CN114012664A

CN114012664A - Device and method for separating flat cable products

Info

Publication number: CN114012664A
Application number: CN202111484085.1A
Authority: CN
Inventors: 丁鑫; 雍君
Original assignee: Jiangsu Chuangyuan Electron Co Ltd
Current assignee: Jiangsu Chuangyuan Electron Co Ltd
Priority date: 2021-12-07
Filing date: 2021-12-07
Publication date: 2022-02-08
Anticipated expiration: 2041-12-07
Also published as: CN114012664B

Abstract

The invention discloses a device and a method for separating a flat cable product, which are used for separating a test piece and the flat cable product assembled on the test piece, and relate to the technical field of flat cable product test equipment. The device comprises a working platform, a carrying mechanism, a separating mechanism and blanking equipment. The working platform is provided with a first transmission assembly, and the first transmission assembly is used for transmitting the test piece; the conveying mechanism can convey the test piece on the first conveying assembly to the separating mechanism and the blanking equipment, and can respectively take and place the test piece and the flat cable product; the separating mechanism is configured to separate the test piece and the flat cable product conveyed by the conveying mechanism; the blanking device is configured to respectively receive the test piece and the flat cable product conveyed by the conveying mechanism. The device for separating the flat cable products can automatically transmit the test piece and the flat cable products to the separating mechanism, automatically separate the test piece and the flat cable products through the separating mechanism, and convey the separated test piece and the separated flat cable products to the blanking equipment, so that the labor is saved, and the efficiency is higher.

Description

Device and method for separating flat cable products

Technical Field

The invention relates to the technical field of flat cable product testing equipment, in particular to a device and a method for separating flat cable products.

Background

Along with the increasing enhancement of economic strength and the increasing improvement of living standard of people in China, the physical life of people is greatly satisfied, and electronic products become indispensable products in life and work of people. In pursuit of portability, the volume of electronic products is also shifted toward miniaturization, which also results in the volume of wiring harnesses in electronic products being restricted. Therefore, the flat cable product becomes the first choice for the wiring harness in the electronic product.

In order to ensure the quality of the flat cable product, the flat cable product needs to be tested by using a test piece such as a PCB (printed circuit board) and the like in the production process of the flat cable product so as to screen out unqualified flat cable products, and the flat cable product and the test piece are separated after the test is finished. However, the flat cable product and the test piece are matched in an inserting manner, and can only be manually separated at present, so that the efficiency is low.

In view of the above problems, it is desirable to develop a device and a method for separating a flat cable product to solve the problem of low efficiency caused by manual separation of a test piece from the flat cable product.

Disclosure of Invention

The invention aims to provide a device and a method for separating a flat cable product, which can automatically convey a test piece and the flat cable product assembled on the test piece to a separating mechanism, automatically separate the test piece and the flat cable product through the separating mechanism, and convey the separated test piece and the flat cable product to blanking equipment, thereby saving labor and having higher efficiency.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a device of separation winding displacement product for separation test piece is in with the montage winding displacement product on the test piece, includes work platform, transport mechanism, separating mechanism and unloading equipment, wherein:

the working platform is provided with a first transmission assembly, and the first transmission assembly is used for transmitting the test piece;

the conveying mechanism can convey the test piece on the first conveying assembly to the separating mechanism and the blanking equipment, and can respectively take and place the test piece and a flat cable product assembled on the test piece;

the separating mechanism is configured to separate the test piece and the flat cable product conveyed by the conveying mechanism;

the blanking device is configured to receive the test piece and the flat cable product conveyed by the conveying mechanism respectively.

Preferably, the separating mechanism includes a support and a separating assembly, the support is fixedly arranged on the working platform, the support is provided with a supporting platform, the separating assembly includes a first slider, a second slider, a pressing hook claw and a separating hook claw, the first slider is arranged on the support in a sliding manner along the horizontal direction, the second slider is arranged on the first slider in a sliding manner along the vertical direction, the pressing hook claw is fixedly arranged on the second slider, and the separating hook claw is arranged on the second slider in a sliding manner along the vertical direction.

Preferably, the pressing hook claw is provided with two pressing portions with the same height, the separating hook claw is provided with a separating portion, and the separating portion is arranged between the two pressing portions.

Preferably, the supporting platform is provided with a fixing piece in a sliding mode along the vertical direction.

Preferably, the carrying mechanism comprises a first slide rail, a second slide rail and a carrying assembly, the first slide rail is arranged on the working platform, the second slide rail is arranged on the first slide rail in a sliding mode along a first direction, the carrying assembly is arranged on the second slide rail in a sliding mode along a second direction, the carrying assembly can carry the test piece, and the second direction and the first direction are arranged at an included angle.

Preferably, the carrying mechanism further comprises a code reader configured to read bar code information of the flat cable product.

Preferably, the test device further comprises a positioning mechanism configured to position the test piece conveyed by the conveying mechanism.

Preferably, the blanking device comprises a lifting mechanism, the lifting mechanism is used for lifting a plurality of stacked trays, the trays are provided with a plurality of recovery grooves, and the recovery grooves are configured to receive the test pieces.

Preferably, the blanking device comprises a stacking mechanism for stacking the trays.

A method of separating a ribbon product, using the apparatus for separating a ribbon product, comprising:

the first transmission assembly is used for transmitting the test piece and a flat cable product assembled on the test piece;

driving the conveying mechanism to convey the test piece to the position above the separating mechanism;

lowering the conveying mechanism and moving the test piece to the working position of the separating mechanism;

driving the separating mechanism to separate the testing piece from the flat cable product assembled on the testing piece;

and driving the carrying mechanism to carry the separated test piece and the separated flat cable product to the blanking equipment.

