CN212634162U - Wire winding machine - Google Patents

Abstract

The utility model provides a wire winding machine, which comprises a straightening mechanism, a wire supporting frame, a clamping mechanism, a wire winding component, a base, a middle wire supporting frame and a stop mechanism; the straightening mechanism cuts off when the straightening length reaches a set value; the wire supporting frame is provided with a bell mouth for guiding materials; the clamping mechanism is provided with a finger cylinder for clamping or loosening the cold drawn wire; the wire winding assembly is provided with a rotating head for wire winding; the base is provided with a guide rail which can adjust the distance between the two wire winding components; the middle wire supporting frame prevents the overlength of the wire from generating downwarping; inside stock stop prevented to scatter around the wire winder of good cold drawn wire, the utility model discloses a wire winder directly straightens the shearing according to required arbitrary length size with whole dish silk to screw up into the annular circle with the winding of both ends and conveniently articulate, improved precision, the crookedness of size, realize the full automatization wire winding, reduce the cost of labor, improve production efficiency.

Description

Wire winding machine

Technical Field

The utility model relates to a field of wire winding equipment especially relates to a wire winding machine.

Background

The production process of the foamed cement composite board comprises the following steps: preparing a side rib, welding a side rib framework, paving a frame, winding wires, adding foamed cement, foaming, forming a plate and performing later maintenance.

At present, automatic and semi-automatic related equipment is used for preparing and welding a framework on a side rib, but the wire winding is a simple link and is always in full-manual wire winding; the efficiency is low, the working hours are consumed, the wire winding is loose, the wire winding length is different, and the serious results of exposed cold drawn wires of finished plates, unqualified products and the like can be caused.

SUMMERY OF THE UTILITY MODEL

Based on this, the utility model provides a wire winding machine can full-automatic wire winding, and can realize that wire winding length is adjustable to reach technical problem such as continuous, quick wire winding.

The utility model provides a wire winding machine, the on-line screen storage device comprises a base, install two wire winding subassemblies on the base, one of them wire winding subassembly is fixed, and another wire winding subassembly can be followed the base and removed, and stiff end wire winding subassembly is placed with removal end wire winding subassembly symmetry, install clamping mechanism on the wire winding subassembly, be equipped with middle part support guide frame between two wire winding subassemblies, straightening mechanism is installed to wire winding subassembly one side, the interval of straightening mechanism and stiff end wire winding subassembly with the last two finger cylinder intervals that set up of clamping mechanism are the same, straightening mechanism goes out the silk end and arranges the support guide frame, the support guide frame comprises N continuous support silk, the stock stop is arranged to wire winding subassembly opposite side.

Preferably, the base is of a splicing structure, and the linear guide rail is arranged on the base, so that the linearity of the movable end wire winding assembly and the fixed end wire winding assembly is guaranteed.

Preferably, the wire winding assembly is divided into a fixed end and a movable end, the two wire winding assemblies are symmetrically installed, a lower sliding sleeve is arranged in the middle of the front end of a base of the wire winding assembly, four spring guide sleeves are uniformly distributed around the lower sliding sleeve, springs are placed in the spring guide sleeves, four guide pillars are arranged in the springs, and the guide pillars are fixed to the bottom surface of the base plate. Two pressing wheels are arranged on two sides of the upper surface of the base plate, a bearing seat is arranged in the middle of the upper surface of the base plate, the vertical shaft penetrates through the bearing seat in the middle and is contained in the lower sliding sleeve to slide up and down, a rotating plate is arranged at the top of the vertical shaft, a gear 1 is arranged below the rotating plate, and the gear 1 is meshed with the front-end toothed bar. The cold-drawn wire pressing plate is arranged on the rack plate, and the air cylinder is arranged at the right end of the rack plate.

Preferably, two movable guide rails are arranged on the rear side of a base of the wire winding assembly, a frame is arranged on the movable guide rails, an upper shaft 1 and a lower shaft 2 are arranged in the frame, a gear and a rotating head are respectively arranged in the middle of each shaft 1 and one end of each rotating head protruding out of the frame, a large gear and a small gear are respectively arranged in the middle of each shaft 2, the large gear is meshed with the gear on each shaft 1, the small gear is meshed with a lower rack, an air cylinder is arranged at one end of each rack, an inclined push plate is arranged at the front end of the frame and is fixed on the frame below the rotating head, a certain angle is arranged at the front end of the inclined push plate, the inclination angle of the front end of.

