Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a recycling process of an aluminum template.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a recycling process of an aluminum template comprises the following steps:
and step 1, inspecting the recycled aluminum template, leaving a qualified aluminum template, and putting an unqualified aluminum template into a crushing mechanism for crushing.
And 2, processing the qualified aluminum template.
And 3, preparing a quantitative oxalic acid solution, and putting the oxalic acid solution into a specified device.
And 4, putting the recovered aluminum template into specified equipment, soaking the aluminum template in the specified equipment containing the oxalic acid solution for a certain time, and separating the concrete on the aluminum template from the aluminum template.
And 5, taking the soaked aluminum template out of the specified equipment, and then putting the aluminum template on a draining plate for draining.
And 6, preparing a proper amount of cleaning solution and water, then pouring the cleaning solution and the water into stirring equipment for stirring, fully mixing the cleaning solution and the water together, and then pouring the uniformly mixed cleaning solution and water into spraying equipment.
And 7, spraying the mixed liquid onto the aluminum template on the draining plate through a high-pressure water gun on the spraying equipment, further washing the aluminum template, and washing the residues on the aluminum template.
And 8, after the aluminum template is cleaned, pouring clear water into spraying equipment, spraying the clear water onto the aluminum template on the draining board through a high-pressure water gun on the spraying equipment, and further cleaning the aluminum template.
And 9, putting the cleaned aluminum template on a draining board for draining, and wiping the aluminum template clean by workers during draining.
And step 10, placing the aluminum template without water on the surface on a processing table.
And 11, fixing the aluminum template on the processing table through a clamping mechanism on the processing table to prevent the aluminum template from shaking.
And step 12, a worker puts out appointed polishing equipment, polishes the surface of the aluminum template through the polishing equipment, and rotates the clamping mechanism after polishing one surface of the aluminum template, so that the clamping mechanism drives the aluminum template to rotate, and the next surface of the aluminum template is polished.
And step 13, taking out the polished aluminum template, cleaning the aluminum template by a high-pressure water gun on spraying equipment, and draining the water on the aluminum template by putting the aluminum template on a draining plate again after the cleaning is finished.
And step 14, placing the aluminum template which is polished and drained into a detection mechanism for detection, carrying out the next procedure when the aluminum template is qualified, and carrying out rework treatment on unqualified aluminum templates.
And step 15, placing the detected aluminum template into a cutting mechanism, and cutting the aluminum template into a specified size.
And step 16, uniformly coating a layer of anticorrosive paint on the surface of the cut aluminum template, standing for a period of time, and waiting for the anticorrosive paint to solidify.
And step 17, after solidification, obtaining a processed new aluminum template.
And step 18, placing the new aluminum template into a detection mechanism for detection, placing the qualified aluminum template into a storage mechanism, and reworking the unqualified aluminum template.
In order to improve the cleaning effect, the invention improves that the soaking time in the step 4 is not less than 24 hours.
In order to improve the draining effect, the invention improves that a plurality of meshes are arranged on the draining plate in the step 5.
In order to improve the cleaning effect, the invention improves that the ratio of the cleaning solution to the water in the step 6 is 0.5: 1.
in order to improve the mixing effect, the invention improves that the stirring time in the step 6 is not less than 15 minutes, and the stirring rotating speed is 300 r/min.
In order to improve the clamping effect, the invention improves that two clamping mechanisms on the processing table in the step 11 are symmetrically arranged.
In order to improve the anticorrosion effect, the invention improves that the anticorrosion paint in the step 15 is made of epoxy resin.
In order to improve the solidification effect of the anticorrosive paint, the invention improves that the standing time is not less than 12 hours.
