CN114054749A

CN114054749A - Powder filling machine

Info

Publication number: CN114054749A
Application number: CN202111321865.4A
Authority: CN
Inventors: 万义鳄; 王恒昌
Original assignee: Shenzhen Everwin Precision Technology Co Ltd
Current assignee: Shenzhen Everwin Precision Technology Co Ltd
Priority date: 2021-11-09
Filing date: 2021-11-09
Publication date: 2022-02-18
Anticipated expiration: 2041-11-09
Also published as: CN114054749B

Abstract

A powder filling machine is used for filling metal powder into a copper pipe and comprises a frame, a rotating mechanism fixed on the lower side of the frame, a vibrating powder filling mechanism fixed on the rotating mechanism, a lifting mechanism fixed on the upper side of the frame and positioned above the vibrating powder filling mechanism, and a blanking mechanism fixed on the upper side of the frame and positioned at the periphery of the vibrating powder filling mechanism, the vibration powder filling mechanism comprises a vibration isolation base, a vibration plate supported on the vibration isolation base through a vibration isolation spring, a fixed disc fixed above the vibration plate through a support column and a powder injection cup positioned on the upper side of the upper fixed disc, a plurality of copper tubes are limited on the periphery of the fixed disc, the vibration motor is arranged on the lower surface of the vibration plate and does not contact the vibration isolation base, the top end of the copper pipe is clamped in the powder injection cup, and the blanking mechanism injects metal powder into the powder injection cup and then enters the copper pipe. This application can effectively reduce the influence of vibration to the place.

Description

Powder filling machine

Technical Field

The application relates to the field of manufacturing and automation of heat dissipation components, in particular to a powder filling machine.

Background

The heat dissipation technology is widely applied to electronic equipment, internal chips such as traditional computers, mobile phones and servers can generate a large amount of heat in operation, if the heat is not dissipated in time, the operation performance of the chips can be affected, and even the chips are damaged. The traditional heat dissipation generally comprises different heat dissipation types such as metal heat conduction heat, air cooling, liquid cooling and the like, the metal heat conduction generally adopts copper sheets to conduct heat, a large area of copper materials is needed, and the occupied space is relatively large; the air cooling is generally realized by additionally arranging a fan on the heat conducting metal, and the heat is taken away by air, so that the traditional desktop computer generally adopts the structure; liquid cooling needs to use water cargo refrigerants, a water circulation system is needed to support in the traditional concept, and the liquid cooling system is applied to computer fevers. Of course, a technology of conducting heat through graphite also appears at present, such as conducting heat between the mobile phone chip and the metal shell through a graphite material. Meanwhile, people invent a heat dissipation component combining a liquid cooling function, which can greatly improve the heat dissipation efficiency, and the patent application No. 201810230118.1 of the people's republic of China discloses a manufacturing method of a heat dissipation copper pipe, namely, a capillary hole structure is formed by adding copper powder into the copper pipe and sintering, after a refrigerant is injected, the copper pipe is vacuumized and sealed, trace amount of refrigerant or pure water can be remained in the capillary hole, and the heat dissipation effect is greatly improved through the principles of water gas state and liquid state conversion backflow and the like. Copper powder needs to be added into a copper pipe in the manufacturing process of the product, and a copper powder quantifying mechanism and efficient automatic powder adding machine equipment are lacked.

Disclosure of Invention

In view of the above, there is a need for a powder filling machine that can effectively reduce the impact of vibration on the ground.

In order to solve the technical problem, the application provides a powder filling machine for injecting metal powder into copper pipes, which comprises a frame, a rotating mechanism fixed on the lower side of the frame, a vibration powder filling mechanism fixed on the rotating mechanism, a lifting mechanism fixed on the upper side of the frame and positioned above the vibration powder filling mechanism, and a discharging mechanism fixed on the upper side of the frame and positioned at the periphery of the vibration powder filling mechanism, wherein the vibration powder filling mechanism comprises a vibration isolation base, a vibration plate supported on the vibration isolation base through a vibration isolation spring, a fixed disc fixed above the vibration plate through a support column and a powder filling cup positioned on the upper side of the fixed disc, a plurality of copper pipes are limited at the periphery of the fixed disc, a vibration motor is arranged on the lower surface of the vibration plate and is not in contact with the vibration isolation base, and the top ends of the copper pipes are clamped in the powder filling cup, and the blanking mechanism injects metal powder into the powder injection cup and then enters the copper pipe.

