CN114633050A - Roll-in welding equipment for plate production and processing - Google Patents
Roll-in welding equipment for plate production and processing Download PDFInfo
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- CN114633050A CN114633050A CN202210290726.8A CN202210290726A CN114633050A CN 114633050 A CN114633050 A CN 114633050A CN 202210290726 A CN202210290726 A CN 202210290726A CN 114633050 A CN114633050 A CN 114633050A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/0324—Controlling transverse register of web by acting on lateral regions of the web
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Abstract
Description
技术领域technical field
本发明涉及辊压焊接设备技术领域,特指一种板料生产加工用辊压焊接设备。The invention relates to the technical field of rolling welding equipment, in particular to a rolling welding equipment for sheet metal production and processing.
背景技术Background technique
传统的设备,辊的数一般是12-16根,很少超过那么多的,传统的设备都是一个电机带动所有辊动作的,这会存在一个问题:当压辊的数量太多时,电机的功率要求很高,成本高,而且辊数越多,板料在每根辊折弯的同时,因为辊径存在差别,板料在每根辊上的线速度不同,这样还会产生沿机架长度方向的阻力,需要更大的电机来驱动,从而使得电机的功率大,成本高。In traditional equipment, the number of rollers is generally 12-16, and rarely exceeds that many. In traditional equipment, one motor drives all the rollers. There is a problem: when the number of pressing rollers is too large, the The power requirement is very high, the cost is high, and the more the number of rolls, the sheet material is bent at the same time of each roll, because of the difference in the roll diameter, the line speed of the sheet material on each roll is different, which will also cause along the frame. The resistance in the length direction requires a larger motor to drive, so that the power of the motor is large and the cost is high.
发明内容SUMMARY OF THE INVENTION
针对以上问题,本发明提供了一种板料生产加工用辊压焊接设备,采用多组驱动电机组,分别带动一定数量的辊数,这样每组电机带动的辊数少,线速度差别小,辊压成型后的板不会产生沿板长度方向的变形,电机的功率小,价格低,每组电机的速度可单独调节,让相邻两组电机之间的辊的线速度接近,避免板料产生波浪形的折纹。In view of the above problems, the present invention provides a roll welding equipment for sheet metal production and processing, which adopts multiple groups of driving motor groups to drive a certain number of rolls respectively, so that the number of rolls driven by each group of motors is small, and the difference in line speed is small. The plate after roll forming will not be deformed along the length of the plate. The power of the motor is small and the price is low. The speed of each group of motors can be adjusted separately, so that the linear speed of the rollers between the adjacent two groups of motors is close to avoid the plate The material produces wavy folds.
为了实现上述目的,本发明采用的技术方案如下:一种板料生产加工用辊压焊接设备,包括并排设置的输送底架和驱动底架,所述输送底架上安装有若干组辊压组件,驱动底架上设置有多组用于驱动辊压组件工作的驱动电机组;所述输送底架的出料端一侧设置有焊接组件,所述焊接组件用于对板料进行焊接加工。In order to achieve the above purpose, the technical solution adopted in the present invention is as follows: a rolling welding equipment for sheet metal production and processing, comprising a conveying chassis and a driving chassis that are arranged side by side, and several groups of rolling assemblies are installed on the conveying chassis The driving chassis is provided with a plurality of sets of driving motor units for driving the rolling components to work; a welding component is provided on one side of the discharge end of the conveying chassis, and the welding component is used for welding the sheet metal.
优选地,所述辊压组件包括固定设置在输送底架进料端的进料底座,进料底座上转动安装有支撑辊。Preferably, the rolling assembly includes a feeding base fixedly arranged at the feeding end of the conveying chassis, and a support roller is rotatably installed on the feeding base.
优选地,所述进料底座上滑动设置有两组滑块,滑块上转动安装有两组侧压轮。Preferably, two sets of sliding blocks are slidably arranged on the feeding base, and two sets of side pressing wheels are rotatably installed on the sliding blocks.