The invention has the beneficial effects that:

the invention provides a device and a method for separating flat cable products. The device for separating the flat cable products can automatically transmit the test piece and the flat cable products assembled on the test piece to the separating mechanism, automatically separate the test piece and the flat cable products through the separating mechanism, and convey the separated test piece and the separated flat cable products to the blanking equipment, so that the labor is saved, and the efficiency is higher.

Drawings

FIG. 1 is a schematic structural view of a device for separating flat cable products according to the present invention;

FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;

FIG. 3 is a schematic structural view of a separating mechanism provided by the present invention;

FIG. 4 is an enlarged view of a portion of the invention at B in FIG. 3;

FIG. 5 is a top view of a tray provided by the present invention;

FIG. 6 is a top view of the tray provided by the present invention mated with a stop;

FIG. 7 is a top view of the tray provided by the present invention interfering with the stops;

FIG. 8 is a first schematic structural diagram of a lifting mechanism provided in the present invention;

FIG. 9 is a second schematic structural view of a lifting mechanism provided in the present invention;

FIG. 10 is a schematic view of the foolproof assembly of the present invention;

FIG. 11 is a top view of the foolproof assembly provided by the present invention;

FIG. 12 is a schematic diagram of a second lift assembly provided in accordance with the present invention;

FIG. 13 is a schematic illustration of the construction of the palletising mechanism provided by the present invention;

FIG. 14 is a front view of the palletising assembly provided by the present invention.

In the figure:

x, a first direction; y, a second direction;

100. a tray; 101. a fool-proof inclined plane;

1. a working platform; 2. a first transmission assembly; 3. a carrying mechanism; 4. a separating mechanism; 5. a lifting mechanism; 6. a stacking mechanism; 7. a first collection box; 8. a second collection box; 9. a translation assembly;

21. a first transmission member; 31. a first slide rail; 32. a second slide rail; 33. a handling assembly; 41. a support; 42. a separation assembly; 51. a first frame; 52. a fool-proof assembly; 53. a first lifting assembly; 54. a second lifting assembly; 55. a second transmission assembly; 56. a first positioning assembly; 61. a second frame; 62. a stacking assembly; 63. a second positioning assembly; 91. a third slide rail; 92. a third slider;

331. a horizontal slider; 332. a lifting slide block; 333. a first suction attachment; 334. a code reader; 411. a support platform; 421. a first slider; 422. a second slider; 423. pressing the hook claw; 424. separating the hook claw; 511. a first support frame; 512. a first adjusting bracket; 513. a feeding channel; 514. a stopper; 521. a rotating member; 522. a fool-proof piece; 523. a sensing member; 531. a first lead screw; 532. a first lifting member; 541. a first lifting frame; 542. a second lifting member; 543. a first switching cylinder; 551. a second transport member; 552. a roller; 561. a first fixed table; 562. a first positioning member; 563. a first positioning cylinder; 611. a second support frame; 612. a second adjusting bracket; 613. stacking teeth; 614. a second adjusting cylinder; 621. a third screw rod; 622. a second lifting frame; 623. a stacking member; 624. a second switching cylinder; 631. a second stationary stage; 632. a second positioning member; 633. a second positioning cylinder;

3321. a body; 3322. a rotating part; 4111. a fixing member; 4231. a pressing part; 4241. a separation section; 5141. a stop ramp; 5221. a sensing part; 5411. a first support arm; 6221. a second support arm; 6231. a support portion; 6232. a drive section.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.

Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "secured" are to be construed broadly and encompass, for example, both fixed and removable connections; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in direct contact with the second feature but being in contact with the second feature by another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

The embodiment provides a device for separating a flat cable product, which is used for separating a test piece from the flat cable product. As shown in fig. 1-4, the device for separating flat cable products includes a work platform 1, a carrying mechanism 3, a separating mechanism 4, and a blanking device. The working platform 1 is provided with a first transmission assembly 2, and the first transmission assembly 2 is used for transmitting a test piece. The conveying mechanism 3 can convey the test piece on the first conveying assembly 2 to the separating mechanism 4 and the blanking device, and can respectively take and place the test piece and the flat cable product assembled on the test piece. The separating mechanism 4 is configured to separate the test piece and the flat cable product conveyed by the conveying mechanism 3; the blanking device is configured to receive the test piece and the flat cable product respectively conveyed by the conveying mechanism 3.

The device for separating the flat cable products can automatically transmit the test piece and the flat cable products assembled on the test piece to the separating mechanism 4, automatically separate the test piece and the flat cable products through the separating mechanism 4, and convey the separated test piece and the separated flat cable products to the blanking equipment, so that the labor is saved, and the efficiency is higher.

Preferably, the separating mechanism 4 includes a support 41 and a separating assembly 42, the support 41 is fixedly disposed on the working platform 1, the support 41 is provided with a supporting platform 411, the separating assembly 42 includes a first sliding block 421, a second sliding block 422, a pressing hook 423 and a separating hook 424, the first sliding block 421 is slidably disposed on the support 41 along the horizontal direction, the second sliding block 422 is slidably disposed on the first sliding block 421 along the vertical direction, the pressing hook 423 is fixedly disposed on the second sliding block 422, and the separating hook 424 is slidably disposed on the second sliding block 422 along the vertical direction.

The separating hook 424 can move in the vertical direction relative to the pressing hook 423, and the second slider 422 is used for adjusting the heights of the separating hook 424 and the pressing hook 423, so that the separating hook 424 and the pressing hook 423 can be adjusted to be as high as the height of a gap between a test piece and a flat cable product, and can be inserted into the gap between the test piece and the flat cable product in the horizontal direction through the first slider 421. Then, the separation hook 424 is slid along the vertical direction, so that the distance between the separation hook 424 and the abutting hook 423 is increased, and the test piece is separated from the flat cable product.

