CN114012664B

CN114012664B - Device and method for separating flat cable products

Info

Publication number: CN114012664B
Application number: CN202111484085.1A
Authority: CN
Inventors: 丁鑫; 雍君
Original assignee: Jiangsu Chuangyuan Electron Co Ltd
Current assignee: Jiangsu Chuangyuan Electron Co Ltd
Priority date: 2021-12-07
Filing date: 2021-12-07
Publication date: 2023-04-25
Anticipated expiration: 2041-12-07
Also published as: CN114012664A

Abstract

The invention discloses a device and a method for separating a flat cable product, which are used for separating a test piece from the flat cable product assembled on the test piece, and relate to the technical field of flat cable product testing equipment. The device comprises a working platform, a carrying mechanism, a separating mechanism and a discharging device. The working platform is provided with a first transmission assembly, and the first transmission assembly is used for transmitting the test piece; the conveying mechanism can convey the test piece on the first transmission assembly to the separating mechanism and the blanking equipment, and can respectively take and put the test piece and the flat cable product; the separating mechanism is configured to separate the test piece and the flat cable product carried by the carrying mechanism; the blanking device is configured to receive the test piece and the flat cable product respectively, which are carried by the carrying mechanism. The device for separating the flat cable products can automatically transmit the test pieces and the flat cable products to the separating mechanism, automatically separate the test pieces and the flat cable products through the separating mechanism, and convey the separated test pieces and the separated flat cable products to the discharging equipment, so that manpower is saved, and the efficiency is higher.

Description

Device and method for separating flat cable products

Technical Field

The invention relates to the technical field of flat cable product testing equipment, in particular to a device and a method for separating flat cable products.

Background

With the increasing of economic strength and the increasing of living standard of people in China, the material life of people is greatly satisfied, and electronic products become indispensable products in the life and work of people. While the volume of electronic products is also shifted toward miniaturization in pursuit of portability, this also results in the volume of wiring harnesses within the electronic products being restrained. Therefore, the flat cable product becomes the first choice of the wire harness in the electronic product.

In order to ensure the quality of the flat cable product, in the production process of the flat cable product, the flat cable product needs to be tested by using test pieces such as a PCB (printed circuit board) so as to screen out unqualified flat cable products, and the flat cable product is separated from the test pieces after the test is finished. However, the flat cable product is matched with the test piece in an inserting way, and the flat cable product can be separated only manually and manually at present, so that the efficiency is low.

Aiming at the problems, a device and a method for separating the flat cable products are needed to be developed so as to solve the problem of lower efficiency caused by manually separating the test piece from the flat cable products.

Disclosure of Invention

The invention aims to provide a device and a method for separating a flat cable product, which can automatically transmit a test piece and the flat cable product assembled on the test piece to a separating mechanism, automatically separate the test piece and the flat cable product through the separating mechanism, and convey the separated test piece and the separated flat cable product to a blanking device, thereby saving labor and having higher efficiency.

To achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a device of separation winding displacement product for separate test piece and group connect the winding displacement product on the test piece, including work platform, transport mechanism, separating mechanism and unloading equipment, wherein:

the working platform is provided with a first transmission assembly, and the first transmission assembly is used for transmitting the test piece;

the conveying mechanism can convey the test piece on the first transmission assembly to the separating mechanism and the blanking equipment, and can respectively take and place the test piece and a flat cable product assembled on the test piece;

the separating mechanism is configured to separate the test piece and the flat cable product which are conveyed by the conveying mechanism;

the blanking equipment is configured to respectively receive the test piece and the flat cable product which are carried by the carrying mechanism.

Preferably, the separating mechanism comprises a bracket and a separating assembly, the bracket is fixedly arranged on the working platform, the bracket is provided with a supporting platform, the separating assembly comprises a first sliding block, a second sliding block, a pressing hook claw and a separating hook claw, the first sliding block is arranged on the bracket in a sliding manner along the horizontal direction, the second sliding block is arranged on the first sliding block in a sliding manner along the vertical direction, the pressing hook claw is fixedly arranged on the second sliding block, and the separating hook claw is arranged on the second sliding block in a sliding manner along the vertical direction.

Preferably, the pressing hook claw is provided with two pressing parts with the same height, the separating hook claw is provided with a separating part, and the separating part is arranged between the two pressing parts.

Preferably, the support platform is provided with a fixing piece in a sliding manner along a vertical direction.

Preferably, the handling mechanism comprises a first sliding rail, a second sliding rail and a handling assembly, the first sliding rail is arranged on the working platform, the second sliding rail is arranged on the first sliding rail in a sliding manner along a first direction, the handling assembly is arranged on the second sliding rail in a sliding manner along a second direction, the handling assembly can handle the test piece, and the second direction and the first direction are arranged at an included angle.

Preferably, the handling mechanism further comprises a code reader configured to read bar code information of the flat cable product.

Preferably, the test device further comprises a positioning mechanism configured to position the test piece carried by the carrying mechanism.

Preferably, the blanking device comprises a lifting mechanism for lifting a plurality of trays placed in a stacked manner, wherein the trays are provided with a plurality of recovery tanks configured to receive the test pieces.

Preferably, the discharging device comprises a stacking mechanism, and the stacking mechanism is used for stacking the trays.

A method for separating flat cable products, using said apparatus for separating flat cable products, comprising:

transmitting the test piece and the flat cable product assembled on the test piece by using the first transmission component;

driving the conveying mechanism to convey the test piece to the position above the separating mechanism;

lowering the handling mechanism and moving the test piece to an operative position of the separation mechanism;

driving the separation mechanism to separate the test piece from the flat cable product assembled on the test piece;

and driving the conveying mechanism to convey the separated test piece and the flat cable product to the blanking equipment.