Preferably, the clamping mechanism is respectively installed on the two wire winding assemblies at the fixed end and the movable end, two air cylinders are installed on the clamping mechanism, the distance between the two air cylinders is fixed, the finger air cylinders are installed on the air cylinders and can clamp and release the wire winding assemblies, the base plates are installed below the two air cylinders, a rail is arranged below the base plates, a rack 1 is arranged on the rear side of the base plates, the rack 1 is meshed with a gear 2, the gear 2 and the gear 1 are sequentially installed on a horizontal shaft, the gear 1 is meshed with the lower rack 2, and an air cylinder is arranged at one end of the rack 2 and drives the clamping mechanism to move back and forth along the rail.

Preferably, a horn mouth is arranged on a single wire supporting frame body in the middle of the wire supporting frame, the horn mouth inclines for a certain angle and is connected with a U-shaped groove, the first wire supporting frame U-shaped groove transversely inclines for a certain angle and then is welded with a lower support, and the tail end of the last wire supporting frame is provided with a limit switch.

Compared with the prior art, the utility model has the following characteristics and beneficial effect:

1. the utility model discloses a wire winding machine forms integrative realization full automatization wire winding with cold drawn wire from alignment to the wire winding for the wire winding process goes on in succession, has avoided traditional alignment to cut off the back again by artifical wire winding, has improved production efficiency, and simple structure, and novel in design is reasonable, easily installs.

2. The utility model discloses a set up the stiff end, remove two wire winding subassemblies in end, wire winding length adjustability has been guaranteed, wherein the wire winding subassembly goes up the cylinder can drive the rotor plate with the rotatory 180 back cylinders of cold drawn wire (one kind continue to promote and make the cold drawn wire clamp plate with the cold drawn wire end side compression of being bent, the inclined push plate is pushed away to the pinch roller by cylinder two and is pushed down the pinch roller on, insert in the inclined push plate top rotating head after the cold drawn wire breaks away from the rotor plate under the drive of pinch roller, the rotating head is rotatory to be screwed up into annular circle wire winding with the cold drawn wire winding and is accomplished, through the rotor plate, the cold drawn wire clamp plate is guaranteed the unanimous and winding of the annular circle size in cold drawn wire both ends with the ingenious cooperation of inclined push plate and rotating.

3. The utility model discloses a wire winding machine designs alignment mechanism to wire winding subassembly center distance through the interval with two lift cylinders of clamping mechanism, and finger cylinder simultaneous working on two lift cylinders realizes that cold drawn wire from alignment mechanism to wire winding subassembly, wire winding subassembly to stock stop and carries simultaneously, shortens the cylinder stroke, and save time improves production efficiency.

4. The utility model discloses a wire winding machine places before straightening mechanism through holding in the palm the guide frame first support guide frame for cold drawn wire directly gets into first support guide frame after straightening mechanism, because first support guide frame U type groove has certain inclination, can fall into U type groove slope low side after cold drawn wire reaches settlement length and cuts off, straightening mechanism continues the wire this moment, two cold drawn wires do not appear interfering around having guaranteed, straightening mechanism continuity has been realized, and production efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the related art, the drawings required for the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of the filament winding machine of the present invention.

Fig. 2 is a schematic view of the base structure of fig. 1.

Fig. 3 is a schematic structural view of the wire-winding assembly of fig. 1.

Fig. 4 is a schematic view of the clamping mechanism of fig. 1.

Fig. 5 is a schematic view of the wire stock assembly of fig. 1.

Fig. 6 is a single schematic view of the central filament cradle of fig. 1.

Fig. 7 is a single schematic view of the catch mechanism of fig. 1.

Fig. 8 is an enlarged view of a portion of the filament winding assembly of fig. 1.

