CN208305830U - A kind of medical filter fully-automatic supersonic assemble welding machine - Google Patents
A kind of medical filter fully-automatic supersonic assemble welding machine Download PDFInfo
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- CN208305830U CN208305830U CN201820628387.9U CN201820628387U CN208305830U CN 208305830 U CN208305830 U CN 208305830U CN 201820628387 U CN201820628387 U CN 201820628387U CN 208305830 U CN208305830 U CN 208305830U
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- slide unit
- feed mechanism
- connect
- filter core
- pneumatic clamper
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Abstract
The utility model discloses a kind of medical filter fully-automatic supersonic assemble welding machines, it is characterized in that including workbench, shell feed mechanism, filter core cut feed mechanism, rotating disk mechanism, cap feed mechanism, control system, ultrasonic welding institution, cutting agency；The utility model by becoming full automatic working by hand, alleviates the assembly of medical filter the labor intensity of operator, improves production efficiency.
Description
Technical field
The utility model relates to a kind of medical filter fully-automatic supersonic assemble welding machines.
Background technique
Medical filter is to carry out ultrasonic bonding, existing doctor after being assembled integrally by shell, strainer and cap three parts
It after generally using hand assembled or semi-automatic assembly with the production and assembly equipment of filter, is bonded using glue, operator's labor
Fatigue resistance is larger, and not only production efficiency is low, high production cost, and quality is also not easy to guarantee.
Utility model content
The purpose of this utility model seeks to provide a kind of efficient, good medical filter fully-automatic supersonic welding
Assembly machine.
The utility model adopts the following technical solution:
A kind of medical filter fully-automatic supersonic assemble welding machine, including workbench 27, shell feed mechanism 4, filter core
Cut feed mechanism 5, rotating disk mechanism 6, cap feed mechanism 7, ultrasonic welding institution 9, cutting agency 10 and control system
8；
Turntable 11 is arranged on workbench 27, and shell feed mechanism 4, filter core cut feed mechanism 5, cap feed mechanism
7, the top of turntable 11 is arranged in ultrasonic welding institution 9, cutting agency 10, is sequentially arranged along the direction that turntable rotates, point
Do not correspond to shell feeding station, filter core on turntable cut feeding station, cap feeding station, ultrasonic bonding station and under
Expect station；
Wherein, shell feed mechanism 4 includes turntable 11, lower slide unit 12 on first, localization tool 13, the first pneumatic clamper 14, the
One or so slide unit 15, the first vibrating disk 16, the first pneumatic clamper 14 are connect with lower slide unit 12 on first, lower slide unit 12 and first on first
Left and right slide unit 15 connects, and multiple localization tools 13 are placed on turntable 11；
The course of work of shell feed mechanism are as follows: shell 1 passes through 16 vibration feeding of the first vibrating disk, in place rear first pneumatic clamper
14 move down certain distance under the action of lower slide unit 12 on first, after 14 clamping body 1 of the first pneumatic clamper, first
Up moved a certain distance under the action of upper lower slide unit 12, then under the action of the first or so slide unit 15 toward move left centainly away from
From move down a spacing under the action of lower slide unit 12 on first, reaches 13 top of localization tool, and the first pneumatic clamper 14 unclamps shell
After body 1, shell 1 is placed in localization tool 13, the effect of the first pneumatic clamper 14 12, first or so slide unit 15 of lower slide unit on first
Return to initial position；
Shell 1 on localization tool 13 rotates to filter core by rotating disk mechanism 6 on turntable 11 and cuts feeding station, waits
The automatic placement of filter core 2.
