CN114054650A

CN114054650A - Wire winding machine

Info

Publication number: CN114054650A
Application number: CN202010798268.XA
Authority: CN
Inventors: 付鑫; 迟鹏越
Original assignee: Hengyuan Building Plate Industry Co ltd
Current assignee: Hengyuan Building Plate Industry Co ltd
Priority date: 2020-08-03
Filing date: 2020-08-03
Publication date: 2022-02-18

Abstract

The invention provides a wire winding machine which comprises a straightening mechanism, a wire supporting frame, a clamping mechanism, a wire winding assembly, a base, a middle wire supporting frame and a material blocking mechanism, wherein the straightening mechanism is arranged on the base; the straightening mechanism cuts off when the straightening length reaches a set value; the wire supporting frame is provided with a bell mouth for guiding materials; the clamping mechanism is provided with a finger cylinder for clamping or loosening the cold drawn wire; the wire winding assembly is provided with a rotating head for wire winding; the base is provided with a guide rail which can adjust the distance between the two wire winding components; the middle wire supporting frame prevents the overlength of the wire from generating downwarping; the stop mechanism prevents the wound cold-drawn wire from scattering into the wire winding machine, the wire winding machine directly straightens and cuts the whole wire coil according to the required arbitrary length and size, and the two ends of the wire winding machine are wound and screwed into an annular ring to be conveniently hung, so that the precision and the flexibility of the size are improved, the full-automatic wire winding is realized, the labor cost is reduced, and the production efficiency is improved.

Description

Wire winding machine

Technical Field

The invention relates to the field of winding equipment, in particular to a winding machine.

Background

The production process of the foamed cement composite board comprises the following steps: preparing a side rib, welding a side rib framework, paving a frame, winding wires, adding foamed cement, foaming, forming a plate and performing later maintenance.

At present, automatic and semi-automatic related equipment is used for preparing and welding a framework on a side rib, but the wire winding is a simple link and is always in full-manual wire winding; the efficiency is low, the working hours are consumed, the wire winding is loose, the wire winding length is different, and the serious results of exposed cold drawn wires of finished plates, unqualified products and the like can be caused.

Disclosure of Invention

Based on the technical scheme, the invention provides the winding machine which can perform full-automatic winding, can realize the adjustable length of the winding wire and achieve the technical problems of continuous and quick winding wire and the like.

The invention provides a wire winding machine which comprises a base, wherein two wire winding assemblies are arranged on the base, one wire winding assembly is fixed, the other wire winding assembly can move along the base, the fixed end wire winding assembly and the movable end wire winding assembly are symmetrically arranged, a clamping mechanism is arranged on the wire winding assemblies, a middle wire support frame is arranged between the two wire winding assemblies, a straightening mechanism is arranged on one side of each wire winding assembly, the distance between the straightening mechanism and the fixed end wire winding assembly is the same as the distance between two finger cylinders arranged on the clamping mechanism, a wire support frame is arranged at the wire outlet end of the straightening mechanism, N continuous wire support frames are formed by the wire support frame, and a material blocking mechanism is arranged on the other side of each wire winding assembly.

Preferably, the base is of a splicing structure, and the linear guide rail is arranged on the base, so that the linearity of the movable end wire winding assembly and the fixed end wire winding assembly is guaranteed.

Preferably, the wire winding assembly is divided into a fixed end and a movable end, the two wire winding assemblies are symmetrically installed, a lower sliding sleeve is arranged in the middle of the front end of a base of the wire winding assembly, four spring guide sleeves are uniformly distributed around the lower sliding sleeve, springs are placed in the spring guide sleeves, four guide pillars are arranged in the springs, and the guide pillars are fixed to the bottom surface of the base plate. Two pressing wheels are arranged on two sides of the upper surface of the base plate, a bearing seat is arranged in the middle of the upper surface of the base plate, the vertical shaft penetrates through the bearing seat in the middle and is contained in the lower sliding sleeve to slide up and down, a rotating plate is arranged at the top of the vertical shaft, a gear 1 is arranged below the rotating plate, and the gear 1 is meshed with the front-end toothed bar plate. The cold-drawn wire pressing plate is arranged on the rack plate, and the air cylinder is arranged at the right end of the rack plate.

