CN114018447B - Flexible capacitive pressure sensor based on origami structure - Google Patents
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L1/00—Measuring force or stress, in general
- G01L1/14—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
- G01L1/142—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L9/00—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means
- G01L9/12—Measuring steady of quasi-steady pressure of fluid or fluent solid material by electric or magnetic pressure-sensitive elements; Transmitting or indicating the displacement of mechanical pressure-sensitive elements, used to measure the steady or quasi-steady pressure of a fluid or fluent solid material, by electric or magnetic means by making use of variations in capacitance, i.e. electric circuits therefor
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Abstract
Description
技术领域technical field
本申请涉及电容式压力传感器技术领域,尤其涉及一种基于折纸结构的柔性电容式压力传感器。The present application relates to the technical field of capacitive pressure sensors, and in particular, to a flexible capacitive pressure sensor based on an origami structure.
背景技术Background technique
电容式压力传感器能够将外界压力信号转化为电容的变化,通过测量电路将电容量的变化转化为电信号输出,测知电信号的大小,即可清楚外界压力的大小。相比于电阻式压力传感器,电容式压力传感器具有灵敏度高,功耗低,布局紧凑,对温度波动和热噪声具有较高的抵抗力等优点。The capacitive pressure sensor can convert the external pressure signal into the change of capacitance, and convert the change of capacitance into the electrical signal output through the measuring circuit. Compared with resistive pressure sensors, capacitive pressure sensors have the advantages of high sensitivity, low power consumption, compact layout, and high resistance to temperature fluctuations and thermal noise.
发明内容SUMMARY OF THE INVENTION
为了进一步提高电容式压力传感器的灵敏度,本申请提供了一种基于折纸结构的柔性电容式压力传感器。In order to further improve the sensitivity of the capacitive pressure sensor, the present application provides a flexible capacitive pressure sensor based on an origami structure.
该基于折纸结构的柔性电容式压力传感器包括:The origami-based flexible capacitive pressure sensor includes:
折纸部本体,所述折纸部本体的表面为多个互相弯折连接的折纸面,在所述折纸部本体受到沿着其高度方向的压力时,所述折纸部本体沿其长度方向和宽度方向的尺寸增大;The origami part body, the surface of the origami part body is a plurality of origami surfaces that are bent and connected to each other, when the origami part body is subjected to pressure along its height direction, the origami part body along its length direction and width direction increase in size;
第一电极,所述第一电极设置在所述折纸部本体的一侧的折纸面上;a first electrode, which is arranged on the origami surface of one side of the origami body;
第二电极,所述第二电极设置在所述折纸部本体的另一侧表面上。The second electrode is provided on the other side surface of the origami body.
在至少一个实施方式中,在所述折纸部本体的一侧表面和另一侧表面上,相邻的所述折纸面的连接处设置有切削平面。In at least one embodiment, on one side surface and the other side surface of the origami body, a cutting plane is provided at the connection between the adjacent origami surfaces.
在至少一个实施方式中,所述折纸部本体和所述第二电极之间还设置有承载薄膜。In at least one embodiment, a bearing film is further provided between the folding part body and the second electrode.
在至少一个实施方式中,所述承载薄膜与所述折纸部本体的材料相同,且都为弹性材料。In at least one embodiment, the carrier film is made of the same material as the origami body, and both are elastic materials.
在至少一个实施方式中,所述弹性材料包括聚二甲基硅氧烷和/或共聚酯。In at least one embodiment, the elastic material comprises polydimethylsiloxane and/or copolyester.
在至少一个实施方式中,所述第一电极和所述第二电极的材料相同,且为液态金属、银纳米线、炭黑、石墨、导电橡胶中的一种。In at least one embodiment, the first electrode and the second electrode are made of the same material, and are one of liquid metal, silver nanowires, carbon black, graphite, and conductive rubber.
在至少一个实施方式中,所述基于折纸结构的柔性电容式压力传感器还包括引出部,所述引出部用于输出所述第一电极和所述第二电极的信息。In at least one embodiment, the flexible capacitive pressure sensor based on the origami structure further includes a lead-out part, and the lead-out part is used for outputting the information of the first electrode and the second electrode.
在至少一个实施方式中,在未受力的状态下,所述折纸面与所述折纸部本体的所述另一侧表面具有夹角,在所述折纸部本体受到沿着所述高度方向的压力的状态下,所述折纸面与所述另一侧表面的夹角变小,使得所述折纸部本体的沿所述长度方向和所述宽度方向的尺寸增大。In at least one embodiment, in an unstressed state, the origami surface and the other side surface of the origami part body have an included angle, and the origami part body is subjected to a force along the height direction. Under the state of pressure, the angle between the folding surface and the other side surface becomes smaller, so that the dimensions of the folding body body along the length direction and the width direction increase.