Preferably, the vibration isolation base comprises a support plate, a lower support column formed by extending upwards from the support plate, and a sleeving end formed at the end of the lower support column; the vibrating plate comprises a vibrating plate body, an upper supporting column and a sleeving end, wherein the upper supporting column extends downwards from the vibrating plate body and corresponds to the lower supporting column, and the sleeving end is formed at the lower end of the lower supporting column; the two ends of the vibration isolation spring sleeve are respectively sleeved at the sleeved ends of the lower support column and the upper support column, and the upper support column is not in direct contact with the lower support column.

Preferably, the fixed disk comprises a lower fixed disk fixed on the vibrating plate body through a connecting column and an upper fixed disk fixed above the lower fixed disk through the connecting column, the powder injection cup is fixed on the upper fixed disk through an opening and closing mechanism, and two ends of the copper pipe are respectively limited on the lower fixed disk and the upper fixed disk.

Preferably, the copper pipe comprises a pipe body, a tip end located at one end of the pipe body, a transition taper portion connecting the pipe body and the tip end, and a cavity penetrating through the copper pipe, the mandrel comprises a rod body and a taper end located at one end of the rod body, the taper end seals the tip end after the mandrel is inserted into the copper pipe, the outer diameter of the pipe body is larger than that of the tip end, the outer diameter of the transition taper portion is gradually reduced from the pipe body to the tip end, and at least part of the taper end enters the tip end and is tightly attached to the inner wall surface of the transition taper portion.

Preferably, part of the surface of the rod body of the mandrel is attached to the inner wall surface of the tube body to form an attaching surface, part of the surface is recessed inwards to form a missing part, the outer diameter of the missing part is smaller than that of the attaching surface, a filling cavity is formed between the inner wall surface of the tube body and the outer surface of the missing part, the metal powder is filled into the filling cavity, and the top end of the mandrel protrudes out of the powder injection cup to form a pressed part pressed by the lifting mechanism.

Preferably, annotate powder cup and include the cup and be located the cup of cup upside, the cup is seted up and is hopper-shaped year powder funnel, the cup runs through and is formed with the centre gripping hole, the centre gripping hole include with carry the first hole portion of powder funnel intercommunication, be located second hole portion under the first hole portion and be located the third hole portion under the second hole portion, the internal diameter of second hole portion is less than the internal diameter of first hole portion and third hole portion.

Preferably, the top of the copper tube is limited in the third hole, a step is formed at the joint of the second hole and the third hole, the top end of the copper tube is covered by the step, and the inlet of the filling cavity is exposed in the second hole and the first hole.

Preferably, the powder injection cup comprises a first part and a second part which are mutually integrated, the first part and the second part are respectively fixed on an opening and closing mechanism, the opening and closing of the first part and the second part are controlled through the opening and closing of the opening and closing mechanism, and the first part and the second part form the complete powder loading funnel and the clamping hole after being closed.

Preferably, the periphery of the upper surface of the lower fixed disk is provided with a plurality of positioning cups, positioning taper holes are formed in the positioning cups, and the outer surface of the transition taper part of the copper pipe is limited in the positioning taper holes.

Preferably, a plurality of copper pipes are uniformly fixed on the edges of the upper fixed disk and the lower fixed disk, and the copper pipes rotate according to a set frequency and a set distance through rotation; the blanking mechanism is positioned outside the powder injection cup and injects metal powder into the powder injection cup which rotates to a corresponding position.

This application powder filling machine reduces the influence of vibrating motor to the frame through set up vibration isolation spring between vibration isolation base and vibration board, avoids the vibration to cause the influence to the production place.

Drawings

The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:

FIG. 1 is a perspective view and cross-sectional view of a copper tube of a heat sink member of the present application;

FIG. 2 is a perspective view and a cross-sectional view of a mandrel used in filling a copper tube of a heat dissipating member according to the present invention with powder;

FIG. 3 is a perspective view and a cross-sectional view of a mandrel for a heat dissipating component of the present application after insertion into the copper pipe;

FIG. 4 is a perspective assembly view of the powder filling machine of the present application;

FIG. 5 is a perspective view of the powder filling machine of the present application at another angle;

FIG. 6 is a cross-sectional view taken along line A-A of FIG. 4;

FIG. 7 is an enlarged partial view of the dotted circle shown in FIG. 6;

FIG. 8 is a perspective view of the powder injection apparatus of the present application illustrating the fixation of the copper tube and the mandrel;

FIG. 9 is a cross-sectional view taken along the line B-B in FIG. 8;

FIG. 10 is a perspective view of the powder cup of the present application;

FIG. 11 is a cross-sectional view taken along the line C-C shown in FIG. 10;

FIG. 12 is a perspective assembly view of the blanking mechanism of the present application;

FIG. 13 is a cross-sectional view taken along the line D-D of FIG. 12;

FIG. 14 is a perspective view of the dosing mechanism of the present application;

FIG. 15 is a cross-sectional view taken along the line E-E in FIG. 14;

FIG. 16 is a cross-sectional view taken along the dashed line F-F in FIG. 14;

fig. 17 is a perspective view of a second embodiment of the powder filler of the present application.

