CN114042589A - Processing equipment for enhancing performance of solar cell raw material by using high polymer material - Google Patents

Processing equipment for enhancing performance of solar cell raw material by using high polymer material Download PDF

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Publication number
CN114042589A
CN114042589A CN202111200979.3A CN202111200979A CN114042589A CN 114042589 A CN114042589 A CN 114042589A CN 202111200979 A CN202111200979 A CN 202111200979A CN 114042589 A CN114042589 A CN 114042589A
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plate
fixedly connected
fixing frame
screw rod
rod
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CN202111200979.3A
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CN114042589B (en
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李小剑
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Shandong Quanwei New Energy Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1005Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention relates to the field of application of high polymer materials, in particular to a processing device for enhancing the performance of a solar cell raw material by using a high polymer material. The technical problem is as follows: the processing equipment for enhancing the performance of the solar cell raw material by the high polymer material is provided. The technical scheme is as follows: a processing device for enhancing the performance of a solar cell raw material by a high polymer material comprises a chassis, a bottom plate, a baffle plate and the like; a bottom plate is arranged at the upper part of the underframe; the baffle is installed at the left part of the front side of the bottom plate. The invention carries out the adhesion of the polymer material layer on the component element of the solar cell, abandons the traditional surface evaporation method, and utilizes the principle of screen printing to manufacture the metal nano-coating rate first, thereby improving the adhesion speed and uniformity of the metal nano-particles; meanwhile, the metal nanoparticle coating is detected, so that the phenomenon that the conductivity of the solar cell is influenced by the fault phenomenon of the coating is avoided.

Description

Processing equipment for enhancing performance of solar cell raw material by using high polymer material
Technical Field
The invention relates to the field of application of high polymer materials, in particular to a processing device for enhancing the performance of a solar cell raw material by using a high polymer material.
Background
The metal nanoparticles (such as Cu, Ag or Au) are deposited on the front surface or the rear surface of the solar cell, when incident light reaches the nanoparticles, local surface plasmons can greatly improve a local electromagnetic field around the nanoparticles, and the formed near-field enhancement effect and light convergence effect can effectively enhance the light absorption capacity of the solar cell, so that the current and conversion efficiency of the solar cell are improved.
The cost of preparing metal nano particles in the prior art is too high, and high-temperature annealing treatment is needed, so that the protection of materials is not facilitated; and when the metal nano particles are prepared, the surface evaporation mode is not beneficial to the transfer of the metal nano particles, and a complete metal nano layer is difficult to form.
In order to solve the above problems, a processing device for enhancing the performance of the solar cell raw material by using a polymer material is urgently needed.
Disclosure of Invention
In order to overcome the defects that the cost for preparing the metal nano particles is too high, high-temperature annealing treatment is required in the prior art, and the protection of materials is not facilitated; and when carrying out the preparation of metal nanoparticle, the mode of surface coating by vaporization is unfavorable for metal nanoparticle's transfer, is difficult to form the shortcoming of complete metal nanolayer, technical problem: the processing equipment for enhancing the performance of the solar cell raw material by the high polymer material is provided.
The technical scheme is as follows: a processing device for enhancing the performance of a solar cell raw material by using a high polymer material comprises a bottom frame, a bottom plate, a baffle plate, a first mounting plate, a second mounting plate, a third mounting plate, a fourth mounting plate, a smearing system and a flaw processing system; a bottom plate is arranged at the upper part of the underframe; a baffle is arranged at the left part of the front side of the bottom plate; the first mounting plate is mounted at the left part of the bottom plate; a second mounting plate is arranged at the right part of the bottom plate; a fourth mounting plate is arranged on the rear side of the bottom plate; the top of the first mounting plate is connected with a third mounting plate; the second mounting plate is connected with the third mounting plate; the fourth mounting plate is connected with the third mounting plate; the right part of the inner side of the baffle is provided with a smearing system for adhering high polymer materials to the surface of the TCO conductive film; and a flaw processing system for eliminating the surface flaws of the TCO conductive film is arranged at the left part of the inner side of the baffle.
Optionally, the clamping device further comprises a clamping system, wherein the clamping system comprises a first limiting rod, a first screw rod, a first fixing frame, a first electric sliding rail, a first sliding block, a first connecting plate, a first clamping rod, a first electric push rod, a second clamping rod, a third clamping rod, a second electric push rod, a fourth clamping rod and a first transmission wheel; a first limiting rod is fixedly connected to the right side of the first mounting plate; the left side of the second mounting plate is fixedly connected with a first limiting rod; the first mounting plate is rotatably connected with a first screw rod; the second mounting plate is rotatably connected with the first screw rod; the first limiting rod is connected with a first fixing frame in a sliding manner; the first screw rod is screwed with the first fixing frame; a first electric slide rail is respectively arranged on the front side and the rear side of the upper end of the right side plate of the first fixing frame; the two first electric sliding rails are respectively connected with a first sliding block in a sliding manner; a first connecting plate is fixedly connected above the two first sliding blocks; the first connecting plate is rotatably connected with a first clamping roller; a first electric push rod is fixedly connected to the front part and the rear part of the right side of the first connecting plate respectively; the upper sides of the two first electric push rods are fixedly connected with a second clamping rod; a second electric push rod is respectively arranged on the front side and the rear side of the upper end of the left side plate of the first fixing frame; a third clamping rod is fixedly connected to the left side plate of the first fixing frame; a fourth clamping rod is fixedly connected above the two second electric push rods; the first screw rod is fixedly connected with a first driving wheel.
Optionally, the outer surfaces of the first clamping roller, the second clamping roller, the third clamping roller and the fourth clamping roller are all made of elastic rubber.
