CN114028860A - Filter cloth operation control assembly of filter press - Google Patents

Filter cloth operation control assembly of filter press Download PDF

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Publication number
CN114028860A
CN114028860A CN202111287746.1A CN202111287746A CN114028860A CN 114028860 A CN114028860 A CN 114028860A CN 202111287746 A CN202111287746 A CN 202111287746A CN 114028860 A CN114028860 A CN 114028860A
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CN
China
Prior art keywords
roller
cloth
deviation
filter cloth
filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111287746.1A
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Chinese (zh)
Inventor
王鸿
罗泽良
王敏
葛亮
刘兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huahui Ecological Environment Industry Co ltd
Original Assignee
Huahui Ecological Environment Industry Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huahui Ecological Environment Industry Co ltd filed Critical Huahui Ecological Environment Industry Co ltd
Priority to CN202111287746.1A priority Critical patent/CN114028860A/en
Publication of CN114028860A publication Critical patent/CN114028860A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/04Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/056Construction of filtering bands or supporting belts, e.g. devices for centering, mounting or sealing the filtering bands or the supporting belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/80Accessories
    • B01D33/804Accessories integrally combined with devices for controlling the filtration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/123Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters

Abstract

A filter cloth operation control assembly for a filter press, comprising: the cloth winding mechanism, the roll feeding and deviation measuring mechanism and the filter cloth deviation rectifying mechanism are sequentially arranged on the frame; the cloth rolling mechanism comprises a cloth rolling roller which can move along the self axial direction, and the cloth rolling roller can rotate around the self axis; the cloth feeding and deviation measuring mechanism is used for detecting the position deviation of the filter cloth, and the cloth roller adjusts the position in the axial direction of the cloth roller according to the detection signal of the cloth feeding and deviation measuring mechanism; the filter cloth deviation rectifying mechanism comprises displacement sensors which are positioned on two sides of the filter cloth and used for detecting whether the filter cloth deviates left and right, and a first deviation rectifying roller and a second deviation rectifying roller which are arranged oppositely, and the first deviation rectifying roller and the second deviation rectifying roller can move relatively so as to clamp or loosen the filter cloth; the first and second correcting rollers can synchronously adjust the position in the axial direction according to the detection signal of the displacement sensor. The filter cloth deviation correcting mechanism, the winding feeding deviation measuring mechanism and the winding mechanism can generate tension on the filter cloth, and the filter cloth is ensured to be flat in the working process.

Description

Filter cloth operation control assembly of filter press
Technical Field
The invention belongs to the technical field of filter pressing equipment, and particularly relates to a filter cloth operation control assembly for a stacked filter press.
Background
The filter press is a solid-liquid separation device, and the working principle of the filter press is to forcibly discharge the moisture in a filter medium by adopting pressure. At present, the equipment for deeply dehydrating the sludge mainly has two forms of a horizontal filter press and a vertical filter press. The cloth folding type filter press in the vertical filter press is easy to generate offset when distributing mud and discharging mud due to the long length of the used filter cloth, and if the filter cloth generates offset, not only the sludge leakage is easy to generate in the filter press process, but also the filter cloth is wrinkled and uneven, and the cloth collection and the mud discharge are inconvenient. In addition, the wrinkling or unevenness of the filter cloth can also influence the length of cloth collection, so that the length of the filter cloth when the cloth is delivered and the length of the filter cloth when the cloth is collected are unequal, and the length of the filter cloth collected by the cloth roller after the filter press undergoes a plurality of working cycles of mud distribution and mud discharge is less than the length of cloth discharge, which also influences the subsequent normal use of the filter press.
Disclosure of Invention
The invention aims to provide a filter cloth operation control assembly which can correct the deviation of filter cloth and can ensure that the filter cloth is smooth and does not wrinkle.
In order to achieve the purpose, the invention adopts the following technical solutions:
a filter cloth operation control assembly for a filter press, comprising: the cloth winding mechanism, the roll feeding and deviation measuring mechanism and the filter cloth deviation rectifying mechanism are sequentially arranged on the rack; the cloth rolling mechanism comprises a cloth rolling roller capable of moving along the self axial direction, the filter cloth is wound on the cloth rolling roller, and the cloth rolling roller can rotate around the self axis; the cloth feeding and deviation measuring mechanism is used for detecting the position deviation of the filter cloth wound on the cloth roller, and the cloth roller adjusts the position in the axial direction of the cloth roller according to the detection signal of the cloth feeding and deviation measuring mechanism; the filter cloth deviation rectifying mechanism comprises displacement sensors which are positioned on two sides of the filter cloth and used for detecting whether the filter cloth deviates left and right, and a first deviation rectifying roller and a second deviation rectifying roller which are arranged oppositely, and the first deviation rectifying roller and the second deviation rectifying roller can move relatively so as to clamp or loosen the filter cloth; the first deviation correcting roller and the second deviation correcting roller can be synchronously adjusted in position in the axial direction of the first deviation correcting roller and the second deviation correcting roller according to detection signals of the displacement sensors.
Further, the cloth rolling mechanism further comprises: set up in base in the frame, movably set up in cloth roller mounting bracket, the drive on the base cloth roller translation drive unit and the drive that the cloth roller mounting bracket removed cloth roller rotary driving unit, the cloth roller set up in on the cloth roller mounting bracket, the moving direction of cloth roller mounting bracket is on a parallel with the axial of cloth roller.
Further, be provided with on the base along being on a parallel with the guide rail of the direction extension of the axis of cloth roller, be provided with the slide on the guide rail, the slide is in can follow under the drive of cloth roller translation drive unit the guide rail removes, cloth roller mounting bracket set up in on the slide.
Furthermore, a limiting assembly is arranged between the sliding seat and the base, and comprises a first travel switch, a second travel switch, an origin switch and an induction sheet, wherein the first travel switch, the second travel switch and the origin switch are arranged on the base; the first travel switch and the second travel switch are arranged at intervals, and the origin switch is positioned at the midpoint between the first travel switch and the second travel switch; the moving range of the induction sheet is between the first travel switch and the second travel switch.
