CN114037162A - Section bar excess material management method and management system - Google Patents

Section bar excess material management method and management system Download PDF

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Publication number
CN114037162A
CN114037162A CN202111327837.3A CN202111327837A CN114037162A CN 114037162 A CN114037162 A CN 114037162A CN 202111327837 A CN202111327837 A CN 202111327837A CN 114037162 A CN114037162 A CN 114037162A
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excess material
excess
length
management system
materials
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彭世灯
马晓双
肖新建
陆昊帧
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Jiangsu Xinger Human Settlement Technology Co ltd
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Jiangsu Xinger Human Settlement Technology Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/04Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/20Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
    • G06F16/25Integrating or interfacing systems involving database management systems
    • G06F16/252Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875Itemisation or classification of parts, supplies or services, e.g. bill of materials

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  • Economics (AREA)
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Abstract

The invention relates to a management method of a section bar, in particular to a management method and a management system of excess materials of the section bar. A method for managing excess materials of sectional materials comprises the following steps: s1, setting the minimum available length and the segment length for the excess material; s2, calculating the cutting scheme by the door and window management system software, and calculating the excess material data generated after cutting, wherein the excess material data comprises the type, name, color, length and number; s3, importing the calculated excess material data into an excess material management system, and storing the excess material in production into an excess material warehouse; s4, when calculating the cutting scheme, the door and window management system software refers to the excess materials in the excess material management system for calculation, and generates an ex-warehouse document containing the excess materials; and S5, discharging from the excess material warehouse, and deducting the corresponding excess material from the excess material system. The method can promote the reutilization of the excess materials, reduce the material waste, reduce the cost and generate higher profit.

Description

Section bar excess material management method and management system
Technical Field
The invention relates to a management method of a section bar, in particular to a management method and a management system of excess materials of the section bar.
Background
Along with the increasing importance of cost control in door and window factory enterprises, the demand for material utilization especially comes with. Saving money for enterprises is to earn money for the enterprises on the premise of the existing sales volume and capacity. The main process of door and window production comprises: preparing materials, coloring, cutting and assembling, wherein the section prepared in the material preparation process has a fixed size, and generally more than 4-6 meters. The primary condition of door and window processing is to cut the prepared raw materials into the materials meeting the requirements of the door and window processing. This portion of the material that is cut off is called the slug. Some of the remainders can be recycled according to different sizes, and can be cut again to be used for other doors and windows, and some of the remainders cannot be reused due to too short size and need to be discarded.
At present, door and window management software used by domestic door and window factories is more common domestic door and window management software: door and window engineering window management system, like long wind software, create sufficient software etc. this type of frock system, because the frock project material is mostly the project customization, and is not high to the requirement of clout, so this type of software does not have clout management function. In addition, a management system special for home decoration door and window services, such as Dute and messenger software, doorway clouds, door and window angel and the like, has a surplus material management system, but surplus materials are simply calculated and displayed, are not communicated from front to back, and are inconvenient to use subsequently.
The excess material in the existing excess material management is inaccurate in calculation, the excess material warehouse is difficult to input, the second optimization extraction is difficult, and the follow-up secondary application of the excess material cannot be effectively carried out.
Disclosure of Invention
In order to solve the problems, the invention provides a profile excess material management method which can effectively manage excess materials of materials, promote the secondary utilization of the excess materials, reduce the material waste and reduce the cost, and the specific technical scheme is as follows:
a method for managing excess materials of sectional materials comprises the following steps:
s1, setting the minimum available length and the segment length for the excess material;
s2, calculating the cutting scheme by the door and window management system software, and calculating the excess material data generated after cutting, wherein the excess material data comprises the type, name, color, length and number;
s3, importing the calculated excess material data into an excess material management system, and storing the excess material in production into an excess material warehouse;
s4, when calculating the cutting scheme, the door and window management system software refers to the excess materials in the excess material management system for calculation, and generates an ex-warehouse document containing the excess materials;
and S5, discharging from the excess material warehouse, and deducting the corresponding excess material from the excess material system.
Preferably, in the step S1, the available length is greater than the segment length.
Preferably, in step S2, the excess material algorithm: the rest material is the whole material support length-stub bar- (short material number +1) x kerf-short material length; adding the excess material data when the excess material length is larger than the minimum value of the excess material; and when the length of the excess material is less than the minimum value of the excess material, discarding the excess material.
Preferably, in the step S4, the lengths of the raw materials in the warehouse are compared according to different arrangement and combination modes of the short materials required by the doors and windows, and the optimal combination is obtained according to the principle that the excess materials are the smallest and the utilization rate is the highest.
A profile remnant management system, comprising: clout setting module, clout setting module includes: a minimum excess material length setting unit and an excess material stock segment length unit; and a surplus material inventory module, the surplus material inventory module comprising: type, name, color, length and quantity of the remainder.
Compared with the prior art, the invention has the following beneficial effects:
the method for managing the excess materials of the section bar performs optimization calculation on the excess materials to generate complete minimum available value and interval management of the excess materials, and the cut excess materials are simple to put in storage, comprehensive in management and convenient to use subsequently; the problems of inaccurate calculation, difficult input and difficult subsequent use in the existing excess material management are fully solved; the reutilization of excess materials is promoted, the material waste is reduced, the cost is reduced, and higher profit is generated.
Drawings
FIG. 1 is a flow chart of a method of managing the remainders of a profile;
FIG. 2 is an interface diagram of a slack setting module;
FIG. 3 is a bill for warehousing the excess material generated by the door and window management software;
FIG. 4 is an interface diagram of a excess inventory module;
FIG. 5 is an interface diagram of the selection of a citation slack management system when the door and window management system software calculates materials;
FIG. 6 is a schematic diagram of a abatement volume of the slack management system.
Detailed Description
The invention will now be further described with reference to the accompanying drawings.
Example one
As shown in fig. 1 to 6, a method for managing remainders of a profile includes the following steps:
s1, setting the minimum available length and the segment length for the excess material as shown in figure 2; the residual materials after the material cutting are less than a certain value, the value of reutilization is not achieved, and the available minimum values of different materials are different, so that the unusable residual materials are removed by setting the minimum values of different residual materials; the length difference of different remainders in a workshop can be slight, the remainders are not easy to distinguish when being picked up, and the number of the remainders with different gradients cannot be clearly seen in the management process; therefore, the excess materials are managed according to the sections by setting the section lengths of different excess materials, so that door and window factories can be conveniently and effectively classified and taken; wherein the available length is greater than the segment length;
s2, as shown in fig. 3, the door and window management system software calculates the excess material data generated after cutting while calculating the cutting plan, the excess material data including type, name, color, length and number;
the excess material data generated by calculating the door and window materials is checked and stored in a storage, and then the excess material data enters an excess material warehouse; the excess material warehouse is specially managed, and independent warehousing and warehousing can be performed, so that excess material management is facilitated;
s3, as shown in figure 4, importing the calculated excess material data into an excess material management system, and storing the excess material in production into an excess material warehouse;
when door and window order materials are optimized, selecting and using excess material optimization, calculating the excess materials in an excess material warehouse by using the optimized materials, and generating an ex-warehouse document containing the excess materials;
s4, as shown in FIG. 5, the door and window management system software refers to the excess materials in the excess material management system for calculation when calculating the cutting scheme, and generates the delivery documents containing the excess materials;
s5, discharging from the excess material warehouse as shown in figure 6, and deducting the corresponding excess material from the excess material system; and after the excess material delivery document is generated, the excess material delivery document can be added into an excess material warehouse to be used as a delivery order, the delivery order is prepared, and the delivery is checked and the excess material in the warehouse is deducted.
In step S2, the door and window material in the door and window management system is calculated to obtain the optimal cutting solution, and the type, length, and number of the excess material generated after cutting are calculated.
Example two
As shown in fig. 2 and 4, a system for managing remainders of a profile includes: the device comprises a residual material setting module and a residual material inventory module; clout sets up the module and includes: a minimum excess material length setting unit and an excess material stock segment length unit; the excess stock module includes: type, name, color, length and quantity of the remainder.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive step, which shall fall within the scope of the appended claims.

