CN114014552B - High-strength closed-pore glass pumice and preparation method thereof - Google Patents

High-strength closed-pore glass pumice and preparation method thereof Download PDF

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Publication number
CN114014552B
CN114014552B CN202111193537.0A CN202111193537A CN114014552B CN 114014552 B CN114014552 B CN 114014552B CN 202111193537 A CN202111193537 A CN 202111193537A CN 114014552 B CN114014552 B CN 114014552B
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glass pumice
closed
sintering
area
raw materials
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CN114014552A (en
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陈俊律
高世民
郝建春
刘晋鲁
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Jiangsu Jingruite Environmental Protection New Materials Co ltd
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Jiangsu Jingruite Environmental Protection New Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C11/00Multi-cellular glass ; Porous or hollow glass or glass particles
    • C03C11/007Foam glass, e.g. obtained by incorporating a blowing agent and heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/06Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Glass Compositions (AREA)

Abstract

The invention discloses a preparation method of high-strength closed-cell glass pumice, which comprises the following steps: s1, mixing materials; s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, and forming a raw material layer with the thickness of 10-20 mm on a conveyor belt of a sintering furnace; s3, sintering: sequentially passing the raw materials through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain glass pumice with a closed-pore structure; wherein the temperature of the foaming sintering area is 790-800 ℃ and the duration time is 5-10 min; s4, cooling: and (5) paving the sintered glass pumice on a cooling table, and cooling to room temperature. The invention relates to a preparation method of high-strength closed-cell glass pumice, which improves the strength and heat preservation capacity of the glass pumice in a closed-cell (namely, two ends of a micropore are in a plugging structure) mode, thereby being convenient for paving road surfaces and bridges with high bearing capacity and being applied to wall heat preservation layers.