Description of the reference numerals

Copper pipe-10; a tube body-11; a tip-12; a transition taper-13; a cavity-14; filling cavity-15; core rod-20; a rod body-21; cone end-22; a bonding surface-211; a missing portion-212; a pressed portion-23; a frame-30; a rack bottom plate-31; a rack top plate-32; a side plate-33; a damper foot-34; a vibrating powder filling mechanism-40; a vibration isolation mount-41; a support plate-411; a lower support post-412; the sleeve ends-413, 423; a vibrating plate-42; a vibrating plate body-421; an upper support post-422; isolation spring-424; a vibration motor-43; a lower locating assembly-44; a lower fixed disk-441; a positioning cup-442; positioning a taper hole-443; support post-444; an upper fixed disc-45; a powder filling cup-46; a first portion 461; a second portion-462; a mandrel bar clamping section-463; a cup holder-464; a cup body-465; attachment notch-4651; powder loading funnel-4652; bevel-4653; a clamping aperture-466; a first bore section-4661; a second aperture portion-4662; a third bore portion-4663; chamfer-4664; step-4665; an opening and closing mechanism-47; a bottom case-471; -472 of the upper shell; an opening and closing arm-473; arm-4731; a fixed end-4732; locking screw-4733; connecting column-48; a lifting mechanism-50; briquetting-51; a blanking mechanism-60; a first fixing plate-601; a second fixing plate-602; a third fixing plate-603; a first strut-604; a second pillar-605; a third strut-606; a stirring box-61; a hopper-62; a storage cavity-621; feed port-623; a discharge hole-624; a photodetector-622; a transparent plate-625; a dosing mechanism-63; a dosing base plate-631; oblique cut-6311; side frame-632; a moving member-633; moving plate-6331; slotted-6332; a dosing chamber-S; a power mechanism-6333,6341; a dosing adjustment-634; a hopper-64; rotating mechanism-70.

Detailed Description

In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments.

The application takes the X direction shown in figure 4 as the transverse direction, the Y direction as the longitudinal direction and the Z direction as the upper part of the vertical direction; the plane formed in the XY direction is a horizontal plane.

Referring to fig. 1 to 3, key components required to be used in the powder filler of the present application, including a copper tube 10 and a mandrel 20, before explaining the manufacturing method of the present application, the structural features of the copper tube 10 and the mandrel 20 are described in detail.

The copper tube 10 includes a hollow tube 11, a tip 12 formed at one end of the tube 11, a transition taper 13 that transitions from the tube 11 to the tip 12, and a cavity 14 that penetrates the tube 11. The outer diameter of the pipe body 11 is larger than that of the tip 12, both end portions of the transition tapered portion 13 connect the pipe body 11 and the tip 12, and the outer diameter of the transition tapered portion 13 gradually decreases from the pipe body 11 toward the tip 12. The cavity 14 penetrates the pipe body 11, the transition taper portion 13 and the tip, and the inner wall surface of the cavity 14 in the transition taper portion 13 is an inclined surface structure.

The core rod 20 includes a rod body 21 and a tapered end 22 formed at a lower end of the plate body 21. The outer surface of the rod body 21 comprises an arc-shaped abutting surface 211 and a missing part 212 formed by inwards shrinking a part of the surface. After the mandrel 20 is inserted into the cavity 14 of the copper tube 10, the tapered end 22 of the mandrel 20 is inserted into the transitional tapered portion 13 of the copper tube 10, the end edge of the tapered end 22 is at least partially inserted into the cavity 14 of the tip 12, and the outer surface of the tapered end 22 is at least partially sealed in close contact with the inner wall surface of the transitional tapered portion 13. The outer diameter of the abutting surface 211 of the rod 21 is equal to the inner diameter of the cavity 14 of the tube 11 and abuts against the inner wall surface of the tube 11, and the outer diameter of the missing part 212 is smaller than the inner diameter of the tube 10, so that a filling cavity 15 is formed between the missing part 212 of the rod 21 and the outer wall of the tube 11. The lower end of the filling cavity 15 is sealed by the cone end 22 at the transition cone portion 13. The upper end of the mandrel 20 further includes a pressed portion 23 beyond the top end of the tubular body 11.

The powder filling machine of the present application is manufactured by processing a copper tube 10 as shown in the drawing a plurality of times. The method specifically comprises the following steps:

s10, providing the copper tube 10 and the core rod 20, and inserting the core rod 20 into the copper tube 10 for fixing.