Preferably, two guide rails are arranged on the rear side of a base of the wire winding assembly, a frame is arranged on the guide rails, an upper shaft 1 and a lower shaft 2 are arranged in the frame, a gear and a rotating head are respectively arranged in the middle of each shaft 1 and one end of each rotating head protruding out of the frame, a large gear and a small gear are respectively arranged in the middle of each shaft 2, the large gear is meshed with the gear on each shaft 1, the small gear is meshed with a lower rack, a cylinder is arranged at one end of each rack, an inclined push plate is arranged at the front end of the frame, the inclined push plate is arranged below the rotating head and fixed on the frame, a certain angle is arranged at the front end of the inclined push plate, the inclined angle of the front end of the inclined push plate is arranged above the pressing wheel, and a cylinder is arranged on the rear side of the frame.

Preferably, the clamping mechanism is respectively installed on the two wire winding assemblies at the fixed end and the movable end, two air cylinders are installed on the clamping mechanism, the distance between the two air cylinders is fixed, the finger air cylinders are installed on the air cylinders and can clamp and release the wire winding assemblies, the base plates are installed below the two air cylinders, a rail is arranged below the base plates, a rack 1 is arranged on the rear side of the base plates, the rack 1 is meshed with a gear 2, the gear 2 and the gear 1 are sequentially installed on a horizontal shaft, the gear 1 is meshed with the lower rack 2, and an air cylinder is arranged at one end of the rack 2 and drives the clamping mechanism to move back and forth along the rail.

Preferably, a horn mouth is arranged on a single wire supporting frame in the middle of the wire supporting frame, the horn mouth inclines for a certain angle and is connected with a U-shaped groove, the U-shaped groove of the first wire supporting frame transversely inclines for a certain angle and then is welded with a lower support, and the tail end of the last wire supporting frame is provided with a limit switch.

Compared with the prior art, the invention has the following characteristics and beneficial effects:

1. the wire winding machine provided by the invention integrates cold-drawn wire straightening and wire winding, so that full-automatic wire winding is realized, the wire winding process is continuously carried out, manual wire winding after traditional straightening and cutting is avoided, the production efficiency is improved, the structure is simple, the design is novel and reasonable, and the installation is easy.

2. The invention ensures the adjustability of the length of the wire winding by arranging the wire winding components with the fixed end and the movable end, wherein the air cylinder on the wire winding component can drive the rotating plate to rotate the cold drawn wire by 180 degrees, the air cylinder continues to push the cold drawn wire pressing plate to press the cold drawn wire by the side of the bent end, the inclined pushing plate is pushed to the pressing wheel by the air cylinder to press down the pressing wheel, the cold drawn wire is separated from the rotating plate under the driving of the pressing wheel and then is inserted into the rotating head above the inclined pushing plate, the rotating head rotates to wind and tighten the cold drawn wire into annular circles for wire winding, and the rotating plate, the cold drawn wire pressing plate, the inclined pushing plate and the rotating head are skillfully matched to ensure that the annular circles at the two ends of the cold drawn wire are consistent in size and are tightly wound.

3. According to the wire winding machine, the distance between the two lifting cylinders of the clamping mechanism is designed to be the distance from the straightening mechanism to the center of the wire winding assembly, and the finger cylinders on the two lifting cylinders work simultaneously, so that cold-drawn wires are conveyed from the straightening mechanism to the wire winding assembly and from the wire winding assembly to the material stopping mechanism simultaneously, the stroke of the cylinders is shortened, the time is saved, and the production efficiency is improved.

4. According to the wire winding machine, the first wire support frame in the wire support frames is placed in front of the straightening mechanism, so that cold-drawn wires are straightened by the straightening mechanism and then directly enter the first wire support frame, the U-shaped groove of the first wire support frame has a certain inclination angle, the cold-drawn wires fall into the inclined lower end of the U-shaped groove after being cut off after reaching a set length, the straightening mechanism continues to discharge the wires at the moment, the front and rear cold-drawn wires are guaranteed not to interfere, the continuity of the straightening mechanism is realized, and the production efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or technical solutions in related arts, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.

FIG. 1 is a schematic view of the overall structure of the filament winding machine of the present invention.

Fig. 2 is a schematic view of the base structure of fig. 1.

Fig. 3 is a schematic structural view of the wire-winding assembly of fig. 1.

Fig. 4 is a schematic view of the clamping mechanism of fig. 1.

Fig. 5 is a schematic view of the wire stock assembly of fig. 1.

Fig. 6 is a single schematic view of the central filament cradle of fig. 1.

Fig. 7 is a single schematic view of the catch mechanism of fig. 1.

Fig. 8 is an enlarged view of a portion of the filament winding assembly of fig. 1.