Optionally, the device further comprises a power system, wherein the power system comprises a first support plate, a first servo motor, a first flat gear, a second support plate, a third electric push rod, a third support plate, a fourth support plate, a first spline shaft, a second flat gear, a second transmission wheel, a fifth support plate, a second spline shaft, a third flat gear and a first bevel gear; a first supporting plate is fixedly connected to the right side of the inner lower part of the baffle; a first servo motor is arranged at the rear side of the first supporting plate; a first flat gear is fixedly connected with an output shaft of the first servo motor; the baffle is fixedly connected with a second supporting plate on the right side of the first supporting plate; a third electric push rod is fixedly connected to the rear side of the second supporting plate; the moving end of the third electric push rod is fixedly connected with a third supporting plate; the third support plate is rotatably connected with a moving shaft of the first spline shaft; the third supporting plate is rotatably connected with a moving shaft of a second spline shaft; a fourth supporting plate is arranged on the front side below the first mounting plate; the fourth supporting plate is rotatably connected with the fixed shaft of the first spline shaft; a moving shaft of the first spline shaft is fixedly connected with a second flat gear; a second driving wheel is fixedly connected with the fixed shaft of the first spline shaft; the outer ring surface of the second driving wheel is in transmission connection with the first driving wheel through a belt; the baffle is fixedly connected with a fifth supporting plate on the right side of the second supporting plate; the fifth supporting plate is rotatably connected with the fixing shaft of the second spline shaft; a third pinion is fixedly connected to the second spline shaft moving shaft; the second spline shaft fixing shaft is fixedly connected with a first bevel gear; the first bevel gear is connected with a smearing system.
Optionally, the smearing system comprises a second fixing frame, a second limiting rod, a two-way screw rod, a second bevel gear, a top plate, an inductor, a second connecting plate, a printing plate, a third connecting plate, a second electric sliding rail, a second sliding block, a fourth connecting plate, a fourth electric push rod, a sixth supporting plate, an infusion apparatus, a third fixing frame, a first spring telescopic rod, a sixth electric rotating shaft and a scraping plate; a second fixing frame is fixedly connected to the left side in the baffle; the second fixing frame is fixedly connected with a second limiting rod; the second fixing frame is rotationally connected with a bidirectional screw rod; the second limiting rod is connected with a top plate in a sliding manner; the second limiting rod is connected with a second connecting plate in a sliding manner; the bidirectional screw rod is fixedly connected with a second bevel gear; the second bevel gear is meshed with the first bevel gear; the bidirectional screw rod is connected with the top plate in a screwing way; the bidirectional screw rod is in screwed connection with the second connecting plate; the top plate is fixedly connected with three sensors; the second connecting plate is fixedly connected with a printing plate; the printing plate is fixedly connected with three third connecting plates; the three third connecting plates are fixedly connected with second electric slide rails; the second electric sliding rail is connected with a second sliding block in a sliding manner; a fourth connecting plate is fixedly connected to the left side of the second sliding block; a fourth electric push rod is fixedly connected to the left side of the fourth connecting plate; a sixth supporting plate is fixedly connected to the lower part of the fourth electric push rod; an infusion set is fixedly connected to the rear side of the sixth supporting plate; a third fixing frame is fixedly connected to the front side of the sixth supporting plate; two first spring telescopic rods are arranged below the third fixing frame; a sixth electric rotating shaft is fixedly connected below the two first spring telescopic rods; the sixth electric rotating shaft is fixedly connected with a scraper.
Optionally, the length of the upper surface of the top plate and the length of the lower surface of the printing plate from the central point of the bidirectional screw rod are consistent.
Optionally, the cross section of the liquid outlet of the infusion apparatus is trapezoidal.
Optionally, the flaw processing system comprises a supporting seat, a seventh electric rotating shaft, a fourth fixing frame, a second servo motor, a second screw rod, a third limiting rod, a third driving wheel, a fifth connecting plate, a fifth electric push rod, a light lamp, a connecting frame, a second spring telescopic rod, a pressing plate, a third servo motor, a grinding disc, a third screw rod, a fourth driving wheel, a fourth limiting rod, a moving plate and an induction chassis; a supporting seat is arranged at the right side in the baffle; the supporting seat is fixedly connected with a seventh electric rotating shaft; a fourth fixing frame is fixedly connected with the seventh electric rotating shaft; a second servo motor is arranged on the left side of the fourth fixed frame; a second screw rod is rotatably connected to the upper part in the fourth fixing frame; the fourth fixing frame is fixedly connected with a third limiting rod above the second screw rod; a third screw rod is rotatably connected to the lower part in the fourth fixing frame; the fourth fixed frame is fixedly connected with a fourth limiting rod on the front side of the third screw rod; the second screw rod is fixedly connected with a third driving wheel; the second screw rod is screwed with a fifth connecting plate; the third limiting rod is connected with the fifth connecting plate in a sliding manner; a fifth electric push rod is fixedly connected to the left side of the fifth connecting plate; the right side of the fifth connecting plate is fixedly connected with a light wire lamp; the moving end of the fifth electric push rod is fixedly connected with a connecting frame; the left side and the right side of the lower part of the connecting frame are respectively connected with a second spring telescopic rod; the two second spring telescopic rods are fixedly connected with a pressing plate; the middle part of the connecting frame is fixedly connected with a third servo motor; the output shaft of the third servo motor is fixedly connected with a grinding disc; a fourth driving wheel is fixedly connected with the third screw rod; the outer ring surface of the fourth driving wheel is in transmission connection with the third driving wheel through a belt; the third screw rod is screwed with a moving plate; the fourth limiting rod is connected with the moving plate in a sliding manner; an induction chassis is fixedly connected above the moving plate.
Optionally, the pressure plate is made of rubber, and the inner diameter of the pressure plate is larger than the outer diameter of the grinding disc.
