CN114014552A - High-strength closed-hole glass pumice and preparation method thereof - Google Patents

High-strength closed-hole glass pumice and preparation method thereof Download PDF

Info

Publication number
CN114014552A
CN114014552A CN202111193537.0A CN202111193537A CN114014552A CN 114014552 A CN114014552 A CN 114014552A CN 202111193537 A CN202111193537 A CN 202111193537A CN 114014552 A CN114014552 A CN 114014552A
Authority
CN
China
Prior art keywords
glass pumice
area
closed
sintering
pumice
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111193537.0A
Other languages
Chinese (zh)
Other versions
CN114014552B (en
Inventor
陈俊律
高世民
郝建春
刘晋鲁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Jingruite Environmental Protection New Materials Co ltd
Original Assignee
Jiangsu Jingruite Environmental Protection New Materials Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Jingruite Environmental Protection New Materials Co ltd filed Critical Jiangsu Jingruite Environmental Protection New Materials Co ltd
Priority to CN202111193537.0A priority Critical patent/CN114014552B/en
Publication of CN114014552A publication Critical patent/CN114014552A/en
Application granted granted Critical
Publication of CN114014552B publication Critical patent/CN114014552B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C11/00Multi-cellular glass ; Porous or hollow glass or glass particles
    • C03C11/007Foam glass, e.g. obtained by incorporating a blowing agent and heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/06Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Glass Compositions (AREA)

Abstract

The invention relates to a preparation method of high-strength closed-cell type glass pumice, which comprises the following steps: s1, mixing materials; s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, and forming a raw material layer with the thickness of 10-20 mm on a conveyor belt of a sintering furnace; s3, sintering: the raw materials sequentially pass through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain the glass pumice with the closed-cell structure; wherein the temperature of the foaming sintering area is 790-800 ℃, and the duration time is 5-10 min; s4, cooling: and spreading the sintered glass pumice on a cooling table and cooling to room temperature. According to the preparation method of the high-strength closed-cell type glass pumice, the strength and the heat preservation capability of the glass pumice are improved in a closed-cell mode (namely, two ends of each micropore are of a blocking structure), so that high-bearing-capacity pavements and bridges can be conveniently paved, and the glass pumice can be conveniently applied to wall surface heat preservation layers.