Reference numerals: 1. a straightening mechanism; 2. a wire supporting frame; 3. a clamping mechanism; 4. a wire winding assembly; 5. a base; 6. a middle wire supporting frame; 7. a stock stop mechanism; 8. a rack plate; 201. a first wire support; 202. a single wire bracket (202-1, a bell mouth, 202-2 and a U-shaped groove) in the middle; 203. a limit switch; 301. a cylinder fifth; 302. a rack 2; 303. a finger cylinder; 304. a guide rail; 305. a cylinder (IV); 306. a horizontal axis; 307. a gear 1; 308. a gear 2; 309. a base plate; 310. a rack 1; 401. a cylinder II; 402. rotating the head; 403. a rotating plate; 404. a V-shaped opening; 405. cold-drawing a wire pressing plate; 406. a cylinder I; 407. an inclined push plate; 408. a pinch roller; 409. a spring; 410. a guide rail; 411. a cylinder (c); 412. a rack; 413. a guide post; 414. a spring guide sleeve; 415. a pinion gear; 416. a shaft 2; 417. a bull gear; 418. a frame; 419. a gear; 420. a shaft 1; 421. a vertical shaft; 422. a gear 1; 501. a fixed end wire winding component supporting leg; 502. a base; 503. a guide rail; 504. a base.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other examples, which can be obtained by a person skilled in the art without making any creative effort based on the examples in the present invention, belong to the protection scope of the present invention.

It should be understood by those skilled in the art that the electrical components presented in the present document are electrically connected to an external master controller and 220V mains, and the master controller may be a conventional known device such as a computer for controlling, and in the disclosure of the present invention, technical terms or scientific terms used in the claims and the specification should be given ordinary meanings as understood by those having ordinary skill in the art to which the present invention belongs, unless otherwise defined. "connected" or "coupled" and like terms are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect; the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like refer to an orientation or positional relationship as shown in the drawings, which are used for convenience in describing and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be used in a particular manner without limitation.

Referring to fig. 1-8, the embodiment of the invention provides a filament winding machine, which comprises a base 5, two filament winding assemblies 4 are arranged on the base 5, one of the filament winding assemblies is fixed, the other filament winding assembly 4 can move along the base 5, the fixed end filament winding assembly 4 and the moving end filament winding assembly 4 are symmetrically arranged, a middle filament support 6 is arranged between the two filament winding assemblies 4 and used for preventing cold drawn filament from downwarping in the filament winding process, a clamping mechanism 3 is arranged on the filament winding assembly 4, a finger cylinder 303 is arranged on the clamping mechanism 3 and used for clamping or loosening the cold drawn filament, a straightening mechanism 1 and the fixed end filament winding assembly 4 are arranged side by side on one side of the filament winding assembly 4, the distance between the straightening mechanism 1 and the filament winding assembly 4 is the same as the distance between the two finger cylinders 303 of the clamping mechanism 3, a filament support 2 is arranged at the filament outlet end of the straightening mechanism 1, a continuous filament support composed of N filament supports is arranged on the filament support 2, a material stop mechanism 7 is arranged on the other side of the filament winding assembly 4, prevent the cold-drawn wire from scattering inside the wire winding machine.

In this embodiment, base 5 is mosaic structure, can splice according to the wire winding length demand, is equipped with linear guide 503 on base 5 and makes removal end wire winding subassembly 4 and stiff end wire winding subassembly 4 guarantee the straightness accuracy.

In this embodiment, the wire winding assembly 4 is divided into a fixed end and a movable end, the two wire winding assemblies 4 are symmetrically installed, a lower sliding sleeve is arranged in the middle of the front end of the base of the wire winding assembly 4, four spring guide sleeves 414 are uniformly distributed around the lower sliding sleeve, a spring 409 is placed in the spring guide sleeve 414, four guide posts 413 are arranged in the spring 409, and the guide posts 413 are fixed on the bottom surface of the base plate. Two press wheels 408 are arranged on two sides of the upper surface of the base plate, and a bearing seat is arranged in the middle of the base plate. The vertical shaft 421 passes through the middle bearing seat and is contained in the lower sliding sleeve to slide up and down, the top of the vertical shaft 421 is provided with a rotating plate 403, a gear 1422 is arranged below the rotating plate 403, and the gear 1422 is meshed with the front end rack plate 8. A cold-drawn wire pressing plate 405 is arranged on the rack plate 8, and an air cylinder 406 is arranged at one end of the rack plate. The cylinder 406 extends and contracts to drive the cold-drawn wire pressing plate 405 on the rack plate 8 to travel, and the rotating plate 403 also rotates due to the meshing structure of the rack plate 8 and the gear 1422.

