CN114043599A - Preparation method of orthogonal bamboo orifice plate composite heat-insulation cement pentahedral module - Google Patents
Preparation method of orthogonal bamboo orifice plate composite heat-insulation cement pentahedral module Download PDFInfo
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- CN114043599A CN114043599A CN202111336269.3A CN202111336269A CN114043599A CN 114043599 A CN114043599 A CN 114043599A CN 202111336269 A CN202111336269 A CN 202111336269A CN 114043599 A CN114043599 A CN 114043599A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 258
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 258
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 258
- 241001330002 Bambuseae Species 0.000 title claims abstract description 257
- 239000011425 bamboo Substances 0.000 title claims abstract description 257
- 239000002131 composite material Substances 0.000 title claims abstract description 73
- 238000009413 insulation Methods 0.000 title claims abstract description 64
- 239000004568 cement Substances 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims description 7
- 239000002184 metal Substances 0.000 claims abstract description 45
- 239000003292 glue Substances 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000005187 foaming Methods 0.000 claims abstract description 25
- 229920000642 polymer Polymers 0.000 claims abstract description 21
- 239000011083 cement mortar Substances 0.000 claims abstract description 15
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 12
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- 229920001688 coating polymer Polymers 0.000 claims abstract description 6
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- 238000013329 compounding Methods 0.000 claims description 7
- 238000011049 filling Methods 0.000 claims description 7
- 239000004745 nonwoven fabric Substances 0.000 claims description 6
- 239000003755 preservative agent Substances 0.000 claims description 6
- 230000002335 preservative effect Effects 0.000 claims description 6
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 5
- 239000003063 flame retardant Substances 0.000 claims description 5
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000002390 adhesive tape Substances 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
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- 239000000203 mixture Substances 0.000 claims description 3
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- 229920003023 plastic Polymers 0.000 claims description 3
- 239000002985 plastic film Substances 0.000 claims description 3
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- 239000004814 polyurethane Substances 0.000 claims description 3
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- 238000007789 sealing Methods 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 241000196324 Embryophyta Species 0.000 claims description 2
- 241000405070 Percophidae Species 0.000 claims description 2
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 2
- 239000011398 Portland cement Substances 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 2
- 235000011116 calcium hydroxide Nutrition 0.000 claims description 2
- 239000000920 calcium hydroxide Substances 0.000 claims description 2
- 239000004567 concrete Substances 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims description 2
- 229920001821 foam rubber Polymers 0.000 claims description 2
- 239000011496 polyurethane foam Substances 0.000 claims description 2
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- 238000005086 pumping Methods 0.000 claims description 2
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- 238000000926 separation method Methods 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 238000007790 scraping Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract description 2
- 239000002023 wood Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 19
- 239000011414 polymer cement Substances 0.000 description 4
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 241000209128 Bambusa Species 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/06—Manufacture of central layers; Form of central layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
- B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0015—Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
Abstract
A method for preparing an orthogonal bamboo perforated plate composite heat-insulation cement pentahedron module comprises the steps of manufacturing a perforated core plate, two side heat-insulation clamping plates and an inner and outer perforated panel by bamboo wood, enabling the perforated core plate, the two side heat-insulation clamping plates and the inner and outer perforated panels to be orthogonally compounded by glue, enabling a binding tape to penetrate through a perforated hole to be fixed to form the orthogonal bamboo perforated plate composite heat-insulation plate, enabling the orthogonal bamboo perforated plate composite heat-insulation plate to serve as a wall and a ground, enabling metal screws to penetrate in a vertical and horizontal mode, fixing the orthogonal bamboo perforated plate composite heat-insulation plate into a five-face wall and ground into a whole by nuts, pouring cement mortar or foaming glue into the core plate, scraping and coating polymer face with thick materials into the inner and outer perforated panels integrated with the wall and the ground, and spraying polymer color paste coating to serve as an outer surface to manufacture the orthogonal bamboo perforated plate composite heat-insulation cement pentahedron module.
Description
Technical Field
The invention belongs to the field of buildings, and particularly relates to a preparation method of a composite heat-insulation cement pentahedron module of an orthogonal bamboo orifice plate.