在至少一个实施方式中,所述第一电极包括沿着所述宽度方向间隔开且沿着所述长度方向延伸的多个子电极。In at least one embodiment, the first electrode includes a plurality of sub-electrodes spaced apart along the width direction and extending along the length direction.
在至少一个实施方式中,所述引出部包括引出块和多根引出条,每根引出条连接一个所述子电极,所述引出块将所述第一电极、所述第二电极的信号汇聚引出。In at least one embodiment, the lead-out part includes a lead-out block and a plurality of lead-out bars, each lead-out bar is connected to one of the sub-electrodes, and the lead-out block gathers the signals of the first electrode and the second electrode lead out.
基于折纸结构的柔性电容式压力传感器能够在受到载荷时发生变形,进而调整第一电极和第二电极的相对位置关系,电容具有明显的变化量,增大了电容式压力传感器的灵敏度。The flexible capacitive pressure sensor based on the origami structure can deform when subjected to load, thereby adjusting the relative positional relationship between the first electrode and the second electrode, and the capacitance has a significant change, which increases the sensitivity of the capacitive pressure sensor.
附图说明Description of drawings
图1示出了根据本申请实施方式的基于折纸结构的柔性电容式传感器的结构示意图。FIG. 1 shows a schematic structural diagram of a flexible capacitive sensor based on an origami structure according to an embodiment of the present application.
图2示出了图1中的折纸部本体的结构示意图。FIG. 2 shows a schematic structural diagram of the origami body in FIG. 1 .
图3示出了图1中的第一电极的结构示意图。FIG. 3 shows a schematic structural diagram of the first electrode in FIG. 1 .
图4示出了图2中的第二电极的结构示意图。FIG. 4 shows a schematic structural diagram of the second electrode in FIG. 2 .
图5示出了图3中的单块第一电极的结构示意图。FIG. 5 shows a schematic structural diagram of the single-piece first electrode in FIG. 3 .
图6示出了根据本申请实施方式的基于折纸结构的柔性电容式传感器的第一电极与第二电极的位置关系图。FIG. 6 is a diagram showing the positional relationship between the first electrode and the second electrode of the flexible capacitive sensor based on the origami structure according to an embodiment of the present application.
附图标记说明Description of reference numerals
1折纸部;11折纸部本体;111折纸面;112切削平面;12第一电极;121、122、123、124、125子电极;13第二电极;14承载薄膜;2引出部;21引出条;22引出块。1 origami part; 11 origami part body; 111 origami surface; 112 cutting plane; 12 first electrode; 121, 122, 123, 124, 125 sub-electrodes; 13 second electrode; 14 carrier film; 2 lead-out part; 21 lead-out strip ;22 lead out block.
具体实施方式Detailed ways
下面参照附图描述本申请的示例性实施方式。应当理解,这些具体的说明仅用于示教本领域技术人员如何实施本申请,而不用于穷举本申请的所有可行的方式,也不用于限制本申请的范围。Exemplary embodiments of the present application are described below with reference to the accompanying drawings. It should be understood that these specific descriptions are only used to teach those skilled in the art how to implement the present application, and are not used to exhaust all possible ways of the present application, nor to limit the scope of the present application.