It includes the first upper and lower air cylinders 17, guide rail 18, formed punch 19, double-rod cylinder 20, driven voller that filter core, which cuts feed mechanism 5,
21, drive roll 22, straight line mould group 23, supporting plate 24, pressure pin 25, the second upper and lower air cylinders 26, bar shaped filter core 28, the second or so slide unit
29, lower slide unit 30 on second, vacuum chuck 31, motor 32, formed punch 19 installs on the track 18, formed punch 19 and the first upper and lower air cylinders
17 connections, motor 32 are connect with drive roll 22, and double-rod cylinder 20 is connect with driven voller 21, and pressure pin 25 is arranged under formed punch 19
Side, pressure pin 25 are connect with the second upper and lower air cylinders 26, and supporting plate 24 is connect with straight line mould group 23, is glided on vacuum chuck 31 and second
Platform 30 connects, and lower slide unit 30 is mounted on the second or so slide unit 29 on second；
The course of work that filter core cuts feed mechanism is: the drive roll 22 and double rod that bar shaped filter core 28 is driven by motor 32
The driven voller 21 that cylinder 20 drives clamps, and the rotation of motor 28 drives drive roll 22 to rotate, and drives bar shaped filter core 28 mobile, works as bar shaped
When filter core 28 reaches 19 lower section of formed punch, formed punch 19 moves downward under the action of the first upper and lower air cylinders 17, and formed punch 19 is along guide rail 18
Downwards, punching press bar shaped filter core 28 sweeps away 4 filter cores 2 every time, and the filter core 2 swept away is fallen on pressure pin 25, and pressure pin 25 is about second
Certain distance is moved down under the action of cylinder 26,4 filter cores 2 are transferred in supporting plate 24, supporting plate 24 is in straight line mould group 23
It is moved to the left certain distance under effect, filter core 2 is moved to fixed position, the effect of the lower slide unit 30 on second of vacuum chuck 31
Under move down certain distance, in place after vacuum chuck 31 draw filter core 2, after being sucked again under the action of lower slide unit 30 on second
Certain distance is moved up, certain distance is moved to the left under the action of through the second or so slide unit 29, vacuum chuck 31 exists again
Certain distance is moved down under the action of lower slide unit 30 on second, the filter core 2 on vacuum chuck 31 is placed on localization tool 13
On shell 1 in, vacuum chuck 31 returns to initially under the action of lower slide unit 30 on second and second or so slide unit 29 after placement
Position；
Then the shell 1 on localization tool 13 and strainer 2 rotate to cap feeding work by rotating disk mechanism 6 on turntable 11
Position waits the automatic charging of cap 3.
Cap feed mechanism 7 includes third or so slide unit 33, lower slide unit 34 in third, the second pneumatic clamper 35, the second vibrating disk
36；
Second pneumatic clamper 35 is connect with lower slide unit 34 in third, and lower slide unit 34 is connect with third or so slide unit 33 in third；
The course of work of cap feed mechanism 7 is: cap 3 passes through 36 vibration feeding of the second vibrating disk, in place rear second gas
Pawl 35 moves down certain distance under the action of lower slide unit 34 in third, after clamping cap 3 by the second pneumatic clamper 35, the
Up moved a certain distance under the action of lower slide unit 34 on three, then under the action of third or so slide unit 33 toward move left centainly away from
From move down certain distance under the action of lower slide unit 34 in third, and after the second pneumatic clamper 35 unclamps cap 3, cap 3 is placed on
In shell 1 in localization tool 13.The effect of lower slide unit 34, third or so slide unit 33 in third of second pneumatic clamper 35 returns to just
Beginning position；
Shell 1, strainer 2 and cap 3 on localization tool 13 rotate to supersonic welding by rotating disk mechanism 6 on turntable 11
Station is connect, ultrasonic bonding is waited.
Ultrasonic welding institution 9 includes ultrasonic welding machine 37, and ultrasonic bonding head 38 is arranged in ultrasonic welding machine 37
On；
The course of work of ultrasonic welding institution 9 is: ultrasonic bonding head 38 under the action of ultrasonic welding machine 37 to
Under move a certain distance, ultrasonic bonding head 38 is pressed on cap 3, and ultrasonic welding starts, and shell 1, strainer 2 and cap 3 are welded
Ultrasonic bonding head 38 moves up certain distance under the action of ultrasonic welding machine 37 after being connected together, and returns to initial bit
It sets, ultrasonic bonding is completed；
Then the filter assemblies that shell 1 soldered on localization tool 13, strainer 2 and cap 3 form are in turntable
Discharge station is rotated to by rotating disk mechanism 6 on 11, waits blanking.
