CN114015958A - Vertical copper wire tinning machine and production process thereof - Google Patents
Vertical copper wire tinning machine and production process thereof Download PDFInfo
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- CN114015958A CN114015958A CN202111366546.5A CN202111366546A CN114015958A CN 114015958 A CN114015958 A CN 114015958A CN 202111366546 A CN202111366546 A CN 202111366546A CN 114015958 A CN114015958 A CN 114015958A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/08—Tin or alloys based thereon
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/38—Wires; Tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
A vertical copper wire tinning machine and a production process thereof comprise a wire coil displacement placing device, wherein a mounting plate is fixedly connected onto the wire coil displacement placing device, a tinning device, a detection device and a secondary tinning device are fixedly mounted on the mounting plate, a copper wire enters the tinning device to be tinned after being treated, the detection device is used for detecting the copper wire after the tinning of the copper wire is finished, whether the tinning of the copper wire is qualified is detected, and if the tinning of the copper wire is not qualified, the secondary tinning device is started to tin the copper wire for the second time, so that the qualified rate of the copper wire is improved; after a copper line tinning was accomplished, will load the receipts line end drum after the tinning was accomplished and take out by operating personnel, shift the drum of placer with unwrapping wire end one side through the drum afterwards and shift and receive the line end, reduced the human labor through this device to can practice thrift the drum.
Description
Technical Field
The invention relates to the field of copper wire production, in particular to a vertical copper wire tinning machine and a production process thereof.
Technical Field
The tinned copper wire is a copper wire with a layer of metallic tin plated on the surface of the copper wire, is soft in material and good in conductivity, has stronger corrosion resistance and oxidation resistance compared with a bare copper wire, and can greatly prolong the service life of a weak current cable; however, the existing copper wire tinning machine occupies a large area, seriously occupies the space of a factory building, and is easy to generate a 'shadow and sun surface', namely one surface is plated with metallic tin, the other surface is not plated with metallic tin, and the detection cannot be carried out; in addition, the existing tinning machine is very easy to break the copper wire, so that the product percent of pass is reduced;
for example, patent nos.: CN112251702A patent of the invention in china proposes a tinning machine for copper wires, which comprises: a copper wire tinning device and a delivery device; the delivery device comprises a winding frame and a fixed rod arranged on the winding frame, the fixed rod is movably connected with conveying wheels the number of which is consistent with that of the discharge holes, each conveying wheel can independently rotate around a connection point with the fixed rod, the distance between every two adjacent conveying wheels is the same, and copper wires can be discharged from the copper wire tinning device and then wound on the conveying wheels for delivery; the bonding degree of the tin material and the copper wire is improved; but the occupied space is large, the copper wire is easy to break, and a shade surface is easy to generate, so that the quality of the tinned copper wire is reduced;
therefore, the scheme provides the vertical copper wire tinning machine and the production process thereof to solve the problems.
Disclosure of Invention
The technical scheme adopted by the invention is as follows: a vertical copper wire tinning machine comprises: the wire coil displacement placing device is vertically and fixedly arranged on the mounting plate; at least one side of the mounting plate is sequentially provided with the following parts along the production process from bottom to top: the device comprises an annealing device, a pickling device, a cleaning device, a scaling powder pool, a tinning device, a detection device, a secondary tinning device, a secondary cleaning device, a drying device and an oiling device; the wire coil displacement placing device and the mounting plate are provided with corresponding guiding devices corresponding to each procedure and used for guiding copper wires; and a wire coil bracket is arranged on the wire coil displacement placing device and used for installing a copper wire coil and a tinned wire coil.
Further, the tin plating apparatus includes: the fixing frame is fixedly arranged on the mounting plate and is vertical to the mounting plate; a tin pool is fixedly arranged on the fixing frame, a tin blocking block is fixedly arranged at the wire outlet end of the tin pool, and guiding pieces are fixedly arranged on the inner walls of the two sides of the tin pool; a rotary bracket is fixedly arranged on the tin pool; the number of the rotating plates is two, one end of each rotating plate is rotatably connected to the rotating shaft, and the other end of each rotating plate is rotatably connected with a cylinder; the rotating shaft is connected with the rotating support in a sliding mode, and the middle of the rotating plate is connected with the rotating support in a rotating and sliding mode; the fixed frame is fixedly connected with a pushing device, and the rotating shaft is fixedly connected with the output end of the pushing device through a connecting block.