Meanwhile, two guide rails 410 are arranged on the rear side of the base of the wire winding assembly 4, a frame 418 is arranged on the guide rails 410, an upper shaft 1 and a lower shaft 2 are arranged in the frame 418, a gear 419 and a rotating head 402 are respectively arranged in the middle of the shaft 1420 and at one end of the shaft 1420, the rotating head 402 protrudes out of the frame 418, a large gear and a small gear are respectively arranged in the middle of the shaft 2416, the large gear 417 is meshed with the gear 419 on the shaft 1420, the small gear 415 is meshed with a lower rack 412, an air cylinder 411 is arranged at one end of the rack 412, an inclined push plate 407 is arranged at the front end of the frame 418, and the inclined push plate 407 is arranged below the rotating head 402 and fixed on the frame 418. The front end of the inclined push plate 407 is provided with a certain angle, the front end of the inclined push plate 407 is inclined above the press wheel 408, the rear side of the frame 418 is provided with a cylinder 401, the cylinder 401 can stretch and retract to drive the inclined push plate 407 and the rotating head (402) on the frame 418 to move, the inclined push plate 407 presses down the press wheel 408, the press wheel 408 descends to enable the vertical shaft 421 to slide downwards along the lower sliding sleeve and the rotating plate 403 to descend, and the rotating plate 403 descends to the lower side of the cold-drawn wire to enable the cold-drawn wire to be separated from the rotating plate 403. After the cold drawn wire is separated from the rotating plate 403, the cold drawn wire is inserted into the rotating head 402 to reach a certain position, the air cylinder 401 stops pushing, and the air cylinder 411 drives the rotating head 402 to rotate so that the cold drawn wire is wound into an annular circle.

In the embodiment, the clamping mechanism 3 is respectively installed on the two wire winding assemblies 4 at the fixed end and the moving end, two cylinders 305 are installed on the clamping mechanism 3, the distance between the two cylinders 305 is fixed, the finger cylinders 303 capable of clamping and loosening are installed on the cylinders 305, the base plates are installed below the two cylinders 305, the rails 304 are arranged below the base plates, the racks 1 are arranged on the rear sides of the base plates, the racks 1 are meshed with the gears 2, the gears 2 and the gears 1 are sequentially installed on the horizontal shaft, the gears 1 are meshed with the lower rack 2, and the cylinders 301 are arranged at one ends of the racks 2 to drive the clamping mechanism to move back and forth along the rails 304.

In this embodiment, the wire supporting frame 2 is formed by N continuous wire supporting frames, a horn mouth 202-1 is arranged on a single wire supporting frame 202 in the middle, the horn mouth is inclined at a certain angle and connected with a U-shaped groove 202-2, the U-shaped groove of the first wire supporting frame 201 is welded with a lower bracket after being transversely inclined at a certain angle, and the tail end of the last wire supporting frame is provided with a limit switch 203.

To sum up, in the wire winding machine provided by the embodiment of the present invention, when in use, the air cylinder (406) is controlled to push the cold-drawn wire pressing plate (405) on the rack plate (8) to travel, the rotating plate (403) also rotates through the meshing structure of the rack plate (8) and the gear (1422), after the rotating plate (403) rotates 180 degrees, the gear (1422) is disengaged from the rack plate (8), at this time, the air cylinder (406) continues to drive the cold-drawn wire pressing plate (405) to travel until the cold-drawn wire is pressed, the air cylinder (401) is controlled to extend after the cold-drawn wire is pressed to drive the frame (418), the upper inclined pushing plate (407) and the rotating head (402) to travel, the inclined pushing plate (407) presses down the pressing wheel (408), the vertical shaft (421) slides down along the lower sliding sleeve, the rotating plate (403) descends below the cold-drawn wire to disengage the rotating plate (403), the rotating head (402) clamps the cold-drawn wire under the push of the air cylinder (401), and then the air cylinder (411) is controlled to travel, thereby driving the small gear 415 and the large gear 417 on the shaft 2416 to rotate, and the large gear 417 drives the gear 419 on the shaft 1420 and the rotating head 402 to rotate, so that the cold drawn wire is screwed into an annular circle. The air cylinder II 401 is deflated to drive the rotating head 402 to be separated from the cold wire drawing, the air cylinder I406 starts to deflate to drive the cold wire drawing pressing plate 405 to loosen the cold wire drawing, the rotating plate 403 rotates to return to the initial position, the air cylinder II 401 deflates continuously to enable the inclined push plate 407 to be separated from the pressing wheel 408, the vertical shaft 421 rises, and the rotating plate 403 returns to the initial height so as to enter the next circulation action.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A filament winding machine is characterized by comprising a base (5), wherein two filament winding components (4) are arranged on the base (5), one of the wire winding components is fixed, the other wire winding component (4) can move along the base (5), the fixed end wire winding component (4) and the moving end wire winding component (4) are symmetrically arranged, the wire winding components (4) are provided with clamping mechanisms (3), a middle wire supporting frame (6) is arranged between the two wire winding components (4), a straightening mechanism (1) is arranged on one side of the wire winding component (4), the distance between the straightening mechanism (1) and the wire winding component (4) at the fixed end is the same as the distance between two finger cylinders (303) arranged on the clamping mechanism (3), wire supporting frames (2) are arranged at wire outlet ends of the straightening mechanisms (1), continuous wire supporting is formed by N wire supporting frames (2), and a material blocking mechanism (7) is arranged on the other side of the wire winding assembly (4).