In this step, the mandrel 20 is inserted into the cavity 14 from the upper end of the copper tube 10, and the tip 22 of the mandrel 20 abuts against the transition taper portion 13 to close the cavity 14 at the lower end. A filling cavity 15 is formed in the cavity 14 between the missing part 212 of the rod body 21 and the inner wall surface of the pipe body 11, and the filling cavity 15 is used for filling metal powder, such as copper powder.

S20, injecting metal powder into the filling cavity 15.

The focus of this application is in this step, solve the metal powder high efficiency and according to established portion volume pour into the technical problem who fills the chamber into. The specific implementation of this step will be explained in detail in the powder filling machine of the present application later. The metal powder is confined immovably within the filling cavity 15.

And S30, sintering the copper pipe 10 injected with the metal powder and the core rod 20 at high temperature to sinter and mold the metal powder.

In this step, the metal powder is sintered and molded and then bonded to the inner wall surface of the tube body 11 of the filling cavity, where the metal powder is made of the same material as the copper tube 10, that is, copper powder particles, so as to increase the bonding strength between the metal powder and the copper tube 10 during sintering. The core rod 20 is made of a stainless steel material, and does not adhere to the core rod 20 after the metal powder is sintered. After the metal powder is sintered and formed, powder particles are connected with one another, a plurality of mutually staggered capillary pore structures are formed in the metal powder sintered body after the metal powder is sintered and formed according to different sizes of the powder particles, and the sizes of the capillary pores are adjusted by adjusting the sizes of the metal powder particles according to requirements.

S40, drawing out the core rod 20, pressing the copper tube 10 into a predetermined structure, and sealing the tip 12 of the copper tube 10 by argon arc welding.

In this step, the copper tube 10 is pressed according to a predetermined desired shape, the sintered molded body of the metal powder is located in the cavity 14, the volume of the cavity 14 is reduced, and a certain gap is formed on the upper side of the sintered body of the metal powder.

And S50, injecting a refrigerant into the cavity 14 of the flattened copper tube 10, and vacuumizing.

In this step, the coolant may be pure water, and the upper end of the copper tube 10 is vacuumized, and before this, that is, after the copper tube is sintered and molded, the upper end of the copper tube 10 may be preprocessed to be processed into a structure convenient for vacuuming and argon arc welding, such as the tip 12 structure. In the process of vacuumizing, water molecules can be partially remained in the capillary holes in the metal powder sintered body and cannot be completely pumped out.

And S60, sealing the upper end of the copper tube 10 in a vacuum environment by argon arc welding.

Through the steps, the heat dissipation component of the application is processed, and the working principle is as follows: one end of the heat dissipation part is in contact with a part (hot end) needing heat dissipation, and the other end of the heat dissipation part is located at a heat dissipation section (cold end). After the hot end is heated, the liquid in the metal powder sintering body is vaporized into gas and is conveyed to the cold end through the gap, the hot air conveyed to the cold end is cooled and liquefied to enter the sintering body at the cold end, the water at the heated end is evaporated, and the water molecules at the cold end can be conveyed to the hot end along the capillary holes in the sintering body to be evaporated, so that a liquid cooling circulation system is formed, and the heat dissipation efficiency can be greatly improved.

As shown in fig. 4 to fig. 7, the powder filling machine of the present application includes a frame 30, a rotating mechanism 70 fixed on a lower side of the frame 30, a vibrating powder filling mechanism 40 fixed on the rotating mechanism 70, a lifting mechanism 50 fixed on an upper side of the frame 30 and located above the vibrating powder filling mechanism 40, and a discharging mechanism 60 fixed on an upper side of the frame 30 and located on an outer periphery of the vibrating powder filling mechanism 40.

The rack 30 includes a rack bottom plate 31, a rack top plate 32 located above the rack bottom plate 31, a column 35 supported between the rack bottom plate 31 and the rack top plate 32, four vibration damping legs 34 located at the lower side of the rack bottom plate 31, and a side plate 33 enclosed between the rack bottom plate 31 and the rack top plate 32. The top of the frame top plate 32 is open for the vibrating powder-filling mechanism 40 to protrude upwards.

The rotating mechanism 70 is a rotary indexing disc, and is assembled on the frame bottom plate 31 of the frame 30, and can drive the vibrating powder filling mechanism 40 to rotate according to a predetermined frequency.