In the device for separating the flat cable product, the abutting and pressing hook 423 and the separating hook 424 can be inserted into a gap between the test piece and the flat cable product, the separating hook 424 is moved along the vertical direction to push one of the test piece or the flat cable product, and the abutting and pressing hook 423 is abutted against the other of the test piece or the flat cable product, so that the test piece and the flat cable product can be separated.

The separating mechanism 4 includes four separating assemblies 42 respectively located around the supporting platform 411, two separating assemblies 42 oppositely disposed are used for separating one type of flat cable product, and the other two separating assemblies 42 are used for separating another type of flat cable product. The flat cable products are separated from the two ends of the supporting platform 411, so that the separation process is more stable, and the test piece and the flat cable products are prevented from being inclined relatively.

It can be understood that, when actually separating the flat cable product, the flat cable product may be located under the test piece, or the test piece may be located under the flat cable product. In this embodiment, the flat cable product is located below the test piece.

In order to reduce the manufacturing cost, in the present embodiment, the separating mechanism 4 includes only three separating assemblies 42. Two of the separating assemblies 42 are disposed on opposite sides of the support platform 411 and the other separating assembly 42 is disposed adjacent to the two opposing separating assemblies 42. When the test piece size that needs the separation winding displacement product is great, utilize two relative separating assembly 42 to separate test piece and winding displacement product, can make the test piece keep stable, prevent the test piece skew. When the test piece size that needs the separation winding displacement product is less, utilize an independent separator assembly 42 to separate test piece and winding displacement product, because the test piece size is less, one supports and presses the claw 423 and can stably support the test piece to guarantee that the test piece does not take place the skew when separation claw 424 moves down and pushes away the winding displacement product.

As shown in fig. 4, the pressing hook 423 is provided with two pressing portions 4231 having the same height, the separating hook 424 is provided with one separating portion 4241, and the separating portion 4241 is provided between the two pressing portions 4231. Two pressing parts 4231 of the pressing hook 423 can enable pressing force of the flat cable product or the test piece to act on the middle part, so that the test piece or the flat cable product is prevented from falling off from the supporting platform 411 due to the fact that the test piece or the flat cable product is pushed to be inclined, and collection is not facilitated.

It can be understood that if the separation claw 424 moves upward to separate the test piece from the flat cable product, the test piece is easily ejected by the separation claw 424 when being separated from the flat cable product. To solve this problem, in the present embodiment, the separating hook 424 moves downward when separating the flat cable product, pushing the flat cable product downward, and the pressing hook 423 supports the test piece, so as to achieve the purpose of separating the test piece from the flat cable product.

In order to prevent the flat cable product from interfering with the supporting platform 411 when the separating claw 424 pushes the flat cable product downward, the supporting platform 411 is provided with a fixing member 4111 in a sliding manner in a vertical direction. When the testing member and the flat cable product are placed on the supporting platform 411 by the carrying mechanism 3, the fixing member 4111 protrudes out of the supporting platform 411, and the testing member and the flat cable product are fixed on the fixing member 4111. When the separating hook 424 pushes the flat cable product downward from the gap between the testing part and the flat cable product, the fixing part 4111 also moves downward along with the flat cable product, so as to maintain the support of the flat cable product and not interfere with the flat cable product or the separating hook 424.

Wherein, the fixing member 4111 is a suction cup. The test piece can be directly connected with the flat cable product in an inserting mode to test the quality of the flat cable product, and the flat cable product can also be connected with the flat cable product through a test flat cable carried by the test piece. When the test piece is connected with the flat cable product through the test flat cable, the sucker can adsorb and fix the test flat cable or the flat cable product which is not extracted by the carrying mechanism 3, so as to prevent the test flat cable or the flat cable product from falling. Meanwhile, the sucker can also assist in fixing a test piece of a cable product to be separated.

Preferably, as shown in fig. 2, the carrying mechanism 3 includes a first slide rail 31, a second slide rail 32 and a carrying assembly 33, the first slide rail 31 is disposed on the work platform 1, the second slide rail 32 is slidably disposed on the first slide rail 31 along a first direction X, the carrying assembly 33 is slidably disposed on the second slide rail 32 along a second direction Y, the carrying assembly 33 can carry the test piece, and the second direction Y and the first direction X form an included angle.

The first transmission assembly 2 can transmit the test piece connected with the flat cable product, so that the test piece moves to the position where the carrying assembly 33 can carry. After the transporting assembly 33 picks up the test piece, the test piece is moved to the upper side of the supporting platform 411 by the first slide rail 31 and the second slide rail 32. Then, the handling assembly 33 descends, so that the test piece moves to the suction cup and is sucked by the suction cup.

As shown in fig. 1, two first slide rails 31 are arranged in parallel, and two ends of the second slide rail 32 are respectively slidably disposed on one first slide rail 31. Two first slide rails 31 set up in work platform 1 and are located the both ends of second direction Y, can enough improve the stability of second slide rail 32, make transport assembly 33 can remove the optional position in work platform 1 top again.

Preferably, the first direction X is perpendicular to the second direction Y.

Wherein, first transmission assembly 2 includes two first transmission pieces 21 that can be close to each other or keep away from each other, and two first transmission pieces 21 all rotate and are provided with the transmission band, and the test piece can be through the transport direction motion of carrier along first transmission assembly 2.

As shown in fig. 2, the carrying assembly 33 includes a horizontal sliding block 331, a lifting sliding block 332, and a plurality of first suction fittings 333 disposed on the lifting sliding block 332, the horizontal sliding block 331 is disposed on the second sliding rail 32 in a sliding manner along the second direction Y, and the lifting sliding block 332 is disposed on the horizontal sliding block 331 in a sliding manner along the vertical direction. The first suction fittings 333 can suck the test pieces and the flat cable products, and ensure that the test pieces and the flat cable products are kept stable in the process of moving to the position above the supporting platform 411.