The invention has the beneficial effects that:

the invention provides a device and a method for separating flat cable products. The device for separating the flat cable products can automatically transmit the test piece and the flat cable products assembled on the test piece to the separating mechanism, automatically separate the test piece and the flat cable products through the separating mechanism, and convey the separated test piece and the separated flat cable products to the discharging equipment, so that the labor is saved, and the efficiency is higher.

Drawings

FIG. 1 is a schematic diagram of an apparatus for separating flat cable products according to the present invention;

FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;

FIG. 3 is a schematic view of a separating mechanism according to the present invention;

FIG. 4 is an enlarged view of a portion of the invention at B in FIG. 3;

FIG. 5 is a top view of a pallet provided by the present invention;

FIG. 6 is a top view of the tray and stopper adaptation provided by the present invention;

FIG. 7 is a top view of the interference of the tray with the stopper provided by the present invention;

FIG. 8 is a schematic diagram of a lifting mechanism according to the present invention;

FIG. 9 is a schematic diagram of a lifting mechanism according to the second embodiment of the present invention;

FIG. 10 is a schematic view of the fool-proof assembly provided by the present invention;

FIG. 11 is a top view of the fool-proof assembly provided by the present invention;

FIG. 12 is a schematic view of a second lift assembly according to the present invention;

FIG. 13 is a schematic view of a palletizing mechanism according to the present invention;

fig. 14 is a front view of a palletizing assembly provided by the present invention.

In the figure:

x, a first direction; y, second direction;

100. a tray; 101. fool-proof inclined plane;

1. a working platform; 2. a first transmission assembly; 3. a carrying mechanism; 4. a separation mechanism; 5. a lifting mechanism; 6. a stacking mechanism; 7. a first collection box; 8. a second collection box; 9. a translation assembly;

21. A first transmission member; 31. a first slide rail; 32. a second slide rail; 33. a handling assembly; 41. a bracket; 42. a separation assembly; 51. a first frame; 52. a fool-proof assembly; 53. a first lifting assembly; 54. a second lifting assembly; 55. a second transmission assembly; 56. a first positioning assembly; 61. a second frame; 62. stacking components; 63. a second positioning assembly; 91. a third slide rail; 92. a third slider;

331. a horizontal slider; 332. a lifting slide block; 333. a first absorbent member; 334. a code reader; 411. a support platform; 421. a first slider; 422. a second slider; 423. pressing the hook claw; 424. separating the hook claw; 511. a first support frame; 512. a first adjusting frame; 513. a feeding channel; 514. a stopper; 521. a rotating member; 522. a fool-proof member; 523. an induction member; 531. a first screw rod; 532. a first lifting member; 541. a first lifting frame; 542. a second lifting member; 543. a first switching cylinder; 551. a second transmission member; 552. a roller; 561. a first fixed stage; 562. a first positioning member; 563. a first positioning cylinder; 611. a second support frame; 612. a second adjusting frame; 613. stacking teeth; 614. a second adjusting cylinder; 621. a third screw rod; 622. a second lifting frame; 623. stacking pieces; 624. a second switching cylinder; 631. a second fixed stage; 632. a second positioning member; 633. a second positioning cylinder;

3321. A body; 3322. a rotating part; 4111. a fixing member; 4231. a pressing part; 4241. a separation section; 5141. a stop ramp; 5221. an induction unit; 5411. a first support arm; 6221. a second support arm; 6231. a support part; 6232. a driving part.

Detailed Description

Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.

In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Wherein the terms "first position" and "second position" are two different positions.

Unless specifically stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly, and may be, for example, either fixed or removable; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.

Unless expressly stated or limited otherwise, a first feature being "above" or "below" a second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature not being in direct contact but being in contact with each other by way of additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.

The embodiment provides a device for separating a flat cable product, which is used for separating a test piece from the flat cable product. As shown in fig. 1 to 4, the device for separating the flat cable product comprises a working platform 1, a carrying mechanism 3, a separating mechanism 4 and a blanking device. The working platform 1 is provided with a first transfer assembly 2, the first transfer assembly 2 being used for transferring test pieces. The carrying mechanism 3 can carry the test piece on the first transmission assembly 2 to the separating mechanism 4 and the blanking equipment, and can respectively take and put the test piece and the flat cable product assembled on the test piece. The separating mechanism 4 is configured to separate the test piece and the flat cable product carried by the carrying mechanism 3; the discharging device is configured to receive the test piece and the flat cable product, respectively, which are carried by the carrying mechanism 3.

The device for separating the flat cable products can automatically transmit the test piece and the flat cable products assembled on the test piece to the separating mechanism 4, automatically separate the test piece and the flat cable products through the separating mechanism 4, and convey the separated test piece and the separated flat cable products to the blanking equipment, so that the labor is saved, and the efficiency is higher.

Preferably, the separating mechanism 4 includes a support 41 and a separating assembly 42, the support 41 is fixedly arranged on the working platform 1, the support 41 is provided with a supporting platform 411, the separating assembly 42 includes a first slider 421, a second slider 422, a pressing hook 423 and a separating hook 424, the first slider 421 is slidably arranged on the support 41 along a horizontal direction, the second slider 422 is slidably arranged on the first slider 421 along a vertical direction, the pressing hook 423 is fixedly arranged on the second slider 422, and the separating hook 424 is slidably arranged on the second slider 422 along a vertical direction.

The separating hook claw 424 can move along the vertical direction relative to the pressing hook claw 423, and the second slider 422 is used for adjusting the heights of the separating hook claw 424 and the pressing hook claw 423, so that the separating hook claw 424 and the pressing hook claw 423 can be adjusted to be equal to the gap between the test piece and the flat cable product, and the gap between the test piece and the flat cable product can be inserted through the first slider 421 in a sliding manner along the horizontal direction. Then, by sliding the separation hook 424 in the vertical direction, the distance between the separation hook 424 and the pressing hook 423 is increased, so that the test piece is separated from the flat cable product.

In the device for separating the flat cable product, the pressing hook claw 423 and the separating hook claw 424 can be utilized to insert into a gap between the test piece and the flat cable product, one of the test piece or the flat cable product is pushed by moving the separating hook claw 424 along the vertical direction, and the pressing hook claw 423 is utilized to be abutted against the other one of the test piece or the flat cable product, so that the test piece and the flat cable product can be separated.

The separating mechanism 4 includes four separating assemblies 42, which are respectively located around the supporting platform 411, two separating assemblies 42 disposed opposite to each other are used for separating one type of flat cable product, and the other two separating assemblies 42 are used for separating another type of flat cable product. The flat cable products are separated from the two ends of the supporting platform 411, so that the separation process is more stable, and the test piece and the flat cable products are prevented from being inclined relatively.

It will be appreciated that in actually separating the flat cable product, the flat cable product may be located below the test piece, or the test piece may be located below the flat cable product. In this embodiment, the flat cable product is located below the test piece.

In order to reduce the manufacturing costs, in the present embodiment, the separation mechanism 4 includes only three separation assemblies 42. Two of the separation assemblies 42 are disposed on opposite sides of the support platform 411, and the other separation assembly 42 is disposed on an adjacent side of the two opposing separation assemblies 42. When the test piece size that needs separation winding displacement product is great, utilize two relative separation subassembly 42 to separate test piece and winding displacement product, can make the test piece keep stable, prevent that the test piece from shifting. When the size of the test piece needed to separate the flat cable product is smaller, the separate separation assembly 42 is utilized to separate the test piece from the flat cable product, and one pressing hook 423 can stably support the test piece due to the smaller size of the test piece, so that the test piece is ensured not to deviate when the separation hook 424 moves downwards to push the flat cable product.

As shown in fig. 4, the pressing hook 423 is provided with two pressing portions 4231 having the same height, the separating hook 424 is provided with one separating portion 4241, and the separating portion 4241 is provided between the two pressing portions 4231. The two pressing portions 4231 of the pressing hook claw 423 can enable the pressing force of the pressing flat cable product or the test piece to act on the middle part, so that the test piece or the flat cable product is prevented from being propped and caused to fall from the supporting platform 411, and the collection is inconvenient.

It will be appreciated that if the separating claw 424 moves upward to separate the test piece from the flat cable product, the separation claw 424 is easily pushed up to fly when the test piece is separated from the flat cable product. To solve this problem, in the present embodiment, the separating hook 424 moves downward to push the flat cable product downward when separating the flat cable product, and the pressing hook 423 supports the test piece, so as to achieve the purpose of separating the test piece from the flat cable product.

In order to prevent the flat cable product from interfering with the supporting platform 411 when the separating hook 424 pushes the flat cable product downward, the supporting platform 411 is provided with a fixing member 4111 in a sliding manner along a vertical direction. When the test piece and the flat cable product are placed on the supporting platform 411 by the handling mechanism 3, the fixing member 4111 protrudes out of the supporting platform 411, and the test piece and the flat cable product are fixed on the fixing member 4111. When the separating hook 424 pushes the flat cable product downward from the gap between the test piece and the flat cable product, the fixing piece 4111 also moves downward with the flat cable product, and maintains the support of the flat cable product without interfering with the flat cable product or the separating hook 424.

Wherein, the fixing member 4111 is a suction cup. The test piece can be directly spliced with the flat cable product to test the quality of the flat cable product, and the flat cable product can be connected with the test piece through the test flat cable. When the test piece is connected with the flat cable product through the self-contained test flat cable, the sucker can adsorb and fix the test flat cable or the flat cable product which is not extracted by the carrying mechanism 3, so as to prevent the test flat cable or the flat cable product from falling. Meanwhile, the sucker can assist in fixing a test piece of the flat cable product to be separated.

Preferably, as shown in fig. 2, the carrying mechanism 3 includes a first sliding rail 31, a second sliding rail 32 and a carrying assembly 33, the first sliding rail 31 is disposed on the working platform 1, the second sliding rail 32 is slidably disposed on the first sliding rail 31 along a first direction X, the carrying assembly 33 is slidably disposed on the second sliding rail 32 along a second direction Y, the carrying assembly 33 is capable of carrying a test piece, and the second direction Y is disposed at an included angle with the first direction X.

The first transporting assembly 2 is capable of transporting the test piece to which the flat cable product is connected, so that the test piece is moved to a position where the transporting assembly 33 can transport the test piece. After the carrying assembly 33 extracts the test piece, the test piece moves to the upper side of the supporting platform 411 through the first sliding rail 31 and the second sliding rail 32. The handling assembly 33 is then lowered so that the test piece moves to and is sucked by the suction cup.

As shown in fig. 1, two first slide rails 31 are disposed in parallel, and two ends of the second slide rail 32 are slidably disposed on one first slide rail 31. The two first sliding rails 31 are disposed at two ends of the working platform 1 in the second direction Y, so that the stability of the second sliding rail 32 can be improved, and the carrying assembly 33 can be moved to any position above the working platform 1.

Preferably, the first direction X is perpendicular to the second direction Y.

The first transmission assembly 2 includes two first transmission members 21 that can be close to each other or far away from each other, the two first transmission members 21 are both rotatably provided with a transmission belt, and the test member can move along the transmission direction of the first transmission assembly 2 through the carrier.

As shown in fig. 2, the carrying assembly 33 includes a horizontal slider 331, a lifting slider 332, and a plurality of first absorbing members 333 disposed on the lifting slider 332, wherein the horizontal slider 331 is slidably disposed on the second slide rail 32 along the second direction Y, and the lifting slider 332 is slidably disposed on the horizontal slider 331 along the vertical direction. The first adsorption members 333 can adsorb the test piece and the flat cable product, so as to ensure that the test piece and the flat cable product remain stable during the process of moving to the upper part of the supporting platform 411.

The lifting slider 332 includes a body 3321 and a rotating portion 3322, the body 3321 is slidably disposed on the horizontal slider 331 along a vertical direction, the rotating portion 3322 is rotatably disposed on the horizontal slider 331 around an axis of the vertical direction, and the plurality of first absorbing members 333 are disposed on the rotating portion 3322. The rotating portion 3322 can change the position of the first adsorbing member 333 during rotation, so that the carrying assembly 33 can be adjusted according to the position of the test piece, and the applicability is higher.

Preferably, the blanking device comprises a first collecting box 7 and a second collecting box 8, wherein the first collecting box 7 and the second collecting box 8 are both arranged on the working platform 1, the first collecting box 7 is used for collecting qualified flat cable products, and the second collecting box 8 is used for collecting unqualified flat cable products. Operators can confirm whether the flat cable product is qualified or not according to the test result of the test piece on the flat cable product, and after the test piece is separated from the flat cable product, the flat cable product is placed in a corresponding collection box.

As shown in fig. 2, the handling mechanism 3 further includes a code reader 334, and the code reader 334 is configured to read bar code information of the flat cable product. The qualified information of the flat cable product tested by the test piece can be recorded in the system and corresponds to the bar codes of the flat cable product one by one. In the process of carrying the test piece and the flat cable product by the carrying mechanism 3, the code reader 334 can distinguish whether the flat cable product is qualified or not. If the flat cable product is qualified, the handling mechanism 3 moves the qualified flat cable product to the first collection box 7 after separating the test piece from the flat cable product. If the flat cable product is not qualified, the handling mechanism 3 moves the unqualified flat cable product to the second collection box 8 after separating the test piece from the flat cable product. The arrangement of the code reader 334 further improves the automation degree of the device for separating the flat cable products, improves the working efficiency and reduces the labor cost.

Because the pressing hook 423 and the separating hook 424 of the separating assembly 42 are smaller in size, the handling mechanism 3 needs high precision in moving the test piece and the flat cable product. To solve this problem, the apparatus for separating flat cable products further includes a positioning mechanism configured to position the test piece carried by the carrying mechanism 3. Specifically, the positioning mechanism is a CCD (Charge Coupled Device) camera.

After the carrying assembly 33 extracts the test piece, the CCD camera photographs the test piece, and calculates the position of the test piece at this time. The system calculates the distance that the second slide rail 32 and the horizontal slider 331 need to move to the support platform 411 based on the position of the test piece at this time, so that the accuracy of moving the test piece by the conveying mechanism 3 can be improved.

After the test piece is separated from the flat cable product, the flat cable product is respectively placed into the first collecting box 7 or the second collecting box 8 according to the qualified information, and the test piece can be recycled for use, so that the quality of the produced flat cable product can be continuously tested. To recycle the test pieces, the tray 100 is required. Each tray 100 is provided with a plurality of recovery slots, each capable of holding one test piece.

The tray 100 needs to be lifted to a proper height by an operator, and then the test piece separated from the flat cable product is placed in the recovery tank of the tray 100 by the carrying mechanism 3. In order to reduce the working strength of operators and improve the working efficiency, the blanking device further comprises a lifting mechanism 5 for lifting a plurality of trays 100 stacked. In order to prevent the tray 100 from being placed in the wrong direction, a corner of the tray 100 is provided with a fool-proof slope 101, as shown in fig. 5. When all the trays 100 are oriented in the same direction, there is no rounded protrusion at the fool-proof slope 101, as shown in fig. 6. When the directions of the plurality of trays 100 are not consistent with those of the other trays 100, the fool-proof inclined surface 101 has rounded corners protruding, as shown in fig. 7.

As shown in fig. 8 to 10, the lifting mechanism 5 includes a first frame 51, a fool-proof assembly 52, and a first lifting assembly 53. The first frame 51 includes a first support frame 511 and two first adjusting frames 512 relatively slidably disposed on the first support frame 511, a feeding channel 513 is formed between the two first adjusting frames 512, the first support frame 511 is provided with a stopper 514, and the stopper 514 includes a stopping inclined surface 5141 adapted to the fool-proof inclined surface 101. The fool-proof assembly 52 includes a rotating member 521 and a fool-proof member 522, the rotating member 521 is rotatably disposed on a first adjusting frame 512, the fool-proof member 522 extends out of the rotating member 521, and when the rotating member 521 turns to the feeding channel 513, the fool-proof member 522 presses the tray 100 to make the fool-proof inclined plane 101 abut against the stop inclined plane 5141. The first lifting component 53 is disposed on the first supporting frame 511, and the first lifting component 53 can lift the tray 100.

In the lifting mechanism 5, an operator first adjusts the distance between the two first adjustment brackets 512 to accommodate the width of the tray 100, and pushes in the stacked plurality of trays 100 through the feed passage 513 between the two first adjustment brackets 512 and brings the trays 100 into abutment with the stopper 514. The operator brings the fool-proof member 522 into contact with the tray 100 by the rotation member 521, and presses the fool-proof member 522 into the rotation member 521 by the tray 100 by rotating the rotation member 521. If the directions of all the trays 100 are consistent, the foolproof inclined planes 101 of all the trays 100 can be matched with the stop inclined planes 5141 of the stop piece 514, and the rotating piece 521 can rotate to the inlet of the feeding channel 513, so that an operator can control the first lifting assembly 53 to lift the trays 100. If the directions of several trays 100 are not consistent with those of other trays 100, the rounded protrusion at the fool-proof inclined plane 101 will interfere with the stop inclined plane 5141, so that the depth of the tray 100 entering the feeding channel 513 is smaller than the depth when all the trays 100 are consistent, and the rotating member 521 cannot rotate to the entrance of the feeding channel 513.

The operator can determine whether the stacked trays 100 are aligned or not based on the position of the rotating member 521 when the rotating member 521 abuts against the trays 100, and thus can make an adjustment in time, thereby preventing an error.

Wherein, two corners on the same side of the tray 100 can be provided with a foolproof inclined plane 101 respectively, two stopping pieces 514 are required to be correspondingly arranged on the lifting mechanism 5, and the stopping inclined plane 5141 of each stopping piece 514 is matched with one foolproof inclined plane 101.

The first frame 51 further includes a first adjusting cylinder, and a piston rod of the first adjusting cylinder is connected to one of the first adjusting brackets 512. An operator can adjust the distance between the two first adjustment brackets 512 by controlling the extension and retraction of the piston rod of the first adjustment cylinder. It will be appreciated that two first adjustment cylinders may be provided to control the movement of one first adjustment frame 512, respectively.

Preferably, the fool-proof assembly 52 further includes an elastic member, the fool-proof member 522 is slidably connected to the rotating member 521, two ends of the elastic member respectively abut against the fool-proof member 522 and the rotating member 521, and the elastic member is configured to drive the fool-proof member 522 to extend out of the rotating member 521. The elastic member is arranged to make the fool-proof member 522 have a certain damping when being pressed against the rotary member 521, so that on one hand, the tray 100 can be pushed to make the tray 100 tightly abutted against the stop member 514, and on the other hand, when the rotary member 521 rotates away from the feeding channel 513, the fool-proof member 522 can be automatically reset to prepare for the next detection.

It will be appreciated that the tray 100 has a variety of sizes for carrying different products. As shown in fig. 11, in order to adapt to the trays 100 of different sizes, the fool-proof assembly 52 further includes a plurality of sensing members 523, the plurality of sensing members 523 are disposed at intervals along the sliding direction of the fool-proof member 522, and the fool-proof member 522 has a sensing portion 5221, and the sensing member 523 is used for sensing the sensing portion 5221.

After the tray 100 of different sizes abuts against the stopper 514, the position of the side close to the fool-proof member 522 is different, so that the depth to which the fool-proof member 522 is pressed into the rotating member 521 is different. That is, when detecting whether the trays 100 of different sizes are aligned with each other by the fool-proof member 522, the positions of the sensing portions 5221 are different. An operator can set a sensing element 523 at each position of the sensing part 5221 corresponding to the tray 100 with different sizes, and sense the sensing part 5221 by combining the size of the specific tray 100 with the corresponding sensing element 523 in actual production, so as to quickly confirm whether the square shape of the tray 100 with the size is consistent.

Further, the first adjusting frame 512 is provided with a limiting portion, and when the rotating member 521 abuts against the limiting portion, the sliding direction of the fool-proof member 522 is parallel to the extending direction of the feeding channel 513. The position of the rotating member 521 can be ensured to be the same each time the rotating member 521 is detected by the limiting portion, thereby avoiding errors due to manual operation. In addition, the abutment force of the tray 100 against the fool-proof member 522 during detection is the same as the sliding direction of the fool-proof member 522, so that the increase of friction force between the fool-proof member 522 and the rotating member 521 due to lateral force can be prevented, and the position accuracy of the fool-proof member 522 can be further influenced.

Preferably, the first lifting assembly 53 includes a first screw 531 and a first lifting member 532. The first screw 531 is disposed on the first support 511 in a vertical direction, and is capable of rotating around itself in an axial direction with respect to the first support 511. The first lifting member 532 is slidably disposed on the first support frame 511 along the vertical direction and is screwed with the first screw 531. For convenience of control, the first screw 531 is rotated by a rotating motor.

The rotary motor can drive the first screw mandrel 531 to rotate, so that the first lifting piece 532 moves along the axial direction of the first screw mandrel 531, and the first lifting piece 532 is driven. Meanwhile, the first screw rod 531 can play a role in decelerating, so that when the rotating motor rotates at a normal rotating speed, the moving speed of the first lifting piece 532 is low, stable movement of the first lifting piece 532 can be ensured, and accuracy in adjusting the position of the first lifting piece 532 can be improved.

Specifically, for example, the first screw 531 is M3, and the screw pitch is 0.35mm. That is, the first lifter 532 moves 0.35mm in the vertical direction every time the first screw 531 rotates one turn. If the first screw 531 is adjusted as one gear every 10 ° of rotation, the first lifter 532 moves by 9.7 μm every 10 ° of rotation of the first screw 531.

After the first lifting assembly 53 lifts the stacked trays 100 to a proper height, the first lifting member 532 is required to be raised by the thickness of one tray 100 each time one tray 100 is removed. An operator can calculate that the first screw 531 needs to rotate for a few weeks according to the screw pitch, and the accuracy is high by utilizing the rotating motor for control.

In order to improve the consistency of the lifting process, the lifting mechanism 5 further comprises a second lifting assembly 54, wherein the second lifting assembly 54 comprises a second screw rod, a first lifting frame 541 and a second lifting member 542. As shown in fig. 8 and 9, the second screw is provided to the first support 511 in a vertical direction, and is rotatable about an axial direction with respect to the first support 511. The first lifting frame 541 is slidably disposed on the first supporting frame 511 along the vertical direction and is in threaded connection with the second screw, where the first lifting frame 541 includes a first supporting arm 5411, and the first supporting arm 5411 is located on one side of the first lifting frame 541. The second lifting member 542 is switchably disposed on the first supporting arm 5411 to have a lifting position and a retracted position, wherein the second lifting member 542 can lift the tray 100 when in the lifting position, and the second lifting member 542 can retract the tray 100 when in the retracted position.

When only a few trays 100 are lifted, the operator can switch the second lifting member 542 to the lifted position and lift the first lifting frame 541 and the second lifting member 542 by rotating the second screw rod, so that the second lifting member 542 supports the remaining trays 100 and lowers the first lifting member 532 to the bottom. The operator continues to push a new stacked tray 100 into the loading channel 513 waiting to be lifted. It will be appreciated that during lifting of the tray 100 by the first lift member 532, the operator manipulates the second lift member 542 to switch to the retracted position, preventing interference between the second lift member 542 and the tray 100.

It will be appreciated that, as shown in fig. 8 and 9, the two first support arms 5411 of the first lifting frame 541 are located at both sides of the first lifting member 532 such that the second lifting member 542 does not interfere with the first lifting member 532 during lifting. That is, the first lifting member 532 and the second lifting member 542 do not interfere with each other during the lifting process, and operate independently.

By the cooperation of the first lifting assembly 53 and the second lifting assembly 54, the lifting process of the tray 100 by the lifting mechanism 5 can be kept constant, and the utilization rate is improved.

The second lifting member 542 is rotatably disposed on the first support arm 5411, and the second lifting member 542 is in a lifting position when rotated to a horizontal position, and is in a avoiding position when rotated to a vertical position. The second lifter 542 can be switched between the lifting position and the retracted position by rotating.

As shown in fig. 12, the second lifting assembly 54 further includes a first switching cylinder 543, the first switching cylinder 543 is hinged to the first supporting arm 5411, and a piston rod of the first switching cylinder 543 is hinged to the second lifting member 542. An operator can drive the second lifting member 542 to rotate by controlling the extension and retraction of the piston rod of the first cutting and ventilating cylinder 543, and can provide support for the second lifting member 542 when the second lifting member 542 supports the remaining tray 100.

Preferably, the first lifting frame 541 may be provided with two first supporting arms 5411, and the two first supporting arms 5411 are respectively located at opposite sides of the first frame 51, and each first supporting arm 5411 is rotatably provided with one second lifting member 542, and each second lifting member 542 is controlled to rotate by one first switching cylinder 543. Two second lifting members 542 support the remaining tray 100 from opposite sides, which can improve stability.

In other embodiments, the second lifting member 542 may be slidably disposed on the first supporting arm 5411 along a horizontal direction. The second lifting member 542 is located at the lifting position when sliding to the lower side of the tray 100 in the direction approaching the first frame 51, and the second lifting member 542 is located at the escape position when sliding out of the first frame 51 in the direction away from the first frame 51.

Further, the lifting mechanism 5 further includes a second conveying assembly 55, the second conveying assembly 55 includes two second conveying members 551, the two second conveying members 551 are respectively disposed at bottom ends of the two first adjusting frames 512, and the second conveying members 551 are rotatably disposed with a plurality of rollers 552 along an extending direction of the feeding channel 513. The second conveying assembly 55 can reduce the resistance of the tray 100 entering the feeding channel 513, save labor, and facilitate the fool-proof member 522 to push the tray 100 when the fool-proof member 522 abuts against the tray 100, so that the tray 100 abuts against the stopper 514.

As shown in fig. 8 and 9, the lifting mechanism 5 further includes a first positioning assembly 56, where the first positioning assembly 56 includes a first fixed table 561 and two first positioning members 562 that are relatively slidably disposed on the first fixed table 561, and the first fixed table 561 is fixedly connected to the first supporting frame 511. The operator performs positioning of the tray 100 by sliding the two first positioning members 562 to abut against opposite sides of the tray 100.

The first positioning assembly 56 further includes two first positioning cylinders 563, and piston rods of the two first positioning cylinders 563 are respectively connected to one first positioning member 562. The operator can drive the movement of the first positioning member 562 by the first positioning cylinder 563.

In other embodiments, the first positioning member 56 may be provided with four first positioning members 562, which are respectively disposed in two directions perpendicular to each other, so that the tray 100 can be positioned from two directions.

It will be appreciated that when the tray 100 at the top of the lifting mechanism 5 is full of test pieces, the operator is required to remove the test pieces in time to continue placing the test pieces into the next tray 100. Each time the tray 100 is full of test pieces, the operator removes the tray 100, severely degrading efficiency.

To solve this problem, the blanking apparatus further comprises a palletizing mechanism 6. As shown in fig. 13, the palletizing mechanism 6 includes a second frame 61 and a palletizing assembly 62. The second frame 61 includes a second supporting frame 611 and two second adjusting frames 612 that slide relatively and set up in the second supporting frame 611, form the pile up neatly space between two second adjusting frames 612, and at least one second adjusting frame 612 is provided with a plurality of pile up neatly tooth 613 along vertical direction interval, and a plurality of pile up neatly tooth 613 and second adjusting frame 612 are switchable to be connected in order to support or dodge tray 100. The stacking assembly 62 includes a third screw rod 621, a second lifting frame 622 and a stacking member 623, the third screw rod 621 is disposed on the second supporting frame 611 along the vertical direction and can rotate around the second supporting frame 611 along the axial direction, the second lifting frame 622 is disposed on the second supporting frame 611 along the vertical direction in a sliding manner and is in threaded connection with the third screw rod 621, the second lifting frame 622 includes a second supporting arm 6221, the second supporting arm 6221 is located on one side of the second lifting frame 622, and the stacking member 623 is switchably disposed on the second supporting arm 6221 to support or avoid the tray 100.