Furthermore, each rotating plate is fixedly provided with at least one motor, and an output shaft of each motor is fixedly connected with a gear; the round tube is fixedly connected with gears, and the two gears are driven by chains.
Further, the secondary tinning device comprises: the secondary tin pool is fixedly connected to the mounting plate, and the shell is positioned right above the secondary tin pool and is fixedly mounted on the mounting plate; the top of the shell is fixedly connected with a secondary pushing device; a pushing plate is connected in the shell in a sliding manner, and the output end of the secondary pushing device is fixedly connected with the pushing plate; at least one group of wire pushing mechanisms is fixedly connected below the pushing plate.
Further, the wire pushing mechanism comprises: the rotating shaft is rotatably connected inside the shell, and a gear is fixedly connected to the rotating shaft; the vertical push rod is connected with the shell in a sliding manner; the upper end of the vertical push rod is fixedly connected with the push plate, and the lower end of the vertical push rod penetrates through the shell and is rotatably connected with a pulley; the vertical push rod is provided with a rack which is meshed and connected with the gear through the rack; the transverse push rod is also provided with a rack and is connected with the gear in a meshed mode through the rack, the transverse push rod is connected with the shell in a sliding mode, and one end of the transverse push rod penetrates through the shell and is rotatably connected with a pulley.
Further, the wire coil displacement placing device comprises: the cable coil fixing device comprises a shell, a deflection chain and a cable coil fixing block, wherein a plurality of chain wheels are rotatably connected inside the shell, and the deflection chain is meshed with each chain wheel; a driven bevel gear is fixedly connected below any one of the chain wheels; an output motor is fixedly arranged in the shell, a driving bevel gear is fixedly arranged on an output shaft of the output motor, and the driving bevel gear is meshed with one driven bevel gear; a clearance is formed in the upper end of the shell along the path of the displacement chain; the wire coil support is fixedly connected to the deflection chain; the wire coil bracket penetrates through the clearance and is in sliding connection with the shell; one end of the wire coil fixing block is rotatably connected with the wire coil bracket, and the other end of the wire coil fixing block is movably connected with the wire coil bracket; and a wire coil is rotatably connected to the wire coil bracket.
Further, supreme production processes along all being equipped with in proper order from the bottom down in mounting panel both sides: the device comprises an annealing device, a pickling device, a cleaning device, a scaling powder pool, a tinning device, a detection device, a secondary tinning device, a secondary cleaning device, a drying device and an oiling device; the mounting panel with be provided with corresponding guider on the drum placer that shifts for lead to the copper line.
Further, the production process of the vertical copper wire tinning machine comprises the following operation steps:
manually threading a copper wire in a wire coil through a guide device along an annealing device, a pickling device, a cleaning device, a scaling powder pool, a tinning device, a detection device, a secondary tinning device, a secondary cleaning device, a drying device and an oiling device;
(II) starting an annealing device to anneal the copper wire and change the stress of the copper wire;
(III) starting a tinning device, beginning to tin the copper wire, and detecting whether the tinning of the copper wire is qualified by using a detection device;
(IV) if the detection device detects that the copper wire is unqualified in tin plating, starting a secondary tin plating device to perform secondary tin plating on the copper wire; if the tin is qualified, the secondary tin plating device is not started;
(V) after all tinning of copper wires in the wire coil is finished, starting the wire coil displacement placing device to move the empty wire coil to the collecting side for collecting the tinned copper wires next time.
Due to the adoption of the technical scheme, the invention has the following advantages:
(1) according to the invention, through the layout of each device, the utilization rate of space is greatly improved, the space of a factory building is saved, the quantity of mountable equipment is greatly increased when the area of the factory building is fixed, the capacity is improved, and the benefit is increased.