Optionally, the surface area of the sensing chassis is larger than the area illuminated by the light.
The invention has the beneficial effects that: the invention designs a smearing system and a flaw processing system; the invention carries out the adhesion of the polymer material layer on the component element of the solar cell, abandons the traditional surface evaporation method, and utilizes the principle of screen printing to manufacture the metal nano-coating rate first, thereby improving the adhesion speed and uniformity of the metal nano-particles; meanwhile, the metal nanoparticle coating is detected, so that the phenomenon that the conductivity of the solar cell is influenced by the fault phenomenon of the coating is avoided.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a first partial structure of the present invention;
FIG. 3 is a top view of a portion of the structure of the present invention;
FIG. 4 is a schematic view of a first partial configuration of the clamping system of the present invention;
FIG. 5 is a schematic view of a second partial configuration of the clamping system of the present invention;
FIG. 6 is a schematic structural diagram of the power system of the present invention;
FIG. 7 is a schematic view of a first embodiment of the application system of the present invention;
FIG. 8 is a schematic view of a second embodiment of the application system of the present invention;
FIG. 9 is an enlarged view of the invention at F;
FIG. 10 is a top view of the defect management system of the present invention;
FIG. 11 is a schematic perspective view of a defect management system according to the present invention;
FIG. 12 is a schematic diagram of a portion of a defect management system according to the present invention.
Reference numbers in the drawings: 1-an underframe, 2-a bottom plate, 3-a baffle, 41-a first mounting plate, 42-a second mounting plate, 43-a third mounting plate, 44-a fourth mounting plate, 101-a first limiting rod, 102-a first screw rod, 103-a first fixing frame, 104-a first electric slide rail, 105-a first slide block, 106-a first connecting plate, 107-a first clamping rod, 108-a first electric push rod, 109-a second clamping rod, 1010-a third clamping rod, 1011-a second electric push rod, 1012-a fourth clamping rod, 1013-a first transmission wheel, 201-a first support plate, 202-a first servo motor, 203-a first flat gear, 204-a second support plate, 205-a third electric push rod, 206-a third support plate, 207-a fourth support plate, 208-a first spline shaft, 209-a second flat gear, 2010-a second driving wheel, 2011-a fifth support plate, 2012-a second spline shaft, 2013-a third flat gear, 2014-a first bevel gear, 301-a second fixing frame, 302-a second limiting rod, 303-a bidirectional screw rod, 304-a second bevel gear, 305-a top plate, 306-an inductor, 307-a second connecting plate, 308-a printing plate, 309-a third connecting plate, 3010-a second electric sliding rail, 3011-a second sliding block, 3012-a fourth connecting plate, 3013-a fourth electric push rod, 3014-a sixth support plate, 3015-an infusion apparatus, 3016-a third fixing frame, 3017-a first spring telescopic rod, 3018-a sixth electric rotating shaft, 3019-a scraping plate and 401-a support seat, 402-a seventh electric rotating shaft, 403-a fourth fixing frame, 404-a second servo motor, 405-a second screw rod, 406-a third limiting rod, 407-a third driving wheel, 408-a fifth connecting plate, 409-a fifth electric push rod, 4010-a light wire, 4011-a connecting frame, 4012-a second spring telescopic rod, 4013-a pressing plate, 4014-a third servo motor, 4015-a grinding disc, 4016-a third screw rod, 4017-a fourth driving wheel, 4018-a fourth limiting rod, 4019-a moving plate and 4020-an induction chassis.
Detailed Description
The following description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention.
Examples
A processing device for enhancing the performance of a solar cell raw material by using a high polymer material is shown in figures 1-3 and comprises a base frame 1, a bottom plate 2, a baffle 3, a first mounting plate 41, a second mounting plate 42, a third mounting plate 43, a fourth mounting plate 44, a smearing system and a flaw processing system; a bottom plate 2 is arranged at the upper part of the underframe 1; a baffle 3 is arranged at the left part of the front side of the bottom plate 2; the first mounting plate 41 is arranged at the left part of the bottom plate 2; the right part of the bottom plate 2 is provided with a second mounting plate 42; a fourth mounting plate 44 is arranged at the rear side of the bottom plate 2; the top of the first mounting plate 41 is connected with a third mounting plate 43; the second mounting plate 42 is connected with the third mounting plate 43; the fourth mounting plate 44 is connected with the third mounting plate 43; the right part of the inner side of the baffle 3 is provided with a smearing system for adhering high polymer materials to the surface of the TCO conductive film; and a flaw processing system for eliminating the surface flaws of the TCO conductive film is arranged at the left part of the inner side of the baffle 3.
Before the equipment runs, the underframe 1 of the installation part in the equipment is locked at a stable working place, the bottom plate 2 is ensured to be in a horizontal and stable state, and then a worker switches on the equipment to control the equipment to be in a standby state; then, a worker places the TCO hard film on a clamping system connected with the first mounting plate 41 and the second mounting plate 42, the clamping system clamps the glass film and then drives the film to transversely and intermittently move by using a power system, then a smearing system in the middle below the third mounting plate 43 is controlled to quantitatively permeate the polymer material on the surface of the film in a screen printing mode, so that the quantity of the nano metal particles on the upper surface of the polymer coating on the surface of the film is kept consistent as much as possible, and then after the nano metal coating on the surface is dried, the clamping system clamps the film and keeps the film in a static state, then the smearing system detects and processes the nano metal particle layer on the upper surface of the film to ensure that the metal nano layer does not have local faults, removing the regional coating at the position where the fault occurs, and then manually carrying out secondary filling on the removed region by using high-molecular nano particles; the invention carries out the adhesion of the polymer material layer on the component element of the solar cell, abandons the traditional surface evaporation method, and utilizes the principle of screen printing to manufacture the metal nano-coating rate first, thereby improving the adhesion speed and uniformity of the metal nano-particles; meanwhile, the metal nanoparticle coating is detected, so that the phenomenon that the conductivity of the solar cell is influenced by the fault phenomenon of the coating is avoided.