Description

High-strength closed-hole glass pumice and preparation method thereof
Technical Field
The invention relates to a high-strength glass pumice and a preparation method thereof, which can improve the strength of the glass pumice in a closed hole mode so that the glass pumice can be widely applied to the industries of municipal pavements, buildings, bridges and the like, and belongs to the technical field of glass pumice.
Background
The glass pumice is used as a novel light environment-friendly material, and has a micropore structure which not only has water permeating and water storing capabilities, but also has heat insulating and preserving capabilities. Therefore, the composite material can be applied to municipal pavements, and can also be used as a building material to be applied to bridge and house construction.
When the glass pumice is applied to pavement, the porosity is 15-25%, the water permeating speed is high, the burden of urban drainage facilities can be reduced when the water is concentrated, and the water accumulation on the pavement is prevented. Particularly, in recent years, with the occurrence of urban waterlogging and other problems, a sponge city design concept is provided, and by combining a gap structure between glass pumice and a micro-pore structure of the glass pumice, and applying the glass pumice in a large amount, a sponge city with functions of seepage, stagnation, storage, purification, use, discharge and the like can be built so as to effectively solve the urban waterlogging phenomenon. Therefore, the glass pumice is used as a filler for road paving in various places, the conventional glass pumice can meet the bearing requirement of a common road surface, but the strength of the conventional glass pumice cannot meet the requirement of special road sections needing to pass large heavy-duty engineering vehicles, and therefore the strength of the glass pumice needs to be improved.
When the glass pumice is applied to bridges and houses, the glass pumice is applied as an interlayer, and the effects of reducing weight, improving bearing capacity and saving energy and heat can be realized by utilizing the light weight and the micropore structure of the glass pumice, but the glass pumice is also required to have higher strength to realize the performance which is not lost in conventional building materials due to the same safety consideration, and a better heat insulation effect is also required for the application of wall building materials.
In view of the above, a preparation method capable of improving the strength and the heat preservation performance of the glass pumice is needed.
Disclosure of Invention
The invention aims to overcome the defects and provides a preparation method of high-strength closed-cell glass pumice, which improves the strength and the heat-insulating capacity of the glass pumice in a closed-cell mode (namely, two ends of micropores are of a blocking structure), thereby being convenient for paving high-bearing-capacity road surfaces and bridges and applying the high-bearing-capacity road surfaces and bridges to wall surface heat-insulating layers.
The purpose of the invention is realized as follows:
a preparation method of high-strength closed-cell type glass pumice comprises the following steps:
s1, mixing materials: putting the raw materials into a stirrer, and stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
85-95% of glass powder;
5-15% of calcium carbonate and magnesium carbonate;
s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, and forming a raw material layer with the thickness of 10-20 mm on a conveyor belt of a sintering furnace;
s3, sintering: the raw materials sequentially pass through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain the glass pumice with the closed-cell structure;
wherein,
the temperature of the preheating temperature rising area is 750-780 ℃, and the duration is 20-30 min;
the temperature of the foaming sintering area is 790-800 ℃, and the duration time is 5-10 min;
the temperature of the annealing area is 600-650 ℃, and the duration is 15-20 min;
s4, cooling: and spreading the sintered glass pumice on a cooling table and cooling to room temperature.
Furthermore, the mesh number of the screen is 250-300 meshes.
Further, in step S2, the vibrating screen is located above the feeding end of the conveying belt of the sintering furnace, two isolating bars perpendicular to the running direction of the conveying belt are arranged on the conveying belt, the height of each isolating bar is 20mm, a blocking bar is arranged at the feeding port of the sintering furnace, the blocking bar is perpendicular to the running direction of the conveying belt, the bottom of the blocking bar is in sliding contact with the isolating bars, and the screened raw materials in the vibrating screen drop onto the conveying belt.
Furthermore, a material collecting box is arranged below the feeding end of the conveying belt, and the bottom of the material collecting box is communicated with a feeding hole of the stirrer in the S1 through a material lifting mechanism.
Furthermore, a secondary annealing area is arranged behind the annealing area, the temperature of the annealing area is 500-550 ℃, and the duration time is 15-20 min.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through controlling the temperature and time during sintering, the carbon dioxide decomposed by the foaming agent is sintered before boiling and breaking, and the carbon dioxide is prevented from breaking in the molten glass, so that a micropore structure with closed pores is formed.
Detailed Description
The invention relates to a high-strength closed-pore glass pumice, which is particles formed by sintering powder, wherein the powder comprises silicon dioxide powder (the particle size is 60-80 microns) and carbonate powder (the particle size is less than 60 microns), bubbles or pores which are not communicated with the outside and are in a closed structure form are generated in the particles, the bubbles or pores are communicated or closed with each other, and part of the bubbles or pores which are communicated with the outside are also arranged in the particles.
The high-strength closed-pore glass pumice can be obtained by the following two typical proportions and implementation processes.
The first embodiment is as follows:
the invention relates to a preparation method of high-strength closed-cell type glass pumice,
s1, mixing materials: putting the raw materials into a stirrer, and stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
90% of glass powder;
5% of marble powder;
5% of limestone;