Further, batching mechanism still includes the counting assembly, the counting assembly including set up in the count wheel of cloth roller tip with set up in count switch on the cloth roller mounting bracket, the count wheel is followed the cloth roller is rotatory, be provided with the outside outstanding jut on the count wheel, when the count wheel rotates the jut can touch count switch triggers count switch count.
Further, the roll feeding and deviation measuring mechanism comprises: the automatic winding machine comprises a rack, a mounting frame, a winding conveying driving roller, a winding conveying driven roller, a pair of follow-up supports, a pair of guide rods, a guide block, a deviation measuring sensor and a driving roller driving device, wherein the mounting frame is arranged on the rack, the winding conveying driving roller and the winding conveying driven roller are arranged on the mounting frame, the pair of follow-up supports are arranged on the mounting frame, the pair of guide rods are arranged on the mounting frame, the guide block is arranged on the guide rod and can freely move along the guide rod, the deviation measuring sensor is used for sensing the guide block, and the driving roller driving device is used for driving the winding conveying driving roller to rotate around the axis of the driving roller; the coil feeding driving roller and the coil feeding driven roller are arranged oppositely and can move relatively to approach or separate from each other, the follow-up support is connected with the guide block, two sides of the coil feeding driving roller and the coil feeding driven roller are respectively provided with one follow-up support, the follow-up supports are U-shaped, and the guide rod is parallel to the coil feeding driving shaft.
Further, the filter cloth deviation rectifying mechanism further comprises: the device comprises a first support and a second support which are positioned at two sides of filter cloth, a first deviation correcting roller mounting frame movably arranged on the first support, a second deviation correcting roller mounting frame movably arranged on the second support, a first deviation correcting driving unit driving the first deviation correcting roller mounting frame to move, and a second deviation correcting driving unit driving the second deviation correcting roller mounting frame to move; the both ends of first deviation roller and the both ends of second deviation roller set up respectively in first deviation roller mounting bracket with on the second deviation roller mounting bracket, just first deviation roller with the second deviation roller all can rotate around the axis of self, first support with the second support set up in the frame.
Further, the first deviation correcting roller is arranged on the first deviation correcting roller mounting frame and the second deviation correcting roller mounting frame through a fixed bearing seat, and the second deviation correcting roller is movably arranged on the first deviation correcting roller mounting frame and the second deviation correcting roller mounting frame through a sliding bearing seat and can be close to or far away from the first deviation correcting roller under the control of the deviation correcting roller mobile control unit.
Further, the filter cloth deviation rectifying mechanism further comprises: the two ends of the mud pressing roller are respectively arranged on the first bracket and the second bracket, and the mud pressing roller driving unit drives the mud pressing roller to rotate around the axis of the mud pressing roller; the distance between the mud pressing roller and the filter cloth is adjustable.
The device is characterized by further comprising a first mounting slide seat and a second mounting slide seat, wherein the first support is movably arranged on the first mounting slide seat, the second support is movably arranged on the second mounting slide seat, and the distance between the mud pressing roller and the filter cloth is adjusted by adjusting the position of the first support on the first mounting slide seat and the position of the second support on the second mounting slide seat.
According to the technical scheme, the filter cloth can be subjected to overall-process multiple correction in the working process through the filter cloth correction mechanism and the cloth rolling mechanism, so that the filter cloth is not biased in the mud distributing and mud discharging operation processes, the mud leakage in the mud distributing and filter pressing processes is avoided, meanwhile, the filter cloth correction mechanism, the roll feeding and deviation measuring mechanism and the cloth rolling mechanism can generate tension on the filter cloth, the filter cloth is ensured to be flat in the working process, the cloth discharging and mud discharging and the cloth collecting and mud discharging are facilitated, the filter cloth is not biased, the filter cloth rolls are tidy, and the stable operation of filter pressing is favorably ensured. In a further technical scheme, a counting assembly and/or a position-adjustable mud pressing roller can be further arranged, the counting assembly can ensure that the length of cloth mud discharging and distributing of the filter cloth each time is equal to the length of cloth discharging and collecting of the filter cloth after filter pressing is completed, and the filter cloth of the filter press can continuously and fully automatically run; the adjustable thickness of the sludge cake is realized through the mud pressing roller with the adjustable position, and the consistency of the thickness of the sludge cake is controlled.
Drawings
In order to illustrate the embodiments of the present invention more clearly, the drawings that are needed in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained by those skilled in the art without inventive effort.