2. A filament winding machine according to claim 1, characterized in that: the base (5) is of a splicing structure, and a linear guide rail (503) is arranged on the base (5) to ensure that the moving end wire winding assembly (4) and the fixed end wire winding assembly (4) ensure the straightness.

3. A filament winding machine according to claim 1, characterized in that: the wire winding assembly (4) is divided into a fixed end and a movable end, the two wire winding assemblies (4) are symmetrically installed, a lower sliding sleeve is arranged in the middle of the front end of a base of the wire winding assembly (4), four spring guide sleeves (414) are uniformly distributed on the periphery of the lower sliding sleeve, a spring (409) is placed in each spring guide sleeve (414), four guide pillars (413) are arranged in each spring (409), each guide pillar (413) is fixed to the bottom surface of a base plate, two pressing wheels (408) are arranged on two sides of the upper surface of each base plate, a bearing seat is arranged in the middle of each base plate, a vertical shaft (421) penetrates through the bearing seat in the middle of each base plate and can slide up and down in each lower sliding sleeve, a rotating plate (403) is arranged at the top of each vertical shaft (421), a gear 1(422) is arranged below each rotating plate (403), each gear 1(422) is meshed with a front-end rack plate (8), a cold wire drawing pressing plate (405) is arranged on each rack plate (8), and a cylinder (406) is arranged at the right end of each rack plate (8).

4. A filament winding machine according to claim 1, characterized in that: two guide rails (410) are arranged on the rear side of the base of the wire winding component (4), a frame (418) is arranged on the guide rails (410), an upper shaft 1 and a lower shaft 2 are arranged in the frame 418, a gear 419 and a rotating head 402 are respectively arranged at the middle part and one end head of the shaft 1(420), the rotating head 402 protrudes out of the frame 418, a large gear and a small gear are respectively arranged at the middle part of the shaft 2(416), a large gear 417 is meshed with the gear 419 on the shaft 1(420), a small gear 415 is meshed with a lower rack 412, a cylinder 411 is arranged at one end of the rack 412, the front end of the frame (418) is provided with an inclined push plate (407), the inclined push plate (407) is arranged below the rotating head (402) and fixed on the frame (418), the front end of the inclined push plate (407) is provided with a certain angle, the inclined angle of the front end of the inclined push plate (407) is above the pressing wheel (408), and the rear side of the frame (418) is provided with a cylinder (401).

5. A filament winding machine according to claim 1, characterized in that: clamping mechanism (3) are installed respectively on stiff end and two wire winding subassemblies of removal end (4), clamping mechanism (3) are equipped with two cylinders (305), the interval of two cylinders (305) is fixed, it can press from both sides tightly unclamp to be equipped with finger cylinder (303) on cylinder (305), be equipped with the backing plate below two cylinders (305), be equipped with track (304) below the backing plate, the backing plate rear side is equipped with rack 1, rack 1 meshes with gear 2, gear 2 installs on the horizontal axis with gear 1 in proper order, gear 1 meshes with below rack 2, 2 one end of rack is equipped with cylinder (301) and drives clamping mechanism and makes a round trip to walk along track (304).

6. A filament winding machine according to claim 1, characterized in that: the wire supporting frame is characterized in that a horn mouth (202-1) is arranged on a single wire supporting frame (202) in the middle of the wire supporting frame (2), the horn mouth (202-1) is connected with a U-shaped groove (202-2) in an inclined mode at a certain angle, the U-shaped groove of the first wire supporting frame (201) is welded with a lower support after being transversely inclined at a certain angle, and the tail end of the last wire supporting frame is provided with a limit switch (203).