The vibration powder filling mechanism 40 includes a vibration isolation base 41 fixed on the rotating mechanism 70, a vibration plate 42 fixed above the vibration isolation base 41, a vibration motor 43 fixed on the lower surface of the vibration plate 42, a lower positioning assembly 44 fixed above the vibration motor 43, an upper fixed disk 45 fixed above the lower positioning assembly 44, a powder injection cup 46 positioned above the upper fixed disk 45, and an opening and closing mechanism 47 for opening and closing the powder injection cup 46. The lifting mechanism 50 is located above the powder filling cup 46 and can move up and down.

The vibration isolation base 41 includes a circular support plate 411 and a plurality of lower support columns 412 extending upward from the periphery of the circular support plate 411, and a sleeve end 413 with a smaller outer diameter is disposed at the top end of the lower support columns 412. The vibrating plate 42 includes a disk-shaped vibrating plate body 421 and an upper supporting column 422 extending downward from the vibrating plate body 421 and corresponding to the lower supporting column 412, a sleeve end 423 with a smaller outer diameter is formed at the lower end of the upper supporting column 422, the lower supporting column 412 and the sleeve end 413,423 of the upper supporting column 422 are supported by a vibration isolation spring 424, the sleeve ends 413,423 of the lower supporting column 412 and the upper supporting column 422 do not contact with each other, the vibration isolation spring 424 realizes elastic support to achieve the effect of vibration attenuation, and excessive vibration is prevented from being generated between the frame 30 and the ground. The vibration motor 43 is fixed to the lower surface of the vibration plate 42 and does not contact the vibration isolating base 41.

The lower positioning assembly 44 includes a lower fixing plate 441 and a plurality of positioning cups 442 fixed on the upper side of the periphery of the lower fixing plate 441. The positioning cup 442 is provided with a positioning taper hole 443, and a through hole is formed in the lower fixing plate 441 at a position corresponding to the positioning taper hole 443. The upper fixed disk 45 is located above the lower fixed disk 441, the distance between the upper fixed disk 45 and the lower fixed disk 441 needs to be adjusted according to the length of the copper tube 10, and the lower fixed disk 441 and the upper fixed disk 45 are mutually supported by a plurality of supporting columns 444. The transition taper portion 13 of the copper tube 10 is supported in the positioning taper hole 443 to restrain the lower end of the copper tube 10.

The supporting plate 411, the vibrating plate 42, the lower fixing plate 441 and the upper fixing plate 45 are fixed in series through at least one connecting column 48, and the connecting column is driven by the rotating mechanism 70 and drives the vibrating powder filling mechanism 40 to rotate.

The opening and closing mechanisms 47 are regularly arranged on the periphery of the upper fixed disk 45, each opening and closing mechanism 47 corresponds to one powder pouring cup 46, and each powder pouring cup 46 corresponds to one positioning cup 442.

As shown in fig. 8 to 11, each opening and closing mechanism 47 includes a housing, a pair of opening and closing arms 473 installed in the housing and extending out of the housing to clamp the powder filling cup 46, a pair of elastic members 474 having two ends respectively abutting against one lateral side of the housing and the lateral outer side of the opening and closing arms 473, and a driving member (not numbered) fixed on the fixing plate 45 and capable of applying force to the pair of opening and closing arms 473 to open the opening and closing arms 473.

The housing includes a bottom casing 471 and an upper casing 472 fixed to the bottom casing 471, the upper casing includes a top cover portion and side plate portions extending downward from two lateral sides of the top cover portion, and the elastic member 474 is supported between an inner side surface of the side plate portion and an outer side of the opening/closing arm 473 to force the opening/closing arms 473 to always approach to each other. The opening and closing arm 473 includes an arm 4731 positioned in the housing, a fixed end 4732 extending from the arm 4731 out of the housing and clamping the powder pouring cup 46, and a locking screw 4733 locking the fixed end 4732 and the powder pouring cup 46. The width of the pair of arms 4731 is less than the distance between the pair of side plate portions of the upper shell 472 to allow the arms 4731 to change between open and closed.