As shown in fig. 1 and 4-5, the clamping device further comprises a clamping system, wherein the clamping system comprises a first limiting rod 101, a first screw rod 102, a first fixing frame 103, a first electric slide rail 104, a first slide block 105, a first connecting plate 106, a first clamping roller 107, a first electric push rod 108, a second clamping roller 109, a third clamping roller 1010, a second electric push rod 1011, a fourth clamping roller 1012 and a first driving wheel 1013; a first limiting rod 101 is fixedly connected to the right side of the first mounting plate 41; the left side of the second mounting plate 42 is fixedly connected with a first limiting rod 101; the first mounting plate 41 is rotatably connected with a first screw rod 102; the second mounting plate 42 is rotatably connected with the first screw rod 102; the first limiting rod 101 is connected with a first fixing frame 103 in a sliding manner; the first screw rod 102 is screwed with the first fixing frame 103; a first electric slide rail 104 is respectively arranged on the front side and the rear side of the upper end of the right side plate of the first fixing frame 103; the two first electric slide rails 104 are respectively connected with a first slide block 105 in a sliding manner; a first connecting plate 106 is fixedly connected above the two first sliding blocks 105; the first connecting plate 106 is rotatably connected with a first clamping roller 107; a first electric push rod 108 is fixedly connected to the front part and the rear part of the right side of the first connecting plate 106; the upper sides of the two first electric push rods 108 are fixedly connected with a second clamping roller 109; a second electric push rod 1011 is respectively arranged on the front side and the rear side of the upper end of the left side plate of the first fixing frame 103; a third clamping roller 1010 is fixedly connected to the left side plate of the first fixing frame 103; a fourth clamping roller 1012 is fixedly connected above the two second electric push rods 1011; the first lead screw 102 is fixedly connected with a first driving wheel 1013.
The outer surfaces of the first clamping roller 107, the second clamping roller 109, the third clamping roller 1010 and the fourth clamping roller 1012 are all made of elastic rubber, so that the TCO film can be protected from local rupture.
The worker firstly conveys TCO raw materials with conductive films of semi-finished solar cells to the upper end of a third clamping roller 1010 by using a tool, then controls two second electric push rods 1011 to operate, the two second electric push rods 1011 drive a fourth clamping roller 1012 to move downwards to clamp one end of the raw materials firstly, then controls two first electric slide rails 104 to operate simultaneously, the first electric slide rails 104 drive a first slide block 105 to move towards the third clamping roller 1010, and drives a first clamping roller 107, a first electric push rod 108 and a second clamping roller 109 to move together along with a moving first connecting plate 106, when the other end of the raw material is aligned with the end position of the lower end of the first clamping roller 107, the two first electric push rods 108 are controlled to operate, the first electric push rods 108 drive the second clamping roller 109 to move downwards, and the other end of the raw material is clamped under the driving of the first clamping roller 107 and the second clamping roller 109; when the clamped raw material needs moving power, the power system transmits the power to the first transmission wheel 1013, the first transmission wheel 1013 drives the first screw rod 102 to rotate after obtaining the power, the first screw rod 102 drives the first fixing frame 103 to slide on the first limiting rod 101, and the first fixing frame 103 moves intermittently at equal intervals.
As shown in fig. 1 and 6, the device further comprises a power system, wherein the power system comprises a first support plate 201, a first servo motor 202, a first flat gear 203, a second support plate 204, a third electric push rod 205, a third support plate 206, a fourth support plate 207, a first spline shaft 208, a second flat gear 209, a second transmission wheel 2010, a fifth support plate 2011, a second spline shaft 2012, a third flat gear 2013 and a first bevel gear 2014; a first supporting plate 201 is fixedly connected to the right side of the inner lower part of the baffle 3; a first servo motor 202 is arranged at the rear side of the first supporting plate 201; a first flat gear 203 is fixedly connected with an output shaft of the first servo motor 202; the baffle 3 is fixedly connected with a second supporting plate 204 at the right side of the first supporting plate 201; a third electric push rod 205 is fixedly connected to the rear side of the second support plate 204; a moving end of the third electric push rod 205 is fixedly connected with a third supporting plate 206; the third support plate 206 is rotatably connected with a moving shaft of the first spline shaft 208; the third support plate 206 is rotatably connected with a moving shaft of the second spline shaft 2012; a fourth supporting plate 207 is arranged on the front side below the first mounting plate 41; the fourth support plate 207 is rotatably connected to the fixed shaft of the first spline shaft 208; a second flat gear 209 is fixedly connected with the moving shaft of the first spline shaft 208; a second driving wheel 2010 is fixedly connected to the fixed shaft of the first spline shaft 208; the outer circumferential surface of the second transmission wheel 2010 is in transmission connection with the first transmission wheel 1013 through a belt; the baffle 3 is fixedly connected with a fifth support plate 2011 on the right side of the second support plate 204; the fifth support plate 2011 is rotatably connected with the fixed shaft of the second spline shaft 2012; a third pinion 2013 is fixedly connected to the moving shaft of the second spline shaft 2012; a first bevel gear 2014 is fixedly connected to the fixed shaft of the second spline shaft 2012; a painting system is connected to the first bevel gear 2014.