Reference numerals: 1. a straightening mechanism; 2. a wire supporting frame; 3. a clamping mechanism; 4. a wire winding assembly; 5. a base; 6. a middle wire supporting frame; 7. a stock stop mechanism; 8. a rack plate; 201. a first wire support; 202. a single wire bracket body (202-1, a bell mouth, 202-2 and a U-shaped groove) in the middle; 203. a limit switch; 301. a cylinder fifth; 302. a rack 2; 303. a finger cylinder; 304. a moving guide rail; 305. a cylinder (IV); 306. a horizontal axis; 307. a gear 1; 308. a gear 2; 309. a base plate; 310. a rack 1; 401. a cylinder II; 402. Rotating the head; 403. a rotating plate; 404. a V-shaped opening; 405. cold-drawing a wire pressing plate; 406. a cylinder I; 407. an inclined push plate; 408. a pinch roller; 409. a spring; 410. a moving guide rail; 411. a cylinder (c); 412. a rack; 413. a guide post; 414. a spring guide sleeve; 415. a pinion gear; 416. a shaft 2; 417. a bull gear; 418. A frame; 419. a gear; 420. a shaft 1; 421. a vertical shaft; 422. a gear body; 501. a fixed end wire winding component supporting leg; 502. a base; 503. a linear guide rail; 504. a base.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Based on the examples in the utility model, all other examples that ordinary skilled person in the art obtained under the prerequisite of not making the creative work all belong to the scope of protection of the utility model.

It should be understood by those skilled in the art that the electrical components presented herein are electrically connected to the external master controller and the 220V mains, and the master controller can be a conventional known device for controlling a computer, etc. in the disclosure of the present invention, unless otherwise defined, technical or scientific terms used in the claims and the specification shall have the ordinary meaning as understood by those having ordinary skill in the art to which the present invention belongs. "connected" or "coupled" and like terms are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect; the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like refer to an orientation or positional relationship as shown in the drawings, which are used for convenience in describing the invention and to simplify the description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore, the above-described terms are not to be construed as limiting the invention.

Referring to fig. 1-8, the embodiment of the present invention provides a filament winding machine, which comprises a base 5, two filament winding assemblies 4 are mounted on the base 5, one of the filament winding assemblies is fixed, the other filament winding assembly 4 can move along the base 5, the fixed end filament winding assembly 4 and the moving end filament winding assembly 4 are symmetrically arranged, a middle wire support frame 6 is arranged between the two filament winding assemblies 4 for preventing cold-drawn filament from downwarping during the filament winding process, a clamping mechanism 3 is mounted on the filament winding assembly 4, a finger cylinder 303 is mounted on the clamping mechanism 3 for clamping or loosening the cold-drawn filament, a straightening mechanism 1 and the fixed end filament winding assembly 4 are arranged side by side on one side of the filament winding assembly 4, the distance between the straightening mechanism 1 and the filament winding assembly 4 is the same as the distance between the two finger cylinders 303 of the clamping mechanism 3, a wire outlet end of the straightening mechanism 1 is provided with a wire support frame 2, the wire support frame 2 is composed of N continuous filament supports, and a material blocking mechanism 7 is arranged on the other side of the wire winding assembly 4, so that cold-drawn wires are prevented from scattering inside the wire winding machine.

In this embodiment, base 5 is mosaic structure, can splice according to the wire winding length demand, is equipped with linear guide 503 on base 5 and makes removal end wire winding subassembly 4 and stiff end wire winding subassembly 4 guarantee the straightness accuracy.

In this embodiment, the wire winding assembly 4 is divided into a fixed end and a movable end, the two wire winding assemblies 4 are symmetrically installed, a lower sliding sleeve is arranged in the middle of the front end of the base of the wire winding assembly 4, four spring guide sleeves 414 are uniformly distributed around the lower sliding sleeve, a spring 409 is placed in the spring guide sleeve 414, four guide posts 413 are arranged in the spring 409, and the guide posts 413 are fixed on the bottom surface of the base plate. Two press wheels 408 are arranged on two sides of the upper surface of the base plate, and a bearing seat is arranged in the middle of the base plate. The vertical shaft 421 passes through the middle bearing seat and is contained in the lower sliding sleeve to slide up and down, the top of the vertical shaft 421 is provided with a rotating plate 403, a gear body 422 is arranged below the rotating plate 403, and the gear body 422 is meshed with the front end rack plate 8. A cold-drawn wire pressing plate 405 is arranged on the rack plate 8, and an air cylinder 406 is arranged at one end of the rack plate. The cylinder 406 extends and contracts to drive the cold-drawn wire pressing plate 405 on the rack plate 8 to travel, and the rotating plate 403 also rotates due to the meshing structure of the rack plate 8 and the gear 1422.