s2, feeding: in order to ensure the adverse effect caused by the existence of large-particle raw materials in the process of forming closed pores, a vibrating screen is used for screening, namely the mixed raw materials in the step S1 are introduced into the vibrating screen for screening, and the screen mesh is 300 meshes; the vibrating screen is positioned above the feeding end of the conveying belt of the sintering furnace, two isolating strips vertical to the running direction of the conveying belt are arranged on the conveying belt, the height of each isolating strip is 20mm, a blocking strip is arranged at the feeding port of the sintering furnace and is vertical to the running direction of the conveying belt, the bottom of each blocking strip is in sliding contact with the corresponding isolating strip (namely the ground clearance of the bottom of each blocking strip is equal to the ground clearance of the top of each isolating strip), the screened raw materials in the vibrating screen enter the conveying belt, and the stacking height of the raw materials is not higher than 20mm through the cooperation of the isolating strips and the blocking strips when the raw materials enter the sintering furnace along with the conveying belt;
meanwhile, a material collecting box (the width of the material collecting box is larger than that of the conveying belt) is arranged below the feeding end of the conveying belt, and the bottom of the material collecting box is communicated with the stirrer in the S1 as a material lifting mechanism through a screw conveyor, so that raw materials swept to the two sides of the conveying belt through the barrier strips can be recycled
S3, sintering: sequentially passing through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain the glass pumice with the closed pore structure;
wherein the temperature of the preheating temperature rising region is 780 ℃ and the duration time is 30 min;
the temperature of the foaming sintering area is 800 +/-5 ℃, and the duration time is 10 min;
the temperature of the annealing zone is 600 ℃ and the duration time is 20 min;
compared with the conventional process flows of a preheating zone, a heating zone and a foaming sintering zone, the process flow integrates and improves the temperature and time of the preheating heating zone, and glass powder starts to melt at 790-800 ℃, so that the temperature and time of the preheating heating zone are improved, the glass powder can be in a high-temperature street state before the melting starts, and then the glass powder is in a 10 ℃ melting state for a short time in the foaming sintering zone, so that carbon dioxide bubbles generated in calcium magnesium carbonate in a short time are not broken in time, a large number of closed cell structures are formed, the process flow of the annealing zone is increased later, the purpose of avoiding the phenomenon that the irregular breakage of glass pumice causes the local cracking of the closed cell structures to form open cell structures due to the fact that the direct air cooling temperature is reduced violently in the past is avoided, and the occupation ratio of the closed cell structures can be effectively increased by reducing the temperature change through the annealing process;
preferably, a secondary annealing area is arranged behind the annealing area, the temperature of the annealing area is 500 ℃, the duration time is 15-20 min, and the intensity of temperature change is further reduced, so that the closed pore structure of the closed pore glass pumice is firmer.
S4, cooling: and spreading the sintered glass pumice on a cooling table and cooling to room temperature.
The compressive strength of the glass pumice prepared by the process can reach two to four times of that of an open pore structure through test detection, so that the compressive capacity of the glass pumice is greatly improved, and the glass pumice has higher bearing capacity when being applied to paving pavements and building materials; meanwhile, the closed pore structure further improves the heat-insulating capacity of the wall, and is favorable for the wall to have better heat-insulating effect when being used as a wall heat-insulating layer. The test detection is as follows: the closed-cell glass pumice prepared by the process has the strength of J1 being 1MP (namely 10 kilograms per square centimeter), the strength of J2 being 3MP and the strength of J3 being 5MP (the hardness is close to that of red bricks, and the red bricks are 7 and 5MP), so that the closed-cell glass pumice can perfectly replace conventional building materials and has the functions of light weight and heat preservation.
Serial number Monomer Dry Density (g/cm)2 Monomer mass water retention (%) Compressive strength of monomer (MPa) Barrel pressure intensity (MPa)
J1 0.2~0.4 ≥40 1 ≥0.08
J 2 0.3~0.5 30~40 3 ≥0.25
J 3 0.4~0.6 20~35 5 ≥0.35
Example two:
the invention relates to a preparation method of high-strength closed-cell type glass pumice,
s1, mixing materials: putting the raw materials into a stirrer, and stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
85% of glass powder;
2% of iron ore powder containing ferric oxide;
zeolite powder, 3%
10% of calcium carbonate and magnesium carbonate;
s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, wherein the screen mesh is 300 meshes;
s3, sintering: sequentially passing through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain the glass pumice with the closed pore structure;
wherein the temperature of the preheating temperature rising region is 780 ℃ and the duration time is 30 min;
the temperature of the foaming sintering area is 800 ℃, and the duration time is 5 min;
the temperature of the annealing zone is 600 ℃ and the duration time is 15 min;
compared with the first embodiment, after the zeolite powder is added, the silicate structure is used for combining, so that the zeolite powder can be rapidly combined with the glass powder in a subsequent molten state, the time required by foaming sintering can be shortened, and the improvement of the ratio of closed pores is facilitated;
similarly, a secondary annealing area is arranged behind the annealing area, the temperature of the annealing area is 500 ℃, and the duration time is 15 min.
S4, cooling: and spreading the sintered glass pumice on a cooling table and cooling to room temperature.
In addition: it should be noted that the above-mentioned embodiment is only a preferred embodiment of the present patent, and any modification or improvement made by those skilled in the art based on the above-mentioned conception is within the protection scope of the present patent.