The lifting slider 332 comprises a body 3321 and a rotating part 3322, the body 3321 is arranged on the horizontal slider 331 in a sliding manner along the vertical direction, the rotating part 3322 is arranged on the horizontal slider 331 in a rotating manner around the axis of the vertical direction, and the first suction parts 333 are arranged on the rotating part 3322. The rotating part 3322 can change the position of the first suction member 333 during the rotation, so that the carrying assembly 33 can be adjusted according to the position of the test piece, and the applicability is stronger.

Preferably, the blanking device comprises a first collecting box 7 and a second collecting box 8, wherein the first collecting box 7 and the second collecting box 8 are both arranged on the working platform 1, the first collecting box 7 is used for collecting qualified flat cable products, and the second collecting box 8 is used for collecting unqualified flat cable products. The operating personnel can confirm whether the flat cable product is qualified or not according to the test result of the flat cable product by the test piece, and the flat cable product is placed in the corresponding collecting box after the test piece is separated from the flat cable product.

As shown in fig. 2, the carrying mechanism 3 further includes a code reader 334, and the code reader 334 is configured to read bar code information of the flat cable product. The qualified information of the flat cable product tested by the test piece is recorded in the system and is in one-to-one correspondence with the bar codes of the flat cable product. During the process of transporting the test piece and the flat cable product by the transporting mechanism 3, the code reader 334 can identify whether the flat cable product is qualified or not. If the flat cable product is qualified, the testing piece is separated from the flat cable product, and the conveying mechanism 3 moves the qualified flat cable product to the first collecting box 7. If the flat cable product is unqualified, the testing piece is separated from the flat cable product, and the conveying mechanism 3 moves the unqualified flat cable product to the second collecting box 8. The code reader 334 is arranged to further improve the automation degree of the device for separating the flat cable products, improve the working efficiency and reduce the labor cost.

Since the pressing claw 423 and the separating claw 424 of the separating assembly 42 are small in size, the handling mechanism 3 needs high precision in moving the test piece and the flat cable product. To solve this problem, the apparatus for separating a flat cable product further includes a positioning mechanism configured to position the test piece conveyed by the conveying mechanism 3. Specifically, the positioning mechanism is a ccd (charge Coupled device) camera.

After the carrying assembly 33 extracts the test piece, the CCD camera takes a picture of the test piece and calculates the position of the test piece at the moment. The system calculates the distance that the second slide rail 32 and the horizontal slide block 331 need to move to the supporting platform 411 based on the position of the test piece at this time, so that the precision of the transporting mechanism 3 for moving the test piece can be improved.

After the test piece is separated from the flat cable product, the flat cable product is respectively placed into the first collecting box 7 or the second collecting box 8 according to qualified information, and the test piece can be recycled, so that the quality of the flat cable product after production is continuously tested. In order to recover the test pieces, the tray 100 needs to be used. Each tray 100 is provided with a plurality of accumulator, and a test piece can all be placed to every accumulator.

The tray 100 needs to be lifted to a proper height by an operator, and the test piece from which the flat cable product is separated is placed in the recovery tank of the tray 100 by the carrying mechanism 3. In order to reduce the working strength of the operator and improve the working efficiency, the blanking device further comprises a lifting mechanism 5 for lifting a plurality of stacked trays 100. To prevent the tray 100 from being placed incorrectly in the orientation, one corner of the tray 100 is provided with a fool-proof slope 101, as shown in fig. 5. When the orientations of all the trays 100 are consistent, there is no rounded protrusion at the fool-proof slope 101, as shown in fig. 6. When the orientation of a plurality of trays 100 is not consistent with that of other trays 100, the fool-proof slope 101 has a round protrusion, as shown in fig. 7.

As shown in fig. 8-10, the lifting mechanism 5 includes a first frame 51, a fool-proof assembly 52 and a first lifting assembly 53. The first frame 51 includes a first supporting frame 511 and two first adjusting frames 512 slidably disposed on the first supporting frame 511, a feeding channel 513 is formed between the two first adjusting frames 512, the first supporting frame 511 is provided with a stop 514, and the stop 514 includes a stop inclined plane 5141 adapted to the fool-proof inclined plane 101. The fool-proof assembly 52 includes a rotation member 521 and a fool-proof member 522, the rotation member 521 is rotatably disposed on a first adjusting bracket 512, the fool-proof member 522 extends out of the rotation member 521, and when the rotation member 521 rotates to the feeding channel 513, the fool-proof member 522 is pressed against the tray 100 to make the fool-proof inclined surface 101 abut against the stop inclined surface 5141. The first lifting assembly 53 is disposed on the first support frame 511, and the first lifting assembly 53 can lift the tray 100.

In the lifting mechanism 5, the operator first adjusts the distance between the two first adjusting frames 512 to fit the width of the tray 100, and pushes the stacked plurality of trays 100 through the feeding path 513 between the two first adjusting frames 512 and brings the tray 100 into abutment with the stopper 514. The operator pushes the fool-proof member 522 against the tray 100 by rotating the rotating member 521, and then pushes the fool-proof member 522 into the rotating member 521 by rotating the rotating member 521. If all the trays 100 have the same direction, the fool-proof inclined planes 101 of all the trays 100 can be matched with the stop inclined planes 5141 of the stop pieces 514, at this time, the rotating piece 521 can rotate to the entrance of the feeding channel 513, and the operator can control the first lifting assembly 53 to lift the tray 100. If the directions of the trays 100 are not the same as those of the other trays 100, the round protrusion at the fool-proof inclined plane 101 interferes with the stop inclined plane 5141, so that the depth of the tray 100 entering the feeding channel 513 is less than that of the trays 100 with the same direction, and the rotating member 521 cannot rotate to the inlet of the feeding channel 513.