Background
The bamboo in the traditional meaning is damaged by natural force, particularly by the erosion of oxidation, ultraviolet rays, rainwater and mould, the service life of the bamboo is short, however, in 2002, the autonomous state of Hunan Western Miao nationality, the bamboo slips recording the modified great wall and the Qin law are excavated in the bamboo slips Qin tomb which records the nine multiplication tables in the dead well of the Qin generation, in the last eighty years of the century, the Han tomb of Hubei Jianling is rather excavated into thousands of bamboo slips which make the arithmetic Jing and the citation book, the bamboo slips recording the nine multiplication tables and the arithmetic of the modified great wall and the Qin law are proved in two thousand years from now, and the bamboo slips are unbroken in underground closed state for thousands of years; in 1918, the Zhongshan medical college builds a capital building and a Wang Guangchang dormitory, in the age with deficient reinforcing steel bars, bamboo bars are used for replacing the reinforcing steel bars to build the building, in 2005, related departments overhaul the Wang Guangchang dormitory, and it is found that cement has been partially pulverized, but bamboos in a cement beam and a floor still have tensile and compressive properties, the capital building of the Zhongshan medical college builds a building for more than 100 years before, and the building is erected for more than 100 years to prove that the bamboo bars are unbroken for one hundred years and can replace the reinforcing steel bars in the cement closed state; the invention relates to a method for preparing an orthogonal bamboo perforated plate composite heat-insulating cement pentahedron module, which adopts insect-proof, anti-corrosion and closed bamboo wood as a core plate, adopts an orthogonal bamboo perforated plate with an assembly hole for cement mortar injection as a two-side clamping plate of the core plate, adopts an orthogonal bamboo perforated plate with an assembly hole as an inner panel and an outer panel as a surface, adopts the orthogonal bamboo perforated plate as an inner panel and the outer panel, adopts orthogonal clamping plates with the inner panel and the outer panel to be orthogonally compounded by gluing, adopts a binding tape to penetrate the perforated hole for fixing to form the orthogonal bamboo perforated plate composite heat-insulating plate, adopts the orthogonal bamboo perforated plate composite heat-insulating plate as a wall and a ground, adopts a metal screw to vertically and horizontally penetrate the assembly hole on the orthogonal bamboo perforated plate composite heat-insulating plate, adopts nuts to fix five walls into a whole, adopts cement mortar or foaming glue to inject into the core plate, adopts polymer surface to adopt thick material composite gridding cloth or short fiber to scrape and coat on the inner panel and the inner panel integrated with the wall and the ground, spraying a polymer color paste coating to form an outer surface, and preparing an orthogonal bamboo orifice plate composite heat-insulation cement pentahedral module; the orthorhombic bamboo leak hole composite heat-insulation cement pentahedral module is fixed by a metal screw rod longitudinally penetrating through the module and can be assembled into a single-layer or laminated or multi-layer bamboo house, and the orthorhombic bamboo leak hole composite heat-insulation cement pentahedral module has the advantages that firstly, bamboo which is inexhaustible and naturally grown bamboo is used for replacing a fossil material, so that the consumption of steel in a building is reduced, the low-carbon life is favorably realized, and the living environment of human is better protected; and secondly, the construction is fast by using the orthogonal bamboo leak hole composite heat-insulation cement pentahedron module, and an internal and external double-layer heat-insulation structure has no cold and hot bridge.
Disclosure of Invention
A preparation method of an orthogonal bamboo leak board composite heat-insulation cement pentahedral module is characterized in that insect-proof, corrosion-proof and closed bamboo is used for manufacturing a core with an assembly hole, the orthogonal bamboo leak board is used as a core board, the orthogonal bamboo heat-insulation board with the assembly hole is used as two side clamping boards of the core board, the orthogonal bamboo leak board is used as an inner panel and an outer panel of a surface with the assembly hole, the core board, the two side clamping boards and orthogonal forks of the inner panel and the outer panel are compounded by glue, and are fixed by binding tapes penetrating through the leak holes to form the orthogonal bamboo leak board composite heat-insulation board; the method comprises the following steps of (1) using an orthogonal bamboo orifice plate composite heat insulation plate as a wall and a floor, vertically and horizontally inserting assembling holes in the orthogonal bamboo orifice plate heat insulation plate by using metal screws, fixing the orthogonal bamboo orifice plate composite heat insulation plate into a five-sided wall-ground integrated body by using nuts, pouring cement mortar or foaming glue into a core plate, coating polymer surface with thick material composite mesh cloth or short fiber on an inner panel and an outer panel of the wall-ground integrated body by blade coating, and coating polymer color paste coating composite non-woven fabric on the outer surfaces of the inner panel and the outer panel to prepare the orthogonal bamboo orifice plate composite heat insulation cement pentahedron module;