Cutting agency 10 includes third pneumatic clamper 39, rotary cylinder 40, and discharge channel 41 and is rotated up and down cylinder at third pneumatic clamper 39
40 connections；
The course of work of cutting agency 10 is: third pneumatic clamper 39 rotates under the action of being rotated up and down cylinder 40 to move down
Certain distance clamps the filter assemblies after welding on localization tool 13 by third pneumatic clamper 39, is being rotated up and down cylinder 40
Effect backspin, which transfers to, to be moved a certain distance, and filter is transported to third pneumatic clamper 39 in discharge channel 41 and is unclamped, filter is along under
Material path 41 slides to material storing box.
So far a working cycles are completed.
The assembly of medical filter by becoming full automatic working by hand, is alleviated the labour of operator by the utility model
Intensity improves production efficiency.
Detailed description of the invention:
Attached drawing 1 is the whole schematic top plan view of the utility model；
Attached drawing 2 is the stereoscopic schematic diagram of shell feed mechanism；
Attached drawing 3 is that filter core cuts feed mechanism side view；
Attached drawing 4 is that filter core cuts feed mechanism stereoscopic schematic diagram；
Attached drawing 5 is cap feed mechanism stereoscopic schematic diagram；
Attached drawing 6 is ultrasonic welding institution stereoscopic schematic diagram；
Attached drawing 7 is cutting agency stereoscopic schematic diagram；
Attached drawing 8 is the structural blast schematic diagram of medical filter；
In Fig. 1, shell feed mechanism 4, filter core cuts feed mechanism 5, rotating disk mechanism 6, cap feed mechanism 7, control system
System 8, ultrasonic welding institution 9, cutting agency 10；
In Fig. 2, turntable 11, upper lower slide unit 12, localization tool 13, pneumatic clamper 14, left and right slide unit 15, vibrating disk 16；
In Fig. 3 and Fig. 4, upper and lower air cylinders 17, guide rail 18, formed punch 19, double-rod cylinder 20, driven voller 21, drive roll 22, straight line
Mould group 23, supporting plate 24, pressure pin 25, upper and lower air cylinders 26, bar shaped filter core 28, left and right slide unit 29, upper lower slide unit 30, vacuum chuck 31,
Motor 32；
In Fig. 5, left and right slide unit 33, upper lower slide unit 34, pneumatic clamper 35, vibrating disk 36；
In Fig. 6, ultrasonic welding machine 37, ultrasonic bonding head 38；
In Fig. 7, pneumatic clamper 39, rotary cylinder 40, discharge channel 41；
In Fig. 8, shell 1, filter core 2, cap 3；
Specific embodiment:
The utility model is described further with reference to the accompanying drawings and detailed description:
In Fig. 1, turntable 11 is arranged on workbench 27, and shell feed mechanism 4, filter core cut feed mechanism 5, on cap
The top of turntable 11 is arranged in material mechanism 7, ultrasonic welding institution 9, cutting agency 10, along the direction successively cloth of turntable rotation
It sets, respectively corresponds shell feeding station, filter core on turntable and cut feeding station, cap feeding station, ultrasonic bonding work
Position and discharge station；
In Fig. 2, shell feed mechanism 7 includes turntable 11, lower slide unit 12 on first, localization tool 13, the first pneumatic clamper 14, the
One or so slide unit 15, the first vibrating disk 16, the first pneumatic clamper 14 are connect with lower slide unit 12 on first, lower slide unit 12 and on first
The connection of one or so slide unit 15, multiple localization tools 13 are placed on turntable 11；
The course of work of shell feed mechanism are as follows: shell 1 is by 16 vibration feeding of vibrating disk, and rear first pneumatic clamper 14 exists in place
Move down under the action of lower slide unit 12 certain distance on first, after 14 clamping body 1 of the first pneumatic clamper, glides on first
It is up moved a certain distance under the action of platform 12, then turns left and move a certain distance under the action of the first or so slide unit 15,
Move down under the action of lower slide unit 12 spacing on one, reaches 13 top of localization tool, after the first pneumatic clamper 14 unclamps shell 1,
Shell 1 is placed in localization tool 13, the effect of 12, first or so slide unit 15 of lower slide unit on first of the first pneumatic clamper 14 returns to
Initial position；
Shell 1 on localization tool 13 rotates to filter core by rotating disk mechanism 6 on turntable 11 and cuts feeding station, waits
The automatic placement of filter core 2.