Claims (5)

1. The method for managing the excess materials of the section is characterized by comprising the following steps of:
s1, setting the minimum available length and the segment length for the excess material;
s2, calculating the cutting scheme by the door and window management system software, and calculating the excess material data generated after cutting, wherein the excess material data comprises the type, name, color, length and number;
s3, importing the calculated excess material data into an excess material management system, and storing the excess material in production into an excess material warehouse;
s4, when calculating the cutting scheme, the door and window management system software refers to the excess materials in the excess material management system for calculation, and generates an ex-warehouse document containing the excess materials;
and S5, discharging from the excess material warehouse, and deducting the corresponding excess material from the excess material system.
2. The method for managing remainders of section bars according to claim 1, wherein in the step S1, the usable length is larger than a segment length.
3. The method for managing remainder of section bar according to claim 1, wherein in said step S2, the remainder algorithm: the rest material is the whole material support length-stub bar- (short material number +1) x kerf-short material length;
adding the excess material data when the excess material length is larger than the minimum value of the excess material; and when the length of the excess material is less than the minimum value of the excess material, discarding the excess material.
4. The method for managing the remainders of the section bars as claimed in claim 1, wherein in step S4, the lengths of the raw materials in the warehouse are compared according to different arrangement and combination modes of the short materials required by the doors and windows, and an optimal combination is obtained according to the principle that the remainders are the smallest and the utilization rate is the highest.
5. A profile remnant management system, comprising: clout setting module, clout setting module includes: a minimum excess material length setting unit and an excess material stock segment length unit; and a surplus material inventory module, the surplus material inventory module comprising: type, name, color, length and quantity of the remainder.
CN202111327837.3A 2021-11-10 2021-11-10 Section bar excess material management method and management system Pending CN114037162A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116757458A (en) * 2023-08-21 2023-09-15 中国水利水电第九工程局有限公司 Construction site material refinement management system based on data analysis

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101134223A (en) * 2006-08-30 2008-03-05 汉邦兴业股份有限公司 Reinforcing wire automatically cutting and assortment processing method
JP2012053744A (en) * 2010-09-02 2012-03-15 Ricoh Co Ltd License management system, license management device, license management method, and program
CN112173530A (en) * 2019-07-01 2021-01-05 江苏卡邦电气科技股份有限公司 Automatic material taking system and method thereof
CN113011776A (en) * 2021-04-07 2021-06-22 中建安装集团有限公司 Pipe excess material comprehensive utilization method based on BIM

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101134223A (en) * 2006-08-30 2008-03-05 汉邦兴业股份有限公司 Reinforcing wire automatically cutting and assortment processing method
JP2012053744A (en) * 2010-09-02 2012-03-15 Ricoh Co Ltd License management system, license management device, license management method, and program
CN112173530A (en) * 2019-07-01 2021-01-05 江苏卡邦电气科技股份有限公司 Automatic material taking system and method thereof
CN113011776A (en) * 2021-04-07 2021-06-22 中建安装集团有限公司 Pipe excess material comprehensive utilization method based on BIM

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116757458A (en) * 2023-08-21 2023-09-15 中国水利水电第九工程局有限公司 Construction site material refinement management system based on data analysis
CN116757458B (en) * 2023-08-21 2023-11-28 中国水利水电第九工程局有限公司 Construction site material refinement management system based on data analysis

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