In the stacking mechanism 6, an operator first adjusts the distance between the two second adjusting frames 612 to adapt to the width of the tray 100, and makes all the stacking teeth 613 in a state of avoiding products, and then lifts the second lifting frame 622 of the stacking assembly 62 to the highest position for stacking. Every time a tray 100 is placed on the palletizing element 623 of the palletizing assembly 62, the operator controls the third screw rod 621 to rotate, so that the second lifting frame 622 drives the palletizing element 623 to descend by the thickness of one tray 100, and one tray 100 is continuously placed. When the number of stacks is reached, the second lift 622 is lowered, and the lowermost stacking tooth 613 is controlled to be switched to a state of supporting the tray 100. After the trays 100 are supported by the stacking teeth 613, the stacking members 623 of the stacking assembly 62 are switched to a state of avoiding stacking products, and continue stacking after the second lifting frame 622 rises to the highest position.

The stacking mechanism 6 can continuously stack the tray 100, and each stacking tooth 613 can support a group of stacked products. When the palletizing mechanism 6 palletizes the tray 100, the operator can remove and transport the palletized product set on the palletizing teeth 613 to the next process.

The stacking mechanism 6 can perform continuous stacking without stopping to transport stacked products, so that the production efficiency and utilization rate are greatly improved, and the cost is reduced.

Preferably, the stacker 623 is rotatably disposed on the second support arm 6221, such that the stacker 623 can support the tray 100 when rotated to a horizontal position, and such that the stacker 623 can avoid the tray 100 when rotated to a vertical position. The rotation of the stacking member 623 can switch the stacking member 623 between the two positions of the supporting tray 100 and the avoiding tray 100, so that the switching efficiency is high and the reliability is good.

It will be appreciated that in order to facilitate the operator's removal and transport of the set of trays 100 that have been palletized and are on the palletising teeth 613 to the next process, the portion of the palletising element 623 that supports the trays 100 is rotated downwardly to a vertical condition. An operator may place a conveyance under tray 100 and pallet 100 falls onto the conveyance as the portion of palletizing element 623 supporting pallet 100 rotates downward.

Wherein the palletizing assembly 62 further comprises a second switching cylinder 624, the second switching cylinder 624 is hinged with a second supporting arm 6221, and the piston rod of the second switching cylinder 624 is hinged with a palletizing element 623. An operator can drive the palletizing element 623 to rotate by controlling the extension and contraction of the piston rod of the second switching cylinder 624, and can provide support for the palletizing element 623 when the palletizing element 623 supports the tray 100.

As shown in fig. 14, the stacking member 623 includes a supporting portion 6231 and a driving portion 6232, the supporting portion 6231 and the driving portion 6232 are respectively located at two sides of the rotational axis of the stacking member 623, and a piston rod of the second switching cylinder 624 is hinged to the driving portion 6232. When the piston rod of the second switching cylinder 624 is retracted, the stacker 623 rotates to the horizontal to support the tray 100, and when the piston rod of the second switching cylinder 624 is extended, the stacker 623 rotates to the vertical to avoid the tray 100. The driving point and the supporting point of the stacking member 623 are respectively located at two sides of the rotation axis, so that the phenomenon that the stacking member 623 cannot rotate to a vertical state due to interference of a piston rod of the second switching cylinder 624 can be effectively avoided, and the tray 100 or the stacking member 623 is possibly damaged due to collision with the tray 100 in the process of avoiding the tray 100.

Preferably, the second lifting frame 622 may be provided with two second supporting arms 6221, the two second supporting arms 6221 being respectively located at opposite sides of the second frame 61, each second supporting arm 6221 being rotatably provided with one stacker 623, each stacker 623 being controlled to rotate by one second switching cylinder 624. Two palletizing elements 623 support the tray 100 from opposite sides, which can improve stability. Similarly, two second adjusting frames 612 of the second frame 61 may be provided with stacking teeth 613 at intervals along the vertical direction, and the heights of the two second adjusting frames correspond to each other one by one, so as to support the stacked trays 100 from two sides. In order to enable the stacking teeth 613 to stably support the tray 100, several stacking teeth 613 may be provided at the same height for each second adjustment frame 612.

In other embodiments, the stacker 623 is slidably disposed in the second support arm 6221 in a horizontal direction, and the stacker 623 can support the tray 100 when slid into the stacking space, and can avoid the tray 100 when slid out of the stacking space. The stacker 623 also can switch between supporting and avoiding the tray 100 by sliding, is simple to operate, and does not cause the tray 100 to slide down when the second switching cylinder 624 fails.

Preferably, the stacking teeth 613 are rotatably arranged on the second adjusting frame 612, the tray 100 can be supported when the stacking teeth 613 rotate to the horizontal position, and the tray 100 can be avoided when the stacking teeth 613 rotate to the vertical position. When the stacking member 623 supports the tray 100 in the downward moving process, the passing stacking teeth 613 are all in the vertical position to avoid the tray 100, and an operator only needs to rotate the stacking teeth 613 supporting the tray 100 to the horizontal position.

The stacking teeth 613 are also controlled by a second switching cylinder 624, the second switching cylinder 624 is hinged with the second adjusting frame 612, and a piston rod of the second switching cylinder 624 is hinged with the stacking teeth 613.

It is to be understood that the stacking teeth 613 are slidably disposed on the second adjusting frame 612 along the horizontal direction, and the stacking teeth 613 can support the tray 100 when sliding into the stacking space, and can avoid the tray 100 when sliding out of the stacking space.

Preferably, the second frame 61 further comprises a second adjusting cylinder 614, and a piston rod of the second adjusting cylinder 614 is connected to one of the second adjusting brackets 612. The operator can adjust the distance between the two second adjustment brackets 612 by controlling the extension and retraction of the piston rods of the second adjustment cylinders 614. It will be appreciated that two second adjustment cylinders 614 may be provided to control movement of one second adjustment frame 612, respectively.