Claims (6)

1. A preparation method of high-strength closed-cell type glass pumice comprises the following steps:
s1, mixing materials: putting the raw materials into a stirrer, and stirring and mixing uniformly;
the weight ratio of the raw materials is as follows:
85-95% of glass powder;
5-15% of calcium carbonate and magnesium carbonate; the method is characterized in that:
s2, feeding: s1, introducing the mixed raw materials into a vibrating screen for screening, and forming a raw material layer with the thickness of 10-20 mm on a conveyor belt of a sintering furnace;
s3, sintering: the raw materials sequentially pass through a preheating temperature rising area, a foaming sintering area and an annealing area in a sintering furnace to obtain the glass pumice with the closed-cell structure;
wherein,
the temperature of the preheating temperature rising area is 750-780 ℃, and the duration is 20-30 min;
the temperature of the foaming sintering area is 790-800 ℃, and the duration time is 5-10 min;
the temperature of the annealing area is 600-650 ℃, and the duration is 15-20 min;
s4, cooling: and spreading the sintered glass pumice on a cooling table and cooling to room temperature.
2. The invention according to claim 1 relates to a method for producing a high-strength closed-cell type glass pumice, which is characterized in that: the mesh number of the screen is 250-300 meshes.
3. The invention according to claim 1 or 2 relates to a method for producing a high-strength closed-cell type vitreous pumice, characterized in that: in step S2, the vibrating screen is located above the feed end of the conveyor belt of the sintering furnace, and the conveyor belt is provided with two isolating strips perpendicular to the running direction of the conveyor belt, the height of each isolating strip is 20mm, a blocking strip is arranged at the feed inlet of the sintering furnace, the blocking strip is perpendicular to the running direction of the conveyor belt, the bottom of the blocking strip is in sliding contact with the isolating strips, and the screened raw materials in the vibrating screen fall onto the conveyor belt.
4. The invention according to claim 3 relates to a method for producing a high-strength closed-cell type glass pumice, which is characterized in that: a material collecting box is arranged below the feeding end of the conveying belt, and the bottom of the material collecting box is communicated with the feeding hole of the stirrer in the S1 through a material lifting mechanism.
5. The invention according to claim 1 or 2 relates to a method for producing a high-strength closed-cell type vitreous pumice, characterized in that: and a secondary annealing area is arranged behind the annealing area, the temperature of the annealing area is 500-550 ℃, and the duration time is 15-20 min.
6. A high-strength closed-pore glass pumice is characterized in that: the glass pumice with the particle structure is formed by sintering powder, the powder comprises silicon dioxide powder and carbonate powder, and bubbles or pores which are not communicated with the outside are generated in the glass pumice particles.
CN202111193537.0A 2021-10-13 2021-10-13 High-strength closed-pore glass pumice and preparation method thereof Active CN114014552B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111193537.0A CN114014552B (en) 2021-10-13 2021-10-13 High-strength closed-pore glass pumice and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111193537.0A CN114014552B (en) 2021-10-13 2021-10-13 High-strength closed-pore glass pumice and preparation method thereof

Publications (2)

Publication Number Publication Date
CN114014552A true CN114014552A (en) 2022-02-08
CN114014552B CN114014552B (en) 2023-12-05

Family

ID=80055989

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111193537.0A Active CN114014552B (en) 2021-10-13 2021-10-13 High-strength closed-pore glass pumice and preparation method thereof

Country Status (1)