FIG. 1 is a schematic structural diagram of a filter cloth operation control assembly according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a roll feeding deviation correcting mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a cloth winding mechanism according to an embodiment of the present invention
FIG. 4 is a schematic structural diagram of a cloth roller base according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a counting wheel according to an embodiment of the present invention;
FIG. 6 is an enlarged partial view of portion A of FIG. 4;
FIG. 7 is a schematic structural diagram of a filter cloth deviation rectifying mechanism according to an embodiment of the present invention;
FIG. 8 is an enlarged partial view of portion B of FIG. 7;
FIG. 9 is a schematic structural diagram of another angle of the filter cloth deviation rectifying mechanism according to the embodiment of the present invention;
FIG. 10 is a schematic diagram of the positions of the upper filter cloth and the parts of the filter cloth deviation rectifying mechanism.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Detailed Description
The invention will be described in detail below with reference to the accompanying drawings, wherein for the purpose of illustrating embodiments of the invention, the drawings showing the structure of the device are not to scale but are partly enlarged, and the schematic drawings are only examples, and should not be construed as limiting the scope of the invention. It is to be noted, however, that the drawings are designed in a simplified form and are not to scale, but rather are to be construed in an attempt to more clearly and concisely illustrate embodiments of the present invention. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated; the terms "front," "back," "bottom," "upper," "lower," and the like refer to an orientation or positional relationship relative to an orientation or positional relationship shown in the drawings, which is for convenience and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
As shown in fig. 1, the filter cloth operation control assembly of the present embodiment includes a frame 1, a cloth winding mechanism 2, a cloth feeding and winding deviation measuring mechanism 3, and a filter cloth deviation rectifying mechanism 4, which are sequentially disposed on the frame 1. The cloth rolling mechanism 2 is used for rolling the filter cloth, the feeding and rolling deviation measuring mechanism 3 is used for detecting whether the filter cloth rolled on the cloth rolling mechanism 2 deviates, and the filter cloth deviation correcting mechanism 4 is used for correcting the filter cloth pulled out of the cloth rolling mechanism 2. The cloth rolling mechanism 2 can be used for rolling up the upper filter cloth 102 and also can be used for rolling up the lower filter cloth 101, in this embodiment, only the cloth rolling mechanism for the upper filter cloth 102 is shown, the cloth rolling mechanism 2 is arranged above a cloth feeding plane (a plane where the lower filter cloth 101 is located) of the frame 1, but the same cloth rolling mechanism can also be used for rolling up the lower filter cloth 101, and the cloth rolling mechanism for rolling up the lower filter cloth 101 can be arranged below the cloth feeding plane of the frame 1. The cloth rolling mechanism 2 and the roll feeding and deviation measuring mechanism 3 are correspondingly arranged, and after the roll feeding and deviation measuring mechanism 3 detects whether the position of the filter cloth deviates or not, the cloth rolling mechanism 2 performs corresponding actions according to the detection result of the roll feeding and deviation correcting mechanism 3. The filter cloth deviation rectifying mechanism 4 is arranged on one side of the frame 1 close to a filter-pressing frame (not shown) and mainly rectifies filter cloth in a mud distributing process or filter cloth in a mud discharging process, so that the filter cloth keeps consistent in position and does not deviate.
As shown in FIG. 2, the roll feeding and deviation measuring mechanism 3 of the present embodiment includes a mounting frame 3-1, a roll feeding driving roller 3-2, a roll feeding driven roller 3-3, a follow-up bracket 3-4, a guide rod 3-5, a guide block 3-6 and a deviation measuring sensor 3-7. The roll feeding driving roller 3-2 and the roll feeding driven roller 3-3 are both arranged on the mounting frame 3-1 through bearings, the roll feeding driving roller 3-2 and the roll feeding driven roller 3-3 are oppositely arranged, and the roll feeding driving roller 3-2 can rotate around the axis of the roll feeding driving roller 3-2 under the driving of a driving roller driving device 3-10 arranged on the mounting frame 3-1. The roll-feeding driving roller 3-2 and the roll-feeding driven roller 3-3 are relatively movable so that they approach each other or separate from each other. In order to simplify the structure, the roll feeding driven roller 3-3 of the embodiment is arranged on a slide block 3-8, the slide block 3-8 is arranged on a mounting frame 3-1 in a manner of moving up and down, the movement of the slide block 3-8 can be controlled by a lifting driving unit 3-9 arranged on the mounting frame 3-1, and the embodiment adopts an air cylinder. When the lifting driving unit 3-9 acts, the sliding block 3-8 is driven to move up and down on the mounting rack 3-1, so that the roll conveying driven roller 3-3 is driven to move up and down to leave or approach the roll conveying driving roller 3-1.
A pair of follow-up supports 3-4 are arranged on the mounting frame 3-1, and the follow-up supports 3-4 are respectively positioned at two sides of the roll feeding driving roller 3-2 and the roll feeding driven roller 3-3. The follow-up support 3-4 is arranged on the mounting frame 3-1 through a guide block 3-6 and a guide rod 3-5. The guide rod 3-5 is arranged on the mounting frame 3-1 and is parallel to the roll feeding driving roller 3-2, and the guide block 3-6 is arranged on the guide rod 3-5 and can move along the guide rod 3-5. The upper end of the following support 3-4 is connected with the guide block 3-6, and the following support 3-4 is U-shaped. The deviation measuring sensor 3-7 is used for sensing the guide block 3-6, and when the guide block 3-6 is detected, the filter cloth position on the follow-up support 3-4 is deviated. The deviation measuring sensors 3-7 can adopt ultrasonic sensors.
When the filter press distributes mud, the roll feeding driven roller 3-2 moves upwards under the action of the lifting driving unit 3-9 and is separated from the roll feeding driving roller 3-2, so that the running resistance of filter cloth is reduced. When the filter press unloads mud, send a roll driven roller 3-3 to move down under the effect of lift drive unit 3-9, close to sending a roll drive roll 3-2, make the filter cloth produce tension, can effectively level off the filter cloth, so that cloth winding mechanism 2 receives the cloth.
As shown in fig. 3, the cloth winding mechanism 2 of the present embodiment includes a cloth winding roller 2-1, a base 2-2, a cloth winding roller mounting frame 2-3, a cloth winding roller rotation driving unit 2-4, and a cloth winding roller translation driving unit 2-5. The cloth roller 2-1 is arranged on the cloth roller mounting frame 2-3, the cloth roller mounting frame 2-3 of the embodiment is approximately U-shaped, and the cloth roller 2-1 is arranged on the cloth roller mounting frame 2-3 in a way of rotating around the axis of the cloth roller 2-1. The cloth roller rotation driving unit 2-4 is arranged on the cloth roller mounting frame 2-3 and is used for driving the cloth roller 2-1 to rotate around the axis of the cloth roller. The cloth roller rotary driving unit 2-4 of this embodiment adopts gear motor, has frictional force between the gear in the gear motor gearbox, and at the mud in-process of unloading, this frictional force can provide certain tension for the filter cloth to make the filter cloth not corrugate, keep leveling, be convenient for receive cloth. More preferably, a variable-frequency speed reducing motor can be adopted, and when the variable-frequency speed reducing motor is in a torque mode, certain tension can be better applied to the filter cloth, so that the filter cloth is prevented from wrinkling and is kept flat.