(2) According to the invention, through the detection device and the secondary tinning device, whether a cathode and an anode surface exist or a certain point of copper wires are not successfully tinned after the copper wires are tinned in the tinning device can be detected, if the copper wires exist, the copper wires can be tinned again through the secondary tinning device, the places where the copper wires are not successfully tinned are tinned, and the secondary tinning device can not generate force on the copper wires when the copper wires are pushed into the secondary tin pool, so that the copper wires are prevented from being broken.
(3) According to the wire coil displacement placing device, after the wire coil is paid off, the wire coil can be automatically transferred to the wire receiving end, so that the labor is saved, the speed is higher, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a front view of the overall structure of the present invention.
FIG. 3 is a schematic view of a portion of the structure of the present invention.
FIG. 4 is a schematic view of the tin plating apparatus according to the present invention.
FIG. 5 is a schematic view of a part of the tin plating apparatus according to the present invention.
FIG. 6 is an enlarged view of the structure B shown in FIG. 5 according to the present invention.
FIG. 7 is an enlarged view of the structure at C in FIG. 5 according to the present invention.
FIG. 8 is a schematic view of a part of the structure of the secondary tinning apparatus of the invention.
FIG. 9 is a schematic view of the internal structure of the secondary tinning apparatus of the invention.
Fig. 10 is a schematic structural view of the wire pushing mechanism of the present invention.
Fig. 11 is a schematic view of the overall structure of the wire coil displacement placing device of the invention.
FIG. 12 is an enlarged view of the structure at A in FIG. 11 according to the present invention.
Figure 13 is a schematic diagram of the internal structure of the wire coil displacement placing device.
FIG. 14 is an enlarged view of the structure shown at D in FIG. 13 according to the present invention.
Figure 15 is a schematic view of another embodiment of the wire coil displacement placing device of the invention.
Reference numerals: 1-wire coil displacement placing device; 2-a tinning device; 3-a detection device; 4-secondary tinning device; 5, mounting a plate; 6-annealing device; 7-a pickling device; 8-a cleaning device; 9-a soldering flux pool; 10-secondary cleaning device; 11-a drying device; 12-an oiling device; 101-a housing; 102-a wire coil holder; 103-wire coil fixing block; 104-a deflection chain; 105-a sprocket; 106-output motor; 107-drive bevel gear; 108-driven bevel gear; 201-a tin bath; 202-rotating the bracket; 203-rotating plate; 204-a rotation axis; 205-a solder stop; 206-a guide; 207-pushing means; 208-a cylinder; 209-chain; 210-a mount; 2031-electric machine; 2032-gear; 401-secondary tin bath; 402-a housing; 403-pushing plate; 404-secondary pushing means; 405-a wire pushing mechanism; 4051-transverse pusher; 4052-vertical push rod; 4053-rotating shaft; 4054-gear.
Detailed Description
The invention is further described with reference to the following figures and specific examples, which are not intended to be limiting.
Embodiment 1, as shown in fig. 1 to 3, 1. a vertical copper wire tinning machine comprises a mounting plate 5 and a wire coil position changing placement device 1, wherein the mounting plate 5 is vertically and fixedly mounted on the wire coil position changing placement device 1; the supreme production process along following is equipped with in proper order down in mounting panel 5 one side: the device comprises an annealing device 6, a pickling device 7, a cleaning device 8, a soldering flux pool 9, a tinning device 2, a detection device 3, a secondary tinning device 4, a secondary cleaning device 10, a drying device 11 and an oiling device 12; the wire coil displacement placing device 1 and the mounting plate 5 are provided with corresponding guiding devices corresponding to each procedure and used for guiding copper wires; the wire coil displacement placing device 1 is provided with a wire coil bracket 102 for mounting a copper wire coil and a tinned wire coil; the tin plating device 2 adopts a hot tin plating method, the secondary tin plating device 4 adopts a cold tin plating method, and the detection device 3 is started only when detecting that secondary tin plating is needed, so that energy can be greatly saved by adopting the combined mode; the copper wire is threaded from the wire releasing end of the wire coil displacement placing device 1 through the guiding device in the order of the annealing device 6, the pickling device 7, the cleaning device 8, the scaling powder pool 9, the tinning device 2, the detection device 3, the secondary tinning device 4, the secondary cleaning device 10, the drying device 11, the oiling device 12 and the wire retracting end of the wire coil displacement device 1.