Description

High-strength closed-pore glass pumice and preparation method thereof
Technical Field
The invention relates to a high-strength glass pumice and a preparation method thereof, which improve the strength of the glass pumice in a closed pore mode, so that the glass pumice can be widely applied to industries such as municipal pavements, buildings, bridges and the like, and belongs to the technical field of glass pumice.
Background
The glass pumice is used as a novel light environment-friendly material, and has a micro-pore structure with water permeability and water storage capacity and heat insulation and heat preservation capacity. So that the method can be applied to municipal road surfaces, the material can also be used as building material for bridge and house construction.
When the glass pumice is applied to pavement, the porosity is 15% -25%, the water permeability is high, the burden of urban drainage facilities can be lightened when precipitation is concentrated, and the pavement ponding is prevented. Especially in recent years, along with the occurrence of urban waterlogging and other problems, a design concept of a sponge city is provided, and after a large amount of glass pumice is applied, the sponge city with the functions of seepage, stagnation, storage, purification, use, drainage and the like can be built by combining a gap structure between the glass pumice and a microporosity structure of the glass pumice so as to effectively solve the urban waterlogging phenomenon. For this reason, the glass pumice stone is used as the filler for road paving, and the conventional glass pumice stone can meet the general road surface bearing requirement, but for special road sections needing to pass large heavy-duty engineering vehicles, the strength of the conventional glass pumice stone can not meet the requirement, so that the strength of the glass pumice stone needs to be improved.
When the glass pumice is applied to bridges and houses, the glass pumice is applied as an interlayer, and the effects of weight reduction, load improvement, energy conservation and heat preservation can be realized by utilizing the light and micro-pore structures of the glass pumice, but the same safety consideration requires the glass pumice to have higher strength so as to realize the performance which is not input into the conventional building materials, and the glass pumice also needs better heat preservation effect for the application of wall building materials.
In view of the foregoing, there is a need for a method of making glass that can improve the strength and thermal insulation properties of glass pumice.
Disclosure of Invention
The invention aims to overcome the defects and provide a preparation method of high-strength closed-pore glass pumice, which improves the strength and heat preservation capacity of the glass pumice in a closed-pore (namely, two ends of a micropore are of a plugging structure) mode, so that pavement and bridges with high bearing capacity can be paved conveniently, and the glass pumice is applied to wall heat preservation layers.
The purpose of the invention is realized in the following way:
a preparation method of high-strength closed-cell glass pumice comprises the following steps:
s1, mixing: putting the raw materials into a stirrer for stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
glass powder, 85-95%;
5-15% of calcium magnesium carbonate;
s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, and forming a raw material layer with the thickness of 10-20 mm on a conveyor belt of a sintering furnace;
s3, sintering: sequentially passing the raw materials through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain glass pumice with a closed-pore structure;
wherein,
the temperature of the preheating heating area is 750-780 ℃ and the duration time is 20-30 min;
the temperature of the foaming sintering area is 790-800 ℃ and the duration time is 5-10 min;
the temperature of the annealing area is 600-650 ℃ and the duration time is 15-20 min;
s4, cooling: and (5) paving the sintered glass pumice on a cooling table, and cooling to room temperature.
Further, the mesh number of the screen is 250-300 mesh.
Further, in step S2, the vibrating screen is located above the feeding end of the conveyor belt of the sintering furnace, two isolation strips perpendicular to the running direction of the vibrating screen are arranged on the conveyor belt, the height of each isolation strip is 20mm, a blocking strip is arranged at the feeding port of the sintering furnace, the blocking strip is perpendicular to the running direction of the conveyor belt, the bottom of the blocking strip is in sliding contact with the isolation strips, and the raw materials screened in the vibrating screen fall onto the conveyor belt.
Further, a material collecting box is arranged below the feeding end of the conveying belt, and the bottom of the material collecting box is communicated with the feeding port of the stirrer in the S1 through a material lifting mechanism.
Further, a secondary annealing zone is arranged behind the annealing zone, the temperature of the annealing zone is 500-550 ℃, and the duration time is 15-20 min.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, by controlling the temperature and time during sintering, the carbon dioxide decomposed by the foaming agent completes sintering operation before boiling and cracking, so that the carbon dioxide is prevented from cracking in glass in a molten state, and a closed pore structure is formed.
Detailed Description
The invention relates to a high-strength closed-pore glass pumice, which is particles formed by sintering powder, wherein the powder contains silicon dioxide powder (the particle size is 60-80 microns) and carbonate powder (the particle size is less than 60 microns), bubbles or pores which are not communicated with the outside are generated in the particles in a closed structure form, the bubbles or pores are communicated with or closed, and part of the bubbles or pores communicated with the outside are also arranged in the particles.
The high-strength closed-cell glass pumice can be obtained through the following two typical proportioning and implementation processes.
Embodiment one:
the invention relates to a preparation method of high-strength closed-cell glass pumice,
s1, mixing: putting the raw materials into a stirrer for stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
glass powder, 90%;
marble powder, 5%;