The cloth roller mounting frame 2-3 is movably arranged on the base 2-2, and the moving direction of the cloth roller mounting frame 2-3 is parallel to the axial direction of the cloth roller 2-1, so that when the cloth feeding and deviation measuring mechanism 3 detects that the position deviation of the filter cloth occurs, the position of the cloth roller 2-1 (the cloth roller mounting frame 2-3) can be correspondingly adjusted, and the filter cloth can be neatly and flatly wound on the cloth roller 2-1. The cloth roller translation driving unit 2-5 is used for driving the cloth roller mounting frame 2-3 to move on the base 2. As shown in FIG. 4, the sliding installation of the cloth roller mounting frame 2-3 on the base 2-2 is realized by adopting a slide seat + guide rail assembly structure between the cloth roller mounting frame 2-3 and the base 2-2. The base 2-2 is provided with a guide rail 2-21, the guide rail 2-21 is provided with a slide carriage 2-22, and the slide carriage 2-22 can move along the guide rail 2-21 under the driving of the cloth roller translation driving unit 2-5. The cloth roller mounting frame 2-3 is arranged on the sliding base 2-22 so as to move on the base 2-2 along with the sliding base 2-22. The number of the guide rails 2-21 and the number of the slide seats 2-22 can be set correspondingly according to the design requirements of products, in the embodiment, a pair of parallel guide rails 2-21 are arranged on the base 2-2, two slide seats 2-22 are arranged on each guide rail 2-21, the cloth roller mounting frame 2-3 is arranged on the slide seats 2-22, and the slide seats 2-22 and the guide rails 2-21 can be matched to guide the movement of the cloth roller 2-1. The cloth roller translation driving unit 2-5 of the embodiment adopts a motor, the motor controls the movement of the sliding seats 2-22 through a screw transmission structure, an output shaft of the motor is connected with a ball screw 2-6 through a coupling (not numbered), the ball screw 2-6 is arranged on the base 2-2 through a fixed seat 2-6a, a screw nut seat 2-7 arranged on the ball screw 2-6 is connected with one sliding seat 2-22, and therefore the motor can control the sliding seats 2-22 to move along a guide rail 2-21.
In order to control the mounting rack 2-3 of the cloth roller to move only within a certain range, optionally, a limit component is arranged between the sliding seat 2-22 and the base 2-2 in the embodiment, and the limit component comprises a first travel switch 2-8, a second travel switch 2-9, an origin switch 2-10 and a sensing piece 2-11. Although 4 sliding seats 2-22 are arranged in the embodiment, because the 4 sliding seats 2-22 move synchronously, the movement limiting function of the cloth roller mounting frame 2-3 can be realized only by arranging a limiting component between one sliding seat 2-22 and the base 2-2. The first travel switch 2-8, the second travel switch 2-9 and the origin switch 2-10 are all arranged on the base 2-2 and are located on the same straight line, the first travel switch 2-8 and the second travel switch 2-9 are respectively used for limiting the limit positions of the left side and the right side of the sliding base 2-22 (the cloth roller 2-1) during translation, the origin switch 2-10 is located between the first travel switch 2-8 and the second travel switch 2-9 and is located at the middle point between the first travel switch 2-8 and the second travel switch 2-9, the first travel switch 2-8, the second travel switch 2-9 and the origin switch 2-10 are all connected with a PLC (not shown) and send induction signals to the PLC. The induction sheet 2-11 is arranged on one sliding seat 2-22. When the slide carriage 2-22 moves, when the sensing piece 2-11 moved to the slide carriage triggers the first travel switch 2-8 or the second travel switch 2-9, the first travel switch 2-8 or the second travel switch 2-9 sends out a sensing signal, and the cloth roller translation driving unit 2-8 controls the slide carriage 2-22 not to move beyond the range between the first travel switch 2-8 and the second travel switch 2-9 according to the sensing signal; when the induction sheet 2-11 on which the sliding seat 2-22 moves triggers the origin switch 2-10, the position data of the PLC is cleared to be the origin, and the first travel switch and the second travel switch on the left side and the right side are arranged at the same time, so that the sliding seat reciprocates back and forth in the left limit position and the right limit position, if the sliding seat moves beyond the limit positions, the machine stops to alarm, and a signal that the sliding seat 2-22 moves back to the origin is triggered. The cloth roller 2-1 is controlled by the limit component to move only within a certain range. More preferably, as shown in fig. 6, the first travel switch 2-8, the second travel switch 2-9, and the origin switch 2-10 are all disposed on a chute plate 2-12, the chute plate 2-12 is mounted on the base 2-2 by a threaded fastener, the chute plate 2-12 is provided with a chute 2-12a, the first travel switch 2-8, the second travel switch 2-9, and the origin switch 2-10 are disposed in the chute 2-12a and can move in the chute 2-12a to adjust the position, and after the position is adjusted, the position of the first travel switch 2-8, the second travel switch 2-9, and the origin switch 2-10 in the chute 2-12a is fixed by fasteners such as screws, buckles, and the like disposed on two sides. Therefore, the positions of the first travel switch 2-8, the second travel switch 2-9 and the origin switch 2-10 can be adjusted according to requirements, so that the left-right movement range of the cloth roller 2-1 can be adjusted.