The powder filling cup 46 includes a first part 461 and a second part 462 separated from each other, and the first part 461 and the second part 462 can be folded or opened. When the first part 461 and the second part 462 are folded together, the powder filling cup 46 further includes a cup seat 464 and a cup body 465, the outer diameter of the cup seat 464 is smaller than the outer diameter of the cup body 465, the cup body 465 is in a substantially conical structure, and the fixed ends 4732 of the pair of opening and closing arms 473 are respectively fixed outside the first part 461 and the second part 462 of the cup seat 461 through the fixing screws 4733. The powder pouring cup 46 further comprises a clamping hole 466 penetrating in the vertical direction, a powder carrying funnel 4652 communicated with the clamping hole 466 is arranged in the cup body 465, and the inclined surface 4653 of the powder carrying funnel 4652 is convenient for carrying metal powder and enabling the metal powder to vibrate and slide to one side of the clamping hole 466. Fixing notches 4651 are respectively formed on the tops of the first part 461 and the second part 462 of the cup body 465, a pair of mandrel clamping portions 463 are respectively fixed in the fixing notches 4651 of the first part 461 and the second part 462, and a groove profiling the position corresponding to the mandrel 20 is formed on the clamping portion of the mandrel clamping portion 463. The clamping holes 466 include a first hole portion 4661, a second hole portion 4662 and a third hole portion 4663 from top to bottom. The second hole portion 4662 has an inner diameter smaller than that of the first hole portion 4661 and the third hole portion 4663, a step 4665 is formed at a junction of the second hole portion 4661 and the third hole portion 4663, and a chamfer 4664 is formed at a junction of the first hole portion 4661 and the second hole portion 4662 to facilitate downward sliding of the metal powder.

When the powder is injected by vibration, the opening and closing mechanism 47 is opened, the mandrel 20 is inserted into the copper pipe 10, the transition taper portion 13 of the copper pipe 10 is clamped into the positioning taper hole 443 of the lower positioning assembly 44, and the top end of the copper pipe 10 is clamped into the clamping hole 466. Closing the opening and closing mechanism 47, the first part 461 and the second part 462 of the powder pouring cup 46 are brought together to clamp the copper tube 10 and the plunger 20, specifically, the upper end of the copper tube 10 is clamped in the third hole 4663, the tip end surface of the copper tube 10 is positioned below the step 4665 and covered, the tapered end 22 of the plunger 20 is supported in the transition tapered portion 13 of the copper tube 10, and the pressure receiving portion 23 at the upper end of the plunger 20 is fixed by the pair of plunger clamping portions 463. During vibration, metal powder is firstly injected into the powder loading funnel 4652 of the powder injection cup 46, and then, the metal powder slides down to the outer periphery of the core rod 20 of the first hole portion 4661 along the inclined surface 4653 of the powder loading funnel 4652, and continues to enter the filling cavity 15 between the core rod 20 and the copper tube 10 along the chamfer 4664 to complete filling. In this process, the elevating mechanism 50 moves down, and the elevating mechanism 50 includes a pressing block 51 for pressing the tip end of the mandrel 20 so that the tapered end 22 of the mandrel 20 abuts against the transition tapered portion 13 in the copper pipe 10, thereby preventing the metal powder from leaking out of the tip end 12 of the copper pipe 10.

Specifically, a plurality of opening and closing mechanisms 47 and powder injection cups 46 corresponding to each other are arranged on the upper fixed disk 45 of the vibration powder filling mechanism 40 along the periphery, the positions of different powder injection cups 46 and copper tubes 10 and core rods 50 thereon are changed by rotating the rotating mechanism 70 according to a set frequency and amplitude, and one position is selected for feeding and blanking, so that the circular continuous powder injection production is realized. The first hole 4661 is provided to accelerate the efficiency of powder filling, so that the metal powder can rapidly enter the first hole 4661 having a relatively large space, and when the metal powder is in the first hole 4661, the metal powder can be ensured to smoothly enter the filling space 15 when vibration is generated in a sufficient amount. After the filling is completed, the lifting mechanism 50 is lifted, the opening and closing mechanism 47 is opened, and the material can be discharged, and at this time, the metal powder is filled between the core rod 20 and the copper tube 10, and the relative position cannot be easily changed.

With continued reference to fig. 12-16, the blanking mechanism 60 of the present application will be described in detail. This application unloading mechanism includes the unloading support, is fixed in agitator tank 61 on the unloading support, connect in hopper 62, the connection of agitator tank 61 below the dosing mechanism 63 of hopper 62 and connect in dosing mechanism discharge gate department and pour into metal powder annotate notes hopper 64 in the powder cup 46.

The blanking mechanism 60 includes a first fixing plate 601, a second fixing plate 602, a third fixing plate 603, a first pillar 604 supported between the first fixing plate 601 and the second fixing plate 602, a second pillar 605 supported between the second fixing plate 602 and the third fixing plate 603, and a third pillar 606 extending upward from two longitudinal sides of the third fixing plate 603. The first fixing plate 601 is fixed on the top plate 32 of the frame 30 and located at the periphery of the upper fixing plate 45, and the first support 604 is fixed on the first fixing plate 601. The second fixing plate 602 is fixed on the first support 604, and the quantitative mechanism 63 is fixed on the upper side of the second fixing plate 602; the third fixing plate 603 is fixed to the upper side of the second support 605, the upper portion of the hopper 62 is fixed to the third fixing plate 603, and the lower portion of the hopper 62 is connected to the weighing mechanism 62. The stirring mechanism 61 is fixed on the third support 606, and the discharge port of the stirring mechanism 61 is aligned with the hopper 62 to facilitate the metal powder to enter the hopper 62.