如图1所示,本申请提供的基于折纸结构的电容式压力传感器(后面,有时简称“压力传感器”)包括折纸部1和引出部2。折纸部1作为压力传感器的探头,用于将压力信号转化为电容的变化。引出部2用于将折纸部1探测到的电容的变化输出给外界设备。As shown in FIG. 1 , the capacitive pressure sensor based on an origami structure (hereinafter, sometimes referred to as “pressure sensor”) provided by the present application includes an
折纸部1包括折纸部本体11、第一电极12、第二电极13。The
如图2所示,折纸部本体11为基于衍生三浦(Miura)折纸结构设计出的具有面内负泊松比,面外正泊松比特性(后面介绍)的结构。折纸部本体11包括多个形状为平行四边形的折纸面111。类似折纸,折纸面111互相连接。As shown in FIG. 2 , the
在折纸部本体11的一侧表面(折纸部本体11的一侧折痕所在的表面)和另一侧表面(折纸部本体11的另一侧折痕所在的表面)上,相邻的折纸面111的连接处设置有切削平面112。相对于原始的三浦折纸结构,折纸部本体11折叠时,其折痕处厚度降低,更易于实现折纸部11的大面积的折叠位移。On one side surface of the origami part body 11 (the surface where the folds on one side of the
折纸部本体11可以采用聚二甲基硅氧烷(PDMS)、共聚酯(ecoflex)或其他弹性材料中的一种或多种进行混合制造。可以通过模具浇筑或3D打印的方式制备折纸部本体11。弹性材料具有较高的可压缩性、较低的杨氏模量,在应力作用下可以获得更大的形变,最终引发更大的电容变化。The
位于折纸部本体11的顶面上的折纸面111上设置有第一电极12。第一电极的材料可以为液态金属、银纳米线、炭黑、石墨、导电橡胶等可拉伸的导电材料。示例性地,可以在折纸部本体11处于半固化状态时,直接将第一电极涂布在折纸面111上。A
如图3所示,涂布在折纸面111上的第一电极12还可以分为多个子电极121、122、123、124、125等,各子电极能够与单块的第二电极13形成相对独立的电容变化。在外载荷作用下,各子电极的电容发生变化,结合电容计算公式(后面介绍),根据各个电容的变化值可以逆向获得载荷的分布情况。As shown in FIG. 3 , the
如图4所示,折纸部本体11的底面上设置有承载薄膜14,例如可以使承载薄膜14连接于切削平面112。承载薄膜14的材料可以与折纸部本体11的材料相同。示例性地,薄膜2的厚度可以为0.05mm-5mm,优选地为2mm。As shown in FIG. 4 , a
承载薄膜14的远离折纸部11的一面上可以设置第二电极13。同样地,第二电极13可以与第一电极12采用相同的材料制成。可以先将第二电极13涂布到承载薄膜14,在折纸部本体11处于半固化状态时,直接将承载薄膜14和第二电极13一起粘贴到折纸部11的底面。The
如图5、6所示,以一个折纸面111为例,其上的第一电极12也为平行四边形。未受力时,第一电极12中的锐角为α,第一电极12中的与另一侧表面平行的边长为a,另一边的边长为b。第一电极12与另一侧表面具有夹角θ,第一电极12的最低点距离第二电极13的距离为d。根据公式推导可得,电容C与第一电极12的变形关系为:As shown in FIGS. 5 and 6 , taking an
其中,ε0为第一电极12和第二电极13的介电常数。Among them, ε 0 is the dielectric constant of the
为了方便介绍,本申请引入了长度方向X、宽度方向Y、高度方向Z的坐标系。折纸部本体11的长为L、宽为W、高为H。折纸部本体11的面内泊松比面外泊松比 For the convenience of introduction, the present application introduces coordinate systems in the length direction X, the width direction Y, and the height direction Z. The length of the
沿高度方向Z下压折纸部本体11时,ΔW(宽度的变化值)、ΔL(长度的变化值)都是正值,ΔH(高度的变化值)为负值,即折纸部本体11的面内泊松比为负值,面外泊松比为正值。When the
第一电极12能够随着折纸部本体11变形而改变位置,进而第一电极12与第二电极13之间的电容发生变化。折纸部本体11的这种面内负泊松比,面外正泊松比的特性成倍放大了电容的变化量,使电容传感器的灵敏度更高。The position of the
如图1所示,引出部2可以为连接折纸部1的导线引出结构。示例性地,引出部2可以包括多根引出条21和引出块22。每根引出条21对应沿长度方向X延伸的第一电极12的一个子电极。再通过引出块22将第一电极12、第二电极13的信号汇聚在一起,统一引出。As shown in FIG. 1 , the lead-out portion 2 may be a lead-out structure for connecting the
电容传感器的构成材料为弹性材料,在法向载荷(法向载荷的方向与高度方向Z平行)作用下其具有非常大的变形,使得压力传感器的压力测量范围非常广,灵敏度高。The constituent material of the capacitive sensor is an elastic material, which has a very large deformation under the action of the normal load (the direction of the normal load is parallel to the height direction Z), which makes the pressure measurement range of the pressure sensor very wide and the sensitivity is high.
进一步地,可以对压力传感器进行优化设计。在压力传感器受到切向载荷(例如,切向载荷的方向与宽度方向Y平行)时,第一电极12的两组子电极的变形程度不同,可以通过两组子电极与第二电极13之间的电容差计算受力大小。使压力传感器既能检测法向载荷,又能检测切向载荷。Further, the optimal design of the pressure sensor can be carried out. When the pressure sensor is subjected to a tangential load (for example, the direction of the tangential load is parallel to the width direction Y), the two groups of sub-electrodes of the
以上所述是本申请的优选实施方式,应当指出,对于本领域技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above are the preferred embodiments of the present application. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principles of the present application, and these improvements and modifications should also be regarded as the present invention. The scope of protection applied for.
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