Specifically, as shown in fig. 4 to 5, the tin plating apparatus 2 includes: the fixing frame 210 is fixedly arranged on the mounting plate 5 and is vertical to the mounting plate 5; the fixed frame 210 is fixedly provided with a tin pool 201, two ends of the tin pool 201 are fixedly provided with tin blocking blocks 205, and the inner walls of two sides of the tin pool 201 are fixedly provided with guide pieces 206; a rotary bracket 202 is fixedly arranged on the tin pool 201; two rotating plates 203 are provided, one ends of the two rotating plates 203 are rotatably connected to the rotating shaft 204, and the other end of each rotating plate 203 is rotatably connected to a cylinder 208; the rotating shaft 204 is connected with the rotating bracket 202 in a sliding manner, and the middle part of the rotating plate 203 is connected with the rotating bracket 202 in a rotating and sliding manner; the fixed frame 210 is fixedly connected with a pushing device 207, and the rotating shaft 204 is fixedly connected with the output end of the pushing device 207 through a connecting block; copper wires pass through the lower parts of the cylinders 208 at the two ends, and the two ends of the copper wires pass through the tin blocking blocks 205; the tin blocking blocks 205 are arranged at the two ends, so that the whole tinning device 2 does not need to be arranged in front and back directions and can be installed at will; the pushing device 207 is a hydraulic cylinder, the hydraulic cylinder is started, the side where the two rotating plates 203 are connected with the rotating shaft 204 is lifted, the side located at the edge is lowered, copper wires are pressed into the tin pool 201, and tin plating is carried out; the tin blocking block 205 can hang the excess tin from the copper wire; the guide 206 allows the copper wire to pass vertically through the hole of the solder stop 205.
Specifically, as shown in fig. 5 to 7, at least one motor 2031 is fixedly mounted on each rotating plate 203, and a gear 2032 is fixedly connected to an output shaft of the motor 2031; fixedly connected with gear 2032 on the circular expert 208, through the chain 209 transmission between two gears 2032, at copper line tin-plating in-process, motor 2031 starts, makes drum 208 rotate along copper line traffic direction through chain 209, reduces the frictional force that the copper line received.
Specifically, as shown in fig. 7 to 8, the secondary tinning apparatus 4 includes: the tin bath device comprises a secondary tin bath 401 and a shell 402, wherein the secondary tin bath 401 is fixedly connected to a mounting plate 5, and the shell 402 is positioned right above the secondary tin bath 401 and is fixedly mounted on the mounting plate 5; the top of the shell 402 is fixedly connected with a secondary pushing device 404; a pushing plate 403 is connected in the shell 402 in a sliding manner, and the output end of the secondary pushing device 404 is fixedly connected with the pushing plate 403; at least one group of wire pushing mechanisms 405 is fixedly connected below the pushing plate 403; the secondary pushing device 404 is configured as a cylinder; when the detection device 3 detects that the copper wire coming out of the tinning device 2 is unqualified, the air cylinder is started to push the pushing plate 403 downwards, so that the wire pushing mechanism 405 pushes the copper wire into the secondary tin pool 401.
Specifically, as shown in fig. 9 to 10, the wire pushing mechanism 405 includes: a rotating shaft 4053, a vertical push rod 4052 and a horizontal push rod 4051, wherein the rotating shaft 4053 is rotatably connected inside the housing 402, and the rotating shaft 4053 is fixedly connected with a gear 4054; the vertical push rod 4052 is slidably connected to the housing 402; the upper end of the vertical push rod 4052 is fixedly connected with the push plate 403, and the lower end of the vertical push rod 4052 penetrates through the shell 402 and is rotatably connected with a pulley; the vertical push rod 4052 is provided with a rack which is meshed with the gear 4054; the transverse push rod 4051 is also provided with a rack and is meshed with the gear 4054 through the rack, the transverse push rod 4051 is connected with the shell 402 in a sliding manner, and one end of the transverse push rod 4051 penetrates through the shell 402 and is connected with a pulley in a rotating manner; the pushing plate 403 drives the vertical pushing rod 4052 to move downwards, and meanwhile, the horizontal pushing rod 4051 moves inwards through the gear 4054, so that the inward feeding amount of the copper wire is equal to the downward pushing amount, the copper wire cannot be pulled, and the copper wire is prevented from being broken.