The stirring box 61 is used to stir the metal powder to keep the metal powder in a granular state, and prevent the metal powder from adhering to each other.

The hopper 62 comprises a material storage cavity 621, a material inlet 623 facing the stirring box 61, a material outlet 624 connected with the quantitative mechanism 63, and a light detector 633 for detecting the material storage amount of the hopper 62. At least part of two opposite side walls of the hopper 62 is provided with a transparent plate 625, the photodetectors 622 are respectively installed outside the transparent plate 625, the transparent plate 625 can detect the amount of metal powder stored in the hopper 62, if the amount reaches a predetermined amount, the discharge port of the stirring box 61 is closed to avoid overflow, and if the amount is lower than the predetermined amount, the discharge port of the stirring box 61 is opened for blanking.

The quantitative mechanism 63 includes a quantitative bottom plate 631 fixed to the second fixing plate 602, side frames 632 integrally formed by extending upward from both lateral sides of the quantitative bottom plate 631, a moving member 633 and a quantitative adjusting member 634 assembled on the upper side of the quantitative bottom plate 631 and located between the pair of side frames 632, and a quantitative cover plate 635 fixed to the upper side of the moving member 633.

The quantitative bottom plate 631 has an inclined notch 6311 formed at a side thereof facing the powder pouring cup 46, and the powder pouring hopper 64 is installed at the inclined notch 6311 to pour the metal powder flowing out from the inclined notch 6311 into the powder pouring cup 46. The inclined cut 6311 is an inclined cut, and the opening on the upper side of the hopper 64 is larger than the opening of the inclined cut 6311 so that the metal powder completely enters the hopper 64. The side frame 632 is fixed on the two lateral sides of the quantitative base plate 631 to limit the position, and the side frame 632 is located between the quantitative base plate 631 and the quantitative cover plate 635 to support the quantitative base plate 631 and the quantitative cover plate 635. It may be of unitary construction. The quantitative cover 635 is provided with a window 6351, and the window 6351 is connected to the discharge port 624 of the hopper 62.

The moving member 633 includes a moving plate 6331 movable back and forth in a space defined by the quantitative bottom plate 631, the quantitative cover 635, and the side frame 632, a strip-shaped hole 6332 opened in the moving plate 6331 in the front-back direction and penetrating the rear side, and a power mechanism 6333 driving the moving plate 6331 to move back and forth. In specific implementation, the strip-shaped hole 6332 may also be configured as a cavity as the quantitative cavity S, and the volume of the quantitative cavity S is calculated to correspond to the amount of the metal powder to be filled in each copper tube 10. In the powder filling state, the quantitative cavity S of the moving plate 6331 first moves below the window 6351 of the quantitative cover 635, the quantitative cavity S is filled with the metal powder from the window 6351, and then the moving plate 6331 moves until the quantitative cavity S moves above the inclined notch 6311 of the quantitative bottom plate 631, at which time, the metal powder is poured from the quantitative cavity S into the inclined notch 6311 and is poured into the powder filling cup 46 along the powder filling hopper 64. The upper and lower surfaces of the moving plate 6331 are respectively and closely attached to the surfaces of the quantitative cover 635 and the quantitative bottom plate 631, so that the metal powder does not enter the upper and lower surfaces of the moving plate 6331 during the movement of the moving plate 6331.

In the practical implementation process, the amount of metal powder to be added to one copper tube 10 needs to be verified through multiple experiments, or different copper tube 10 products can be suitable for the vibrating powder injection mechanism of the application, namely, the quantitative cavity S needs to be adjustable. At this time, the strip-shaped hole 6332 penetrates backwards, and the quantitative adjusting piece 634 is newly added in the strip-shaped hole 6332, and the quantitative adjusting piece 634 moves forwards and backwards relative to the moving plate 6331 under the control of the power mechanism 6341, so as to adjust the volume of the quantitative cavity S. Two quantitative cavities S are arranged on one blanking mechanism according to different product rules, and the injection of two copper pipes 10 can be completed by one-time powder injection.

Referring to fig. 17, as another embodiment of the powder filling machine of the present application, in some products, the variety of powder injection may have different types, that is, two different kinds of metal powder need to be filled, and at this time, one or more sets of blanking mechanisms 60 are added to achieve the required function, so as to fill particles with different meshes.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above examples only express preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A powder filling machine is used for filling metal powder into a copper pipe and is characterized by comprising a frame, a rotating mechanism fixed on the lower side of the frame, a vibration powder filling mechanism fixed on the rotating mechanism, a lifting mechanism fixed on the upper side of the frame and positioned above the vibration powder filling mechanism, and a blanking mechanism fixed on the upper side of the frame and positioned at the periphery of the vibration powder filling mechanism, the vibration powder filling mechanism comprises a vibration isolation base, a vibration plate supported on the vibration isolation base through a vibration isolation spring, a fixed disk fixed above the vibration plate through a support column and a powder injection cup positioned on the upper side of the fixed disk, a plurality of copper tubes are limited on the periphery of the fixed disk, the vibration motor is arranged on the lower surface of the vibration plate and does not contact the vibration isolation base, the top end of the copper pipe is clamped in the powder injection cup, and the blanking mechanism injects metal powder into the powder injection cup and then enters the copper pipe.

2. The powder filling machine of claim 1, wherein the vibration isolation base comprises a support plate, a lower support column extending upward from the support plate, and a sleeve end formed at an end of the lower support column; the vibrating plate comprises a vibrating plate body, an upper supporting column and a sleeving end, wherein the upper supporting column extends downwards from the vibrating plate body and corresponds to the lower supporting column, and the sleeving end is formed at the lower end of the lower supporting column; the two ends of the vibration isolation spring sleeve are respectively sleeved at the sleeved ends of the lower support column and the upper support column, and the upper support column is not in direct contact with the lower support column.

3. The powder filling machine according to claim 2, wherein the fixed disk comprises a lower fixed disk fixed on the vibrating plate body through a connecting column and an upper fixed disk fixed above the lower fixed disk through a connecting column, the powder filling cup is fixed on the upper side of the upper fixed disk through an opening and closing mechanism, and two ends of the copper tube are respectively limited on the lower fixed disk and the upper fixed disk.

4. The powder filling machine according to claim 3, wherein the copper tube comprises a tube body, a tip at one end of the tube body, a transition taper portion connecting the tube body and the tip, and a cavity penetrating through the copper tube, the mandrel comprises a rod body and a taper end arranged at one end of the rod body, after the mandrel is inserted into the copper tube, the taper end closes the tip, the outer diameter of the tube body is larger than that of the tip, the outer diameter of the transition taper portion is gradually reduced from the tube body to the tip, and at least part of the taper end enters the tip and is tightly attached to the inner wall surface of the transition taper portion.

5. The powder filling machine according to claim 4, wherein a part of the surface of the rod body of the mandrel is attached to the inner wall surface of the tube body to form an attaching surface, a part of the surface is recessed inwards to form a missing part, the outer diameter of the missing part is smaller than that of the attaching surface, a filling cavity is formed between the inner wall surface of the tube body and the outer surface of the missing part, the metal powder is filled into the filling cavity, and the top end of the mandrel protrudes out of the powder injection cup to form a pressed part pressed by the lifting mechanism.

6. The powder filling machine according to claim 5, wherein the powder filling cup comprises a cup seat and a cup body positioned on the upper side of the cup seat, the cup body is provided with a funnel-shaped powder loading funnel, the cup seat is penetrated and provided with a clamping hole, the clamping hole comprises a first hole part communicated with the powder loading funnel, a second hole part positioned below the first hole part and a third hole part positioned below the second hole part, and the inner diameter of the second hole part is smaller than that of the first hole part and that of the third hole part.

7. The powder filling machine of claim 6, wherein the top of the copper tube is retained in the third hole, a step is formed at the junction of the second hole and the third hole, the top end of the copper tube is covered by the step, and the inlet of the filling cavity is exposed in the second hole and the first hole.

8. The powder filling machine as claimed in claim 7, wherein the powder filling cup comprises a first part and a second part which are integrated with each other, the first part and the second part are respectively fixed on an opening and closing mechanism, the opening and closing of the first part and the second part are controlled by the opening and closing of the opening and closing mechanism, and the first part and the second part are combined to form the complete powder loading funnel and the clamping hole.

9. The powder filling machine of claim 8, wherein the periphery of the upper surface of the lower fixing disk is provided with a plurality of positioning cups, positioning taper holes are formed in the positioning cups, and the outer surface of the transition taper part of the copper pipe is limited in the positioning taper holes.

10. The powder filling machine as claimed in claim 9, wherein a plurality of copper tubes are uniformly fixed on the edges of the upper fixed disk and the lower fixed disk, and the copper tubes are rotated according to a predetermined frequency and distance by rotation; the blanking mechanism is positioned outside the powder injection cup and injects metal powder into the powder injection cup which rotates to a corresponding position.