wherein, in the preparation method of the orthogonal bamboo perforated plate composite heat preservation cement pentahedral module, insect-proof, corrosion-proof and closed bamboo is used for preparing an orthogonal bamboo perforated plate with an assembly hole core as a core plate, an orthogonal bamboo heat preservation plate with an assembly hole is used as two side clamping plates of the core plate, the orthogonal bamboo perforated plate with the assembly hole face is used as an inner panel and an outer panel, the core plate, the two side clamping plates and the inner panel and the outer panel are orthogonally compounded by gluing, and are fixed by a binding tape through the perforated hole, the orthogonal bamboo perforated plate composite heat preservation plate is characterized in that 4-5-year-old bamboo is used for breaking a wall to grow into an arc-shaped bamboo sheet with the thickness of 1500-3000mm, the inner bamboo sheets are used for removing inner stalks, outer joints and two ends with the same width of 10-50mm and the thickness of more than 3mm to form bamboo strips, the bamboo strips are used for removing green and yellow to prepare parallel bamboo strips with the same width of 10-50mm, and at least two parallel bamboo strips are used for gluing to form bamboo strips with the thickness of not less than 10mm, drilling holes with the diameter of 5-18mm on arc-shaped bamboo chips and bamboo section bars according to the hole pitch of 50-300mm, perforating 1 hole or 2 holes at intervals by using metal screws, arranging the thickness of two ends of each arc-shaped bamboo chip in a staggered and forward manner, arranging the bamboo section bars on two sides of each arc-shaped bamboo chip, fixing the bamboo section bars by using nuts to form a transverse bamboo raft plate with the length of 1500 plus materials, the width of 300 plus materials, the thickness of 3000mm plus materials and the thickness of 10-50mm and a longitudinal bamboo raft plate, arranging the arc-shaped bamboo chips in a staggered and connected manner when the designed length exceeds 3000mm, penetrating bamboo ribs into the separation holes between the metal screws for fixing the bamboo raft, forming taper holes or gaps at two ends of the bamboo ribs, forming taper wedges or duckbill wedges by using the bamboo ribs, gluing and wedging the wedges to enable the ends of the bamboo ribs to expand and fix, isolating the bamboo chips by inner joints and outer joints to form the bamboo raft plate with the gap smaller than 10mm, and compounding the bamboo raft plates by using at least two orthogonal plates and gluing at 90 degrees, and forming the orthogonal bamboo leak hole plates for forming faces; the method comprises the following steps of (1) respectively fixing a sleeve on a metal screw rod with a bamboo chip perforation or a bamboo rib with a bamboo chip perforation by using small-diameter C-shaped bamboo chips as intervals by using air nails to form a heat-preservation bamboo raft plate with the bamboo chip interval of 20-30mm and a core material bamboo raft plate with the bamboo chip interval of 30-100mm, and respectively compounding at least two bamboo raft plates by using glue for 90-degree orthogonality to form an orthogonal bamboo perforated plate for heat preservation and an orthogonal bamboo perforated plate for a core; placing an orthogonal bamboo orifice plate in a pressure-bearing tank, exhausting air to 6-8 atmospheric pressures, injecting a polymer composite insect-proof preservative, soaking the bamboo rib plate, inflating the bamboo rib plate to 6-8 atmospheric pressures, releasing pressure, discharging the polymer composite insect-proof preservative, and drying and dehumidifying by using hot flue gas until the water content of the bamboo rib plate is below 16%; stacking a plurality of layers of orthogonal bamboo perforated plates for heat preservation, reserving a vacant layer in the middle, surrounding the vacant layer by a baffle or winding and sealing a plastic film, filling the vacant layer with flame-retardant polyurethane foaming glue or phenolic resin foaming glue, removing the stacked orthogonal bamboo perforated plates for heat preservation and a metal screw when the foaming glue is initially set to be finally set, and clearing the foaming glue in the assembly holes to obtain the orthogonal bamboo heat preservation plate with the assembly holes; using a core with the thickness of 40-100mm and an orthogonal bamboo perforated plate as a core plate, using an orthogonal bamboo insulation board with the thickness of 20-40mm as two side clamping plates of the core plate, using a surface with the thickness of 10-20mm and an orthogonal bamboo perforated plate as an inner panel and an outer panel, using waterproof glue for 90-degree orthogonal three-layer or five-layer composition, using a plastic binding band at the crossing position of a six-grid or a nine-grid, penetrating the core plate, penetrating the two side clamping plates, penetrating the perforated holes on the inner panel and the outer panel for fixing, and removing a metal screw rod to prepare the orthogonal bamboo perforated plate composite insulation board with the length of 1500-;