In Fig. 3 and Fig. 4, it includes the first upper and lower air cylinders 17, guide rail 18, formed punch 19, double rod gas that filter core, which cuts feed mechanism 5,
Cylinder 20, driven voller 21, drive roll 22, straight line mould group 23, supporting plate 24, pressure pin 25, the second upper and lower air cylinders 26, bar shaped filter core 28, the
Two or so slide units 29, lower slide unit 30 on second, vacuum chuck 31, motor 32, formed punch 19 are installed on the track 18, formed punch 19 with
The connection of first upper and lower air cylinders 17, motor 32 are connect with drive roll 22, and double-rod cylinder 20 is connect with driven voller 21, and the setting of pressure pin 25 exists
The lower section of formed punch 19, pressure pin 25 are connect with the second upper and lower air cylinders 26, and supporting plate 24 is connect with straight line mould group 23, vacuum chuck 31 with
Lower slide unit 30 connects on second, and lower slide unit 30 is mounted on the second or so slide unit 29 on second；
The course of work that filter core cuts feed mechanism is: the drive roll 22 and double rod that bar shaped filter core 28 is driven by motor 32
The driven voller 21 that cylinder 20 drives clamps, and the rotation of motor 32 drives drive roll 22 to rotate, and drives bar shaped filter core 28 mobile, works as bar shaped
When filter core 28 reaches 19 lower section of formed punch, formed punch 19 moves downward under the action of the first upper and lower air cylinders 17, and formed punch 19 is along guide rail 18
Downwards, punching press bar shaped filter core 28 sweeps away 4 filter cores 2 every time, and the filter core 2 swept away is fallen on pressure pin 25, and pressure pin 25 is about second
Certain distance is moved down under the action of cylinder 26,4 filter cores 2 are transferred in supporting plate 24, supporting plate 24 is in straight line mould group 23
It is moved to the left certain distance under effect, filter core 2 is moved to fixed position, the effect of the lower slide unit 30 on second of vacuum chuck 31
Under move down certain distance, in place after vacuum chuck 31 draw filter core 2, after being sucked again under the action of lower slide unit 30 on second
Certain distance is moved up, certain distance is moved to the left under the action of through the second or so slide unit 29, vacuum chuck 31 exists again
Certain distance is moved down under the action of lower slide unit 30 on second, the filter core 2 on vacuum chuck 31 is placed on localization tool 13
On shell 1 in, vacuum chuck 31 returns to initially under the action of lower slide unit 30 on second and second or so slide unit 29 after placement
Position；
Then the shell 1 on localization tool 13 and strainer 2 rotate to cap feeding work by rotating disk mechanism 6 on turntable 11
Position waits the automatic charging of cap 3.