limestone, 5%;
s2, feeding: in order to ensure the adverse effect caused by the existence of large-particle raw materials in the closed pore forming process, screening by using a vibrating screen, namely, introducing the mixed raw materials in the step S1 into the vibrating screen for screening, wherein the screen is 300 meshes; the vibrating screen is positioned above the feeding end of the conveyor belt of the sintering furnace, two isolation strips perpendicular to the running direction of the vibrating screen are arranged on the conveyor belt, the height of each isolation strip is 20mm, a baffle strip is arranged at the feeding port of the sintering furnace and perpendicular to the running direction of the conveyor belt, the bottom of each baffle strip is in sliding contact with each isolation strip (namely, the ground clearance height of the bottom of each baffle strip is equal to the ground clearance height of the top of each isolation strip), and the raw materials screened in the vibrating screen enter the conveyor belt, and enter the sintering furnace along with the conveyor belt, and the stacking height of the raw materials is not higher than 20mm through the cooperation of the isolation strips and the baffle strips;
meanwhile, a collecting box (the width of the collecting box is larger than that of the conveying belt) is arranged below the feeding end of the conveying belt, and the bottom of the collecting box is communicated with the stirrer in S1 by taking a screw conveyor as a lifting mechanism, so that raw materials falling to two sides of the conveying belt by sweeping through a baffle strip can be recycled
S3, sintering: sequentially passing through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain glass pumice with a closed-pore structure;
wherein the temperature of the preheating heating area is 780 ℃ and the duration time is 30min;
the temperature of the foaming sintering area is 800+/-5 ℃ and the duration time is 10min;
the temperature of the annealing zone is 600 ℃ and the duration time is 20min;
compared with the conventional process flows of a preheating zone, a heating zone and a foaming sintering zone, the process flow integrates and improves the temperature and time of the preheating heating zone, glass powder starts to melt at 790-800 ℃, so that the glass powder can be in a high Wen Linjie state before melting starts by improving the temperature and time of the preheating heating zone, and then the glass powder is in a molten state at 10 ℃ in a shorter time when the foaming sintering zone is performed, so that carbon dioxide bubbles generated in a short time of calcium carbonate and magnesium are not broken, a large number of closed cell structures are formed, and the process flow of an annealing zone is added to avoid that the open cell structures are formed by local cracking of the closed cell structures due to irregular cracking of glass pumice caused by the drastic decrease of the temperature of direct air cooling, so that the duty ratio of the closed cell structures can be effectively increased by reducing the temperature change of the annealing process;
preferably, a secondary annealing zone is further arranged behind the annealing zone, the temperature of the annealing zone is 500 ℃, the duration time is 15-20 min, and the dramatic intensity of temperature change is further reduced, so that the closed-cell structure of the closed-cell glass pumice is firmer.
S4, cooling: and (5) paving the sintered glass pumice on a cooling table, and cooling to room temperature.
The compressive strength of the glass pumice stone prepared by the process can reach two to four times of that of an open pore structure through test detection, so that the compressive capacity of the glass pumice stone is greatly improved, and the glass pumice stone has higher bearing capacity when being applied to paving pavements and building materials; meanwhile, the closed pore structure further improves the heat insulation capacity, and is beneficial to having better heat insulation effect when being used as a wall heat insulation layer. Through test detection: the strength of the closed-cell glass pumice J1 manufactured by the process is 1MP (namely 10 kg per centimeter), the strength of J2 is 3MP, and the strength of J3 is 5MP (which is close to the hardness of red bricks and 7,5MP of red bricks), thereby being capable of perfectly replacing conventional building materials and having the functions of light weight and heat preservation.
Sequence number Monomer dry Density (g/cm) 2 Monomer mass water holdup (%) Compressive strength of monomer (MPa) Cylinder pressure intensity (MPa)
J1 0.2~0.4 ≥40 1 ≥0.08
J 2 0.3~0.5 30~40 3 ≥0.25
J 3 0.4~0.6 20~35 5 ≥0.35
Embodiment two:
the invention relates to a preparation method of high-strength closed-cell glass pumice,
s1, mixing: putting the raw materials into a stirrer for stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
glass powder, 85%;
iron ore powder containing ferric oxide, 2%;
zeolite powder, 3%
10% of calcium magnesium carbonate;
s2, feeding: s1, the mixed raw materials in the step S1 are guided into a vibrating screen for screening, and the screen mesh is 300 meshes;
s3, sintering: sequentially passing through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain glass pumice with a closed-pore structure;
wherein the temperature of the preheating heating area is 780 ℃ and the duration time is 30min;
the temperature of the foaming sintering area is 800 ℃ and the duration time is 5min;
the temperature of the annealing zone is 600 ℃ and the duration time is 15min;
compared with the first embodiment, after the zeolite powder is added, the silicate structure is utilized to participate in combination, so that the zeolite powder can be quickly combined with the glass powder in the subsequent molten state, the time required by foaming and sintering can be shortened, and the improvement of the closed pore ratio is facilitated;
similarly, a secondary annealing zone is arranged behind the annealing zone, the temperature of the annealing zone is 500 ℃, and the duration time is 15min.
S4, cooling: and (5) paving the sintered glass pumice on a cooling table, and cooling to room temperature.
In addition: it should be noted that the above embodiment is only one of the optimization schemes of this patent, and any modification or improvement made by those skilled in the art according to the above concepts is within the scope of this patent.