In order to ensure that the cloth releasing length of the filter cloth is consistent with the cloth collecting length of the filter cloth and the normal work of the filter press is not influenced, as a preferred embodiment of the invention, a counting assembly is also arranged on the cloth roller mounting frame 2-3, and the counting assembly comprises a counting switch 2-13 arranged on the cloth roller mounting frame 2-3 and a counting wheel 2-14 arranged at the end part of the cloth roller 2-1. The counting wheel 2-14 can rotate along with the cloth roller 2-1, the counting wheel 2-14 is provided with a protruding projection 2-14a, when the counting wheel 2-14 rotates along with the cloth roller 2-1 (forward rotation or reverse rotation, such as forward rotation cloth mud feeding and reverse rotation cloth mud receiving and mud discharging), the projection 2-14a can touch the counting switch 2-13 in the rotating process, so that the counting switch 2-13 starts counting, and the number of rotation turns of the cloth roller 2-1 is recorded. Through counting, as long as the number of rotating turns of the cloth rolling roller 2-1 during cloth feeding and mud discharging is equal to the number of rotating turns of the cloth rolling roller 2-1 during cloth collecting and mud discharging, the length of cloth discharging and the length of cloth collecting can be ensured to be equal, so as to further ensure that the filter press can continuously and normally work. As shown in FIG. 5, the counting wheel 2-14 of the embodiment has 3 arc-shaped protrusions 2-14a, the 3 protrusions 2-14a are uniformly arranged at intervals along the circumferential direction, and the protrusions 2-14a can touch the counting switch 2-13 during the rotation of the counting wheel 2-14, so that the number of the rotation turns of the cloth roller 2-1 can be counted. The number of the protruding parts 2-14a arranged on the counting wheel 2-14 can be correspondingly arranged according to the requirement, and can be one or more, theoretically, the more the number of the protruding parts is, the higher the control precision is
The deviation rectifying process of the filter cloth between the winding and deviation measuring mechanism 3 and the cloth winding mechanism 2 will be further described below. Taking the rolling process of the filter cloth as an example (the rolling process and the rolling process are opposite, and the action process of the lower filter cloth is basically the same), the upper filter cloth passes through the space between the roll feeding driving roller 3-2 and the roll feeding driven roller 3-3 after mud is discharged, the upper filter cloth simultaneously passes through the two following supports 3-4, one end of the upper filter cloth is wound on the cloth roller 2-1, and the filter cloth after mud discharge is gradually rolled on the cloth roller 2-1 along with the rotation of the cloth roller 2-1. In the process of winding the upper filter cloth, if the position of the upper filter cloth deviates, the upper filter cloth touches the follow-up support 3-4 and drives the follow-up support 3-4 to deviate, when the guide block 3-6 connected with the follow-up support 3-4 moves to the position detected by the deviation detection sensor 3-7, the deviation detection sensor 3-7 sends a signal for detecting the deviation, the cloth roller translation driving unit 2-5 controls the cloth roller 2-1 to move along the self axial direction by controlling the movement of the cloth roller mounting frame 2-3 (the sliding seat 2-2), so that the upper filter cloth leaves the deviation position, and the filter cloth on the cloth roller 2-1 is rolled neatly.
As shown in fig. 7, 8 and 9, the filter cloth deviation rectifying mechanism of the embodiment includes an upper deviation rectifying roller 4-1 (a first deviation rectifying roller), a lower deviation rectifying roller 4-2 (a second deviation rectifying roller), a first deviation rectifying roller mounting frame 4-3, a first deviation rectifying driving unit 4-4, a second deviation rectifying roller mounting frame 4-5, a second deviation rectifying driving unit 4-6, a deviation rectifying roller moving driving unit 4-7, a first support 4-8 and a second support 4-9. The first support 4-8 and the second support 4-9 are used for mounting and bearing each part, the filter cloth deviation rectifying mechanism is arranged on a filter cloth conveying rack of the laminated filter press through the first support 4-8 and the second support 4-9, and the first support 4-8 and the second support 4-9 are respectively positioned at the left side and the right side of the filter cloth. And displacement sensors 4-17 are respectively arranged on two sides of the edge of the filter cloth, the displacement sensors 4-17 are used for detecting whether the filter cloth deviates left and right, and the displacement sensors 4-17 can adopt sensors such as a travel switch and a photoelectric switch. The displacement sensors 4-17 are positioned in front of or behind the cloth filtering correction mechanism in the moving direction of the filter cloth, when the position of the filter cloth deviates, the displacement sensors 4-17 can detect the deviation, the displacement sensors which detect the filter cloth send detection signals to an upper computer (not shown), and the upper computer controls the correction driving unit to act to drive the correction roller to move up and down to correct the filter cloth.
The first deviation rectifying roller mounting frame 4-3 and the second deviation rectifying roller mounting frame 4-5 are used for mounting an upper deviation rectifying roller 4-1 and a lower deviation rectifying roller 4-2, two ends of the upper deviation rectifying roller 4-1 and two ends of the lower deviation rectifying roller 4-2 are respectively arranged on the first deviation rectifying roller mounting frame 4-3 and the second deviation rectifying roller mounting frame 4-5, and the upper deviation rectifying roller 4-1 and the lower deviation rectifying roller 4-2 can rotate around the axes of the upper deviation rectifying roller 4-1 and the lower deviation rectifying roller 4-2. The upper deviation rectifying roller 4-1 and the lower deviation rectifying roller 4-2 are arranged oppositely up and down, and the upper deviation rectifying roller 4-1 and the lower deviation rectifying roller 4-2 can move relatively in the vertical direction and are close to or far away from each other. In the embodiment, the lower deviation rectifying roller 4-2 is fixedly arranged on the first deviation rectifying roller mounting rack 4-3 and the second deviation rectifying roller mounting rack 4-5 through the fixed bearing seat 4-21, and the upper deviation rectifying roller 4-1 is arranged on the first deviation rectifying roller mounting rack 4-3 and the second deviation rectifying roller mounting rack 4-5 through the sliding bearing seat 4-11 in a manner of moving up and down, namely the upper deviation rectifying roller 4-1 can move up and down relative to the lower deviation rectifying roller 4-2. The rectifying roller movement driving unit 4-7 serves to drive the movement of the upper rectifying roller 4-1 in the vertical direction. The deviation rectifying roller moving driving unit 4-7 of the embodiment adopts an air cylinder, the first deviation rectifying roller mounting frame 4-3 and the second deviation rectifying roller mounting frame 4-5 are respectively provided with the air cylinder, a piston rod of the air cylinder is connected with the sliding bearing seat 4-11, and the air cylinder drives the upper deviation rectifying roller 4-1 (the sliding bearing seat) to move up and down. In other embodiments, a motor, an electric push rod, or other conventional driving means may be used to drive the vertical movement of the rectification roller, or the upper rectification roller may be fixed and the lower rectification roller may be moved.
The first deviation rectifying roller mounting rack 4-3 is arranged on the first support 4-8 in a vertically movable manner, the first deviation rectifying roller mounting rack 4-3 and the first support 4-8 can be assembled in a sliding manner in a matching manner of a sliding rail + a sliding block or a sliding groove + a sliding block, in the embodiment, the first support 4-8 is provided with a sliding groove (not shown), the first deviation rectifying roller mounting rack 4-3 is connected with the first support 4-8 through a connecting part 4-10, one end of the connecting part 4-10 penetrates through the sliding groove on the first support 4-8 and then is connected with the first deviation rectifying driving unit 4-4, so that the first deviation-rectifying drive unit 4-4 installed on the first support 4-8 can drive the first deviation-rectifying roller-mounting frame 4-3 to move up and down, close to or far away from the first support-mounting plane, through the connection portion 4-10. The first deviation rectifying driving unit 4-4 of this embodiment uses an air cylinder, but in other embodiments, a conventional driving unit such as a motor and an electric push rod may be used. In order to ensure the up-and-down moving parallelism and verticality of the first deviation rectifying roller mounting frame 4-3, a moving guide part 4-11 is arranged on the first support 4-8, a guide groove 4-11a extending along the vertical direction is arranged on the moving guide part 4-11, a connecting part 4-10 is provided with a guide projection part 4-10a arranged in the guide groove 4-11a, and the guide projection part 4-10a of the connecting part 4-10 can only move up and down in the guide groove 4-11a, so that the first deviation rectifying roller mounting frame 4-3 can only move along the vertical direction and can not deviate. The structure of the engagement between the second deviation rectification roller mounting frame 4-5 and the second support 4-9 is the same as the structure of the engagement between the first deviation rectification roller mounting frame 4-3 and the first support 4-8, and reference can be made to the description of the structure of the engagement between the first deviation rectification roller mounting frame 4-3 and the first support 4-8, which will not be described in detail herein.
As a preferred embodiment of the invention, the filter cloth deviation rectifying mechanism further comprises mud pressing rollers 4-12 and mud pressing roller driving units 4-13, two ends of the mud pressing rollers 4-12 are respectively arranged on the first supports 4-8 and the second supports 4-9, the mud pressing rollers 4-12 are positioned below the lower deviation rectifying rollers 4-2, the mud pressing rollers 4-12 can rotate around the axes of the mud pressing rollers under the control of the mud pressing roller driving units 4-13, the mud pressing roller driving units 4-13 drive the mud pressing rollers 4-12 to rotate forwards or backwards, uniform mud distribution of the mud on the filter cloth is realized, and meanwhile, the mud pressing rollers 4-12 can also provide driving force for the filter cloth when the cloth is distributed and discharged. The height of the mud-pressing roller 4-12 in the vertical direction is adjustable, namely the distance between the mud-pressing roller 4-12 and the filter cloth is adjustable. The present embodiment enables the height adjustment of the press rolls 4-12 by means of a first mounting slide 4-14 and a second mounting slide 4-15. The first support 4-8 is arranged on the first installation slide seat 4-14 in a way of moving up and down, the second support 4-9 is arranged on the second installation slide seat 4-15 in a way of moving up and down, and the filter cloth deviation rectifying mechanism is arranged on the frame of the filter press through the first installation slide seat and the second installation slide seat.
The matching structure between the first carriage 4-8 and the first mounting carriage 4-14 is the same as the matching structure between the second carriage 4-9 and the second mounting carriage 4-15, and the matching structure between the second carriage 4-9 and the second mounting carriage 4-15 will be described below as an example. A sliding fit structure of a sliding rail and a sliding block or a sliding groove and a sliding block can be adopted between the second support 4-9 and the second mounting sliding seat 4-15, as shown in fig. 7, in the embodiment, a sliding groove (not numbered) for accommodating the second support 4-9 is formed on the second mounting sliding seat 4-15, and the second support 4-9 is arranged in the sliding groove of the second mounting sliding seat 4-15 and can move up and down along the sliding groove in the sliding groove. An adjusting screw connecting part 4-9a is arranged on the second bracket 4-9, an adjusting screw 4-16 is in threaded connection with the adjusting screw connecting part 4-9a, the lower end of the adjusting screw 4-16 is connected with an adjusting screw fixing seat 4-18, the relative position between the adjusting screw fixing seat 4-18 and the second mounting sliding seat 4-15 is kept fixed, the adjusting screw fixing seat 4-18 and the second mounting sliding seat 4-15 can be in an integral structure or a split structure, the adjusting screw fixing seat 4-18 and the second mounting sliding seat 4-15 are in a split structure, the adjusting screw fixing seat 4-18 and the second mounting sliding seat 4-15 are both fixedly mounted on a frame of the filter press, so that the positions of the adjusting screw holders 4-18 and the second mounting carriages 4-15 are both fixed and immovable. The height of the second support 4-9 can be adjusted by rotating the adjusting screw rods 4-16, so that the second support 4-9 moves up and down relative to the second mounting slide seat 4-15, the height of the mud pressing roller 4-12 is adjusted, and the purpose of controlling the thickness of the mud cakes is achieved by controlling the lifting of the mud pressing roller 4-12.
The filter cloth deviation rectifying process of the filter cloth deviation rectifying mechanism 4 is further explained as follows:
as shown in FIG. 10, the upper filter cloth 102 passes between the upper deflection roller 4-1 and the lower deflection roller 4-2 and is wound under the mud jacking roller 4-12. In the mud distributing or mud discharging process of the filter press, the filter cloth can move along the length direction of the filter cloth, if the filter cloth is offset when moving, the filter cloth can trigger a displacement sensor 4-17 positioned on one side of the filter cloth, the displacement sensor which detects the filter cloth can send a detection signal, a filter cloth deviation correction driving unit starts to act according to the detection signal, one end of an upper deviation correcting roller and one end of a lower deviation correcting roller are controlled to ascend, the other end of the upper deviation correcting roller and the lower deviation correcting roller descend, and the filter cloth can move towards the end with the height of the deviation correcting roller to correct the deviation.
For example, referring to fig. 9, if the filter cloth is biased to the right, the filter cloth triggers the displacement sensor 4-17 located on the right side, the displacement sensor 4-17 sends a detection signal, then the first filter cloth deviation-rectifying driving unit 4-4 controls the first deviation-rectifying roller mounting frame 4-3 to move downwards, and the second filter cloth deviation-rectifying driving unit 4-6 controls the second deviation-rectifying roller mounting frame 4-5 to move upwards, so that the right ends of the upper deviation-rectifying roller 4-1 and the lower deviation-rectifying roller 4-2 fall and the left ends of the upper deviation-rectifying roller and the lower deviation-rectifying roller rise, and the deviation rectification of the filter cloth can be rapidly realized. If the filter cloth is biased to the left, the above operation is reversed.
Compared with a single-roller deviation rectifying structure, the upper deviation rectifying roller 4-1 and the lower deviation rectifying roller 4-2 can move relatively in the vertical direction, and when cloth is fed, the gap between the upper deviation rectifying roller 4-1 and the lower deviation rectifying roller 4-2 can be increased, so that the forward resistance of the filter cloth is reduced; when cloth is collected and mud is discharged, the gap between the upper rectification roller 4-1 and the lower rectification roller 4-2 can be reduced, the upper filter cloth 102 is clamped between the upper rectification roller 4-1 and the lower rectification roller 4-2 and clamped tightly, tension is generated on the filter cloth, the filter cloth is leveled, and wrinkling and unevenness of the filter cloth are prevented.
The filter press has double deviation rectifying functions, the filter cloth deviation rectifying mechanism and the cloth rolling mechanism can rectify the filter cloth in the working process of the filter press, so that the filter cloth can not be biased in the mud distributing and discharging operation processes, the sludge leakage in the mud distributing and filter pressing processes is avoided, and meanwhile, under the action of the feeding, deviation measuring mechanism and the cloth rolling mechanism, the filter cloth is not biased on the cloth rolling roller, the filter cloth rolls on the cloth rolling roller are kept in order, and the cloth collecting and discharging are convenient. And the filter cloth deviation rectifying mechanism, the winding feeding deviation measuring mechanism and the cloth winding mechanism can generate tension on the filter cloth, so that the filter cloth is ensured to be flat in the working process, and cloth discharging and mud collecting are facilitated. In the preferred technical scheme, the adjustable thickness of the sludge cake can be realized by adjusting the height of the sludge pressing roller, the operation is stable, the automatic operation can be realized, and the labor cost is reduced. And through the counting assembly, the length of the cloth mud of the filter cloth is equal to the length of the cloth of the filter cloth after the filter cloth completes filter pressing, so that the subsequent continuous normal work of the filter cloth of the filter press is ensured.
In the foregoing embodiment, the filter cloth is taken as an example to explain each component, and the above components can also be applied to the lower filter cloth to realize double deviation correction of the lower filter cloth, receive cloth and unload mud, and the lengths of the cloth received and released by the lower filter cloth are equal, so that the manufacturing cost and difficulty of the cloth stacking filter press can be reduced.
Naturally, the technical concept of the present invention is not limited to the above embodiments, and many different specific schemes can be obtained according to the concept of the present invention, in the foregoing embodiments, the sliding installation of the cloth roller mounting frame on the base is realized by adopting the assembly structure of the slide carriage and the guide rail between the cloth roller mounting frame and the base, and the sliding installation between the cloth roller mounting frame and the base can be realized by adopting the assembly structure of the slide carriage and the guide rail, and also can be realized by adopting the assembly structure of the slide groove and the slide block; each driving unit can use a motor, and can also use a conventional driving unit such as an air cylinder, an electric push rod, a hydraulic cylinder and the like; such modifications and equivalents are intended to be included within the scope of the present invention.

Claims (10)

1. A filter cloth operation control assembly for a filter press, comprising: the cloth winding mechanism, the roll feeding and deviation measuring mechanism and the filter cloth deviation rectifying mechanism are sequentially arranged on the rack;
the cloth rolling mechanism comprises a cloth rolling roller capable of moving along the self axial direction, the filter cloth is wound on the cloth rolling roller, and the cloth rolling roller can rotate around the self axis;
the cloth feeding and deviation measuring mechanism is used for detecting the position deviation of the filter cloth wound on the cloth roller, and the cloth roller adjusts the position in the axial direction of the cloth roller according to the detection signal of the cloth feeding and deviation measuring mechanism;
the filter cloth deviation rectifying mechanism comprises displacement sensors which are positioned on two sides of the filter cloth and used for detecting whether the filter cloth deviates left and right, and a first deviation rectifying roller and a second deviation rectifying roller which are arranged oppositely, and the first deviation rectifying roller and the second deviation rectifying roller can move relatively so as to clamp or loosen the filter cloth; the first deviation correcting roller and the second deviation correcting roller can be synchronously adjusted in position in the axial direction of the first deviation correcting roller and the second deviation correcting roller according to detection signals of the displacement sensors.