In Fig. 5, cap feed mechanism 7 includes third or so slide unit 33, lower slide unit 34 in third, the second pneumatic clamper 35, and second
Vibrating disk 36；
Second pneumatic clamper 35 is connect with lower slide unit 34 in third, and lower slide unit 34 is connect with third or so slide unit 33 in third；
The course of work of cap feed mechanism 7 is: cap 3 passes through 36 vibration feeding of the second vibrating disk, in place rear second gas
Pawl 35 moves down certain distance under the action of lower slide unit 34 in third, after clamping cap 3 by the second pneumatic clamper 35, the
Up moved a certain distance under the action of lower slide unit 34 on three, then under the action of third or so slide unit 33 toward move left centainly away from
From move down certain distance under the action of lower slide unit 34 in third, and after the second pneumatic clamper 35 unclamps cap 3, cap 3 is placed on
In shell 1 in localization tool 13.The effect of lower slide unit 34, third or so slide unit 33 in third of second pneumatic clamper 35 returns to just
Beginning position；
Shell 1, strainer 2 and cap 3 on localization tool 13 rotate to supersonic welding by rotating disk mechanism 6 on turntable 11
Station is connect, ultrasonic bonding is waited.
In Fig. 6, ultrasonic welding institution 9 includes ultrasonic welding machine 37, and ultrasonic bonding head 38 is arranged in supersonic welding
It picks on 37；
The course of work of ultrasonic welding institution 9 is: ultrasonic bonding head 38 under the action of ultrasonic welding machine 37 to
Under move a certain distance, ultrasonic bonding head 38 is pressed on cap 3, and ultrasonic welding starts, and shell 1, strainer 2 and cap 3 are welded
Ultrasonic bonding head 38 moves up certain distance under the action of ultrasonic welding machine 37 after being connected together, and returns to initial bit
It sets, ultrasonic bonding is completed；
Then the filter assemblies that shell 1 soldered on localization tool 13, strainer 2 and cap 3 form are in turntable
Discharge station is rotated to by rotating disk mechanism 6 on 11, waits blanking.
In Fig. 7, cutting agency 10 includes third pneumatic clamper 39, rotary cylinder 40, discharge channel 41, third pneumatic clamper 39 and upper backspin
Rotaring cylinder 40 connects；
The course of work of cutting agency 10 is: third pneumatic clamper 39 rotates under the action of being rotated up and down cylinder 40 to move down
Certain distance, third pneumatic clamper 39 clamps the filter assemblies after welding on localization tool 13, in the effect for being rotated up and down cylinder 40
Backspin, which transfers to, to be moved a certain distance, and filter is transported to pneumatic clamper 39 in discharge channel 41 and is unclamped, and filter is sliding along discharge channel 41
To material storing box.
Fig. 8 is the Structure explosion diagram that shell 1, filter core 2 and cap 3 form filter.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (1)
1. a kind of medical filter fully-automatic supersonic assemble welding machine, it is characterized in that including workbench (27), shell feeder
Structure (4), filter core cut feed mechanism (5), rotating disk mechanism (6), cap feed mechanism (7), control system (8), ultrasonic bonding
Mechanism (9), cutting agency (10)；
Turntable (11) setting workbench (27) above, shell feed mechanism (4), filter core cut feed mechanism (5), cap feeding
Mechanism (7), ultrasonic welding institution (9), cutting agency (10) setting are in the top of turntable (11), the direction rotated along turntable
It is sequentially arranged, respectively corresponds shell feeding station, filter core on turntable and cut feeding station, cap feeding station, ultrasonic wave
Welding post and discharge station；
The shell feed mechanism (4) includes turntable (11), lower slide unit (12) on first, localization tool (13), the first pneumatic clamper
(14), the first or so slide unit (15), the first vibrating disk (16), the first pneumatic clamper (14) are connect with lower slide unit on first (12), and first
Upper lower slide unit (12) connect with the first or so slide unit (15), and multiple localization tools (13) are placed on turntable (11)；
It includes the first upper and lower air cylinders (17), guide rail (18), formed punch (19), double-rod cylinder that the filter core, which cuts feed mechanism (5),