The operator can determine whether the directions of the stacked trays 100 are the same according to the positions of the rotating members 521 when the rotating members 521 abut against the trays 100, and can adjust the directions in time to prevent errors.

Wherein, two fool-proof slopes 101 can be respectively disposed at two corners of the same side of the tray 100, and two stoppers 514 are correspondingly disposed on the lifting mechanism 5, and the stop slope 5141 of each stopper 514 is adapted to one fool-proof slope 101.

The first frame 51 further includes a first adjusting cylinder, and a piston rod of the first adjusting cylinder is connected to one of the first adjusting brackets 512. An operator can adjust the distance between the two first adjusting brackets 512 by controlling the extension and contraction of the piston rod of the first adjusting cylinder. It is understood that two first adjusting cylinders may be provided to control the movement of one first adjusting bracket 512.

Preferably, the fool-proof assembly 52 further includes an elastic member, the fool-proof member 522 is slidably connected to the rotating member 521, two ends of the elastic member respectively abut against the fool-proof member 522 and the rotating member 521, and the elastic member is configured to drive the fool-proof member 522 to extend out of the rotating member 521. The setting of elastic component makes fool-proof piece 522 have certain damping when being pressed rotatory movable piece 521, can promote tray 100 on the one hand, makes tray 100 and stopper 514 butt inseparabler, and on the other hand can rotate when piece 521 changes away from pan feeding passageway 513, makes fool-proof piece 522 automatic re-setting, prepares for next detection.

It will be appreciated that the tray 100 can have a variety of sizes to carry different products. As shown in fig. 11, in order to adapt to trays 100 with different sizes, the fool-proof assembly 52 further includes a plurality of sensing members 523, the plurality of sensing members 523 are arranged at intervals along the sliding direction of the fool-proof member 522, the fool-proof member 522 has a sensing portion 5221, and the sensing member 523 is used for sensing the sensing portion 5221.

When the trays 100 of different sizes abut on the stoppers 514, the positions of the sides close to the fool-proof member 522 are different, so that the depths of pressing the fool-proof member 522 into the rotating member 521 are different. That is, when the fool-proof member 522 detects whether the orientations of the trays 100 of different sizes are the same, the position of the sensing portion 5221 is different. An operator can set a sensing member 523 at each position of the sensing portion 5221 corresponding to the trays 100 with different sizes, and the sensing portion 5221 is sensed by combining the size of the specific tray 100 with the corresponding sensing member 523 in actual production, so as to quickly determine whether the squares of the trays 100 with the size are consistent.

Further, the first adjusting bracket 512 is provided with a limiting portion, and when the rotating member 521 abuts against the limiting portion, the sliding direction of the fool-proof member 522 is parallel to the extending direction of the feeding channel 513. The limiting part can ensure that the position of the rotating part 521 is the same every time the rotating part detects, thereby avoiding errors caused by manual operation. And the abutting force of the tray 100 to the fool-proof piece 522 during detection is the same as the sliding direction of the fool-proof piece 522, so that the increase of the friction force between the fool-proof piece 522 and the rotating piece 521 caused by the lateral force can be prevented, and the position accuracy of the fool-proof piece 522 is further influenced.

Preferably, the first lifting assembly 53 includes a first lead screw 531 and a first lifting member 532. The first lead screw 531 is provided to the first support frame 511 in the vertical direction, and is capable of rotating axially about itself with respect to the first support frame 511. The first lifting member 532 is slidably disposed on the first support frame 511 along a vertical direction and is in threaded connection with the first lead screw 531. For the convenience of control, the first lead screw 531 is rotated by a rotary motor.

The rotating motor can drive the first lead screw 531 to rotate, so that the first lifting piece 532 moves along the axial direction of the first lead screw 531, and the first lifting piece 532 is driven. First lead screw 531 can play the effect of speed reduction simultaneously for when the rotating electrical machines rotated with normal rotational speed, the translation rate of first lifting member 532 was slower, can enough guarantee the steady movement of first lifting member 532, the degree of accuracy when can improve the position of adjusting first lifting member 532 again.

Specifically, for example, if the first lead screw 531 is M3, the pitch is 0.35 mm. That is, the first lifting member 532 moves 0.35mm in the vertical direction per one rotation of the first lead screw 531. If the first lead screw 531 rotates 10 ° each time as a shift adjustment, the first lifting member 532 moves 9.7 μm each time the first lead screw 531 rotates 10 °.

After the first lifting assembly 53 lifts the stacked trays 100 to a proper height, the first lifting member 532 is required to be lifted by a height of the thickness of the tray 100 each time one tray 100 is removed. An operator can calculate that the first screw rod 531 needs to rotate for several circles according to the screw pitch, and the accuracy is high by utilizing the control of the rotating motor.

In order to improve the consistency of the lifting process, the lifting mechanism 5 further includes a second lifting assembly 54, and the second lifting assembly 54 includes a second lead screw, a first lifting frame 541, and a second lifting member 542. As shown in fig. 8 and 9, the second lead screw is provided to the first support frame 511 in the vertical direction and is capable of rotating axially with respect to the first support frame 511. The first lifting frame 541 is slidably disposed on the first support frame 511 along a vertical direction and is in threaded connection with the second lead screw, the first lifting frame 541 includes a first support arm 5411, and the first support arm 5411 is located on one side of the first lifting frame 541. The second lifting member 542 is switchable between a lifting position and an avoiding position by being disposed on the first support arm 5411, the tray 100 can be lifted when the second lifting member 542 is at the lifting position, and the tray 100 can be avoided when the second lifting member 542 is at the avoiding position.