Meanwhile, two movable guide rails 410 are arranged on the rear side of the base of the wire winding assembly 4, a frame 418 is arranged on the movable guide rails 410, an upper shaft 1 and a lower shaft 2 are arranged in the frame 418, a gear 419 and a rotating head 402 are respectively arranged in the middle of the shaft 1420 and at one end of the shaft, the rotating head 402 protrudes out of the frame 418, a large gear and a small gear are respectively arranged in the middle of the shaft 2416, the large gear 417 is meshed with the gear 419 on the shaft 1420, the small gear 415 is meshed with a lower rack 412, an air cylinder iii 411 is arranged at one end of the rack 412, an inclined push plate 407 is arranged at the front end of the frame 418. The front end of the inclined push plate 407 is provided with a certain angle, the front end of the inclined push plate 407 is inclined above the press wheel 408, the rear side of the frame 418 is provided with a cylinder 401, the cylinder 401 can stretch and retract to drive the inclined push plate 407 and the rotating head (402) on the frame 418 to move, the inclined push plate 407 presses down the press wheel 408, the press wheel 408 descends to enable the vertical shaft 421 to slide downwards along the lower sliding sleeve and the rotating plate 403 to descend, and the rotating plate 403 descends to the lower side of the cold-drawn wire to enable the cold-drawn wire to be separated. After the cold drawn wire is separated from the rotating plate 403, the cold drawn wire is inserted into the rotating head 402 to reach a certain position, the air cylinder 401 stops pushing, and the air cylinder 411 drives the rotating head 402 to rotate so that the cold drawn wire is wound into an annular circle.

In this embodiment, the clamping mechanism 3 is respectively installed on the two wire winding assemblies 4 at the fixed end and the movable end, two air cylinders r 305 are installed on the clamping mechanism 3, the distance between the two air cylinders r 305 is fixed, the finger air cylinders 303 capable of clamping and releasing are installed on the air cylinders r 305, the backing plates are installed below the two air cylinders r 305, the rail 304 is installed below the backing plates, the rack 1310 is installed on the rear side of the backing plates, the rack 1310 is meshed with the gear 2308, the gear 2308 and the gear 1307 are sequentially installed on the horizontal shaft, the gear 1307 is meshed with the lower rack 2302, and one end of the rack 2302 is provided with an air cylinder r 301 which drives the clamping mechanism to travel back and.

In this embodiment, the wire supporting frame 2 is formed by N continuous wire supporting frames, a horn mouth 202-1 is arranged on a single wire supporting frame 202 in the middle, the horn mouth is inclined at a certain angle and connected with a U-shaped groove 202-2, the U-shaped groove of the first wire supporting frame 201 is welded with a lower bracket after being transversely inclined at a certain angle, and the tail end of the last wire supporting frame is provided with a limit switch 203.

To sum up, the embodiment of the present invention provides a wire winding machine, when in use, the air cylinder 406 is controlled to push the cold-drawn wire pressing plate 405 on the rack plate 8 to move, and the rotating plate 403 also rotates through the engaging structure of the rack plate 8 and the gear body 422, after the rotating plate 403 rotates 180 degrees, the gear body 422 is disengaged from the rack plate 8, at this time, the air cylinder 406 continues to drive the cold-drawn wire pressing plate 405 to move until the cold-drawn wire is pressed, the air cylinder 401 is controlled to extend to drive the frame 418, the upper inclined pushing plate 407 and the rotating head 402 to move after the cold-drawn wire is pressed, the inclined pushing plate 407 presses down the pressing wheel 421, the pressing wheel 408 descends to make the vertical shaft slide down along the lower sliding sleeve, the rotating plate 403 descends to below the cold-drawn wire to disengage from the rotating plate 403, after the cold-drawn wire is disengaged from the rotating plate 403, the rotating head 402 clamps the cold-drawn wire under the push of the air cylinder 401, then the air cylinder 411 is controlled to move, thereby driving the small gear 415 and the large gear 417 on the shaft 2416 to rotate, and the large gear 417 drives the gear 419 on the shaft 1420 and the rotating head 402 to rotate, so that the cold drawn wire is screwed into an annular circle. The air cylinder II 401 is deflated to drive the rotating head 402 to be separated from the cold wire drawing, the air cylinder I406 starts to deflate to drive the cold wire drawing pressing plate 405 to loosen the cold wire drawing, the rotating plate 403 rotates to return to the initial position, the air cylinder II 401 deflates continuously to enable the inclined push plate 407 to be separated from the pressing wheel 408, the vertical shaft 421 rises, and the rotating plate 403 returns to the initial height so as to enter the next circulation action.