When the clamping system and the smearing system respectively need power supply, a third electric push rod 205 fixedly connected with a second supporting plate 204 is controlled to operate, the third electric push rod 205 drives a third supporting plate 206 to move, at the moment, a moving shaft of a first spline shaft 208 moving along with the third electric push rod drives a second spline shaft 209 to be meshed with the first spline shaft 203, a first servo motor 202 above the first supporting plate 201 is controlled to operate, the first servo motor 202 operates to drive the first spline shaft 203 to rotate, the first spline shaft 203 drives the second spline shaft 209 to drive the first spline shaft 208 to rotate, the first spline shaft 208 rotates on a fourth supporting plate 207 and simultaneously drives a second driving wheel 2010 to rotate, the second driving wheel 2010 drives a first driving wheel 1013, and the first driving wheel 1013 is equidistant to provide power for the clamping system, so that intermittent movement of raw materials is realized; when the third support plate 206 drives the moving shaft of the second spline shaft 2012 to move toward the first servo motor 202, the third movable spur gear 2013 engages with the first spur gear 203 to control the first servo motor 202 above the first support plate 201 to operate, the first servo motor 202 operates to drive the first spur gear 203 to rotate, the first spur gear 203 drives the third spur gear 2013 to drive the second spline shaft 2012 to rotate, the second spline shaft 2012 rotates on the fifth support plate 2011 and drives the first bevel gear 2014 to rotate, the first bevel gear 2014 drives the second bevel gear 304 in the smearing system, and the second bevel gear 304 which obtains power drives the smearing system to operate.
As shown in fig. 1 and 7-9, the smearing system includes a second fixing frame 301, a second limiting rod 302, a bidirectional screw 303, a second bevel gear 304, a top plate 305, a sensor 306, a second connecting plate 307, a printing plate 308, a third connecting plate 309, a second electric slide rail 3010, a second slider 3011, a fourth connecting plate 3012, a fourth electric push rod 3013, a sixth supporting plate 3014, an infusion set 3015, a third fixing frame 3016, a first spring telescopic rod 3017, a sixth electric rotating shaft 3018 and a scraping plate 3019; a second fixing frame 301 is fixedly connected to the left side in the baffle 3; the second fixing frame 301 is fixedly connected with a second limiting rod 302; the second fixing frame 301 is rotationally connected with a bidirectional screw rod 303; the second limiting rod 302 is connected with a top plate 305 in a sliding mode; the second limiting rod 302 is connected with a second connecting plate 307 in a sliding manner; a second bevel gear 304 is fixedly connected with the bidirectional screw rod 303; the second bevel gear 304 engages the first bevel gear 2014; the bidirectional screw rod 303 is screwed with the top plate 305; the bidirectional screw rod 303 is screwed with the second connecting plate 307; three sensors 306 are fixedly connected to the top plate 305; a printing plate 308 is fixedly connected to the second connecting plate 307; the printing plate 308 is fixedly connected with three third connecting plates 309; the three third connecting plates 309 are fixedly connected with second electric slide rails 3010; the second electric slide rail 3010 is connected with a second slide block 3011 in a sliding manner; a fourth connecting plate 3012 is fixedly connected to the left side of the second slider 3011; a fourth electric push rod 3013 is fixedly connected to the left side of the fourth connecting plate 3012; a sixth supporting plate 3014 is fixedly connected to the lower part of the fourth electric push rod 3013; an infusion set 3015 is fixedly connected to the rear side of the sixth supporting plate 3014; a third fixing frame 3016 is fixedly connected to the front side of the sixth supporting plate 3014; two first spring telescopic rods 3017 are installed below the third fixing frame 3016; a sixth electric rotating shaft 3018 is fixedly connected below the two first spring telescopic rods 3017; a scraper 3019 is fixed to the sixth electric rotating shaft 3018.
The length of the upper surface of the top plate 305 and the length of the lower surface of the printing plate 308 from the central point of the bidirectional screw rod 303 are consistent; the protection of the TCO glass is convenient to realize.
The cross section of the liquid outlet of the infusion apparatus 3015 is trapezoidal, which is convenient for realizing rapid flow gathering.
When the clamped solar cell raw material passes over the top plate 305 at the first fixing frame 103 at the edge end after moving, the time control braking force system provides power for the second bevel gear 304, the second bevel gear 304 obtains the power and then drives the two-way screw rod 303 to start rotating on the second fixing frame 301, the two-way screw rod 303 drives the top plate 305 and the second connecting plate 307 to move oppositely on the second limiting rod 302, when the inductor 306 touches the lower surface of the raw material in the moving process of the top plate 305, the inductor 306 sends a signal to stop the power supply of the second bevel gear 304, the top plate 305 is attached to the lower end surface of the raw material to provide a supporting effect, and the raw material is prevented from being broken after being locally stressed; at this time, the printing plate 308 moving along with the printing plate is attached to the upper surface of the raw material, the fourth electric push rod 3013 is controlled to operate, the fourth electric push rod 3013 drives the sixth supporting plate 3014 to move downwards, at this time, the sixth electric rotating shaft 3018 drives the scraping plate 3019 to rotate, so that the scraping plate 3019 is in a forty-five degree inclined state, and when the scraping plate 3019 contacts the printing plate 308 and two first spring telescopic rods 3017 below the third fixing frame 3016 are in a compressed state, it is ensured that the scraping plate 3019 always has a downward pressure in the moving process; controlling the infusion apparatus 3015 to be opened to supply the polymer material solution, and at the same time controlling the second electric slide 3010 connected to the third connecting plate 309 to start to operate, the second electric slide 3010 driving the second slide 3011 to move, the second slide 3011 driving the fourth connecting plate 3012 to move together, the infusion apparatus 3015 and the scraper 3019 moving along with the second electric slide 3010 are in the front-back position relation, at this time, the scraper 3019 extrudes the polymer material on the printing plate 308 downwards, only the nano-metal particles can cross the printing plate 308, and the thickness of the nano-particle layer formed in the range of the printing plate 308 is ensured to be consistent.
As shown in fig. 1 and 10-12, the flaw processing system includes a supporting base 401, a seventh electric rotating shaft 402, a fourth fixing frame 403, a second servo motor 404, a second lead screw 405, a third limit rod 406, a third driving wheel 407, a fifth connecting plate 408, a fifth electric push rod 409, a light lamp 4010, a connecting frame 4011, a second spring telescopic rod 4012, a pressing plate 4013, a third servo motor 4014, a grinding disc 4015, a third lead screw 4016, a fourth driving wheel 4017, a fourth limit rod 4018, a moving plate 4019 and an induction chassis 4020; a supporting seat 401 is arranged at the right side in the baffle 3; a seventh electric rotating shaft 402 is fixedly connected to the supporting seat 401; a fourth fixing frame 403 is fixedly connected to the seventh electric rotating shaft 402; a second servo motor 404 is arranged on the left side of the fourth fixing frame 403; a second screw rod 405 is rotatably connected to the upper part in the fourth fixing frame 403; a third limiting rod 406 above the second screw rod 405 is fixedly connected to the fourth fixing frame 403; a third screw 4016 is rotatably connected to the lower part in the fourth fixing frame 403; a fourth fixed frame 403 is fixedly connected with a fourth limiting rod 4018 on the front side of the third screw 4016; a third driving wheel 407 is fixedly connected to the second screw rod 405; the second screw rod 405 is screwed with a fifth connecting plate 408; the third limiting rod 406 is slidably connected with the fifth connecting plate 408; a fifth electric push rod 409 is fixedly connected to the left side of the fifth connecting plate 408; a light wire lamp 4010 is fixedly connected to the right side of the fifth connecting plate 408; the moving end of the fifth electric push rod 409 is fixedly connected with a connecting frame 4011; the left side and the right side of the lower part of the connecting frame 4011 are respectively connected with a second spring telescopic rod 4012; the two second spring telescopic rods 4012 are fixedly connected with a pressure plate 4013; a third servo motor 4014 is fixedly connected to the middle part of the connecting frame 4011; an output shaft of the third servo motor 4014 is fixedly connected with a grinding disc 4015; a fourth driving wheel 4017 is fixedly connected to the third screw 4016; the outer ring surface of the fourth driving wheel 4017 is in transmission connection with the third driving wheel 407 through a belt; the third screw 4016 is rotatably connected with a moving plate 4019; the fourth limiting rod 4018 is connected with the moving plate 4019 in a sliding manner; an induction chassis 4020 is fixedly connected above the moving plate 4019.
The pressing plate 4013 is made of rubber, and the inner diameter of the pressing plate 4013 is larger than the outer diameter of the grinding disc 4015; so as to protect the polymer solid around the flaw from being damaged.
The surface area of the induction base plate 4020 is larger than the irradiation area of the light ray lamp 4010; prevent the light from deflecting to influence the measurement.
After a layer of coating is formed on the upper surface of the whole raw material, at this time, one side of the raw material, which is located at the end of the third clamping rod 1010, is positioned to the leftmost side, at this time, the seventh electric rotating shaft 402 on the supporting seat 401 is controlled to operate, the seventh electric rotating shaft 402 drives the fourth fixing frame 403 to rotate by ninety degrees, at this time, the raw material is located in the inner space of the fourth fixing frame 403, then, the light lamp 4010 and the second servo motor 404 are started, the second servo motor 404 drives the second lead screw 405 to rotate, meanwhile, the second lead screw 405 drives the third driving wheel 407 to drive the fourth driving wheel 4017, the fourth driving wheel 4017 drives the third lead screw 4016 to rotate, the second lead screw 405 drives the fifth connecting plate 408 to slide on the third limiting rod 406, at this time, the third lead screw 4016 drives the moving plate 4019 to move on the fourth limiting rod 4018, because the positions of the light lamp 4010 and the induction chassis 4020 are on the same axis, therefore, when the light lamp 4010 moves in an area where a coating is absent, light above the raw material can be sensed on the sensing chassis 4020, the grinding disc 4015 is positioned to the absent area and then the second servo motor 404 is controlled to stop running, the fifth electric push rod 409 is controlled to run, the fifth electric push rod 409 drives the connecting frame 4011 to move downwards, the pressing plate 4013 which moves along with the grinding disc is firstly contacted with the upper surface of the raw material, and at the moment, the two small second spring telescopic rods 4012 start to be compressed, at this time, the third servo motor 4014 is controlled to operate, the third servo motor 4014 drives the grinding disc 4015 to rotate, the descending height of the fifth electric push rod 409 is controlled, so that the grinding disc 4015 contacts the coating on the upper surface of the log, and slightly fine polishing is performed, meanwhile, the pressure plate 4013 protects the rest nano metal particle layers around the grinding disc 4015 from being influenced during polishing, and the integrity of the coating around the missing part is ensured.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. A processing device for enhancing the performance of a solar cell raw material by using a high polymer material comprises a bottom plate (2), a baffle plate (3), a first mounting plate (41) and a second mounting plate (42); a baffle (3) is arranged at the left part of the front side of the bottom plate (2); a first mounting plate (41) is mounted at the left part of the bottom plate (2); a second mounting plate (42) is arranged at the right part of the bottom plate (2); the device is characterized by also comprising a smearing system and a flaw processing system; the right part of the inner side of the baffle (3) is provided with a smearing system for adhering high polymer materials to the surface of the TCO conductive film; and a flaw processing system for eliminating the surface flaws of the TCO conductive film is arranged at the left part of the inner side of the baffle (3).
2. The processing equipment for enhancing the performance of the solar cell raw material by the high polymer material is characterized in that the coating system comprises a second fixing frame (301), a second limiting rod (302), a bidirectional screw rod (303), a second bevel gear (304), a top plate (305), an inductor (306), a second connecting plate (307), a printing plate (308), a third connecting plate (309), a second electric sliding rail (3010), a second sliding block (3011), a fourth connecting plate (3012), a fourth electric push rod (3013), a sixth supporting plate (3014), an infusion apparatus (3015), a third fixing frame (3016), a first spring telescopic rod (3017), a sixth electric rotating shaft (3018) and a scraper (3019); a second fixing frame (301) is fixedly connected to the left side in the baffle (3); a second limiting rod (302) is fixedly connected with the second fixing frame (301); the second fixing frame (301) is rotationally connected with a bidirectional screw rod (303); the second limiting rod (302) is connected with a top plate (305) in a sliding manner; the second limiting rod (302) is connected with a second connecting plate (307) in a sliding manner; a second bevel gear (304) is fixedly connected with the bidirectional screw rod (303); the second bevel gear (304) engages the first bevel gear (2014); the bidirectional screw rod (303) is screwed with the top plate (305); the bidirectional screw rod (303) is screwed with the second connecting plate (307); three sensors (306) are fixedly connected to the top plate (305); a printing plate (308) is fixedly connected with the second connecting plate (307); the printing plate (308) is fixedly connected with three third connecting plates (309); a second electric slide rail (3010) is fixedly connected with the three third connecting plates (309); the second electric sliding rail (3010) is connected with a second sliding block (3011) in a sliding manner; a fourth connecting plate (3012) is fixedly connected to the left side of the second sliding block (3011); a fourth electric push rod (3013) is fixedly connected to the left side of the fourth connecting plate (3012); a sixth supporting plate (3014) is fixedly connected to the lower part of the fourth electric push rod (3013); an infusion set (3015) is fixedly connected to the rear side of the sixth supporting plate (3014); a third fixing frame (3016) is fixedly connected to the front side of the sixth supporting plate (3014); two first spring telescopic rods (3017) are arranged below the third fixing frame (3016); a sixth electric rotating shaft (3018) is fixedly connected below the two first spring telescopic rods (3017); a scraper (3019) is fixedly connected to the sixth electric rotating shaft (3018).
3. The processing equipment for enhancing the performance of the solar cell raw material by the high polymer material as claimed in claim 2, wherein the lengths of the upper surface of the top plate (305) and the lower surface of the printing plate (308) from the central point of the bidirectional screw rod (303) are consistent.
4. The processing equipment for enhancing the performance of the solar cell raw material by the high polymer material as claimed in claim 2, wherein the cross section of the liquid outlet of the infusion apparatus (3015) is trapezoidal.
5. The processing equipment for enhancing the performance of the solar cell raw material by the high polymer material is characterized in that a flaw processing system comprises a supporting seat (401), a seventh electric rotating shaft (402), a fourth fixing frame (403), a second servo motor (404), a second screw rod (405), a third limiting rod (406), a third driving wheel (407), a fifth connecting plate (408), a fifth electric push rod (409), a light lamp (4010), a connecting frame (4011), a second spring telescopic rod (4012), a pressing plate (4013), a third servo motor (4014), a grinding disc (4015), a third screw rod (4016), a fourth driving wheel (4017), a fourth limiting rod (4018), a moving plate (4019) and an induction chassis (4020); a supporting seat (401) is arranged at the right side in the baffle (3); a seventh electric rotating shaft (402) is fixedly connected to the supporting seat (401); a fourth fixing frame (403) is fixedly connected with the seventh electric rotating shaft (402); a second servo motor (404) is arranged on the left side of the fourth fixing frame (403); a second screw rod (405) is rotatably connected to the upper part in the fourth fixing frame (403); a third limiting rod (406) above the second screw rod (405) is fixedly connected to the fourth fixing frame (403); a third screw rod (4016) is rotatably connected to the lower part in the fourth fixing frame (403); a fourth limiting rod (4018) at the front side of the third screw rod (4016) is fixedly connected to the fourth fixing frame (403); a third driving wheel (407) is fixedly connected with the second screw rod (405); the second screw rod (405) is screwed with a fifth connecting plate (408); the third limiting rod (406) is connected with the fifth connecting plate (408) in a sliding manner; a fifth electric push rod (409) is fixedly connected to the left side of the fifth connecting plate (408); a light wire lamp (4010) is fixedly connected to the right side of the fifth connecting plate (408); the moving end of the fifth electric push rod (409) is fixedly connected with a connecting frame (4011); the left side and the right side of the lower part of the connecting frame (4011) are respectively connected with a second spring telescopic rod (4012); the two second spring telescopic rods (4012) are fixedly connected with a pressure plate (4013); a third servo motor (4014) is fixedly connected to the middle part of the connecting frame (4011); an output shaft of the third servo motor (4014) is fixedly connected with a grinding disc (4015); a fourth driving wheel (4017) is fixedly connected to the third screw rod (4016); the outer ring surface of the fourth driving wheel (4017) is in transmission connection with the third driving wheel (407) through a belt; the third screw rod (4016) is rotatably connected with a moving plate (4019); the fourth limiting rod (4018) is connected with the moving plate (4019) in a sliding manner; an induction chassis (4020) is fixedly connected above the moving plate (4019).
6. The processing equipment for enhancing the performance of the solar cell raw material by the high polymer material as claimed in claim 5, wherein the pressure plate (4013) is made of rubber, and the inner diameter of the pressure plate (4013) is larger than the outer diameter of the grinding disc (4015).
7. The equipment for processing the performance of the solar cell raw material reinforced by the high polymer material as claimed in claim 5, wherein the surface area of the induction bottom plate (4020) is larger than the area irradiated by the light line lamp (4010).
8. The processing equipment for enhancing the performance of the solar cell raw material by the polymer material is characterized by further comprising a clamping system, wherein the clamping system comprises a first limiting rod (101), a first screw rod (102), a first fixing frame (103), a first electric sliding rail (104), a first sliding block (105), a first connecting plate (106), a first clamping roller (107), a first electric push rod (108), a second clamping roller (109), a third clamping roller (1010), a second electric push rod (1011), a fourth clamping roller (1012) and a first transmission wheel (1013); a first limiting rod (101) is fixedly connected to the right side of the first mounting plate (41); the left side of the second mounting plate (42) is fixedly connected with a first limiting rod (101); the first mounting plate (41) is rotatably connected with a first screw rod (102); the second mounting plate (42) is rotatably connected with the first screw rod (102); the first limiting rod (101) is connected with a first fixing frame (103) in a sliding manner; the first screw rod (102) is screwed with the first fixing frame (103); a first electric slide rail (104) is respectively arranged on the front side and the rear side of the upper end of the right side plate of the first fixing frame (103); the two first electric slide rails (104) are respectively connected with a first slide block (105) in a sliding manner; a first connecting plate (106) is fixedly connected above the two first sliding blocks (105); the first connecting plate (106) is rotatably connected with a first clamping roller (107); a front part and a rear part on the right side of the first connecting plate (106) are respectively fixedly connected with a first electric push rod (108); a second clamping roller (109) is fixedly connected to the upper sides of the two first electric push rods (108); a second electric push rod (1011) is respectively arranged on the front side and the rear side of the upper end of the left side plate of the first fixing frame (103); a third clamping roller (1010) is fixedly connected to the left side plate of the first fixing frame (103); a fourth clamping roller (1012) is fixedly connected above the two second electric push rods (1011); a first driving wheel (1013) is fixedly connected to the first screw rod (102).
9. The processing equipment for enhancing the performance of the solar cell raw material by the polymer material as claimed in claim 8, wherein the outer surfaces of the first clamping roller (107), the second clamping roller (109), the third clamping roller (1010) and the fourth clamping roller (1012) are all made of elastic rubber.
10. The processing equipment for enhancing the performance of the solar cell raw material by the polymer material is characterized by further comprising a power system, wherein the power system comprises a first support plate (201), a first servo motor (202), a first flat gear (203), a second support plate (204), a third electric push rod (205), a third support plate (206), a fourth support plate (207), a first spline shaft (208), a second flat gear (209), a second transmission wheel (2010), a fifth support plate (2011), a second spline shaft (2012), a third flat gear (2013) and a first bevel gear (2014); a first supporting plate (201) is fixedly connected to the right side of the inner lower part of the baffle (3); a first servo motor (202) is arranged at the rear side of the first supporting plate (201); a first flat gear (203) is fixedly connected with an output shaft of the first servo motor (202); the baffle (3) is fixedly connected with a second supporting plate (204) at the right side of the first supporting plate (201); a third electric push rod (205) is fixedly connected to the rear side of the second support plate (204); a moving end of the third electric push rod (205) is fixedly connected with a third supporting plate (206); the third support plate (206) is rotatably connected with a moving shaft of a first spline shaft (208); the third supporting plate (206) is rotatably connected with a moving shaft of a second spline shaft (2012); a fourth supporting plate (207) is arranged on the front side below the first mounting plate (41); the fourth supporting plate (207) is rotatably connected with a fixed shaft of the first spline shaft (208); a second flat gear (209) is fixedly connected with the moving shaft of the first spline shaft (208); a second driving wheel (2010) is fixedly connected to a fixed shaft of the first spline shaft (208); the outer ring surface of the second transmission wheel (2010) is in transmission connection with the first transmission wheel (1013) through a belt; a fifth support plate (2011) at the right side of the second support plate (204) is fixedly connected with the baffle (3); the fifth supporting plate (2011) is rotatably connected with the fixed shaft of the second spline shaft (2012); a third flat gear (2013) is fixedly connected with the moving shaft of the second spline shaft (2012); a first bevel gear (2014) is fixedly connected to a fixed shaft of the second spline shaft (2012); the first bevel gear (2014) is connected with a smearing system.
CN202111200979.3A 2021-10-15 2021-10-15 Processing equipment for reinforcing solar cell raw material performance by high polymer material Active CN114042589B (en)

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CN210849607U (en) * 2019-08-09 2020-06-26 江苏国晋塑业有限公司 Plastic surface grinding device convenient to use
CN112248618A (en) * 2020-11-05 2021-01-22 台山市金利达印刷包装有限公司 Automatic screen printing machine and screen printing process thereof
CN112644148A (en) * 2020-12-25 2021-04-13 中山市佳源丝印设备科技有限公司 Full-automatic water-flowing conveying type plane screen printing machine
CN112666168A (en) * 2020-12-29 2021-04-16 尚越光电科技股份有限公司 Rapid detection system for roll-to-roll surface of stainless steel substrate of CIGS battery piece

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080121124A1 (en) * 2005-04-24 2008-05-29 Produce Co., Ltd. Screen Printer
CN201323206Y (en) * 2008-09-08 2009-10-07 台达电子工业股份有限公司 Device for making photoinduced element
CN103415646A (en) * 2011-02-21 2013-11-27 Ctf太阳能有限公司 Method and device for coating substrates
CN106024397A (en) * 2016-07-22 2016-10-12 西安电子科技大学 Method for repairing defect of TiO2 photo-anode of quantum dot sensitized solar cell (QDSCs)
CN210849607U (en) * 2019-08-09 2020-06-26 江苏国晋塑业有限公司 Plastic surface grinding device convenient to use
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