When only a few of the lifted trays 100 remain, the operator may switch the second lifting member 542 to the lifting position, and rotate the second screw rod to lift the first lifting frame 541 and the second lifting member 542, so that the second lifting member 542 supports the remaining trays 100, and the first lifting member 532 is lowered to the bottom. The operator continues to push a new stack of trays 100 into the infeed channel 513 to await lifting. It can be understood that, during the process that the first lifting member 532 lifts the tray 100, the operator operates the second lifting member 542 to switch to the retracted position, so as to prevent the second lifting member 542 from interfering with the tray 100.

It can be understood that, as shown in fig. 8 and 9, the two first support arms 5411 of the first crane 541 are located at both sides of the first lifting member 532 so that the second lifting member 542 does not interfere with the first lifting member 532 during the lifting. That is, the first lifting member 532 and the second lifting member 542 do not interfere with each other during the lifting process and operate independently.

The first lifting assembly 53 is matched with the second lifting assembly 54, so that the process of lifting the tray 100 by the lifting mechanism 5 is not stopped, and the utilization rate is improved.

The second lifting member 542 is rotatably disposed on the first support arm 5411, and the second lifting member 542 is located at a lifting position when rotating to a horizontal position, and the second lifting member 542 is located at an avoiding position when rotating to a vertical position. The second lifter 542 is configured to be capable of being switched between a lifted position and an escape position by being rotated.

As shown in fig. 12, the second lifting assembly 54 further includes a first switching cylinder 543, the first switching cylinder 543 is hinged to the first support arm 5411, and a piston rod of the first switching cylinder 543 is hinged to the second lifting member 542. An operator can rotate the second lifting member 542 by controlling the extension and contraction of the piston rod of the first switching cylinder 543, and can support the second lifting member 542 when the second lifting member 542 supports the remaining tray 100.

Preferably, the first crane 541 may further include two first support arms 5411, the two first support arms 5411 are respectively located at two opposite sides of the first frame 51, each first support arm 5411 is rotatably provided with one second lifting member 542, and each second lifting member 542 is controlled to rotate by one first switching cylinder 543. The two second lifting members 542 support the remaining tray 100 from opposite sides, and stability can be improved.

In other embodiments, the second lifting member 542 can be slidably disposed on the first support arm 5411 along the horizontal direction. The second lifting member 542 is located at the lifted position when sliding in a direction close to the first frame 51 to below the tray 100, and the second lifting member 542 is located at the retracted position when sliding out of the first frame 51 in a direction away from the first frame 51.

Further, the lifting mechanism 5 further includes a second transmission assembly 55, the second transmission assembly 55 includes two second transmission members 551, the two second transmission members 551 are respectively disposed at the bottom ends of the two first adjustment frames 512, and the second transmission members 551 are rotatably disposed with a plurality of rollers 552 along the extending direction of the feeding channel 513. The second transmission assembly 55 can reduce the resistance of the tray 100 entering the feeding channel 513, save labor, and can facilitate the fool-proof member 522 to push the tray 100 when the fool-proof member 522 abuts against the tray 100, so that the tray 100 abuts against the stopper 514.

As shown in fig. 8 and 9, the lifting mechanism 5 further includes a first positioning assembly 56, the first positioning assembly 56 includes a first fixed table 561 and two first positioning members 562 slidably disposed on the first fixed table 561, and the first fixed table 561 is fixedly connected to the first support frame 511. The operator positions the tray 100 by sliding the two first positioning members 562 against opposite sides of the tray 100.

The first positioning assembly 56 further includes two first positioning cylinders 563, and piston rods of the two first positioning cylinders 563 are respectively connected to one first positioning element 562. The operator can drive the movement of the first positioning member 562 by the first positioning cylinder 563.

In other embodiments, the first positioning assembly 56 may be provided with four first positioning members 562, which are respectively disposed in two directions perpendicular to each other, so that the tray 100 can be positioned from two directions.

It will be appreciated that when the tray 100 on top of the lifting mechanism 5 is filled with test pieces, the operator is required to remove the tray in time to continue placing test pieces into the next tray 100. Each time the tray 100 is filled with test pieces, the operator removes the tray 100, which severely reduces efficiency.

To solve this problem, the blanking device further comprises a palletizing mechanism 6. As shown in fig. 13, the palletizing mechanism 6 comprises a second frame 61 and a palletizing assembly 62. The second frame 61 includes a second supporting frame 611 and two second adjusting frames 612 disposed on the second supporting frame 611 in a relatively sliding manner, a stacking space is formed between the two second adjusting frames 612, at least one second adjusting frame 612 is provided with a plurality of stacking teeth 613 at intervals along a vertical direction, and the plurality of stacking teeth 613 and the second adjusting frame 612 are switchably connected to support or avoid the tray 100. The stacking assembly 62 comprises a third screw rod 621, a second lifting frame 622 and a stacking member 623, the third screw rod 621 is arranged on the second support frame 611 along the vertical direction and can rotate around the axial direction of the third screw rod with respect to the second support frame 611, the second lifting frame 622 is arranged on the second support frame 611 in a sliding mode along the vertical direction and is in threaded connection with the third screw rod 621, the second lifting frame 622 comprises a second support arm 6221, the second support arm 6221 is located on one side of the second lifting frame 622, and the stacking member 623 can be arranged on the second support arm 6221 in a switching mode to support or avoid the tray 100.

In the palletizing mechanism 6, an operator firstly adjusts the distance between the two second adjusting frames 612 to adapt to the width of the pallet 100, makes all the palletizing teeth 613 in a state of avoiding products, and then raises the second lifting frame 622 of the palletizing assembly 62 to the highest position for palletizing. Whenever a tray 100 is placed on the stacking member 623 of the stacking assembly 62, the operator controls the third screw 621 to rotate, so that the second lifting frame 622 drives the stacking member 623 to descend by the thickness of one tray 100, and a tray 100 is continuously placed. After the number of the stacks is reached, the second lifting frame 622 descends and controls the lowermost stacking tooth 613 to switch to the state of supporting the tray 100. After the pallet 100 is supported by the stacking teeth 613, the stacking member 623 of the stacking assembly 62 is switched to a state of avoiding stacked products and ascends to the highest position along with the second lifting frame 622 to continue stacking.