Specifically, as shown in fig. 11 to 14, the wire coil displacing and placing device 1 includes: the wire coil fixing device comprises a shell 101, a shifting chain 104 and a wire coil fixing block 103, wherein four chain wheels 105 are rotatably connected inside the shell 101, and the shifting chain 104 is meshed with each chain wheel 105; a driven bevel gear 108 is fixedly connected below any one chain wheel 105; an output motor 106 is fixedly arranged in the shell 401, a driving bevel gear 107 is fixedly arranged on an output shaft of the output motor 106, and the driving bevel gear 107 is meshed with one driven bevel gear 108; the upper end of the shell 101 is provided with a clearance along the path of the deflection chain 104; four wire coil brackets 102 are fixedly connected to the deflection chain 104, and two wire coil brackets are arranged corresponding to the annealing device 6 and the oiling device 12 respectively; the wire coil bracket 102 penetrates through the clearance and is in sliding connection with the shell 101; one end of the wire coil fixing block 103 is rotatably connected with the wire coil bracket 102, and the other end of the wire coil fixing block is movably connected with the wire coil bracket 102; a wire coil is rotatably connected to the wire coil bracket 102; when the wire coil is used, a wire coil filled with copper wires is placed on the wire coil support 102, then the wire coil fixing block 103 is closed, bolts are used for screwing, the wire coil can be rotatably connected to the wire coil support 102, when all the copper wires are tinned, an operator takes out a wire coil at a wire take-up end, an output motor 106 is started, an empty wire coil is rotated to a wire take-up end through a deflection chain 104, and the operator installs a new wire coil with copper wires on a wire pay-off end; the device can reduce operation, does not need an operator to move the wire coil back and forth, and only needs to install the wire coil on the wire coil bracket 102, thereby saving time and labor and greatly improving the productivity.
Specifically, the method comprises the following operation steps:
i, manually threading a copper wire in a wire coil through a guide device along an annealing device 6, a pickling device 7, a cleaning device 8, a scaling powder pool 9, a tinning device 2, a detection device 3, a secondary tinning device 4, a secondary cleaning device 10, a drying device 11 and an oiling device 12,
II, starting the annealing device 6 to anneal the copper wire and change the stress of the copper wire.
III starts tinning stack 2, starts to tin-plate the copper line, detects by detection device 3 whether the copper line tin-plate is qualified.
IV, if the detection device 3 detects that the copper wire is unqualified in tinning, starting a secondary tinning device 4 to perform secondary tinning on the copper wire; if the tin is qualified, the secondary tinning device 4 is not started.
After all the copper wires in the wire coil are tinned, starting the wire coil displacement placing device 1 to move an empty wire coil to a collecting side for collecting the tinned copper wires at the next time;
the functions of each device are as follows:
the coil displacement placing device 1 is used for converting an empty coil into a tinned copper wire collecting end, so that the manual consumption is saved;
the annealing device 6 is used for annealing the copper wire, changing the stress of the copper wire and preventing the copper wire from being broken;
the pickling device 7 is used for removing impurities on the surface of the copper wire and increasing the tinning effect;
the cleaning device 8 is used for cleaning residual liquid on the surface of the copper wire after acid cleaning;
the soldering flux pool 9 is used for attaching soldering flux to the surface of the copper wire, so that the adhesiveness between the copper wire and tin can be increased;
the tinning device 2 adopts a hot tinning method, and after passing through a copper wire, the copper wire is pressed into tin liquor by using a rotating plate 203;
the detection device 3 is used for detecting whether the copper wires are qualified after being tinned in the tinning device 2;
the secondary tinning device 4 adopts a cold tinning method, and carries out secondary tinning by adopting cold tinning when the detection device 3 detects that the copper wire is unqualified;
whether the secondary tinning is carried out or not, the copper wire is subsequently cleaned by the secondary cleaning device 10;
the drying device 11 dries the copper wire and dries moisture attached to the copper wire;
the oiling device 12 is used for oiling the copper wire to prevent the oxidation of a coating.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The vertical copper wire tinning machine is characterized by comprising an installation plate (5) and a wire coil displacement placing device (1), wherein the installation plate (5) is vertically and fixedly installed on the wire coil displacement placing device (1); at least one side of the mounting plate (5) is sequentially provided with from bottom to top along the production process: the device comprises an annealing device (6), a pickling device (7), a cleaning device (8), a scaling powder pool (9), a tinning device (2), a detection device (3), a secondary tinning device (4), a secondary cleaning device (10), a drying device (11) and an oiling device (12); the wire coil displacement placing device (1) and the mounting plate (5) are provided with corresponding guiding devices corresponding to each procedure and used for guiding copper wires; and a wire coil bracket (102) is arranged on the wire coil displacement placing device (1) and is used for installing a copper wire coil and a tinned wire coil.