The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (6)

1. A filament winding machine is characterized by comprising a base (5), wherein two filament winding components (4) are arranged on the base (5), one of the wire winding components is fixed, the other wire winding component (4) can move along the base (5), the fixed end wire winding component (4) and the moving end wire winding component (4) are symmetrically arranged, the wire winding components (4) are provided with clamping mechanisms (3), a middle wire supporting frame (6) is arranged between the two wire winding components (4), a straightening mechanism (1) is arranged on one side of the wire winding component (4), the distance between the straightening mechanism (1) and the wire winding component (4) at the fixed end is the same as the distance between two finger cylinders (303) arranged on the clamping mechanism (3), wire supporting frames (2) are arranged at wire outlet ends of the straightening mechanisms (1), continuous wire supporting is formed by N wire supporting frames (2), and a material blocking mechanism (7) is arranged on the other side of the wire winding assembly (4).

2. A filament winding machine according to claim 1, characterized in that: the base (5) is of a splicing structure, and a linear guide rail (503) is arranged on the base (5) to ensure that the moving end wire winding assembly (4) and the fixed end wire winding assembly (4) ensure the straightness.

3. A filament winding machine according to claim 1, characterized in that: the wire winding component (4) is divided into a fixed end and a movable end, the two wire winding components (4) are symmetrically installed, a lower sliding sleeve is arranged in the middle of the front end of a base of the wire winding component (4), four spring guide sleeves (414) are uniformly distributed on the periphery of the lower sliding sleeve, a spring (409) is placed in each spring guide sleeve (414), four guide pillars (413) are arranged in each spring (409), each guide pillar (413) is fixed to the bottom surface of a base plate, two pressing wheels (408) are arranged on two sides of the upper surface of each base plate, a bearing seat is arranged in the middle of each base plate, a vertical shaft (421) penetrates through the bearing seat in the middle of each base plate and can slide up and down in each lower sliding sleeve, a rotating plate (403) is arranged at the top of each vertical shaft (421), a gear body (422) is arranged below each rotating plate (403), the gear body (422) is.

4. A filament winding machine according to claim 1, characterized in that: two movable guide rails (410) are arranged on the rear side of the base of the wire winding component (4), a frame (418) is arranged on the movable guide rails (410), an upper shaft 1 and a lower shaft 2 are arranged in the frame 418, a gear 419 and a rotating head 402 are respectively arranged at the middle part and one end head of the shaft 1(420), the rotating head 402 protrudes out of the frame 418, a large gear and a small gear are respectively arranged at the middle part of the shaft 2(416), a large gear 417 is meshed with the gear 419 on the shaft 1(420), a small gear 415 is meshed with a lower rack 412, a cylinder 411 is arranged at one end of the rack 412, the front end of the frame (418) is provided with an inclined push plate (407), the inclined push plate (407) is arranged below the rotating head (402) and fixed on the frame (418), the front end of the inclined push plate (407) is provided with a certain angle, the inclined angle of the front end of the inclined push plate (407) is above the pressing wheel (408), and the rear side of the frame (418) is provided with a cylinder (401).

5. A filament winding machine according to claim 1, characterized in that: the clamping mechanism (3) is respectively arranged on the two wire winding assemblies (4) at the fixed end and the movable end, two air cylinders (305) are arranged on the clamping mechanism (3), the distance between the two air cylinders (305) is fixed, the finger air cylinders (303) are arranged on the air cylinders (305) and can be clamped and loosened, a base plate is arranged below the two air cylinders (305), a track (304) is arranged below the base plate, a rack 1(310) is arranged on the rear side of the base plate, the rack 1(310) is meshed with a gear 2(308), the gear 2(308) and the gear 1(307) are sequentially arranged on a horizontal shaft, the gear 1(307) is meshed with the lower rack 2(302), and an air cylinder (301) arranged at one end of the rack 2(302) drives the clamping mechanism to move back and forth along the track (304).

6. A filament winding machine according to claim 1, characterized in that: the wire supporting frame is characterized in that a horn mouth (202-1) is formed in a single wire supporting frame body (202) in the middle of the wire supporting frame (2), the horn mouth (202-1) is connected with a U-shaped groove (202-2) in an inclined mode at a certain angle, the U-shaped groove of the first wire supporting frame (201) is welded with a lower support after being transversely inclined at a certain angle, and a limit switch (203) is arranged at the tail end of the last wire supporting frame.

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