Claims (5)

1. A preparation method of high-strength closed-cell glass pumice comprises the following steps:
s1, mixing: putting the raw materials into a stirrer for stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
glass powder, 85-95%;
5-15% of calcium magnesium carbonate; the method is characterized in that:
s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, and forming a raw material layer with the thickness of 10-20 mm on a conveyor belt of a sintering furnace;
s3, sintering: sequentially passing the raw materials through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain glass pumice with a closed-pore structure;
wherein,
the temperature of the preheating heating area is 750-780 ℃ and the duration time is 20-30 min;
the temperature of the foaming sintering area is 790-800 ℃ and the duration time is 5-10 min;
the temperature of the annealing area is 600-650 ℃ and the duration time is 15-20 min;
s4, cooling: and (5) paving the sintered glass pumice on a cooling table, and cooling to room temperature.
2. The method for preparing high-strength closed-cell glass pumice according to claim 1, wherein the method comprises the following steps: the mesh number of the screen is 250-300 meshes.
3. The method for preparing a high-strength closed-cell glass pumice according to claim 1 or 2, wherein: in the step S2, the vibrating screen is positioned above the feeding end of the conveyor belt of the sintering furnace, two isolation strips perpendicular to the running direction of the vibrating screen are arranged on the conveyor belt, the height of each isolation strip is 20mm, a baffle strip is arranged at the feeding port of the sintering furnace, the baffle strip is perpendicular to the running direction of the conveyor belt, the bottom of the baffle strip is in sliding contact with the isolation strips, and the raw materials screened in the vibrating screen fall onto the conveyor belt.
4. A method for preparing a high strength closed cell glass pumice according to claim 3, wherein: a material collecting box is arranged below the feeding end of the conveying belt, and the bottom of the material collecting box is communicated with the feeding port of the stirrer in S1 through a material lifting mechanism.
5. The method for preparing a high-strength closed-cell glass pumice according to claim 1 or 2, wherein: the annealing zone is also provided with a secondary annealing zone, the temperature of the annealing zone is 500-550 ℃, and the duration time is 15-20 min.
CN202111193537.0A 2021-10-13 2021-10-13 High-strength closed-pore glass pumice and preparation method thereof Active CN114014552B (en)

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CN114014552B true CN114014552B (en) 2023-12-05

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887756A (en) * 2006-07-13 2007-01-03 马克文 Foamed glass and ceramic product and its making process
US8991213B1 (en) * 2010-07-22 2015-03-31 Biome International, Inc. Method for producing cellular glass from waste glass streams
CN106746627A (en) * 2016-12-09 2017-05-31 大连长兴恒泰新材料科技有限公司 A kind of honeycomb ceramics glass pumice formula and its production technology
CN107324659A (en) * 2017-07-17 2017-11-07 上海永丽节能材料有限公司 A kind of foam glass abrasive product and preparation method thereof
CN113121257A (en) * 2021-05-18 2021-07-16 烟台大学 Ultra-light full-closed-cell foamed ceramic with compact surface and low-temperature firing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887756A (en) * 2006-07-13 2007-01-03 马克文 Foamed glass and ceramic product and its making process
US8991213B1 (en) * 2010-07-22 2015-03-31 Biome International, Inc. Method for producing cellular glass from waste glass streams
CN106746627A (en) * 2016-12-09 2017-05-31 大连长兴恒泰新材料科技有限公司 A kind of honeycomb ceramics glass pumice formula and its production technology
CN107324659A (en) * 2017-07-17 2017-11-07 上海永丽节能材料有限公司 A kind of foam glass abrasive product and preparation method thereof
CN113121257A (en) * 2021-05-18 2021-07-16 烟台大学 Ultra-light full-closed-cell foamed ceramic with compact surface and low-temperature firing method thereof

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