2. A vertical copper wire tinning machine according to claim 1, characterized in that the tinning stack (2) comprises: the fixing frame (210) is fixedly arranged on the mounting plate (5) and is vertical to the mounting plate (5); a tin pool (201) is fixedly arranged on the fixing frame (210), a tin blocking block (205) is fixedly arranged at the outlet end of the tin pool (201), and guide pieces (206) are fixedly arranged on the inner walls of the two sides of the tin pool (201); a rotary bracket (202) is fixedly arranged on the tin pool (201); the number of the rotating plates (203) is two, one end of each of the two rotating plates (203) is rotatably connected to the rotating shaft (204), and the other end of each rotating plate (203) is rotatably connected to a cylinder (208); the rotating shaft (204) is connected with the rotating bracket (202) in a sliding manner, and the middle part of the rotating plate (203) is connected with the rotating bracket (202) in a rotating and sliding manner; the fixing frame (210) is fixedly connected with a pushing device (207), and the rotating shaft (204) is fixedly connected with the output end of the pushing device (207) through a connecting block.
3. The vertical copper wire tinning machine according to claim 2, characterized in that at least one motor (2031) is fixedly mounted on each rotating plate (203), and a gear (2032) is fixedly connected to an output shaft of the motor (2031); the circular tube (208) is fixedly connected with a gear (2032), and the two gears (2032) are driven by a chain (209).
4. The vertical copper wire tinning machine according to claim 1, characterized in that the secondary tinning installation (4) comprises: the tin bath device comprises a secondary tin bath (401) and a shell (402), wherein the secondary tin bath (401) is fixedly connected to the mounting plate (5), and the shell (402) is located right above the secondary tin bath (401) and is fixedly mounted on the mounting plate (5); the top of the shell (402) is fixedly connected with a secondary pushing device (404); a push plate (403) is connected in the shell (402) in a sliding manner, and the output end of the secondary pushing device (404) is fixedly connected with the push plate (403); at least one group of wire pushing mechanisms (405) is fixedly connected below the pushing plate (403).
5. The vertical copper wire tinning machine of claim 4, characterized in that the wire pushing mechanism (405) comprises: the rotating shaft (4053), the vertical push rod (4052) and the horizontal push rod (4051), the rotating shaft (4053) is rotatably connected inside the shell (402), and a gear (4054) is fixedly connected to the rotating shaft (4053); the vertical push rod (4052) is in sliding connection with the housing (402); the upper end of the vertical push rod (4052) is fixedly connected with the push plate (403), and the lower end of the vertical push rod (4052) penetrates through the shell (402) and is rotatably connected with a pulley; the vertical push rod (4052) is provided with a rack and is meshed and connected with the gear (4054) through the rack; the transverse push rod (4051) is also provided with a rack and is meshed with the gear (4054) through the rack, the transverse push rod (4051) is connected with the shell (402) in a sliding mode, and one end of the transverse push rod penetrates through the shell (402) and is connected with a pulley in a rotating mode.