2. The filter cloth operation control assembly of a filter press according to claim 1, wherein: the batching mechanism still includes: set up in base in the frame, movably set up in cloth roller mounting bracket, the drive on the base cloth roller translation drive unit and the drive that the cloth roller mounting bracket removed cloth roller rotary driving unit, the cloth roller set up in on the cloth roller mounting bracket, the moving direction of cloth roller mounting bracket is on a parallel with the axial of cloth roller.
3. The filter cloth operation control assembly of a filter press according to claim 2, wherein: be provided with on the base along being on a parallel with the guide rail of the direction extension of the axis of cloth roller, be provided with the slide on the guide rail, the slide is in can follow under the drive of cloth roller translation drive unit the guide rail removes, cloth roller mounting bracket set up in on the slide.
4. The filter cloth operation control assembly of a filter press according to claim 3, wherein: a limiting assembly is arranged between the sliding seat and the base, the limiting assembly comprises a first travel switch, a second travel switch and an origin switch which are arranged on the base, and an induction sheet arranged on the sliding seat, and the first travel switch, the second travel switch and the origin switch are connected with a PLC (programmable logic controller) and send induction signals to the PLC; the first travel switch and the second travel switch are arranged at intervals, and the origin switch is positioned at the midpoint between the first travel switch and the second travel switch; the moving range of the induction sheet is between the first travel switch and the second travel switch.
5. The filter cloth operation control assembly of a filter press according to claim 2, wherein: the batching mechanism still includes the counting assembly, the counting assembly including set up in the count wheel of cloth roller tip with set up in count switch on the cloth roller mounting bracket, the count wheel is followed the cloth roller is rotatory, be provided with the outside outstanding jut on the count wheel, when the count wheel rotates the jut can touch count switch triggers count switch count.
6. The filter cloth operation control assembly of a filter press according to claim 1, wherein: the roll feeding and deviation measuring mechanism comprises: the automatic winding machine comprises a rack, a mounting frame, a winding conveying driving roller, a winding conveying driven roller, a pair of follow-up supports, a pair of guide rods, a guide block, a deviation measuring sensor and a driving roller driving device, wherein the mounting frame is arranged on the rack, the winding conveying driving roller and the winding conveying driven roller are arranged on the mounting frame, the pair of follow-up supports are arranged on the mounting frame, the pair of guide rods are arranged on the mounting frame, the guide block is arranged on the guide rod and can freely move along the guide rod, the deviation measuring sensor is used for sensing the guide block, and the driving roller driving device is used for driving the winding conveying driving roller to rotate around the axis of the driving roller;
the coil feeding driving roller and the coil feeding driven roller are arranged oppositely and can move relatively to approach or separate from each other, the follow-up support is connected with the guide block, two sides of the coil feeding driving roller and the coil feeding driven roller are respectively provided with one follow-up support, the follow-up supports are U-shaped, and the guide rod is parallel to the coil feeding driving shaft.
7. The filter cloth operation control assembly of a filter press according to claim 1, wherein: the filter cloth mechanism of rectifying still includes: the device comprises a first support and a second support which are positioned at two sides of filter cloth, a first deviation correcting roller mounting frame movably arranged on the first support, a second deviation correcting roller mounting frame movably arranged on the second support, a first deviation correcting driving unit driving the first deviation correcting roller mounting frame to move, and a second deviation correcting driving unit driving the second deviation correcting roller mounting frame to move; the both ends of first deviation roller and the both ends of second deviation roller set up respectively in first deviation roller mounting bracket with on the second deviation roller mounting bracket, just first deviation roller with the second deviation roller all can rotate around the axis of self, first support with the second support set up in the frame.
8. The filter cloth operation control assembly of a filter press according to claim 7, wherein: the first deviation correcting roller is arranged on the first deviation correcting roller mounting frame and the second deviation correcting roller mounting frame through a fixed bearing seat, and the second deviation correcting roller is movably arranged on the first deviation correcting roller mounting frame and the second deviation correcting roller mounting frame through a sliding bearing seat and can be close to or far away from the first deviation correcting roller under the control of the deviation correcting roller mobile control unit.
9. The filter cloth operation control assembly of a filter press according to claim 7, wherein: the filter cloth mechanism of rectifying still includes: the two ends of the mud pressing roller are respectively arranged on the first bracket and the second bracket, and the mud pressing roller driving unit drives the mud pressing roller to rotate around the axis of the mud pressing roller; the distance between the mud pressing roller and the filter cloth is adjustable.
10. The filter cloth operation control assembly of a filter press according to claim 9, wherein: the device is characterized by further comprising a first mounting sliding seat and a second mounting sliding seat, wherein the first support is movably arranged on the first mounting sliding seat, the second support is movably arranged on the second mounting sliding seat, and the distance between the mud pressing roller and the filter cloth is adjusted by adjusting the position of the first support on the first mounting sliding seat and the position of the second support on the second mounting sliding seat.
CN202111287746.1A 2021-11-02 2021-11-02 Filter cloth operation control assembly of filter press Pending CN114028860A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111287746.1A CN114028860A (en) 2021-11-02 2021-11-02 Filter cloth operation control assembly of filter press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111287746.1A CN114028860A (en) 2021-11-02 2021-11-02 Filter cloth operation control assembly of filter press

Publications (1)

Publication Number Publication Date
CN114028860A true CN114028860A (en) 2022-02-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111287746.1A Pending CN114028860A (en) 2021-11-02 2021-11-02 Filter cloth operation control assembly of filter press

Country Status (1)

Country Link
CN (1) CN114028860A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117510022A (en) * 2024-01-08 2024-02-06 上海申耀环保工程有限公司 Ultrahigh-pressure belt type laminated sludge high-dry dewatering equipment and application method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117510022A (en) * 2024-01-08 2024-02-06 上海申耀环保工程有限公司 Ultrahigh-pressure belt type laminated sludge high-dry dewatering equipment and application method thereof

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