharging bin 51 below the discharging hole 52 is connected with the material conveying baffle 53, the positioning magnet 54 is disposed in the middle of the welding assembly 4 at the front end of the material conveying baffle 53 in a staggered manner, the warp threads of the steel bar net are placed on the processing discharging assembly 3, when welding the net production when processing standard weft, weft is in weft blowing storehouse 51, through blowing device control, gravity and defeated material baffle 53's combined action when falling down fall into weft on the warp, adsorb when falling down by location magnet 54 weft, effectively fall on warp to weft and carry out accurate location, the potential safety hazard of artifical unwrapping wire has been avoided in whole operation, the security of improving the use.
Referring to fig. 6-7, the material pushing device 6 includes a contracting cylinder 61, an expanding rod 62, a connecting rod 63 and a clamping device 64, the contracting cylinder 61 is installed at the bottom end of the mesh welding machine body 1, the front end of the contracting cylinder 61 is connected with the expanding rod 62, the front end of the expanding rod 62 is connected with the connecting rod 63, the clamping device 64 is installed on the connecting rod 63, the clamping device 64 includes a vertical rod 641, a clamping motor 642, an internal shaft 643, a left clamping half ring 644 and a right clamping half ring 645, the upper portion of the vertical rod 641 is connected with the left clamping half ring 644, the lower portion of the left clamping half ring 644 is provided with the right clamping half ring 645 in a staggered and clamped manner, the bottom ends of the left clamping half ring 644 and the right clamping half ring 645 are provided with the internal shaft 643 in a penetrating manner, one end of the internal shaft 643 is connected with the clamping motor 642, the right clamping half ring 645 is fixed on the internal shaft 643, inner walls of the left clamping half ring 644 and the right clamping half ring 645 are provided with friction rubber pads, after welding of a weft is completed, the clamping motor 642 drives the left clamping half ring 644 and the right clamping half ring 645 to clamp through the internal connecting shaft 643 to clamp the front end of the warp, and under the action of the contraction cylinder 61, the whole warp and the former welded weft are driven to move backwards, so that the next weft is convenient to perform discharging welding, the warp and weft welding displacement can be effectively controlled, repeated welding is convenient, and the overall convenience is improved.
In order to better show the process of the processing device of the steel bar welding net, the embodiment provides a method of the processing device of the steel bar welding net, which comprises the following steps:
the method comprises the following steps: the warp of the reinforcing mesh is placed on the processing and discharging component 3, when the welding mesh is produced in the processing of the standard weft, the weft is positioned in the weft discharging bin 51, the weft falls onto the warp under the combined action of gravity and the material conveying baffle 53 under the control of a discharging device, and the weft is adsorbed while falling by the positioning magnet 54, so that the weft can be accurately positioned when falling onto the warp;
step two: when the weft falls on the warp, the telescopic cylinder 41 arranged on the mesh welding machine body 1 drives the upper electrode 42 to press down, the cross points of the warp and the weft on the lower electrode 43 are welded, and the cross point welding is completed under the combined action of the upper electrode 42 and the lower electrode 43;
step three: after welding of one weft, the clamping motor 642 drives the left clamping half ring 644 and the right clamping half ring 645 to clamp through the internal shaft 643 to clamp the front end of a warp, and drives the whole warp and the former welded weft to move backwards under the action of the contraction cylinder 61 so as to facilitate discharging and welding of the next weft;
step four: when the complete weft is blanked and welded, the processing emptying components 3 on the left side and the right side of the mesh welding machine body 1 are positioned at the top ends, corresponding short wefts are placed in the placing grooves 36 of the rotary inner cores 35, when the hollowed-out part is produced, the total emptying equipment 5 controls to stop working at the moment, the whole device is pushed into place through the sliding rails 21, the starting motor 31 rotationally drives the rotary inner cores 35 to rotate to be matched with a mesh welding machine control system and to rotate step by step, when the placing grooves 36 of the rotary inner cores 35 are overlapped with the discharging grooves 341 on the fixed shell 34, the short wefts in the device fall down and fall onto the warps under the combined action of gravity and the positioning magnets 54 to be welded.
Aiming at the fourth step: the slider 211 tail end of processing blowing subassembly 3 below is provided with pneumatic propelling movement structure, when removing processing blowing subassembly 3, and the optional is automatic or manual.
In summary, the present invention provides a device and a method for processing a steel bar welding net, wherein two sets of processing and discharging components 3 are provided, which are respectively provided on the guide rails 2 at the two ends of the welding net body 1, a replaceable die sleeve can be provided in the placing groove 36 of the rotary inner core 35, the outer diameter of the die sleeve is matched with the inner hole of the circular groove, the inner diameter of the die sleeve is matched with the short weft steel bar, the motor 31 adopts a stepping motor, when the complete weft blanking and welding are performed, the processing and discharging components 3 at the left and right sides of the welding net body 1 are positioned at the top end, wherein the corresponding short weft is placed in the placing groove 36 of the rotary inner core 35, when the hollow part is produced, the main discharging device 5 controls to stop working, the whole device is pushed into position through the slide rail 21, the motor 31 is started to rotate the rotary inner core 35 to rotate to match with the welding net machine control system and rotate in a stepping manner, when the placing groove 36 of the rotary inner core 35 is overlapped with the discharging groove 341 on the fixed shell 34, the short weft in the short weft falls down and falls onto the warp for welding under the combined action of gravity and the positioning magnet 54, the whole short weft welding is completed through stepping rotation, then the whole processing and discharging assembly 3 is dragged out, the short weft is filled into the short weft for the next welding circulation, the paying-off position is more accurate, the appearance quality of a product is improved, a stepping motor is adopted, the stepping frequency is consistent with the welding frequency, so that the short weft is matched with the existing mesh welding machine, the whole processing and discharging assembly 3 can be manually pushed, also can be pneumatically or electrically controlled, and is matched with an original machine control system, so that the automation degree is improved, the limitation of a manual placing structure is solved, two groups of welding assemblies 4 are arranged and are respectively arranged at two sides of the mesh welding machine body 1, and a plurality of groups of telescopic cylinders 41, upper electrodes 42 and lower electrodes 43 in each group of welding assembly 4 are arranged, after the weft falls onto the warp, the telescopic cylinder 41 arranged on the welding net machine body 1 drives the upper electrode 42 to press down, the cross points of the longitude and the latitude on the lower electrode 43 are welded, intersection point welding is completed under the combined action of the upper electrode 42 and the lower electrode 43, the problem of high cost of perforation and cutting is solved, the positioning magnets 54 are arranged in the middle of the welding component 4 at the front end of the material conveying baffle plate 53 in a staggered mode, the longitude of the reinforcing mesh is placed on the processing and discharging component 3, when the welding net is produced in processing standard latitude, the latitude is positioned in the latitude discharging bin 51, the latitude falls onto the longitude under the combined action of gravity and the material conveying baffle plate 53 under the control of a discharging device, the latitude is absorbed by the positioning magnets 54 while the latitude falls, accurate positioning is effectively carried out on the latitude falling onto the longitude, the safety hidden danger of manual paying off is avoided in the whole operation, the use safety is improved, the inner connecting shaft 643 is arranged at the staggered position of the bottom ends of the left clamping semi-ring 644 and the right clamping semi-ring 645, one end of an internal connecting shaft 643 is connected with a clamping motor 642, a right clamping half ring 645 is fixed on the internal connecting shaft 643, the inner walls of a left clamping half ring 644 and a right clamping half ring 645 are respectively provided with a friction rubber pad, after one weft is welded, the clamping motor 642 drives the left clamping half ring 644 and the right clamping half ring 645 to clamp through the internal connecting shaft 643 to clamp the front end of a warp, the whole warp and the former welded weft are driven to move backwards under the action of a contraction cylinder 61, so that the next weft can be conveniently discharged and welded, the welding displacement of the warp and the weft can be effectively controlled, the repeated welding is facilitated, and the overall convenience is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (9)
1. The utility model provides a processingequipment of net is welded to reinforcing bar which characterized in that: including welding net organism (1), the both ends of welding net organism (1) are welded respectively and are had guide rail (2), and processing blowing subassembly (3) are installed to the upper end of guide rail (2), the inside of welding net organism (1) is provided with welding subassembly (4), and the side of welding subassembly (4) sets up total blowing equipment (5), and the front end of welding net organism (1) is provided with blevile of push (6).
2. The processing device of the steel bar welding net according to claim 1, characterized in that: slide rail (21) have been seted up to the inside of guide rail (2), and slider (211) with slide rail (21) assorted is installed to the below of processing blowing subassembly (3), and processing blowing subassembly (3) slide in slide rail (21) through slider (211) and guide rail (2) swing joint.
3. The processing device of the steel bar welding net according to claim 2, characterized in that: the processing emptying assembly (3) comprises a motor (31), a support (32), a driving seat (33), a fixed shell (34), a rotary inner core (35) and a placing groove (36), the output end of the motor (31) is connected with the driving seat (33), the driving seat (33) is arranged on the guide rail (2) through the support (32), the front end of the driving seat (33) is connected with the fixed shell (34), the rotary inner core (35) is arranged in the fixed shell (34), the rotary inner core (35) is connected with the output shaft of the motor (31), the placing groove (36) is arranged at the outer side end of the rotary inner core (35), short weft threads are inserted and placed in the placing groove (36), the processing emptying assembly (3) is provided in two groups and is respectively arranged on the guide rails (2) at the two ends of the welding net machine body (1) and respectively arranged on the guide rails (2) at the two ends of the welding net machine body (1), discharge chute (341) have been seted up to fixed shell (34) below, can set up in the standing groove (36) of rotatory inner core (35) and replace the die sleeve, and the die sleeve external diameter matches with the circular slot hole, and the die sleeve internal diameter matches with short weft reinforcing bar, and motor (31) adopt step motor, and its step frequency is unanimous with welding frequency, makes it realize matching with current mesh welding machine.
4. The processing device of the steel bar welding net according to claim 3, characterized in that: welding subassembly (4) are including telescopic cylinder (41), last electrode (42), bottom electrode (43) and welding panel (44), telescopic cylinder (41) are fixed in welding net organism (1) top, the output and the last electrode (42) of telescopic cylinder (41) are connected, bottom electrode (43) and the corresponding installation in welding panel (44) of last electrode (42) position, welding subassembly (4) set up two sets ofly, install respectively in welding net organism (1) both sides, and telescopic cylinder (41) in every group welding subassembly (4), last electrode (42) and bottom electrode (43) all set up the multiunit.
5. The processing device of the steel bar welding net according to claim 4, characterized in that: total blowing equipment (5) are including weft blowing storehouse (51), drain hole (52), defeated material baffle (53) and location magnet (54), and weft blowing storehouse (51) set up the rear at welding subassembly (4), and the bottom of weft blowing storehouse (51) is provided with drain hole (52), and weft blowing storehouse (51) of drain hole (52) below is connected with defeated material baffle (53), and crisscross location magnet (54) of installing in the middle of the welding subassembly (4) of defeated material baffle (53) front end.
6. The processing device of the steel bar welding net according to claim 5, characterized in that: the material pushing device (6) comprises a contraction cylinder (61), an expansion rod (62), a connecting rod (63) and a clamping device (64), the contraction cylinder (61) is installed at the bottom end of the net welding machine body (1), the front end of the contraction cylinder (61) is connected with the expansion rod (62), the front end of the expansion rod (62) is connected with the connecting rod (63), and the clamping device (64) is installed on the connecting rod (63).