This pile up neatly mechanism 6 can continuously be not stopped carries out the pile up neatly to tray 100, and every pile up neatly tooth 613 homoenergetic supports the product that a set of pile up neatly finishes. When the pallet mechanism 6 is stacking the pallet 100, an operator may move out and transport a set of stacked products, which have been stacked and are located on the stacking teeth 613, to a next process.

This pile up neatly mechanism 6 can carry out the pile up neatly in succession, need not shut down and come the product that the pile up neatly finishes, has greatly improved production efficiency and has utilized the rate, the cost is reduced.

Preferably, the stacking member 623 is rotatably disposed on the second support arm 6221, the stacking member 623 can support the tray 100 when rotated to a horizontal position, and the stacking member 623 can avoid the tray 100 when rotated to a vertical position. The rotation of the stacking member 623 can enable the stacking member 623 to be switched between two positions of the supporting tray 100 and the avoiding tray 100, so that the switching efficiency is high, and the reliability is good.

It will be appreciated that in order for an operator to remove and transport a group of pallets 100 which have been palletized and which are on the palletising teeth 613 to the next process step, the part of the pallet 623 which supports the pallets 100 rotates downwards to the vertical position as it rotates. The operator can place the vehicle under the pallet 100 and the pallet 100 falls onto the vehicle as the portion of the pallet 623 supporting the pallet 100 rotates downwardly.

The stacking assembly 62 further comprises a second switching cylinder 624, the second switching cylinder 624 is hinged to the second support arm 6221, and a piston rod of the second switching cylinder 624 is hinged to the stacking member 623. An operator can control the extension and contraction of the piston rod of the second switching cylinder 624 to drive the stacking member 623 to rotate, and can support the stacking member 623 when the stacking member 623 bears the tray 100.

As shown in fig. 14, the pallet 623 includes a support portion 6231 and a driving portion 6232, the support portion 6231 and the driving portion 6232 are respectively located at two sides of the rotation axis of the pallet 623, and the piston rod of the second switching cylinder 624 is hinged to the driving portion 6232. When the piston rod of the second switching cylinder 624 retracts, the pallet 623 rotates to the horizontal to support the tray 100, and when the piston rod of the second switching cylinder 624 extends, the pallet 623 rotates to the vertical to avoid the tray 100. The driving point and the supporting point of the pallet 623 are respectively located on two sides of the rotation axis, so that the situation that the pallet 623 cannot rotate to a vertical state due to the interference of the piston rod of the second switching cylinder 624 can be effectively avoided, and the pallet 100 or the pallet 623 is damaged due to the collision with the pallet 100 in the process of avoiding the pallet 100.

Preferably, the second crane 622 can be provided with two second supporting arms 6221, the two second supporting arms 6221 are respectively located at two opposite sides of the second frame 61, each second supporting arm 6221 is rotatably provided with one pallet 623, and each pallet 623 is controlled to rotate by one second switching cylinder 624. The two pallets 623 bear against the tray 100 from opposite sides, which can improve stability. Similarly, the two second adjusting frames 612 of the second frame 61 may also be provided with stacking teeth 613 at intervals along the vertical direction, and the heights of the stacking teeth are in one-to-one correspondence, so as to support the stacked tray 100 from both sides. In order to enable the stacking teeth 613 to stably support the tray 100, each second adjustment bracket 612 may be provided with a plurality of stacking teeth 613 at the same height.

In other embodiments, the stacking member 623 is slidably disposed on the second support arm 6221 along a horizontal direction, the stacking member 623 can support the tray 100 when sliding into the stacking space, and the stacking member 623 can avoid the tray 100 when sliding out of the stacking space. The stacking member 623 can also be switched between supporting and avoiding the tray 100 by sliding, and the operation is simple, and the tray 100 cannot be slid down when the second switching cylinder 624 fails.

Preferably, the stacking tooth 613 is rotatably disposed on the second adjusting frame 612, the stacking tooth 613 can support the tray 100 when rotating to a horizontal position, and the stacking tooth 613 can avoid the tray 100 when rotating to a vertical position. When the pallet 623 supports the pallet 100 and moves downwards, the passing pallet teeth 613 are all in the vertical position to avoid the pallet 100, and an operator only needs to rotate the pallet teeth 613 of the support pallet 100 to the horizontal position.

The stacking teeth 613 are also controlled by a second switching cylinder 624, the second switching cylinder 624 is hinged to the second adjusting frame 612, and a piston rod of the second switching cylinder 624 is hinged to the stacking teeth 613.

It can be understood that the stacking teeth 613 are slidably disposed on the second adjusting frame 612 along the horizontal direction, the stacking teeth 613 can support the tray 100 when sliding into the stacking space, and the stacking teeth 613 can avoid the tray 100 when sliding out of the stacking space.

Preferably, the second frame 61 further comprises a second adjusting cylinder 614, and a piston rod of the second adjusting cylinder 614 is connected with one of the second adjusting frames 612. The operator can adjust the distance between the two second adjusting brackets 612 by controlling the extension and contraction of the piston rod of the second adjusting cylinder 614. It is understood that two second adjusting cylinders 614 may be provided to control the movement of one second adjusting frame 612.

In order to improve the accuracy of the position of the tray 100 during the palletizing process and prevent the unstable center of gravity caused by the deviation of the plurality of trays 100, the palletizing mechanism 6 further comprises a second positioning assembly 63, the second positioning assembly 63 comprises a second fixing table 631 and two second positioning members 632 which are slidably disposed on the second fixing table 631, and the second fixing table 631 is fixedly connected with the second support frame 611. The operator slides the two second positioning members 632 to abut against two opposite side edges of the tray 100, thereby positioning the tray 100.