6. The vertical copper wire tinning machine according to claim 1, characterized in that the coil indexing placement device (1) comprises: the wire coil fixing device comprises a shell (101), a shifting chain (104) and a wire coil fixing block (103), wherein a plurality of chain wheels (105) are rotatably connected inside the shell (101), and the shifting chain (104) is meshed with each chain wheel (105); a driven bevel gear (108) is fixedly connected below any one chain wheel (105); an output motor (106) is fixedly installed inside the shell (401), a driving bevel gear (107) is fixedly installed on an output shaft of the output motor (106), and the driving bevel gear (107) is meshed with one driven bevel gear (108); the upper end of the shell (101) is provided with a clearance along the path of the deflection chain (104); the wire coil bracket is characterized in that the deflection chain (104) is fixedly connected with a plurality of wire coil brackets (102); the wire coil bracket (102) penetrates through the clearance and is in sliding connection with the shell (101); one end of the wire coil fixing block (103) is rotatably connected with the wire coil bracket (102), and the other end of the wire coil fixing block is movably connected with the wire coil bracket (102); and a wire coil is rotatably connected to the wire coil bracket (102).
7. The vertical copper wire tinning machine according to claim 1, characterized in that the two sides of the mounting plate (5) are provided with the following components in sequence from bottom to top along the production process: the device comprises an annealing device (6), a pickling device (7), a cleaning device (8), a scaling powder pool (9), a tinning device (2), a detection device (3), a secondary tinning device (4), a secondary cleaning device (10), a drying device (11) and an oiling device (12); the installation plate (5) and the wire coil displacement placing device (1) are provided with corresponding guiding devices for guiding copper wires.
8. The production process of the vertical copper wire tinning machine is characterized by comprising the following operation steps:
the method comprises the following steps of (I) manually threading, namely threading copper wires in a wire coil along an annealing device (6), a pickling device (7), a cleaning device (8), a scaling powder pool (9), a tinning device (2), a detection device (3), a secondary tinning device (4), a secondary cleaning device (10), a drying device (11) and an oiling device (12) through a guide device;
(II) starting an annealing device (6) to anneal the copper wire and change the stress of the copper wire;
(III) starting the tinning device (2) to start tinning the copper wire, and detecting whether the tinning of the copper wire is qualified or not by the detection device (3);
(IV) if the detection device (3) detects that the copper wire is unqualified in tinning, starting a secondary tinning device (4) to perform secondary tinning on the copper wire; if the tin is qualified, the secondary tinning device (4) is not started;
(V) after all tinning of copper wires in the wire coil is finished, starting the wire coil displacement placing device (1) to move the empty wire coil to the collecting side for collecting the tinned copper wires next time.
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JPH055169A (en) * | 1990-09-20 | 1993-01-14 | Totoku Electric Co Ltd | Production of hot-dip coated wire |
CN104451506A (en) * | 2014-11-18 | 2015-03-25 | 深圳市科谱森精密机械有限公司 | Ultra-soft welding strip hot tin-coating system |
CN206375978U (en) * | 2016-12-30 | 2017-08-04 | 天津市富仁板带有限公司 | A kind of vertical copper wire tin-plating device |
CN110952056A (en) * | 2019-12-17 | 2020-04-03 | 泰州新星金属材料有限公司 | Production process of tinned copper wire |
CN211697654U (en) * | 2019-12-12 | 2020-10-16 | 江西同心铜业有限公司 | Calendering tinning machine is used in copper strips production |
CN213061000U (en) * | 2020-03-06 | 2021-04-27 | 震雄铜业集团有限公司 | Vertical tinning machine |
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2021
- 2021-11-18 CN CN202111366546.5A patent/CN114015958B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH055169A (en) * | 1990-09-20 | 1993-01-14 | Totoku Electric Co Ltd | Production of hot-dip coated wire |
CN104451506A (en) * | 2014-11-18 | 2015-03-25 | 深圳市科谱森精密机械有限公司 | Ultra-soft welding strip hot tin-coating system |
CN206375978U (en) * | 2016-12-30 | 2017-08-04 | 天津市富仁板带有限公司 | A kind of vertical copper wire tin-plating device |
CN211697654U (en) * | 2019-12-12 | 2020-10-16 | 江西同心铜业有限公司 | Calendering tinning machine is used in copper strips production |
CN110952056A (en) * | 2019-12-17 | 2020-04-03 | 泰州新星金属材料有限公司 | Production process of tinned copper wire |
CN213061000U (en) * | 2020-03-06 | 2021-04-27 | 震雄铜业集团有限公司 | Vertical tinning machine |
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