In order to improve the accuracy of the position of the tray 100 in the stacking process, the stacking mechanism 6 further includes a second positioning assembly 63, the second positioning assembly 63 includes a second fixing table 631 and two second positioning members 632 relatively slidably disposed on the second fixing table 631, and the second fixing table 631 is fixedly connected to the second supporting frame 611. The operator performs positioning of the tray 100 by sliding the two second positioning members 632 to abut against the opposite sides of the tray 100.

The second positioning assembly 63 further includes two second positioning cylinders 633, and piston rods of the two second positioning cylinders 633 are respectively connected to one second positioning member 632. The operator can drive the movement of the second positioning member 632 by the second positioning cylinder 633 so as to push the opposite sides of the tray 100 for positioning.

In other embodiments, the second positioning assembly 63 may be provided with four second positioning pieces 632, respectively disposed in two directions perpendicular to each other, so that the tray 100 can be positioned from two directions. It will be appreciated that each second positioning member 632 needs to be driven by a second positioning cylinder 633.

In order to further reduce the working strength of operators, the device for separating the flat cable product further comprises a translation assembly 9, the translation assembly comprises a third sliding rail 91 and a third sliding block 92 arranged on the third sliding rail in a sliding manner, the third sliding block 92 is provided with a plurality of second absorbing parts in a sliding manner along the vertical direction, the third sliding rail 91 is arranged on the working platform 1, and two ends of the third sliding rail 91 are respectively positioned at the lifting mechanism 5 and the stacking mechanism 6. The second adsorption element is used for adsorbing the tray 100 filled with the test piece and moving to the stacking mechanism 6 through the third sliding rail 91 to place the tray 100 on the stacking element 623 of the stacking mechanism 6.

The embodiment also provides a method for separating the flat cable products, which utilizes the device for separating the flat cable products, and comprises the following steps:

the first transmission component 2 is utilized to transmit the test piece and the flat cable product assembled on the test piece;

driving the conveying mechanism 3 to convey the test piece to the position above the separating mechanism 4;

Lowering the handling means 3 and moving the test piece to the operating position of the separating means 4;

the driving separation mechanism 4 separates the test piece from the flat cable products assembled on the test piece;

the driving and conveying mechanism 3 conveys the separated test piece and the wire arrangement product to the blanking equipment.

The foregoing is merely exemplary of the present invention, and those skilled in the art should not be considered as limiting the invention, since modifications may be made in the specific embodiments and application scope of the invention in light of the teachings of the present invention.

Claims

1. The device for separating the flat cable products is used for separating a test piece from the flat cable products assembled on the test piece and is characterized by comprising a working platform (1), a carrying mechanism (3), a separating mechanism (4) and blanking equipment, wherein:

the working platform (1) is provided with a first transmission component (2), and the first transmission component (2) is used for transmitting the test piece and the flat cable product assembled on the test piece;

the carrying mechanism (3) can carry the test piece on the first transmission assembly (2) and the flat cable product assembled on the test piece to the separating mechanism (4) and the blanking equipment, and can respectively take and put the test piece and the flat cable product assembled on the test piece;

The separating mechanism (4) is configured to separate the test piece and the flat cable product which are conveyed by the conveying mechanism (3);

the blanking equipment is configured to respectively receive the test piece and the flat cable product which are conveyed by the conveying mechanism (3);

separating mechanism (4) including support (41) and separation subassembly (42), support (41) are fixed set up in work platform (1), support (41) are provided with supporting platform (411), separation subassembly (42) include first slider (421), second slider (422), support and press and collude claw (423) and separation and collude claw (424), first slider (421) along the horizontal direction slip set up in support (41), second slider (422) along vertical direction slip set up in first slider (421), support press collude claw (423) fixed set up in second slider (422), separation collude claw (424) along vertical direction slip set up in second slider (422).

2. The device for separating flat cable products according to claim 1, wherein the pressing hook claw (423) is provided with two pressing parts (4231) having the same height, the separating hook claw (424) is provided with one separating part (4241), and the separating part (4241) is arranged between the two pressing parts (4231).

3. Device for separating flat cable products according to claim 1, characterized in that the support platform (411) is provided with a fixing member (4111) sliding in the vertical direction.

4. The device for separating flat cable products according to claim 1, wherein the carrying mechanism (3) comprises a first sliding rail (31), a second sliding rail (32) and a carrying assembly (33), the first sliding rail (31) is arranged on the working platform (1), the second sliding rail (32) is arranged on the first sliding rail (31) in a sliding manner along a first direction, the carrying assembly (33) is arranged on the second sliding rail (32) in a sliding manner along a second direction, and the carrying assembly (33) can carry the test piece, and the second direction is arranged at an included angle with the first direction.

5. The apparatus for separating flat cable products according to claim 1, wherein the handling mechanism (3) further comprises a code reader (334), the code reader (334) being configured to read bar code information of the flat cable product.

6. The apparatus for separating flat cable products according to claim 1, further comprising a positioning mechanism configured to position the test piece being carried by the carrying mechanism (3).

7. The apparatus for separating flat cable products according to claim 1, wherein the blanking device comprises a lifting mechanism (5), the lifting mechanism (5) being adapted to lift a number of trays (100) placed in a stack, the trays (100) being provided with a number of recovery slots configured to receive the test pieces.

8. The device for separating flat cable products according to claim 7, characterized in that the blanking apparatus comprises a palletizing mechanism (6), the palletizing mechanism (6) being used for palletizing the trays (100).

9. A method of separating a flat cable product using the apparatus of any one of claims 1-8, comprising:

transmitting the test piece and the flat cable product assembled on the test piece by using the first transmission component (2);

driving the conveying mechanism (3) to convey the test piece to the position above the separating mechanism (4);

-lowering the handling means (3) and moving the test piece to the working position of the separating means (4);

driving the separation mechanism (4) to separate the test piece from the flat cable product assembled on the test piece;

And driving the conveying mechanism (3) to convey the separated test piece and the flat cable product to the blanking equipment.