The second positioning assembly 63 further includes two second positioning cylinders 633, and piston rods of the two second positioning cylinders 633 are respectively connected to a second positioning member 632. The operator can drive the second positioning element 632 to move through the second positioning cylinder 633, so as to push against the two opposite sides of the tray 100 for positioning.

In other embodiments, the second positioning assembly 63 may be provided with four second positioning members 632 respectively arranged in two directions perpendicular to each other, so as to position the tray 100 from two directions. It is understood that each second positioning member 632 needs to be driven by a second positioning cylinder 633.

For further reducing operating personnel's working strength, this device of separation winding displacement product still includes translation subassembly 9, and the translation subassembly includes third slide rail 91 and slides and set up in the third slider 92 of third slide rail, and third slider 92 slides along vertical direction and is provided with a plurality of second and adsorbs the piece, and third slide rail 91 sets up in work platform 1, and the both ends of third slide rail 91 are located lifting mechanism 5 and pile up neatly mechanism 6 department respectively. The second adsorption piece is used for adsorbing the tray 100 full of test pieces and moving the tray 100 to the stacking mechanism 6 through the third slide rail 91 to place the tray 100 on the stacking piece 623 of the stacking mechanism 6.

The present invention also provides a method for separating flat cable products, which utilizes a device for separating flat cable products, comprising:

the first transmission component 2 is used for transmitting the test piece and the flat cable product assembled on the test piece;

the conveying mechanism 3 is driven to convey the test piece to the upper part of the separating mechanism 4;

lowering the conveying mechanism 3 and moving the test piece to the working position of the separating mechanism 4;

the separation mechanism 4 is driven to separate the test piece from the flat cable product assembled on the test piece;

the driving and conveying mechanism 3 conveys the separated test piece and the separated flat cable product to blanking equipment.

The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.

Claims

1. The utility model provides a device of separation winding displacement product for separation test piece is in with the montage winding displacement product on the test piece, its characterized in that includes work platform (1), handling mechanism (3), separating mechanism (4) and unloading equipment, wherein:

the working platform (1) is provided with a first transmission assembly (2), and the first transmission assembly (2) is used for transmitting the test piece and a flat cable product assembled on the test piece;

the conveying mechanism (3) can convey the test piece on the first conveying assembly (2) and the flat cable product assembled on the test piece to the separating mechanism (4) and the blanking equipment, and can respectively take and place the test piece and the flat cable product assembled on the test piece;

the separation mechanism (4) is configured to separate the test piece and the flat cable product conveyed by the conveying mechanism (3);

the blanking equipment is configured to receive the test piece and the flat cable product which are conveyed by the conveying mechanism (3) respectively.

2. The device for separating flat cable products according to claim 1, wherein the separating mechanism (4) comprises a support (41) and a separating assembly (42), the support (41) is fixedly arranged on the working platform (1), the support (41) is provided with a supporting platform (411), the separating assembly (42) comprises a first sliding block (421), a second sliding block (422), a pressing hook (423) and a separating hook (424), the first sliding block (421) is arranged on the support (41) in a sliding manner along a horizontal direction, the second sliding block (422) is arranged on the first sliding block (421) in a sliding manner along a vertical direction, the pressing hook (423) is fixedly arranged on the second sliding block (422), and the separating hook (424) is arranged on the second sliding block (422) in a sliding manner along a vertical direction.

3. The device for separating flat cable products according to claim 2, wherein the pressing hook (423) is provided with two pressing portions (4231) having the same height, the separating hook (424) is provided with one separating portion (4241), and the separating portion (4241) is disposed between the two pressing portions (4231).

4. The device for separating flat cable products according to claim 2, wherein the support platform (411) is provided with a fixing member (4111) in a sliding manner in a vertical direction.

5. The device for separating flat cable products according to claim 1, wherein the carrying mechanism (3) comprises a first slide rail (31), a second slide rail (32) and a carrying assembly (33), the first slide rail (31) is disposed on the working platform (1), the second slide rail (32) is slidably disposed on the first slide rail (31) along a first direction, the carrying assembly (33) is slidably disposed on the second slide rail (32) along a second direction, the carrying assembly (33) can carry the test piece, and the second direction is disposed at an included angle with the first direction.

6. The device for separating flat cable products according to claim 1, wherein the handling mechanism (3) further comprises a code reader (334), wherein the code reader (334) is configured to read bar code information of the flat cable products.

7. The device for separating flat cable products according to claim 1, further comprising a positioning mechanism configured to position the test piece conveyed by the conveying mechanism (3).

8. The device for separating flat cable products according to claim 1, wherein the blanking apparatus comprises a lifting mechanism (5), the lifting mechanism (5) is used for lifting a plurality of trays (100) which are stacked, the trays (100) are provided with a plurality of recovery grooves, and the recovery grooves are configured to receive the test pieces.

9. Device for separating flat cable products according to claim 8, characterized in that the blanking apparatus comprises a palletizing mechanism (6), the palletizing mechanism (6) being adapted to palletize the trays (100).

10. A method of separating a ribbon product, using the apparatus of any one of claims 1-9, comprising:

the first transmission component (2) is used for transmitting the test piece and a flat cable product assembled on the test piece;

driving the conveying mechanism (3) to convey the test piece to the position above the separating mechanism (4);

lowering the conveying mechanism (3) and moving the test piece to the working position of the separating mechanism (4);

driving the separating mechanism (4) to separate the testing piece from the flat cable product assembled on the testing piece;

and driving the carrying mechanism (3) to carry the separated test piece and the separated flat cable product to the blanking equipment.