7. The processing device of the steel bar welding net according to claim 6, characterized in that: the clamping device (64) comprises a vertical rod (641), a clamping motor (642), an internal connecting shaft (643), a left clamping half ring (644) and a right clamping half ring (645), wherein the left clamping half ring (644) is connected to the upper portion of the vertical rod (641), the right clamping half ring (645) is arranged below the left clamping half ring (644) in a staggered and clamped mode, the internal connecting shaft (643) is installed at the staggered position of the bottom ends of the left clamping half ring (644) and the right clamping half ring (645) in a penetrating mode, one end of the internal connecting shaft (643) is connected with the clamping motor (642), the right clamping half ring (645) is fixed to the internal connecting shaft (643), and friction rubber pads are arranged on the inner walls of the left clamping half ring (644) and the right clamping half ring (645).
8. The method for processing the reinforcing mesh welding machine according to claim 7, wherein the method comprises the following steps: the method comprises the following steps:
the method comprises the following steps: place the warp of reinforcing bar net on processing blowing subassembly (3), when welding the net production when processing standard weft, weft is in weft blowing storehouse (51), through blowing device control, gravity and defeated material baffle (53) combined action when falling down fall into weft on warp, adsorb when falling down by location magnet (54) weft, effectively fall on warp to weft and carry out accurate location
Step two: after the weft falls onto the warp, a telescopic cylinder (41) arranged on the mesh welding machine body (1) drives an upper electrode (42) to press down, the cross points of the warp and the weft on a lower electrode (43) are welded, and intersection welding is completed under the combined action of the upper electrode (42) and the lower electrode (43);
step three: after one weft is welded, the clamping motor (642) drives the left clamping semi-ring (644) and the right clamping semi-ring (645) to clamp through the internal connecting shaft (643), so as to clamp the front end of a warp, and the whole warp and the former welded weft are driven to move backwards under the action of the contraction cylinder (61) so as to be convenient for the next weft to be subjected to emptying welding;
step four: when the complete weft is blanked and welded, the processing and discharging assemblies (3) on the left side and the right side of the mesh welding machine body (1) are located at the top ends, corresponding short wefts are placed in the placing grooves (36) of the rotary inner cores (35), when the hollow parts are produced, the total discharging equipment (5) stops working under the control of the production, the whole device is pushed into and positioned in place through the sliding rails (21), the rotary inner cores (35) are rotationally driven by the starting motor (31) to rotate to be matched with the mesh welding machine control system and rotate in a stepping mode, when the placing grooves (36) of the rotary inner cores (35) are overlapped with the discharging grooves (341) in the fixed shell (34), the short wefts located in the placing grooves fall down and are welded on the warps under the combined action of gravity and the positioning magnets (54).
9. The method for processing a reinforcing mesh welding machine according to claim 8, wherein: aiming at the step four: the tail end of a sliding block (211) below the processing and discharging assembly (3) is provided with a pneumatic pushing structure, and when the processing and discharging assembly (3) is moved, the automatic or manual operation can be selected.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111429920.1A CN114055039B (en) | 2021-11-29 | 2021-11-29 | Processing device and method for reinforcing steel bar welded mesh |
| PCT/CN2021/139984 WO2023092773A1 (en) | 2021-11-29 | 2021-12-21 | Machining apparatus and method for reinforcing bar welded mesh |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111429920.1A CN114055039B (en) | 2021-11-29 | 2021-11-29 | Processing device and method for reinforcing steel bar welded mesh |
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| CN114055039A true CN114055039A (en) | 2022-02-18 |
| CN114055039B CN114055039B (en) | 2024-02-13 |
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| WO (1) | WO2023092773A1 (en) |
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| CN117900632A (en) * | 2024-03-15 | 2024-04-19 | 山东宏跃网架钢结构有限公司 | Green and environment-friendly assembly type building welding equipment and method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN114055039B (en) | 2024-02-13 |
| WO2023092773A1 (en) | 2023-06-01 |
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