(20), driven voller (21), drive roll (22), straight line mould group (23), supporting plate (24), pressure pin (25), the second upper and lower air cylinders (26), item
Shape filter core (28), the second or so slide unit (29), lower slide unit (30) on second, vacuum chuck (31), motor (32), formed punch (19) peace
On guide rail (18), formed punch (19) is connect with the first upper and lower air cylinders (17), and motor (32) is connect with drive roll (22), double rod gas
Cylinder (20) is connect with driven voller (21), and pressure pin (25) setting is in the lower section of formed punch (19), pressure pin (25) and the second upper and lower air cylinders
(26) it connects, supporting plate (24) is connect with straight line mould group (23), and vacuum chuck (31) is connect with lower slide unit on second (30), on second
Lower slide unit (30) is mounted on the second or so slide unit (29)；
The cap feed mechanism (7) includes third or so slide unit (33), lower slide unit (34) in third, the second pneumatic clamper (35), the
Two vibrating disks (36)；
Second pneumatic clamper (35) is connect with lower slide unit in third (34), and lower slide unit (34) and third or so slide unit (33) connect in third
It connects；
The ultrasonic welding institution (9) includes ultrasonic welding machine (37), and ultrasonic bonding head (38) is arranged in supersonic welding
It picks on (37)；
The cutting agency (10) includes third pneumatic clamper (39), rotary cylinder (40), discharge channel (41), third pneumatic clamper (39) with it is upper
Lower rotary cylinder (40) connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820628387.9U CN208305830U (en) | 2018-04-23 | 2018-04-23 | A kind of medical filter fully-automatic supersonic assemble welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820628387.9U CN208305830U (en) | 2018-04-23 | 2018-04-23 | A kind of medical filter fully-automatic supersonic assemble welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208305830U true CN208305830U (en) | 2019-01-01 |
Family
ID=64714172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820628387.9U Expired - Fee Related CN208305830U (en) | 2018-04-23 | 2018-04-23 | A kind of medical filter fully-automatic supersonic assemble welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208305830U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109849342A (en) * | 2019-02-25 | 2019-06-07 | 温岭德光自动化设备有限公司 | A kind of spiral medicine crosses bonding machine and its processing method |
| CN111037931A (en) * | 2019-12-31 | 2020-04-21 | 江苏筑一智能装备科技有限公司 | Ultrasonic welding ware with visual detection function |
| CN111495072A (en) * | 2020-04-13 | 2020-08-07 | 哈尔滨工业大学（威海） | Automatic assembly method of filter |
| CN111843469A (en) * | 2020-05-28 | 2020-10-30 | 温州职业技术学院 | Automatic filter assembling equipment |
| CN113858621A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Test tube lid hinders fungus membrane automatic feeding welding equipment |
| CN113858622A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Blood sampling test tube cover filter membrane automatic weld equipment |
-
2018
- 2018-04-23 CN CN201820628387.9U patent/CN208305830U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109849342A (en) * | 2019-02-25 | 2019-06-07 | 温岭德光自动化设备有限公司 | A kind of spiral medicine crosses bonding machine and its processing method |
| CN111037931A (en) * | 2019-12-31 | 2020-04-21 | 江苏筑一智能装备科技有限公司 | Ultrasonic welding ware with visual detection function |
| CN111495072A (en) * | 2020-04-13 | 2020-08-07 | 哈尔滨工业大学（威海） | Automatic assembly method of filter |
| CN111843469A (en) * | 2020-05-28 | 2020-10-30 | 温州职业技术学院 | Automatic filter assembling equipment |
| CN111843469B (en) * | 2020-05-28 | 2021-03-23 | 温州职业技术学院 | Automatic filter assembling equipment |
| CN113858621A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Test tube lid hinders fungus membrane automatic feeding welding equipment |
| CN113858622A (en) * | 2021-09-24 | 2021-12-31 | 江苏神力医用制品有限公司 | Blood sampling test tube cover filter membrane automatic weld equipment |
| CN113858621B (en) * | 2021-09-24 | 2024-05-10 | 江苏神力医用制品有限公司 | Automatic feeding and welding equipment for test tube cover bacterial inhibition film |
| CN113858622B (en) * | 2021-09-24 | 2024-05-10 | 江苏神力医用制品有限公司 | Automatic welding equipment for blood sampling test tube cover filter membrane |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190101 |
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| CF01 | Termination of patent right due to non-payment of annual fee |