优选地,所述辊压组件还包括两组并排设置的多个辊压支架,每组辊压支架上均转动安装有下压辊轴和上压辊轴,下压辊轴和上压辊轴上均安装有输送压辊,下压辊轴通过传动轴与驱动电机组传动连接。Preferably, the rolling assembly further comprises two sets of multiple rolling supports arranged side by side, and each set of rolling supports is rotatably mounted with a lower pressing roller shaft and an upper pressing roller shaft, and the lower pressing roller shaft and the upper pressing roller shaft are rotatably mounted. Conveying pressure rollers are installed on the upper parts, and the lower pressure roller shaft is connected with the drive motor unit through the transmission shaft.
优选地,所述下压辊轴通过下轴承座与辊压支架相连,上压辊轴通过上轴承座与辊压支架相连,上轴承座滑动安装在辊压支架上,辊压支架上安装有用于调节上轴承座位置的调节螺杆。Preferably, the lower pressing roller shaft is connected with the rolling support through the lower bearing seat, the upper pressing roller shaft is connected with the rolling support through the upper bearing seat, the upper bearing seat is slidably installed on the rolling support, and the installation on the rolling support is useful Adjusting screw for adjusting the position of the upper bearing seat.
优选地,所述焊接组件包括焊接机架,焊接机架中部设置有焊接机构,焊接机构两侧均设置有导向组件。Preferably, the welding assembly includes a welding frame, a welding mechanism is disposed in the middle of the welding frame, and guide assemblies are disposed on both sides of the welding mechanism.
优选地,所述导向组件包括导向座,导向座上安装有双向丝杆机构,双向丝杆机构上安装有两组滑动座,滑动座上转动安装有导向轮。Preferably, the guide assembly includes a guide seat on which a bidirectional screw mechanism is installed, two sets of sliding seats are installed on the bidirectional screw mechanism, and a guide wheel is rotatably installed on the sliding seat.
优选地,所述焊接机构包括焊接底座,焊接底座上端固定设置有焊接支架,焊接支架上安装有丝杆驱动机构,丝杆驱动机构上连接有焊接丝杆座,焊接丝杆座上安装有焊枪。Preferably, the welding mechanism includes a welding base, a welding bracket is fixedly arranged on the upper end of the welding base, a screw driving mechanism is installed on the welding bracket, a welding screw seat is connected to the screw driving mechanism, and a welding gun is installed on the welding screw seat .
优选地,所述焊接底座上安装有焊接压板。Preferably, a welding pressure plate is mounted on the welding base.
本发明有益效果:Beneficial effects of the present invention:
采用多组驱动电机组,分别带动一定数量的辊数,这样每组电机带动的辊数少,线速度差别小,辊压成型后的板不会产生沿板长度方向的变形,电机的功率小,价格低,每组电机的速度可单独调节,让相邻两组电机之间的辊的线速度接近,避免板料产生波浪形的折纹。Multiple groups of drive motor groups are used to drive a certain number of rollers respectively, so that the number of rollers driven by each group of motors is small, the difference in linear speed is small, the plate after roll forming will not be deformed along the length of the plate, and the power of the motor is small. , The price is low, the speed of each group of motors can be adjusted separately, so that the linear speed of the rollers between the adjacent two groups of motors is close to avoid the wavy folds of the sheet.
通过支撑辊对其进行支撑,同时通过调节两组滑块之间的位置,从而调节两边侧压轮之间的距离,可以实现对不同宽度的板料进行侧压输送。It is supported by the support roller, and at the same time, by adjusting the position between the two sets of sliders, the distance between the two side pressing rollers can be adjusted, so that the sheet materials of different widths can be laterally conveyed.
通过支撑辊对其进行支撑,同时通过调节两组滑块之间的位置,从而调节两边侧压轮之间的距离,可以实现对不同宽度的板料进行侧压输送。It is supported by the support roller, and at the same time, by adjusting the position between the two sets of sliders, the distance between the two side pressing rollers can be adjusted, so that the sheet materials of different widths can be laterally conveyed.
通过双向丝杆机构同时带动两组滑动座相向或相离移动,从而调节两组导向轮之间的距离,可以实现对不同宽度板料的导向输送,同时确保板料在焊接时保持稳定,提高焊接效果。The two-way screw mechanism drives the two sets of sliding seats to move toward or away from each other at the same time, so as to adjust the distance between the two sets of guide wheels, which can realize the guiding and conveying of sheets of different widths, and at the same time ensure that the sheets remain stable during welding and improve the Welding effect.
丝杆驱动机构带动焊接丝杆座沿着焊接支架水平移动,从而调节焊枪的水平位置,实现对板料不同位置的焊接加工。The screw drive mechanism drives the welding screw seat to move horizontally along the welding bracket, so as to adjust the horizontal position of the welding torch and realize the welding processing of different positions of the sheet metal.
附图说明Description of drawings
图1是本发明一种板料生产加工用辊压焊接设备的立体图;1 is a perspective view of a roll welding equipment for sheet metal production and processing of the present invention;
图2是本发明一种板料生产加工用辊压焊接设备辊压组件的结构示意图;2 is a schematic structural diagram of a rolling assembly of a rolling welding equipment for sheet metal production and processing according to the present invention;
图3是本发明一种板料生产加工用辊压焊接设备图2中A处的放大结构示意图;Fig. 3 is the enlarged structural schematic diagram of the place A in Fig. 2 of a roll welding equipment for sheet metal production and processing according to the present invention;
图4是本发明一种板料生产加工用辊压焊接设备焊接组件的结构示意图。4 is a schematic structural diagram of a welding assembly of a roll welding equipment for sheet metal production and processing according to the present invention.
图中:1、输送底架;2、辊压组件;21、辊压支架;22、下轴承座;23、下压辊轴;24、传动轴;25、上压辊轴;26、上轴承座;27、调节螺杆;28、支撑辊;29、侧压轮;3、驱动底架;4、驱动电机组;5、焊接组件;51、焊接机架;52、导向座;53、双向丝杆机构;54、滑动座;55、导向轮;56、焊接支架;57、丝杆驱动机构;58、焊接丝杆座;59、焊枪;510、焊接底座;511、焊接压板。In the figure: 1. Conveying chassis; 2. Rolling assembly; 21. Rolling bracket; 22. Lower bearing seat; 23. Lower pressing roller; 24. Transmission shaft; 25. Upper pressing roller; seat; 27, adjusting screw; 28, support roller; 29, side pressing wheel; 3, drive chassis; 4, drive motor unit; 5, welding assembly; 51, welding frame; 52, guide seat; 53, bidirectional wire Rod mechanism; 54, sliding seat; 55, guide wheel; 56, welding bracket; 57, screw drive mechanism; 58, welding screw seat; 59, welding torch; 510, welding base; 511, welding pressure plate.
具体实施方式Detailed ways
下面结合附图与实施例对本发明的技术方案进行说明。The technical solutions of the present invention will be described below with reference to the accompanying drawings and embodiments.
如图1至图4所示,本发明所述的一种板料生产加工用辊压焊接设备,包括并排设置的输送底架1和驱动底架3,所述输送底架1上安装有若干组辊压组件2,驱动底架3上设置有多组用于驱动辊压组件2工作的驱动电机组4;所述输送底架1的出料端一侧设置有焊接组件5,所述焊接组件5用于对板料进行焊接加工。As shown in FIG. 1 to FIG. 4 , the roll welding equipment for sheet metal production and processing according to the present invention includes a
具体的,所述辊压组件2包括固定设置在输送底架1进料端的进料底座,进料底座上转动安装有支撑辊28。所述进料底座上滑动设置有两组滑块,滑块上转动安装有两组侧压轮29。板料在进入到辊压组件2上时,通过支撑辊28对其进行支撑,同时通过调节两组滑块之间的位置,从而调节两边侧压轮29之间的距离,可以实现对不同宽度的板料进行侧压输送,确保板料输送保持在辊压组件2的中部。Specifically, the rolling assembly 2 includes a feeding base fixedly disposed at the feeding end of the
具体的,所述辊压组件2还包括两组并排设置的多个辊压支架21,每组辊压支架21上均转动安装有下压辊轴23和上压辊轴25,下压辊轴23和上压辊轴25上均安装有输送压辊,下压辊轴23通过传动轴24与驱动电机组4传动连接,通过驱动电机组4带动传动轴24转动,传动轴24带动对应的下压辊轴23转动实现对板料进行输送,通过上压辊轴25和输送压辊对板料进行辊压。Specifically, the rolling assembly 2 further includes two sets of
具体的,所述下压辊轴23通过下轴承座22与辊压支架1相连,上压辊轴25通过上轴承座26与辊压支架1相连,上轴承座26滑动安装在辊压支架1上,辊压支架1上安装有用于调节上轴承座26位置的调节螺杆27,通过调节螺杆27调节上轴承座26的高度,从而改变上压辊轴25与下压辊轴23之间的距离,可以实现对不同厚度板料的辊压输送。Specifically, the lower
具体的,所述焊接组件5包括焊接机架51,焊接机架51中部设置有焊接机构,焊接机构两侧均设置有导向组件,焊接机构对板料进行焊接加工,导向组件对板料起到导向输送的作用。Specifically, the
具体的,所述导向组件包括导向座52,导向座52上安装有双向丝杆机构53,双向丝杆机构53上安装有两组滑动座54,滑动座54上转动安装有导向轮55,通过双向丝杆机构同时带动两组滑动座54相向或相离移动,从而调节两组导向轮55之间的距离,可以实现对不同宽度板料的导向输送,同时确保板料在焊接时保持稳定,提高焊接效果。Specifically, the guide assembly includes a
具体的,所述焊接机构包括焊接底座510,焊接底座510上端固定设置有焊接支架56,焊接支架56上安装有丝杆驱动机构57,丝杆驱动机构57上连接有焊接丝杆座58,焊接丝杆座58上安装有焊枪59,丝杆驱动机构57带动焊接丝杆座58沿着焊接支架56水平移动,从而调节焊枪59的水平位置,实现对板料不同位置的焊接加工。Specifically, the welding mechanism includes a
具体的,所述焊接底座51上安装有焊接压板511,焊接压板511的设置可以确保板料在焊接时保持稳定。Specifically, a
本发明在使用时,板料在进入到辊压组件2上时,通过支撑辊28对其进行支撑,同时通过调节两组滑块之间的位置,从而调节两边侧压轮29之间的距离,可以实现对不同宽度的板料进行侧压输送,确保板料输送保持在辊压组件2的中部,通过驱动电机组4带动传动轴24转动,传动轴24带动对应的下压辊轴23转动实现对板料进行输送,通过上压辊轴25和输送压辊对板料进行辊压,通过调节螺杆27调节上轴承座26的高度,从而改变上压辊轴25与下压辊轴23之间的距离,可以实现对不同厚度板料的辊压输送,板料在辊压组件2的作用下输送到焊接组件5中进行焊接加工,通过双向丝杆机构同时带动两组滑动座54相向或相离移动,从而调节两组导向轮55之间的距离,可以实现对不同宽度板料的导向输送,同时确保板料在焊接时保持稳定,提高焊接效果,丝杆驱动机构57带动焊接丝杆座58沿着焊接支架56水平移动,从而调节焊枪59的水平位置,实现对板料不同位置的焊接加工。When the present invention is in use, when the sheet material enters the rolling assembly 2, it is supported by the
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作,因此,不能理解为对本发明的限制。此外,“第一”、“第二”仅由于描述目的,且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中,除非另有说明,“多个” 的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for convenience The invention is described and simplified without indicating or implying that the device or element referred to must have a particular orientation, as well as a particular orientation configuration and operation, and therefore should not be construed as limiting the invention. In addition, "first" and "second" are for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“相连”“连接”等应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content is only a preferred embodiment of the present invention, and cannot be considered to limit the scope of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still belong to the scope of the patent of the present invention.
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CN202210290726.8A Pending CN114633050A (en) | 2022-03-23 | 2022-03-23 | Roll-in welding equipment for plate production and processing |
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CN115008290A (en) * | 2022-07-05 | 2022-09-06 | 一汽解放汽车有限公司 | Polishing apparatus and polishing method |
CN118288026A (en) * | 2024-02-29 | 2024-07-05 | 合肥久炯科技发展有限公司 | Multilayer roll forming equipment and forming method thereof |
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CN118288026A (en) * | 2024-02-29 | 2024-07-05 | 合肥久炯科技发展有限公司 | Multilayer roll forming equipment and forming method thereof |
CN118288026B (en) * | 2024-02-29 | 2025-05-30 | 合肥久炯科技发展有限公司 | Multilayer roll forming equipment and forming method thereof |
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