wherein, in the preparation method of the orthogonal bamboo orifice plate composite heat-insulating cement pentahedron module, the orthogonal bamboo orifice plate composite heat-insulating plate is used as a wall and a floor, assembling holes on the orthogonal bamboo orifice plate heat-insulating plate are vertically and horizontally inserted by a metal screw, the five walls are fixed into a whole by nuts, cement mortar or resin foaming glue is poured into a core plate, thick material composite gridding cloth or short fiber for polymer surface is used for blade coating on inner and outer panels of the wall and the ground, polymer color paste coating composite non-woven fabric is used for coating on the outer surfaces of the inner and outer panels, the orthogonal bamboo orifice plate composite heat-insulating cement pentahedron module is prepared and characterized in that the wall with the assembling holes is prepared by compounding the orthogonal bamboo orifice plate heat-insulating plate with convex and concave openings at the upper and lower parts and overlapping openings at the left and right parts, the ground with the assembling holes is prepared by using the orthogonal bamboo orifice plate heat-insulating plate with convex and concave openings at the short sides and long sides, the convex notch and the lap joint are sealed by double-sided foaming adhesive tapes, the lap joint communicated with the core plate is arranged at the corner of a right-angle wall, bamboo ribs are used for driving the lap joint into an assembly hole for positioning, a metal screw rod traverses a transverse assembly hole on the orthogonal bamboo leak board composite insulation board, the lap joint of a left wall and a right wall is used for one layer, the lap joint of the front wall and the rear wall is used for the other layer, the left wall and the right wall are lapped by the lap joint of the front wall and the rear wall, a countersunk hole is drilled at the lap joint according to the position of the lap joint wall traversing the metal screw rod, the metal screw rod traverses the transverse assembly hole on the orthogonal bamboo leak board composite insulation board, the metal screw rod is fixed in the countersunk hole by a nut, and the hole is plugged by foaming adhesive in the countersunk hole to form the tetrahedral orthogonal bamboo leak board composite insulation board; the orthogonal bamboo leak orifice plate composite heat insulation board is used as a floor, a cross supporting plate and a surrounding frame are arranged at the top of a tetrahedral orthogonal bamboo leak orifice plate composite heat insulation board wall and are temporary fixing plates at the upper parts of metal screws, a countersunk hole is drilled at the position of the metal screw longitudinally penetrating through an assembly hole on the lap joint of the floor, the metal screw longitudinally penetrates through a longitudinal assembly hole on the orthogonal bamboo leak orifice plate composite heat insulation board, nuts are used for fixing the countersunk hole of the floor and the temporary fixing plates at the upper parts, the pentahedron orthogonal bamboo leak orifice plate composite heat insulation board wall is formed, holes with the diameter of 20-50mm are drilled to the central position of a hexagonal grid or a nine-grid on the inner surface of the inner panel and the inner surface of the floor, cement mortar is pumped into the core board by a pump in a factory or an assembly site, the cement mortar overflows from the upper filling hole through vibration and is used as a filling hole plug by a bamboo rod, or pumping the filled flame-retardant polyurethane foam rubber or phenolic resin foam rubber to the core plate; the concrete is prepared by using a silicone-acrylic emulsion, a styrene-acrylic emulsion, a chemical fiber or a plant fiber, sand, quick-hardening sulphoaluminate cement or ordinary portland cement or hydrated lime powder, 5-7 parts of a cement-acrylic emulsion, 1-3 parts of a cement-acrylic emulsion, 5-10 parts of a cement-acrylic emulsion, 10-30 parts of a cement-acrylic emulsion, 60-70 parts of a cement-acrylic emulsion, a proper amount of a water reducing agent is added, water is stirred to be in a contact depression state to form a thick material for a polymer surface, a 5x5mm hole gluing mesh cloth or short fiber is compounded by the thick material for the polymer surface, the polymer surface is subjected to blade coating and embedded into an inner panel and an outer panel, the thickness of the surface of the inner panel and the surface of the outer panel is not less than 2mm, and a 30-90 g of non-woven fabric compounded per square meter is coated on the outer surface of the thick material for the polymer surface to form the orthogonal bamboo perforated plate composite heat-insulating cement pentahedron module. The invention has the advantages of
1. The orthogonal bamboo leak hole plate composite heat-insulation cement pentahedral module is fixed by the metal screws in a vertically and horizontally penetrating manner and can be assembled into a single-layer or laminated or multi-layer bamboo house, and the orthogonal bamboo leak hole plate composite heat-insulation cement pentahedral module has the advantages that bamboo which is inexhaustible and naturally grown is used for replacing a fossil material, so that the consumption of steel in a building is reduced, low-carbon life is facilitated, and the living environment of human is better protected;
2. the construction of the cement pentahedron module compounded with the orthogonal bamboo leak orifice plate is convenient, the inner and outer double-layer heat-insulating structure has no cold and hot bridges, and the aims of low energy consumption and carbon peak reaching are easily realized;
3. provides technical support for 'bamboo agriculture economy' and easily realizes a common rich objective wish.
Detailed Description
Breaking wall of 4-year-old bamboo into 3000mm long bamboo strips with two ends of 10mm and 20mm, removing inner bamboo strips and outer bamboo joints, making arc bamboo strips with thickness greater than 3mm, removing green and yellow bamboo strips into 10mm and 20mm flat bamboo strips, bonding the two flat bamboo strips into 15mm bamboo strips, drilling 8mm diameter holes at 200mm pitch, perforating with 1 hole by metal screw, arranging the arc bamboo strips in the same direction, making the thickness of each layer alternate, placing the bamboo strips on two sides of the bamboo strips, fixing transverse bamboo raft boards and longitudinal bamboo raft boards with length of 3000mm, width 3000mm, thickness of 10mm and thickness of 20mm by nuts, inserting bamboo ribs into the spacing holes between the metal screws, gluing and wedging the ends of the bamboo ribs to make the ends of the bamboo ribs expand and fix, separating the bamboo strips into two bamboo raft boards with gap smaller than 10mm by the inner bamboo strips and the outer bamboo joints, and using longitudinal and transverse bamboo raft boards, the 90-degree orthogonal bamboo leak hole plate is compounded by gluing to form a surface; sleeving thin bamboo pipes on a metal screw with bamboo chip perforations at intervals, fixing the bamboo strips into bamboo raft plates with the bamboo chip intervals of 20mm and 40mm, and compounding two longitudinal and transverse bamboo raft plates with the thickness of 20mm and the interval of 20mm and four longitudinal and transverse bamboo raft plates with the thickness of 20mm and the interval of 40mm by gluing at an angle of 90 DEG to form an orthogonal bamboo perforated plate for heat preservation with the thickness of 40mm and an orthogonal bamboo perforated plate for cement with the thickness of 80 mm; placing an orthogonal bamboo orifice plate in a pressure-bearing tank, exhausting air to 6 atmospheric pressures at negative pressure, injecting a polymer composite insect-proof preservative, soaking the bamboo orifice plate, inflating the bamboo orifice plate to 6 atmospheric pressures at high pressure, releasing pressure, discharging the polymer composite insect-proof preservative, and drying and dehumidifying by using hot flue gas until the water content of the bamboo orifice plate is 14%; stacking a plurality of layers of orthogonal bamboo perforated plates for heat preservation, reserving a vacant layer in the middle, surrounding the vacant layer by a baffle or winding and sealing a plastic film, filling the vacant layer with flame-retardant polyurethane foaming glue or phenolic resin foaming glue, removing the stacked orthogonal bamboo perforated plates for heat preservation and a metal screw when the foaming glue is initially set to be finally set, and clearing the foaming glue in the assembly holes to obtain the orthogonal bamboo heat preservation plate with the assembly holes; the method comprises the following steps of (1) taking an orthogonal bamboo perforated plate for cement with the thickness of 90mm as a core plate, taking an orthogonal bamboo insulation board with the thickness of 40mm as two side clamping plates, taking an orthogonal bamboo perforated plate for cement with the thickness of 20mm as an inner panel and an outer panel, orthogonally compounding by waterproof glue at 90 degrees, fixing the core plate, the two side clamping plates and the perforated holes on the inner panel and the outer panel by using a plastic binding band according to the cross position of six grids, and dismantling metal screws to manufacture the orthogonal bamboo perforated plate insulation board with the length of 3000mm, the width of 3000mm and the thickness of 210mm and provided with assembly holes; the upper and lower of the orthogonal bamboo perforated plate heat-insulating plate with assembly holes are convex and concave ports, the left and right are lapping ports, the ground with assembly holes is made into four-sided walls by using the orthogonal bamboo perforated plate heat-insulating plate with assembly holes, the convex notch and the lapping ports are sealed by using double-sided foaming adhesive tape, the right-angle wall corner is the lapping port for communicating the core plate, the bamboo reinforcement is used for positioning by penetrating the assembly holes up and down, the metal screw penetrates through the orthogonal bamboo perforated plate core plate and the assembly holes on the orthogonal bamboo heat-insulating splint and the inner and outer panels, one layer is lapped with the front and rear walls by using the left and right walls, the countersunk holes are drilled at the ends of the left and right walls according to the positions of the metal screws in the front and rear walls, the metal screws of the front and rear walls penetrate through the countersunk holes at the ends of the left and right walls and are fixed by using nuts, the foaming adhesive is used in the countersunk holes of the countersunk at the ends of the left and right walls, the other layer is lapped with the front and rear walls, the ends of the front and rear walls, the countersunk holes are drilled according to the positions of the metal screws in the left and right walls, the metal screws of the left wall and the right wall cross the countersunk holes at the ends of the front wall and the rear wall and are fixed by nuts, and the countersunk holes of the front wall and the rear wall are plugged by foaming glue; the method comprises the following steps that a floor is lapped on the bottom of a four-sided wall by using an orthogonal bamboo leak board insulation board, assembling holes in the four-sided wall are longitudinally penetrated by metal screws, countersunk holes are drilled in positions where the metal screws longitudinally penetrate through the overlapping openings of the floor by using the orthogonal bamboo leak board insulation board, the assembling holes in the orthogonal bamboo leak board composite insulation board are longitudinally penetrated by the metal screws, nuts are used for fixing the countersunk holes and the upper parts of the orthogonal bamboo leak board insulation board on the floor to form a five-sided wall-floor integrated body, holes with the diameter of 30mm are drilled to the depth of a core board which is a pouring hole of cement mortar on the inner face of the four-sided wall and the inner face of the floor according to the central position of a nine-square grid, the cement mortar is poured into the core board by a pump on an assembly site, the cement mortar is poured into the core board by a pump, the cement mortar is poured out from hanging pouring holes on the upper part by vibration, and the bamboo rods are used for plugging the pouring holes; the silicone-acrylic emulsion, the styrene-acrylic emulsion, the short bamboo fiber, the sand and the fast hardening sulphoaluminate cement are added with a proper amount of water reducing agent according to the part ratio of 7 to 3 to 10 to 30 to 60, the mixture is stirred with water to be in a contact depression state to form a thick material for a polymer cement surface, the thick material for the polymer cement surface is compounded with a gluing grid cloth with 5x5mm holes, the gluing grid cloth is coated on the inner panel and the outer panel of the orthogonal bamboo insulation board in a scraping way, the thick material for the polymer cement surface is embedded into the orthogonal bamboo perforated plate, and the non-woven cloth compounded with 30 grams per square meter by polymer color paste coating is coated on the outer surface of the thick material for the polymer cement surface to form the orthogonal bamboo perforated plate composite insulation cement pentahedron module.
Claims (3)
1. A preparation method of an orthogonal bamboo leak board composite heat-insulation cement pentahedral module is characterized in that insect-proof, corrosion-proof and closed bamboo is used for manufacturing a core with an assembly hole, the orthogonal bamboo leak board is used as a core board, the orthogonal bamboo heat-insulation board with the assembly hole is used as two side clamping boards of the core board, the orthogonal bamboo leak board is used as an inner panel and an outer panel of a surface with the assembly hole, the core board, the two side clamping boards and orthogonal forks of the inner panel and the outer panel are compounded by glue, and are fixed by binding tapes penetrating through the leak holes to form the orthogonal bamboo leak board composite heat-insulation board; the method comprises the steps of using an orthogonal bamboo orifice plate composite heat insulation board as a wall and a floor, vertically and horizontally inserting assembling holes in the orthogonal bamboo orifice plate heat insulation board by using metal screws, fixing the orthogonal bamboo orifice plate composite heat insulation board into a five-sided wall-ground integrated body by using nuts, pouring cement mortar or foaming glue into a core board, using polymer surface thick material composite mesh cloth or short fibers to scrape and coat on an inner panel and an outer panel integrated with the wall-ground, and coating polymer color paste coating composite non-woven fabric on the outer surfaces of the inner panel and the outer panel to manufacture the orthogonal bamboo orifice plate composite heat insulation cement pentahedron module.
2. The method as claimed in claim 1, wherein the orthogonal bamboo perforated plate composite heat-insulating cement pentahedral module is prepared by using insect-proof, corrosion-proof and closed bamboo, making the core with assembly holes, using the orthogonal bamboo perforated plate as a core plate, using the orthogonal bamboo heat-insulating plate with assembly holes as two side clamping plates of the core plate, using the surface with assembly holes, using the orthogonal bamboo perforated plate as an inner and outer panel, gluing the core plate, the two side clamping plates and the orthogonal fork of the inner and outer panels, fixing the core plate and the orthogonal fork with binding bands through the perforations, and the orthogonal bamboo perforated plate composite heat-insulating plate is characterized in that the bamboo is broken into 1500-and-3000-mm arc-shaped bamboo chips by using 4-5-year-old bamboo, removing inner stalks and outer joints by using the bamboo chips, making both ends with equal width of 10-50mm, making the thickness of more than 3mm bamboo chips, removing green and yellow by using the bamboo chips to make parallel bamboo chips with equal width of 10-50mm, adhering at least two parallel bamboo chips into the profile strips with thickness of not less than 10mm, drilling holes with the diameter of 5-18mm on arc-shaped bamboo chips and bamboo section bars according to the hole pitch of 50-300mm, perforating 1 hole or 2 holes at intervals by using metal screws, arranging the thickness of two ends of each arc-shaped bamboo chip in a staggered and forward manner, arranging the bamboo section bars on two sides of each arc-shaped bamboo chip, fixing the bamboo section bars by using nuts to form a transverse bamboo raft plate with the length of 1500 plus materials, the width of 300 plus materials, the thickness of 3000mm plus materials and the thickness of 10-50mm and a longitudinal bamboo raft plate, arranging the arc-shaped bamboo chips in a staggered and connected manner when the designed length exceeds 3000mm, penetrating bamboo ribs into the separation holes between the metal screws for fixing the bamboo raft, forming taper holes or gaps at two ends of the bamboo ribs, forming taper wedges or duckbill wedges by using the bamboo ribs, gluing and wedging the wedges to enable the ends of the bamboo ribs to expand and fix, isolating the bamboo chips by inner joints and outer joints to form the bamboo raft plate with the gap smaller than 10mm, and compounding the bamboo raft plates by using at least two orthogonal plates and gluing at 90 degrees, and forming the orthogonal bamboo leak hole plates for forming faces; the method comprises the following steps of (1) respectively fixing a sleeve on a metal screw rod with a bamboo chip perforation or a bamboo rib with a bamboo chip perforation by using small-diameter C-shaped bamboo chips as intervals by using air nails to form a heat-preservation bamboo raft plate with the bamboo chip interval of 20-30mm and a core material bamboo raft plate with the bamboo chip interval of 30-100mm, and respectively compounding at least two bamboo raft plates by using glue for 90-degree orthogonality to form an orthogonal bamboo perforated plate for heat preservation and an orthogonal bamboo perforated plate for a core; placing an orthogonal bamboo orifice plate in a pressure-bearing tank, exhausting air to 6-8 atmospheric pressures, injecting a polymer composite insect-proof preservative, soaking the bamboo rib plate, inflating the bamboo rib plate to 6-8 atmospheric pressures, releasing pressure, discharging the polymer composite insect-proof preservative, and drying and dehumidifying by using hot flue gas until the water content of the bamboo rib plate is below 16%; stacking a plurality of layers of orthogonal bamboo perforated plates for heat preservation, reserving a vacant layer in the middle, surrounding the vacant layer by a baffle or winding and sealing a plastic film, filling the vacant layer with flame-retardant polyurethane foaming glue or phenolic resin foaming glue, removing the stacked orthogonal bamboo perforated plates for heat preservation and a metal screw when the foaming glue is initially set to be finally set, and clearing the foaming glue in the assembly holes to obtain the orthogonal bamboo heat preservation plate with the assembly holes; the orthogonal bamboo perforated plate composite heat-insulation board with the length of 1500-plus-material 6000mm, the width of 300-plus-material 3000mm and the thickness of 80-300mm with assembly holes is manufactured by using an orthogonal bamboo perforated plate with the thickness of 40-100mm as a core board, using an orthogonal bamboo heat-insulation board with the thickness of 20-40mm as two side clamping plates of the core board, using an orthogonal bamboo perforated plate with the thickness of 10-20mm as an inner panel and an outer panel, using waterproof adhesive for 90-degree orthogonal three-layer or five-layer composition, using a plastic binding band at the crossing position of six-grid or nine-grid, penetrating the core board, penetrating the two side clamping plates, penetrating the perforated holes on the inner panel and the outer panel for fixation, and removing a metal screw.
3. The method of claim 1, wherein the orthorhombic bamboo perforated plate composite insulation cement pentahedral module is prepared by using an orthorhombic bamboo perforated plate composite insulation board as a wall and a floor, inserting assembling holes on the orthorhombic bamboo perforated plate insulation board vertically and horizontally by a metal screw, fixing the orthorhombic bamboo perforated plate insulation board as a whole with nuts, pouring cement mortar or resin foaming glue into a core board, coating polymer surface thick material composite mesh cloth or short fibers on an inner panel and an outer panel of the wall and the ground, coating polymer coating composite non-woven fabric on the outer surfaces of the inner panel and the outer panel, and is characterized in that the wall with the assembling holes is a four-sided wall by using the orthorhombic bamboo perforated plate insulation board with convex and concave openings on the upper and lower sides and overlapping openings on the left and right sides, using the orthorhombic bamboo perforated plate insulation board with assembling holes with convex and concave openings on the short sides and convex and concave openings on the long sides, and using the orthorhombic bamboo perforated plate composite insulation board with assembling holes as an assembling opening on the wall, the convex notch and the lap joint are sealed by double-sided foaming adhesive tapes, the lap joint communicated with the core plate is arranged at the corner of a right-angle wall, bamboo ribs are used for driving the lap joint into an assembly hole for positioning, a metal screw rod traverses a transverse assembly hole on the orthogonal bamboo leak board composite insulation board, the lap joint of a left wall and a right wall is used for one layer, the lap joint of the front wall and the rear wall is used for the other layer, the left wall and the right wall are lapped by the lap joint of the front wall and the rear wall, a countersunk hole is drilled at the lap joint according to the position of the lap joint wall traversing the metal screw rod, the metal screw rod traverses the transverse assembly hole on the orthogonal bamboo leak board composite insulation board, the metal screw rod is fixed in the countersunk hole by a nut, and the hole is plugged by foaming adhesive in the countersunk hole to form the tetrahedral orthogonal bamboo leak board composite insulation board; the orthogonal bamboo leak orifice plate composite heat insulation board is used as a floor, a cross supporting plate and a surrounding frame are arranged at the top of a tetrahedral orthogonal bamboo leak orifice plate composite heat insulation board wall and are temporary fixing plates at the upper parts of metal screws, a countersunk hole is drilled at the position of the metal screw longitudinally penetrating through an assembly hole on the lap joint of the floor, the metal screw longitudinally penetrates through a longitudinal assembly hole on the orthogonal bamboo leak orifice plate composite heat insulation board, nuts are used for fixing the countersunk hole of the floor and the temporary fixing plates at the upper parts, the pentahedron orthogonal bamboo leak orifice plate composite heat insulation board wall is formed, holes with the diameter of 20-50mm are drilled to the central position of a hexagonal grid or a nine-grid on the inner surface of the inner panel and the inner surface of the floor, cement mortar is pumped into the core board by a pump in a factory or an assembly site, the cement mortar overflows from the upper filling hole through vibration and is used as a filling hole plug by a bamboo rod, or pumping the filled flame-retardant polyurethane foam rubber or phenolic resin foam rubber to the core plate; the concrete is prepared by using a silicone-acrylic emulsion, a styrene-acrylic emulsion, a chemical fiber or a plant fiber, sand, quick-hardening sulphoaluminate cement or ordinary portland cement or hydrated lime powder, 5-7 parts of a cement-acrylic emulsion, 1-3 parts of a cement-acrylic emulsion, 5-10 parts of a cement-acrylic emulsion, 10-30 parts of a cement-acrylic emulsion, 60-70 parts of a cement-acrylic emulsion, a proper amount of a water reducing agent is added, water is stirred to be in a contact depression state to form a thick material for a polymer surface, a 5x5mm hole gluing mesh cloth or short fiber is compounded by the thick material for the polymer surface, the polymer surface is subjected to blade coating and embedded into an inner panel and an outer panel, the thickness of the surface of the inner panel and the surface of the outer panel is not less than 2mm, and a 30-90 g of non-woven fabric compounded per square meter is coated on the outer surface of the thick material for the polymer surface to form the orthogonal bamboo perforated plate composite heat-insulating cement pentahedron module.
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