(III) advantageous effects
Compared with the prior art, the invention provides a recycling process of an aluminum template, which has the following beneficial effects:
the recycling process of the aluminum template comprises the steps of soaking the aluminum template in a specified device containing oxalic acid solution for a certain time to separate concrete on the aluminum template from the aluminum template, placing the aluminum template on a draining plate to drain water on the aluminum template, pouring cleaning solution and water into a stirring device for stirring, fully mixing the cleaning solution and the water together, fixing the aluminum template on a processing table through a clamping mechanism on the processing table to prevent the aluminum template from shaking, placing the aluminum template in a cutting device to cut the aluminum template into a specified size, uniformly coating a layer of anticorrosive paint on the surface of the cut aluminum template to achieve an anticorrosive effect, detecting the aluminum template through a detection mechanism, wherein the soaking time is not less than 24 hours, and the cleaning effect can be improved, seted up a plurality of mesh on the waterlogging caused by excessive rainfall board, can improve the effect of waterlogging caused by excessive rainfall, 0.5 during the ratio of cleaning solution and water: 1, can make the cleaning performance of the mixed liquid after cleaning solution and water mix better to can improve abluent effect, stirring time is not less than 15 minutes, and the stirring rotational speed is 300r/min, can improve the effect of mixing, and fixture is equipped with two and symmetry settings, can improve the effect of holding, and anticorrosive coating is the epoxy material, can improve anticorrosive effect.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A recycling process of an aluminum template comprises the following steps:
and step 1, inspecting the recycled aluminum template, leaving a qualified aluminum template, and putting an unqualified aluminum template into a crushing mechanism for crushing.
And 2, processing the qualified aluminum template.
And 3, preparing a quantitative oxalic acid solution, and putting the oxalic acid solution into a specified device.
And 4, putting the recovered aluminum template into specified equipment, soaking the aluminum template in the specified equipment containing the oxalic acid solution for a certain time, and separating the concrete on the aluminum template from the aluminum template.
And 5, taking the soaked aluminum template out of the specified equipment, and then putting the aluminum template on a draining plate for draining.
And 6, preparing a proper amount of cleaning solution and water, then pouring the cleaning solution and the water into stirring equipment for stirring, fully mixing the cleaning solution and the water together, and then pouring the uniformly mixed cleaning solution and water into spraying equipment.
And 7, spraying the mixed liquid onto the aluminum template on the draining plate through a high-pressure water gun on the spraying equipment, further washing the aluminum template, and washing the residues on the aluminum template.
And 8, after the aluminum template is cleaned, pouring clear water into spraying equipment, spraying the clear water onto the aluminum template on the draining board through a high-pressure water gun on the spraying equipment, and further cleaning the aluminum template.
And 9, putting the cleaned aluminum template on a draining board for draining, and wiping the aluminum template clean by workers during draining.
And step 10, placing the aluminum template without water on the surface on a processing table.
And 11, fixing the aluminum template on the processing table through a clamping mechanism on the processing table to prevent the aluminum template from shaking.
And step 12, a worker puts out appointed polishing equipment, polishes the surface of the aluminum template through the polishing equipment, and rotates the clamping mechanism after polishing one surface of the aluminum template, so that the clamping mechanism drives the aluminum template to rotate, and the next surface of the aluminum template is polished.
And step 13, taking out the polished aluminum template, cleaning the aluminum template by a high-pressure water gun on spraying equipment, and draining the water on the aluminum template by putting the aluminum template on a draining plate again after the cleaning is finished.
And step 14, placing the aluminum template which is polished and drained into a detection mechanism for detection, carrying out the next procedure when the aluminum template is qualified, and carrying out rework treatment on unqualified aluminum templates.
And step 15, placing the detected aluminum template into a cutting mechanism, and cutting the aluminum template into a specified size.
And step 16, uniformly coating a layer of anticorrosive paint on the surface of the cut aluminum template, standing for a period of time, and waiting for the anticorrosive paint to solidify.
And step 17, after solidification, obtaining a processed new aluminum template.
And step 18, placing the new aluminum template into a detection mechanism for detection, placing the qualified aluminum template into a storage mechanism, and reworking the unqualified aluminum template.
Furthermore, the soaking time in the step 4 is not less than 24 hours, so that the cleaning effect can be improved.
Furthermore, the plurality of meshes are formed in the draining plate in the step 5, so that the draining effect can be improved.
In this embodiment, in order to improve the cleaning effect, the present invention improves that, when the ratio of the cleaning solution to water in the step 6 is 0.5: 1, the cleaning effect of the mixed liquid obtained by mixing the cleaning solution and the water is better, so that the cleaning effect can be improved.
In this embodiment, the stirring time in the step 6 is not less than 15 minutes, and the stirring speed is 300r/min, so that the mixing effect can be improved.
In this embodiment, the two clamping mechanisms on the processing table in step 11 are symmetrically arranged, so that the clamping effect can be improved.
Furthermore, the anticorrosive coating in step 15 is made of epoxy resin, so that the anticorrosive effect can be improved.
Furthermore, the standing time is not less than 12 hours, so that the solidification effect of the anticorrosive paint can be improved.
In conclusion, the working principle and the working process of the recycling process of the aluminum template are that when the recycling process is used, the recycled aluminum template is firstly checked, the qualified aluminum template is left, the unqualified aluminum template is placed in the crushing mechanism to be crushed, the qualified aluminum template is processed, a certain amount of oxalic acid solution is prepared, the oxalic acid solution is placed in the appointed equipment, the recycled aluminum template is placed in the appointed equipment, the aluminum template is soaked in the appointed equipment containing the oxalic acid solution for a certain time, concrete on the aluminum template is separated from the aluminum template, the soaked aluminum template is taken out from the appointed equipment, then the aluminum template is placed on the draining plate to be drained, then an appropriate amount of cleaning solution and water are prepared, then the cleaning solution and the water are poured into the stirring equipment to be stirred, and the cleaning solution and the water are fully mixed together, then pouring the uniformly mixed cleaning solution and water into a spraying device, spraying the mixed liquid onto an aluminum template on a draining board by a high-pressure water gun on the spraying device, further washing the aluminum template, washing residues on the aluminum template, pouring clear water into the spraying device after the aluminum template is cleaned, then spraying the clear water onto the aluminum template on the draining board by the high-pressure water gun on the spraying device, further cleaning the aluminum template, putting the cleaned aluminum template on the draining board for draining, wiping the aluminum template clean by a worker during draining, putting the aluminum template without moisture on the surface on a processing table, fixing the aluminum template on the processing table by a clamping mechanism on the processing table to prevent the aluminum template from shaking, putting the worker out a designated polishing device, and polishing the surface of the aluminum template by the polishing device, after one surface of the aluminum template is polished, the clamping mechanism is rotated to drive the aluminum template to rotate, the next surface of the aluminum template is polished, the steps are repeated, a plurality of surfaces of the aluminum template are polished, the surfaces which cannot be polished are taken out, the aluminum template is taken out from the clamping mechanism to be polished (at the moment, a worker needs to hold the aluminum template with hands to prevent the aluminum template from shaking), the polished aluminum template is taken out, then the aluminum template is cleaned by a high-pressure water gun on a spraying device, after the cleaning is finished, the aluminum template is put on a draining plate again to drain water on the aluminum template, the aluminum template which is drained after polishing is put into a detection mechanism to be detected, the next procedure is carried out if the aluminum template is qualified, the aluminum template which is detected is not qualified is reworked, then the detected aluminum template is put into a cutting mechanism, and the aluminum template is cut into a specified size, one deck anticorrosive coating is evenly paintd on the surface of the aluminium template that will cut, then one end time of stewing, wait for anticorrosive coating to solidify, solidify the completion back, can obtain the new aluminium template of processing, put into detection mechanism with new aluminium template and detect, qualified aluminium template is put into and is deposited inside the mechanism, unqualified aluminium template is done over again, a plurality of mesh has been seted up on the waterlogging caused by excessive rainfall board in step 5, can improve the effect of waterlogging caused by excessive rainfall, 0.5 during the ratio of cleaning solution and water in step 6: 1, the cleaning performance of the mixed liquid after the cleaning solution and the water are mixed is better, so that the cleaning performance can be improved, the stirring time in the step 6 is not shorter than 15 minutes, the stirring rotating speed is 300r/min, the mixing performance can be improved, two clamping mechanisms on the processing table in the step 11 are symmetrically arranged, the clamping effect can be improved, the anticorrosive coating in the step 15 is made of epoxy resin, the anticorrosive effect can be improved, the standing time is not shorter than 12 hours, and the solidification effect of the anticorrosive coating can be improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.