Country Link
CN (1) CN114014552B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887756A (en) * 2006-07-13 2007-01-03 马克文 Foamed glass and ceramic product and its making process
US8991213B1 (en) * 2010-07-22 2015-03-31 Biome International, Inc. Method for producing cellular glass from waste glass streams
CN106746627A (en) * 2016-12-09 2017-05-31 大连长兴恒泰新材料科技有限公司 A kind of honeycomb ceramics glass pumice formula and its production technology
CN107324659A (en) * 2017-07-17 2017-11-07 上海永丽节能材料有限公司 A kind of foam glass abrasive product and preparation method thereof
CN113121257A (en) * 2021-05-18 2021-07-16 烟台大学 Ultra-light full-closed-cell foamed ceramic with compact surface and low-temperature firing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887756A (en) * 2006-07-13 2007-01-03 马克文 Foamed glass and ceramic product and its making process
US8991213B1 (en) * 2010-07-22 2015-03-31 Biome International, Inc. Method for producing cellular glass from waste glass streams
CN106746627A (en) * 2016-12-09 2017-05-31 大连长兴恒泰新材料科技有限公司 A kind of honeycomb ceramics glass pumice formula and its production technology
CN107324659A (en) * 2017-07-17 2017-11-07 上海永丽节能材料有限公司 A kind of foam glass abrasive product and preparation method thereof
CN113121257A (en) * 2021-05-18 2021-07-16 烟台大学 Ultra-light full-closed-cell foamed ceramic with compact surface and low-temperature firing method thereof

Also Published As

Publication number Publication date
CN114014552B (en) 2023-12-05

Similar Documents

Publication Publication Date Title
CN101648402B (en) Method for producing air entrapping building block by utilizing red mud
CN110436789B (en) Microcrystalline foam glass and preparation method thereof
CN104003700B (en) A kind of method utilizing abandoned mine slag to prepare environment-friendly ceramic vitrified tile
CN103011882B (en) Inorganic heat-insulating material with three-level hole structure and preparation method of inorganic heat-insulating material
CN103553701B (en) Preparation method of foamed ceramic thermal insulation material as well as product thereof
CN102515553A (en) Method for producing microcrystalline foam thermal-insulation sheet material through utilizing industrial lithium tailings
CN104774029B (en) Solid waste sintered porous heat insulation board sintering fluxing agent and preparation method and application
CN109851265B (en) Sludge residue soil-based ceramsite with adjustable pores and preparation method thereof
CN106278352A (en) A kind of suspension roasting iron tailings water-permeable brick and preparation method thereof
CN105948512A (en) Micro-crystallographic foamed glass prepared from tailings of titanium separation and preparation method
CN104744070A (en) Coal ash light-weight heat-isolation foaming ceramic insulation board as well as preparation method and application thereof
CN112521174A (en) Preparation method of coal gangue ceramsite, coal gangue ceramsite self-insulation wall and preparation method thereof
CN112062579A (en) High-temperature binder for ecological environment-friendly ceramic water permeable bricks and use method thereof
CN102633426A (en) Method for producing microcrystal foam heat-insulation plate by aid of industrial red mud
CN104929298A (en) Recycled concrete energy-saving thermal-insulating building block and preparation method thereof
CN111606689B (en) Light microcrystal foaming thermal insulation material made from waste stone powder and manufacturing method thereof
CN114014552B (en) High-strength closed-pore glass pumice and preparation method thereof
CN113087543A (en) High-titanium blast furnace slag high-strength lightweight aggregate and preparation method thereof
CN112573938A (en) Method for preparing closed-cell foamed ceramic by using solid waste in ceramic production
US3887671A (en) Process for producing granular, expanded ceramic materials
CN108546086B (en) Method for preparing high-strength porous ceramic material by utilizing red mud
CN110981422A (en) Glass waste residue ceramic water permeable brick and preparation process thereof
CN113480180B (en) Preparation method of foamed microcrystalline board
CN110981413B (en) High-performance foamed ceramic and preparation method and application thereof
CN112441747B (en) Method for preparing foam microcrystal heat-insulation and decoration integrated board by using copper tailings

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant