CN114012423A - Valve plate assembling machine - Google Patents

Valve plate assembling machine Download PDF

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Publication number
CN114012423A
CN114012423A CN202111225703.0A CN202111225703A CN114012423A CN 114012423 A CN114012423 A CN 114012423A CN 202111225703 A CN202111225703 A CN 202111225703A CN 114012423 A CN114012423 A CN 114012423A
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CN
China
Prior art keywords
valve plate
station
seat
pressing
plate
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Granted
Application number
CN202111225703.0A
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Chinese (zh)
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CN114012423B (en
Inventor
李小梅
林举宁
黄浩恒
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Guangzhou Wanbao Special Refrigeration Equipment Co ltd
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Guangzhou Wanbao Special Refrigeration Equipment Co ltd
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Priority to CN202111225703.0A priority Critical patent/CN114012423B/en
Publication of CN114012423A publication Critical patent/CN114012423A/en
Application granted granted Critical
Publication of CN114012423B publication Critical patent/CN114012423B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a valve plate assembling machine, which comprises: the station platform is provided with a movable valve plate station; the valve plate feeding device is arranged on the station platform and used for placing the valve plate on a valve plate station; the valve plate feeding device is arranged on the station platform and is used for placing the valve plates on the valve plate stations; and the limiting plate pressing-in device is arranged on the station platform and is used for pressing the limiting plate into the valve plate on the valve plate station. The valve plate station sequentially moves to the valve plate feeding device, the valve plate feeding device and the limiting plate pressing-in device, so that the valve plate feeding device can place the valve plate on the valve plate station, the valve plate feeding device can place the valve plate in a groove of the valve plate on the valve plate station, and the limiting plate pressing-in device can press the limiting plate into the groove of the valve plate so that the limiting plate can tightly press the valve plate; by adopting the structure, the valve plate and the limiting plate can be automatically assembled in the groove of the valve plate, and the work efficiency is improved.

Description

Valve plate assembling machine
Technical Field
The invention relates to the technical field of valve plate assembly, in particular to a valve plate assembling machine.
Background
As shown in fig. 1 and 2, the valve plate 101 is provided with a plurality of positioning holes 104 and a groove 103 with an upward opening, the groove 103 is communicated with a through hole 108 of the valve plate 101, a fixture block is arranged in the groove 103 and used for limiting a valve plate 107 (or referred to as an exhaust valve plate), the limiting plate 102 has two end portions, one end portion is a fastening end, the fastening end is provided with a clamp spring 105, and the other end portion is a compressing end 106. In the process of assembling the valve plate 101, the valve plate 107 and the limiting plate 102 into a component, the valve plate 107 is firstly arranged in the groove 103 of the valve plate 101, the through hole 108 of the valve plate 101 is sealed, and then the limiting plate 102 is clamped in the groove 103 of the valve plate 101 to compress the valve plate 107.
With the development of scientific technology, some devices capable of completing the assembly of the valve plate 101 and the valve plate 107 have been developed. The invention discloses a valve plate welding machine, which comprises a frame, a valve plate conveying device, a welding device, a blanking device and a clamp rotary table rotatably arranged on the frame, wherein the clamp rotary table is provided with clamp stations for placing a valve plate and a valve plate, the valve plate conveying device and the valve plate conveying device are used for respectively placing the valve plate and the valve plate on the clamp stations in sequence, and the valve plate on the clamp stations is welded on the valve plate through welding assembly. However, the valve plate component assembled by adopting the welding mode belongs to a consumable, and if the valve plate component is damaged, the whole valve plate component can only be replaced, so that the maintenance cost is higher. Therefore, a stopper plate is used to press the valve sheet 107.
Because the limiting plate 102 needs to be deformed by the clamp spring 105 on the limiting plate 102 to clamp the edge of the groove 103 of the valve plate 101, at present, no automatic equipment is available, and the automatic assembly of the valve plate and the limiting plate on the valve plate can be completed. The assembly of the limit plate 102 is manually performed, and therefore, the following disadvantages exist: the efficiency is low, the consistency can not be ensured, and the reject ratio is high.
Disclosure of Invention
The present invention is directed to a valve plate assembling machine, which solves one or more of the problems of the prior art and provides at least one of the advantages of the present invention.
The technical scheme adopted for solving the technical problems is as follows:
the invention provides a valve plate assembling machine, which comprises: the station platform is provided with a movable valve plate station; the valve plate feeding device is arranged on the station platform and used for placing the valve plate on a valve plate station; the valve plate feeding device is arranged on the station platform and is used for placing the valve plates on the valve plate stations; and the limiting plate pressing-in device is arranged on the station platform and is used for pressing the limiting plate into the valve plate on the valve plate station.
The invention has at least the following beneficial effects: the valve plate station sequentially moves to the valve plate feeding device, the valve plate feeding device and the limiting plate pressing-in device, so that the valve plate feeding device can place the valve plate on the valve plate station, the valve plate feeding device can place the valve plate in a groove of the valve plate on the valve plate station, and the limiting plate pressing-in device can press the limiting plate into the groove of the valve plate so that the limiting plate exerts a pressing effect on the valve plate; by adopting the structure, the valve plate and the limiting plate can be automatically assembled in the groove of the valve plate, and the work efficiency is improved.
As a further improvement of the above technical means, a stopper plate press-fitting device includes: the first positioning tool comprises a workbench, a first pushing mechanism and a second pushing mechanism, wherein the workbench is provided with a first groove which penetrates up and down, the first groove comprises a first station area and a second station area, the workbench is provided with a notch which can expose a pressing end of the limiting plate, the notch is communicated with the first groove, the first pushing mechanism is used for pushing the pressing end of the limiting plate so as to drive the buckling end of the limiting plate to move from the first station area to the second station area, and the second pushing mechanism is used for pushing the pressing end of the limiting plate so as to drive the pressing end to move from the first station area to the second station area and enable the buckling end to deform under pressure; the pressing mechanism is arranged above the first positioning tool and used for pushing the limiting plate in the second working position area to move downwards; the feeding mechanism is provided with a discharging station of the limiting plate; and the feeding manipulator is arranged above the discharging station and can transfer the limiting plate to the first station area from the discharging station.
The feeding mechanism sends the limiting plate to a discharging station, and the feeding manipulator above the discharging station can transfer the limiting plate on the discharging station to a first station area of the first positioning tool to complete automatic feeding of the limiting plate without manual feeding; when the limiting plate is placed in the first station area, the pressing end of the limiting plate leaks out of the notch, so that the force is applied to the pressing end of the limiting plate by using the first pushing mechanism, the buckling end of the limiting plate is driven to move from the first station area to the second station area, and the buckling end is attached to the wall surface of the first groove; then, the second pushing mechanism compresses tightly the end application of force to the limiting plate, the end that compresses tightly that promotes the limiting plate moves to the second station region from first station region, cause the buckling end compressive deformation of limiting plate, also the jump ring of limiting plate warp, and accomplish the recess positioning work of the relative valve plate of limiting plate, be favorable to using the mechanism that pushes down directly to exert the pushing down effect to the limiting plate, move down the limiting plate in the recess of valve plate from the second station region, final automatic completion is with the process of the limiting plate valve plate of impressing, promote the work efficiency of limiting plate assembly in the valve plate greatly.
As a further improvement of the above technical scheme, the first pushing mechanism comprises a first telescopic cylinder and a first push rod, the first telescopic cylinder is arranged on the workbench, one end of the first push rod is connected with a piston rod of the first telescopic cylinder, and the other end of the first push rod can be abutted against the side face of the compressing end far away from the buckling end; the second pushing mechanism comprises a second telescopic cylinder and a second push rod, the second telescopic cylinder is arranged on the workbench, one end of the second push rod is connected with a piston rod of the second telescopic cylinder, and the other end of the second push rod can be abutted against the side face of the pressing end far away from the second station area.
The first push rod applies force to the side face, far away from the buckling end, of the pressing end of the limiting plate under the driving action of the first telescopic cylinder, so that the limiting plate is driven to move along the direction from the pressing end to the buckling end, and the buckling end is enabled to be attached to the wall surface of the first groove after moving to the second station area; the second push rod keeps away from the regional side application of force of second station to the end that compresses tightly of limiting plate under the drive effect of the flexible cylinder of second, orders about the end that compresses tightly of limiting plate and removes to the second station region, causes the jump ring pressurized deformation of limiting plate, is favorable to the limiting plate directly to be impressed in the recess of valve plate under the effect of pushing down, accomplishes assembly work.
As the further improvement of the technical scheme, the pressing mechanism comprises a first mounting seat, a first driving cylinder and a pressing component, the first driving cylinder is arranged on the first mounting seat, the pressing component comprises a pressing seat, a spring and a pressing rod, the pressing seat is connected with a piston rod of the first driving cylinder, the upper end of the spring is connected with the pressing seat, and the lower end of the spring is connected with the pressing rod. The first driving cylinder is adopted, so that the downward pressing component can be quickly and stably driven to move downwards to exert the downward pressing effect on the limiting plate, and the assembly time of the limiting plate is favorably shortened; because the limiting plate is a sheet special-shaped part and is easy to deform, the spring is arranged between the pressing seat and the pressing rod, and when the pressing rod presses the limiting plate downwards, the spring can play a role in buffering, so that the limiting plate is prevented from deforming and being damaged due to overlarge pressing effect.
As a further improvement of the above technical solution, the first positioning tool further comprises a lifting mechanism; the lifting mechanism comprises a fixing seat and a lifting air cylinder, the lifting air cylinder is arranged on the fixing seat, a piston rod of the lifting air cylinder is connected with the workbench, and the workbench is connected with the fixing seat and can slide up and down relative to the fixing seat. The lifting cylinder is connected with the fixed seat, the piston rod of the lifting cylinder drives the workbench to move up and down, the height position of the workbench relative to the valve plate can be quickly adjusted, when the limiting plate is assembled on the valve plate, the workbench is enabled to be in contact with the top surface of the valve plate, the second station area of the first groove is enabled to correspond to the groove of the valve plate, the pressing mechanism can be facilitated to directly push the limiting plate which is deformed by pressure to the groove of the valve plate, and the assembly of the limiting plate is completed; the workstation slides with the fixing base and is connected, can promote the stationarity when the workstation reciprocates.
As a further improvement of the technical scheme, the feeding mechanism comprises a vibrating disk, a linear vibrator and a feeding track; the feeding track is horizontally arranged, one end of the feeding track is connected with a discharge hole of the vibrating disc, the other end of the feeding track is a discharge station, and the linear vibrator is connected with the bottom surface of the feeding track. The vibrating disc can convey a large number of limiting plates to the feeding track orderly and directionally, the feeding track drives one limiting plate to move toward the discharging station neatly under the action of the linear vibrator, and the feeding manipulator is favorable for smoothly clamping one limiting plate from the discharging station.
As a further improvement of the technical scheme, the valve plate assembling machine further comprises a blanking device, the blanking device is arranged on the station platform, and the blanking device comprises a blanking mechanical arm used for blanking the assembled valve plate. The station platform is provided with a blanking device, the blanking device comprises a blanking manipulator, and the assembled valve plate component is taken away from the valve plate station through the blanking manipulator, so that automatic blanking work is completed, and manual operation is not needed.
As a further improvement of the technical scheme, the blanking device further comprises a belt conveying mechanism, wherein the belt conveying mechanism is provided with a material blocking block, two sides of the belt conveying mechanism are respectively provided with a limiting strip, the limiting strips extend along the conveying direction of the belt conveying mechanism, the material blocking block is respectively abutted against the two limiting strips and a conveying belt of the belt conveying mechanism, and the conveying direction of the belt conveying mechanism is obliquely and downwards arranged; the unloading manipulator includes unloading sucking disc subassembly, revolving cylinder and first linear drive device, and first linear drive device's expansion end is connected in order to order about revolving cylinder and reciprocates with revolving cylinder, and revolving cylinder's expansion end is connected in order to order about unloading sucking disc subassembly swing to belt conveyor's entrance point with unloading sucking disc subassembly.
The material blocking block is arranged on the belt conveying mechanism and is abutted against the two limiting strips and the conveying belt, so that the material blocking block can be prevented from falling due to self gravity; the conveying direction of the belt conveying mechanism is obliquely and downwards arranged, and under the action of the first linear driving device and the rotary cylinder, the blanking sucker component exerts adsorption acting force on the valve plate component and transfers to the inclined upper surface of the material blocking block from the valve plate station, so that the valve plate component can be orderly stacked above the material blocking block, and finally, the automatic stacking work of the valve plate component is realized.
As a further improvement of the above technical solution, the station platform includes: the valve plate feeding device, the limiting plate pressing-in device and the blanking device are sequentially arranged from left to right, the station seat is provided with a positioning column capable of being inserted into a positioning hole of the valve plate, and the station seat is provided with a supporting part capable of exposing the bottom surface of the valve plate; the translation seat is positioned below the station seat and is provided with a plurality of lifting assemblies, the lifting assemblies are uniformly arranged at intervals in the left-right direction, each lifting assembly comprises two lifting arms for jacking the valve plate, and the two lifting arms are respectively positioned on the front side and the rear side of the station seat; the lifting seat is connected with the bottom of the translation seat in a sliding manner and provided with a first linear driver, and the moving end of the first linear driver is connected with the translation seat to drive the translation seat to move left and right; the supporting seat is provided with a lifter, and the moving end of the lifter is connected with the lifting seat.
The station seat sets up a plurality ofly along the even interval of left and right sides direction, and the translation seat that is located station seat below sets up the lifting subassembly of a plurality of even interval arrangements, under the lifting effect of lifting ware, the lifting seat drives the lifting subassembly and rises, make two lifting arms in the lifting subassembly can carry out the lifting with the valve plate that is located the station seat, then under the rectilinear motion of first linear actuator, the lifting seat drives lifting subassembly horizontal migration, thereby realize that the lifting arm shifts the valve plate from the station seat to next station seat, get into next processing procedure, and valve plate loading attachment, valve block loading attachment, limiting plate push in device and unloader turn right from a left side and set gradually, make valve plate loading attachment, valve block loading attachment and limiting plate push in device and unloader can simultaneous working, promote work efficiency.
As the further improvement of above-mentioned technical scheme, valve plate loading attachment includes the sucking disc manipulator, the seat is deposited to climbing mechanism and valve plate, the sucking disc manipulator is established in the top that the seat was deposited to the valve plate, the seat is deposited to the valve plate is equipped with the opening up and is used for the chamber of depositing that the valve plate stacked, the bottom that the seat was deposited to the valve plate is equipped with the opening down and with deposit the material ejection mouth of chamber intercommunication, climbing mechanism establishes the below that the seat was deposited to the valve plate, climbing mechanism includes ejector block and jacking ware, the expansion end and the ejector block of jacking ware are connected in order to order about ejector block business turn over the material ejection mouth. The valve plates are orderly stacked in the storage cavities of the valve plate storage seats, the jacking blocks move upwards under the driving action of the jacking devices, and the stacked valve plates are jacked up through the jacking ports of the valve plate storage seats, so that the uppermost valve plate is exposed out of the storage cavities, and the valve plates can be adsorbed and transferred to the station seats conveniently by the sucker manipulators; the design can avoid the surface damage caused by sliding friction between two adjacent valve plates.
Drawings
The invention is further described with reference to the accompanying drawings and examples;
FIG. 1 is a perspective view of a valve plate, a valve plate and a limiting plate in an assembled state in the prior art;
FIG. 2 is a perspective view of a valve plate, a valve plate and a limiting plate in a non-assembled state in the prior art;
FIG. 3 is a perspective view of the valve plate assembling machine according to the embodiment of the present invention;
FIG. 4 is a plan view of a valve plate assembling machine provided in the embodiment of the present invention;
FIG. 5 is a perspective view of a workstation platform provided in accordance with an embodiment of the present invention;
FIG. 6 is an enlarged view of portion B of FIG. 5;
FIG. 7 is a perspective view of a valve plate loading device provided in an embodiment of the present invention;
FIG. 8 is a perspective view of the ejector mechanism provided by an embodiment of the present invention;
fig. 9 is a perspective view of a feeding switching mechanism according to an embodiment of the present invention;
FIG. 10 is a perspective view of a structure of a valve plate feeding device provided in the embodiment of the present invention;
FIG. 11 is a perspective view of a second positioning tool and a discharging mechanism provided in an embodiment of the present invention;
fig. 12 is a perspective view of an adsorption robot provided in an embodiment of the present invention;
fig. 13 is a perspective view of a limiting plate pressing-in device according to an embodiment of the present invention;
fig. 14 is a perspective view of a first positioning tool according to an embodiment of the present invention;
fig. 15 is a schematic view of a limiting plate placed in a first station area of a first positioning tool;
FIG. 16 is a schematic view of the fastening end of the retainer plate being pushed to the second station area by the first pushing mechanism;
fig. 17 is a schematic view of the pressing end of the limiting plate being pushed to the second station area by the second pushing mechanism;
FIG. 18 is a perspective view of the hold-down mechanism provided by an embodiment of the present invention;
FIG. 19 is a perspective view of a hold-down member provided in accordance with an embodiment of the present invention;
fig. 20 is a perspective view of a loading robot according to an embodiment of the present invention;
FIG. 21 is a perspective view of a clip member provided in accordance with an embodiment of the present invention;
FIG. 22 is a perspective view of a feed mechanism provided in accordance with an embodiment of the present invention;
fig. 23 is an enlarged view of a portion a in fig. 22;
fig. 24 is a perspective view of a blanking device provided in the embodiment of the present invention;
FIG. 25 is a perspective view of the configuration of the mistake proofing suction cup device provided by the embodiment of the present invention;
fig. 26 is a perspective view of the structure of the air tightness detecting device according to the embodiment of the present invention.
The drawings are numbered as follows: 100. a first positioning tool; 101. a valve plate; 102. a limiting plate; 103. a groove; 104. positioning holes; 105. a clamp spring; 106. a compression end; 107. a valve plate; 108. a through hole; 110. a fixed seat; 120. a lift cylinder; 130. a work table; 131. a first groove; 132. a first positioning wall surface; 133. a second positioning wall surface; 140. a first pushing mechanism; 141. a first telescopic cylinder; 142. a first push rod; 150. a second pushing mechanism; 151. a second telescopic cylinder; 152. a second push rod;
200. a pressing mechanism; 210. a first driving cylinder; 220. a first mounting seat; 230. a first slider; 240. a first slide rail; 250. a hold-down member; 251. a lower pressure lever; 252. a spring; 253. a limiting rod; 254. a second driving cylinder; 255. pressing down the base;
300. a feeding manipulator; 310. a linear module; 320. a support; 330. a movable seat; 340. a guide bar; 350. a third telescopic cylinder; 360. a fourth telescopic cylinder; 370. a clamping member; 371. a finger cylinder; 372. a clamping jaw; 380. a rotating seat; 391. a first proximity switch; 392. a second proximity switch;
400. a feeding mechanism; 410. a vibrating pan; 420. a linear vibrator; 430. a feeding track; 440. an optical fiber sensor; 450. a light through hole;
500. a valve plate feeding device; 510. a jacking mechanism; 511. a jacking motor; 512. jacking a sliding block; 513. jacking a guide rod; 514. a material ejection block; 515. jacking a base; 520. a feeding switching mechanism; 521. a fourth linear actuator; 522. a first feeding base; 523. a second feeding base; 524. a second ejection hole; 525. a first position sensor; 526. a limiting clamping block; 531. a first mounting base; 532. a suction cup; 533. a second mounting base; 534. a first cylinder; 535. a translation actuator; 540. a valve plate storage seat;
600. a valve plate feeding device; 610. a discharging mechanism; 611. a fifth linear actuator; 612. a valve plate feeding platform; 613. a feeding groove; 614. a valve plate storage seat; 615. a second position sensor; 616. pressing the block; 617. a guide bar; 618. a third position sensor; 620. a second positioning tool; 621. an eighth linear actuator; 622. positioning the platform; 623. an accommodating recess; 630. a sucker feeding manipulator; 631. a sixth linear actuator; 632. a first support base; 633. a second support base; 634. a seventh linear drive; 635. a third support base; 636. a third driving cylinder; 637. a fourth support base; 638. a suction cup member;
710. a feeding manipulator; 711. a blanking cylinder; 712. a second linear drive; 713. a first linear driving device; 714. a blanking base; 715. a rotating cylinder; 716. blanking sucker components; 717. a waste bin; 720. a belt conveying mechanism; 721. a stepping motor; 722. a material blocking block; 723. a conveyor belt; 724. a limiting strip;
810. an air-tightness detecting device; 811. a third linear drive; 812. a support frame; 813. plugging a plug; 814. an air inlet; 815. a sealing gasket; 820. a mistake proofing suction cup device; 821. an image collector; 822. a protective cover; 823. a support pillar; 824. a valve plate recovery box; 825. a second linear actuator; 826. a third linear actuator; 827. a sucker component;
900. a station platform; 911. a valve plate station seat; 912. a valve plate station seat; 913. a limiting plate station seat; 914. detecting a station seat; 915. a blanking station seat; 916. a positioning column; 917. an air outlet; 918. a detection port; 919. a notch; 920. a support bar; 930. a lifter; 940. a first linear driver; 950. a supporting seat; 960. a lifting seat; 970. a translation seat; 980. a lift arm; 990. a photoelectric switch.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if words such as "a plurality" are described, it means one or more, a plurality is two or more, more than, less than, more than, etc. are understood as not including the present number, and more than, less than, etc. are understood as including the present number. If any description to first, second and third is only for the purpose of distinguishing technical features, it is not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
It should be noted that the direction X in the drawings is from the rear side to the front side of the valve plate assembling machine; the Y direction points to the right side from the left side of the valve plate assembling machine; the Z direction is directed from the lower side to the upper side of the valve plate assembling machine.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 26, several examples of the valve plate assembling machine of the present invention will be described.
As shown in fig. 1 to 26, a first embodiment of the present invention provides a valve plate assembling machine, which includes a station platform 900, a valve plate feeding device 500, a valve plate feeding device 600, and a limiting plate press-in device, wherein the station platform 900 is provided with a movable valve plate station, the valve plate station is sequentially moved to the valve plate feeding device 500, the valve plate feeding device 600, and the limiting plate press-in device, and the valve plate feeding device 500 is provided on the station platform 900 for placing a valve plate 101 on the valve plate station; the valve plate feeding device 600 is arranged on the station platform 900 and used for placing the valve plate 107 on the valve plate 101 on the valve plate station; the limiting plate pressing-in device is arranged on the station platform 900 and is used for pressing the limiting plate 102 into the valve plate 101 on the valve plate station.
As shown in fig. 3 to 6, the station platform 900 not only provides a supporting function for the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device, but also provides a valve plate station. Specifically, the workstation platform 900 includes: station seat, translation seat 970, lift seat 960 and supporting seat 950.
The station seat is equipped with a plurality ofly along the even interval of left and right sides direction, and valve plate loading attachment 500, valve block loading attachment 600, limiting plate push in device set gradually from a left side to right, and in this embodiment, the station seat is equipped with threely, is valve plate station seat 911, valve block station seat 912 and limiting plate station seat 913 respectively, and valve plate loading attachment 500 places valve plate 101 in valve plate station seat 911, and valve block loading attachment 600 places valve block 107 in valve block station seat 912, and limiting plate push in device places limiting plate 102 in limiting plate station seat 913. The plurality of station blocks are supported by support bars 920 extending left and right.
Each station base is provided with a positioning column 916 which can be inserted into the positioning hole 104 of the valve plate 101, and because four corners of the valve plate 101 are respectively provided with the cylindrical positioning holes 104, at least two positioning columns 916 are arranged, so that the positioning of the valve plate 101 is completed. The station base is provided with a supporting part which can expose the bottom surface of the valve plate 101, in the embodiment, the square blocks for supporting the valve plate 101 are provided with notches 919 at two opposite corners to form the supporting part, so that the bottom surface of the valve plate 101 can be conveniently jacked to facilitate the separation of the valve plate 101 and the station base. Of course, it is not excluded that the notch 919 is provided in a central position along the edge of the block, or that the upper surface of the block is smaller than that of the valve plate.
Further, the supporting part is provided with a photoelectric switch 990, when the valve plate 101 is accurately placed on the station seat, the bottom surface of the valve plate 101 can shield a light beam emitted by the photoelectric switch 990, so that the photoelectric switch 990 generates a detection signal, the position detection of the valve plate 101 is realized, and the automation degree of the valve plate assembling machine is improved.
Translation seat 970 is located the below of station seat, and translation seat 970 is equipped with the lifting subassembly, and the lifting subassembly is equipped with a plurality ofly along the even interval of left right direction, because the station seat is equipped with threely, the lifting subassembly can set up two alright. The lifting assembly comprises two lifting arms 980 for jacking the valve plate 101, the two lifting arms 980 are respectively located on the front side and the rear side of the station seat, and the lifting arms 980 can exert a lifting effect on the exposed bottom surface of the valve plate 101 located on the station seat.
The lifting seat 960 is connected with the bottom of the translation seat 970 in a sliding manner through a slider sliding rail structure, the lifting seat 960 is provided with a first linear actuator 940, and the moving end of the first linear actuator 940 is connected with the translation seat 970 so as to drive the translation seat 970 to move left and right; in this embodiment, the first linear actuator 940 may be a telescopic cylinder. The first linear actuator 940 may be an electric push rod, a screw slider mechanism, or the like.
The supporting seat 950 is located below the lifting seat 960, the lifting seat 960 is connected with the supporting seat 950 through a sliding block and sliding rail structure in a sliding manner, the supporting seat 950 is provided with a lifter 930, and the moving end of the lifter 930 is connected with the lifting seat 960. In this embodiment, the lifters 930 are telescopic cylinders. The lifter 930 may be an electric push rod, a hydraulic cylinder, a screw slider mechanism, or the like.
After the valve plate 101 is placed on the valve plate station seat 911 by the valve plate feeding device 500, under the action of the lifter 930, the valve plate 101 on the valve plate station seat 911 is lifted by the lifting arm 980, then under the driving action of the first linear driver 940, the valve plate 101 is driven by the lifting arm 980 to move to the right, so that the valve plate 101 moves to the position above the valve plate station seat 912, then the valve plate 101 is placed on the valve plate station seat 912 by the lifting arm 980 under the driving action of the lifter 930, and then under the reverse motion of the first linear driver 940, the lifting arm 980 returns to the original position, so that the valve plate feeding device 600 can conveniently place the valve plate 107 in the groove 103 of the valve plate 101. Finally, the valve plate 101 can be transferred on a plurality of station seats (namely, movable valve plate stations are provided), and the valve plate 101, the valve plate 107 and the limiting plate 102 are assembled in sequence. By the design, the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing-in device are enabled to work simultaneously.
In other embodiments, a station base can be provided, which can be moved horizontally by, for example, a linear module, so that the station base can move along the direction of the valve plate feeding device 500, the valve plate feeding device 600, and the limiting plate pressing device.
In other embodiments, the station platform 900 is provided with a turntable, the turntable can rotate around an axis extending up and down, the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device are arranged on the periphery of the turntable, one or more station seats can be arranged on the turntable, and the turntable drives the station seats to rotate, so that the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device can work normally.
As shown in fig. 3, 4, and 7 to 9, the valve plate loading device 500 includes a suction cup robot, a lift mechanism 510, and a valve plate storage seat 540.
The valve plate storage base 540 is provided with a storage chamber having an upward opening for stacking the valve plates 101, and the valve plates 101 can enter and exit the storage chamber through the opening. The bottom of seat 540 is deposited to the valve plate is equipped with the opening down and with deposit the liftout mouth of chamber intercommunication, and valve plate 101 can't pass through the liftout mouth. The valve plate storage seat 540 is provided with a handle, so that the valve plate storage seat is convenient for a worker to hold.
The jacking mechanism 510 is arranged below the valve plate storage seat 540, the jacking mechanism 510 comprises a jacking block 514 and a jacking device, and the movable end of the jacking device is connected with the jacking block 514 so as to drive the jacking block 514 to enter and exit the jacking port. In this embodiment, the jacking device includes a jacking motor 511, a lead screw, a jacking base 515, a jacking slider 512 and a jacking guide rod 513, the jacking motor 511 is arranged on the jacking base 515, two ends of the lead screw extend up and down and are rotatably connected with the jacking base 515 through a bearing, the jacking slider 512 is in threaded connection with the lead screw, the bottom end of the jacking guide rod 513 is connected with the jacking slider 512, the jacking base 515 is provided with a guide through hole connected with the jacking guide rod 513, and the jacking block 514 is arranged on the top end of the jacking guide rod 513. When the jacking motor 511 drives the screw rod to rotate, the jacking sliding block 512 moves along the length direction of the screw rod, so that the jacking guide rod 513 drives the jacking block 514 to move up and down. Of course, the jack may be a telescopic cylinder or the like.
During the upward movement process, the material pushing block 514 pushes up the stacked valve plates 101 through the material pushing opening, so that the valve plates 101 positioned at the top can reach the same position, and the sucking disc manipulator can conveniently suck the valve plates.
The sucking disc manipulator is arranged above the valve plate storage seat 540 and comprises a first mounting base 531, a sucking disc 532, a second mounting base 533, a first air cylinder 534 and a translation driver 535; suction cup 532 sets up a plurality ofly and is used for exerting strong adsorption to valve plate 101, and suction cup 532 establishes at first mounting base 531, and first cylinder 534 is established on second mounting base 533, and first mounting base 531 and second mounting base 533 carry out sliding connection through the slider slide rail structure, and the piston rod of first cylinder 534 is connected with first mounting base 531, can order about first mounting base 531 and reciprocate. The translation driver 535 may be a linear module or a telescopic cylinder, etc., and the movable end of the translation driver 535 is connected to the second mounting base 533, so as to drive the second mounting base 533 to move horizontally, thereby realizing that the suction cup 532 transfers the valve plate 101 to the valve plate station 911.
Further, the valve plate feeding device 500 further includes a feeding switching mechanism 520. The feeding switching mechanism 520 comprises a first feeding seat 522, a second feeding seat 523 and a fourth linear driver 521; the fourth linear actuator 521 is arranged on the first feeding seat 522, the second feeding seat 523 is arranged above the first feeding seat 522, the second feeding seat 523 and the first feeding seat 522 are connected in a sliding manner through a slider sliding rail structure, the movable end of the fourth linear actuator 521 is connected with the second feeding seat 523, and the fourth linear actuator 521 can be a telescopic cylinder, an electric push rod, a linear module and the like.
First material loading seat 522 is equipped with the first liftout hole about running through, first liftout hole sets up with liftout piece 514 relative from top to bottom, second material loading seat 523 is equipped with two at least installation screens, the valve plate is deposited seat 540 and is located the installation screens, in this embodiment, second material loading seat 523 is equipped with two installation screens, spacing fixture block 526 through three setting side by side forms two installation screens, seat 540 can horizontal migration and block in installation screens department is deposited to the valve plate, in addition, seat 540 can be deposited to the valve plate can be equipped with the bolt, screw through bolt precession second material loading seat 523, it is fixed with second material loading seat 523 to realize that the valve plate is deposited seat 540. The installation screens are provided with a second ejection hole 524 which penetrates up and down, and the second ejection hole 524 and the ejection opening are arranged oppositely up and down.
Under the driving action of the fourth linear driver 521, the second feeding seat 523 moves horizontally to adjust the horizontal position of the valve plate storage seat 540, so that the ejection port of the valve plate storage seat 540 fully loaded with the valve plate 101 moves to the position above the first ejection hole, and the ejection block 514 can sequentially pass through the first ejection hole, the second ejection hole 524 and the ejection block 514 to lift up the valve plate 101. By the design, the second feeding seat 523 can be used for placing the valve plate storage seats 540, the positions of the valve plate storage seats 540 are switched, the working time of the valve plate feeding device 500 is prolonged, and the valve plate storage seats 540 do not need to be replaced frequently.
In addition, the second feeding seat 523 is provided with a first position sensor 525, the first position sensor 525 is located on one side of the upper portion of the valve plate storage seat 540, the first position sensor 525 may be a correlation type sensor, and if the valve plate 101 is lifted to a proper position, the valve plate 101 may block a light beam emitted by the first position sensor 525, so that the first position sensor 525 generates a detection signal; if there is no valve plate 101 in the valve plate storage seat 540, the light beam emitted by the first position sensor 525 is received to generate another detection signal, and the detection signal is sent to the controller, so that the controller is facilitated to control the fourth linear actuator 521 to work, and the valve plate storage seat 540 fully loaded with the valve plate 101 is moved to the feeding position.
In other embodiments, the valve plate loading device 500 may adopt the structure of the valve plate feeding device disclosed in the chinese patent application No. 201910714365.3.
As shown in fig. 3, 4, and 10 to 12, the valve plate loading device 600 includes: an outfeed mechanism 610 and a suction cup loading robot 630.
The discharging mechanism 610 includes a valve plate storage seat 614, a fifth linear driver 611 and a valve plate platform 612. The upper surface of the valve plate platform 612 is provided with a feeding groove 613, one end of the feeding groove 613 is a feeding station, and the other end is an opening. The valve sheet storage seat 614 is provided with a cavity for stacking the valve sheets 107, the bottom of the valve sheet storage seat 614 is provided with a valve sheet outlet with an opening facing downwards and communicated with the cavity, and the valve sheets 107 can enter and exit the cavity through the valve sheet outlet. The valve plate storage seat 614 is disposed above the valve plate feeding platform 612, and the outlet of the valve plate is disposed corresponding to the feeding groove 613, so as to cause the valve plate 107 to fall into the feeding groove 613. The movable end of the fifth linear actuator 611 is provided with a push block, the fifth linear actuator 611 can be a telescopic cylinder, an electric push rod, or the like, and the push block is disposed in the feeding groove 613 and can move along the length direction of the feeding groove 613.
The push block moves along the length direction of the feeding groove 613 under the action of the fifth linear driver 611, applies thrust to the valve plate 107 at the lowest position of the cavity, and pushes the valve plate 107 to the feeding station, so that the suction cup feeding manipulator 630 can conveniently adsorb the valve plate 107 and transfer the valve plate 107 to the valve plate 101 on the valve plate station seat 912; due to the design, one valve plate 107 can be pushed out from the cavity of the valve plate storage seat 614, and continuous automatic feeding of the valve plates 107 is realized.
In addition, the valve sheet storage seat 614 is provided with a top opening with an upward opening and communicated with the cavity, a lower pressing block 616 is arranged above the top opening, the valve sheet conveying platform 612 is provided with a guide rod 617 with two ends extending up and down, the lower pressing block 616 is provided with a connecting hole connected with the guide rod 617, and the lower pressing block 616 exerts a pressing effect on the valve sheets 107 in the cavity under the self gravity to make the stacked valve sheets 107 move down, so that the valve sheets 107 are prevented from being clamped in the cavity and the valve sheets 107 cannot be continuously pushed out by the pushing block. In order to avoid the design of the lower pressing block 616 being too long, the valve plate storage 614 is provided with a first opening extending from the top opening to the valve plate outlet, the first opening being in communication with the cavity, so that the lower pressing block 616 can move down along the first opening.
Also, a second position sensor 615 may be provided at the feeding station to detect whether the valve sheet 107 reaches the feeding station. In addition, the valve sheet feeding platform 612 is provided with a third position sensor 618, and since one end of the valve sheets 107 stacked in order is exposed out of the first opening, the third position sensor 618 may be a correlation sensor for detecting whether the valve sheet storage seat 614 still has the valve sheets 107. Since the lowermost valve sheet 107 is located in the feeding groove 613, the position of the third position sensor 618 is higher than that of the feeding groove 613, and when the third position sensor 618 generates a detection signal and sends the detection signal to the controller, the controller can notify an operator through an audible and visual alarm to prepare for replenishing the valve sheet 107.
The suction cup feeding manipulator 630 is arranged above the feeding station. Specifically, the chuck loading robot 630 includes a first support base 632, a second support base 633, a third support base 635, a fourth support base 637, and a third driving cylinder 636.
The first support base 632 is provided with a sixth linear actuator 631, and the sixth linear actuator 631 may be a telescopic cylinder, a screw slider structure, or the like. The second supporting base 633 is connected with the first supporting base 632 through a sliding block and sliding rail structure in a sliding manner, the movable end of the sixth linear actuator 631 is connected with the second supporting base 633 to drive the second supporting base 633 to move horizontally, the second supporting base 633 is provided with a seventh linear actuator 634, and the seventh linear actuator 634 may be a telescopic cylinder, a screw rod and sliding block structure, etc.
The third support base 635 is disposed below the second support base 633, and the movable end of the seventh linear actuator 634 is connected to the third support base 635 to drive the third support base 635 to move up and down. In this embodiment, the seventh linear actuator 634 is a telescopic cylinder, and in order to enhance the motion stability of the third support base 635, the third support base 635 may be provided with a guide post extending up and down, and correspondingly, the second support base 633 is provided with a guide hole connected with the guide post.
The fourth support base 637 and the third support base 635 are connected by a rotating shaft and can rotate around an axis extending up and down, the fourth support base 637 is provided with a suction cup member 638, and the suction cup member 638 includes a plurality of vacuum suction cups and can exert a powerful suction effect on the valve plate 107. One end of the third driving cylinder 636 is hinged to the third support base 635, and the other end is hinged to the fourth support base 637. Under the driving of the third driving cylinder 636, the fourth supporting base 637 can drive the suction cup component 638 to rotate around an axis extending up and down, and adjust the angle of the suction cup component 638, so as to adjust the angle of the valve plate 107, and accurately place the valve plate 107 in the groove 103 of the valve plate 101.
In addition, the third support base 635 is provided with two proximity switches for detecting whether the fourth support base 637 is rotated in place during forward rotation or reverse rotation, which helps control the rotation angle of the fourth support base 637.
Further, valve block loading attachment 600 still includes second location frock 620. The second positioning tool 620 comprises a positioning platform 622 and an eighth linear actuator 621, the upper surface of the positioning platform 622 is provided with an accommodating groove 623, the boundary region of the accommodating groove 623 comprises a placing region and a positioning region, the placing region is communicated with the positioning region, the movable end of the eighth linear actuator 621 is provided with a pushing block, the eighth linear actuator 621 can be a telescopic cylinder, an electric push rod and the like, and the pushing block is arranged in the accommodating groove 623 and can push the valve plate 107 from the placing region to the positioning region.
In order to easily push out the valve plate 107, the feeding groove 613 is relatively loose, which cannot play a positioning role, so a second positioning tool 620 is provided, after the suction cup feeding mechanical arm 630 transfers the valve plate 107 from the feeding groove 613 to the accommodating groove 623, the eighth linear driver 621 drives the pushing block to move, the pushing block applies a pushing force to the valve plate 107, the valve plate 107 is pushed to a positioning area, and at the moment, the valve plate 107 is in contact with the wall surface of the accommodating groove 623, so that the positioning work is completed. Then the suction cup feeding manipulator 630 sucks and transfers the valve plate 107 into the groove 103 of the valve plate 101 located on the valve plate station base 912, and the assembly of the valve plate 107 on the valve plate 101 is completed.
In other embodiments, the valve plate feeding device 600 may adopt the structure of the valve plate feeding device disclosed in chinese patent application No. 201910714365.3.
As shown in fig. 3, 4, and 13 to 23, the limiting plate pressing-in device includes a first positioning tool 100, a pressing-down mechanism 200, a feeding mechanism 400, and a feeding robot 300.
As shown in fig. 13 to 19, the first positioning tool 100 includes a workbench 130, a first pushing mechanism 140, and a second pushing mechanism 150, the workbench 130 is provided with a first groove 131 penetrating up and down, the first groove 131 includes a first station region and a second station region, the workbench 130 is provided with a notch capable of exposing the pressing end 106 of the limiting plate 102, the notch is communicated with the first groove 131, when the limiting plate 102 is placed in the first station region, the pressing end 106 of the limiting plate 102 is exposed from the notch, the limiting plate 102 is in a free state, and the snap spring 105 is not deformed under pressure, as shown in fig. 15. The shape of the second station area is consistent with the shape of the groove 103 of the valve plate 101, and the snap spring 105 of the limiting plate 102 located in the second station area deforms under pressure, so that the limiting plate 102 is pressed into the groove 103 of the valve plate 101 from the second station area. The shape of the first groove 131 is formed by overlapping the first station area and the second station area.
In this embodiment, the working platform 130 may be composed of a horizontal plate and a vertical plate, and the horizontal plate is provided with a first groove 131. When the retainer plate 102 is placed in the first station area, the right and front sides of the pressing end 106 of the retainer plate 102 are exposed from the notch.
The first pushing mechanism 140 is used for pushing the pressing end 106 of the position limiting plate 102 to drive the buckling end of the position limiting plate 102 to move from the first station area to the second station area.
Specifically, the first pushing mechanism 140 includes a first telescopic cylinder 141 and a first push rod 142, the first telescopic cylinder 141 is disposed on the workbench 130 through a bolt, one end of the first push rod 142 is connected to a piston rod of the first telescopic cylinder 141, for example, through a bolt, and the other end of the first push rod 142 can abut against a side surface of the pressing end 106 far away from the fastening end. The piston rod of the first telescopic cylinder 141 drives the first push rod 142 to move linearly, and thrust is applied to the rear side face of the pressing end 106 of the limiting plate 102; under the pushing force, the position-limiting plate 102 moves from right to left, so that the fastening end of the position-limiting plate 102 moves from the first station area to the second station area, the side surface of the fastening end contacts with the wall surface of the first groove 131, and the clamp spring 105 also contacts with the wall surface of the first groove 131, i.e., the second positioning wall surface 133, but is not deformed, as shown in fig. 16.
The second pushing mechanism 150 is used for pushing the pressing end 106 of the limiting plate 102 so as to drive the pressing end 106 to move from the first station area to the second station area and to deform the fastening end under pressure.
Specifically, the second pushing mechanism 150 includes a second telescopic cylinder 151 and a second push rod 152, the second telescopic cylinder 151 is disposed on the working table 130 through a bolt, one end of the second push rod 152 is connected to a piston rod of the second telescopic cylinder 151, for example, through a bolt, and the other end of the second push rod 152 can abut against a side surface of the pressing end 106 away from the second station area. A piston rod of the second telescopic cylinder 151 drives the second push rod 152 to move linearly, so that thrust is applied to the front side surface of the pressing end 106 of the limiting plate 102; under the pushing force, the pressing end 106 of the stopper plate 102 moves from front to back, so that the pressing end 106 swings from the first station area to the second station area, and the rear side surface of the pressing end 106 contacts with the first positioning wall surface 132, so that the snap spring 105 of the stopper plate 102 is deformed by the pressure of the second positioning wall surface 133, as shown in fig. 17.
In order to enhance the moving stability of the first push rod 142 and the second push rod 152, the workbench 130 may be provided with a guide hole, and the first push rod 142 and the second push rod 152 are prevented from shaking greatly when moving by the guide function of the guide hole. The first push rod 142 and the second push rod 152 have a square cross-sectional shape.
In this embodiment, the first push rod 142 and the second push rod 152 extend downward to form a protrusion at an end close to the position-limiting plate 102, so that the first push rod 142 and the second push rod 152 are L-shaped as a whole, and can apply a pushing force to the position-limiting plate 102, and avoid an increase in friction force due to an increase in a contact area between the first push rod 142 and the workbench 130 and an increase in a contact area between the second push rod 152 and the workbench 130.
Of course, the first pushing mechanism 140 and the second pushing mechanism 150 may also adopt a combination of a push rod, a link mechanism and a motor or a combination of a push rod, a loop bar and a screw mechanism as long as the push rod can move linearly.
The pressing mechanism 200 is disposed above the first positioning tool 100, and the pressing mechanism 200 is configured to push the limiting plate 102 located in the second station area to move down.
Specifically, the pressing mechanism 200 includes a first mounting seat 220, a first driving cylinder 210 and a pressing member 250, the first driving cylinder 210 is disposed on the first mounting seat 220 through a bolt, and the first mounting seat 220 provides a supporting function for the first driving cylinder 210, and the shape of the first driving cylinder can be set according to actual conditions. The piston rod of the first drive cylinder 210 is connected to the hold-down member 250, such as by a bolt. When the piston rod of the first driving cylinder 210 extends, the pressing member 250 moves downward, and the limiting plate 102 can be pushed downward into the groove 103 of the valve plate 101 from the second station area, at this time, the second pushing mechanism 150 keeps applying pressure to the limiting plate 102, and the situation that the limiting plate 102 cannot be pressed into the groove 103 of the valve plate 101 due to the fact that the limiting plate 102 swings due to the acting force between the clamp spring 105 and the second positioning wall surface 133 is avoided.
Of course, instead of using the first driving cylinder 210, a screw-slider mechanism or other linear driving member may be used to drive the pressing member 250 to move up or down.
The depressing member 250 includes a depressing seat 255, a spring 252, and a depressing rod 251, and the depressing seat 255 is connected with the piston rod of the first driving cylinder 210, for example, by a bolt. The upper end of the spring 252 is connected to the lower holder 255, and the lower end of the spring 252 is connected to the lower pressing bar 251, for example, by welding or a snap structure. The lower pressing base 255 is connected with the first sliding block 230 through a bolt, the first mounting base 220 is provided with a first sliding rail 240, two ends of the first sliding rail 240 extend along the vertical direction, and the first sliding block 230 is connected with the first sliding rail 240 in a sliding manner, so that the movement stability of the lower pressing base 255 can be improved when the first driving air cylinder 210 drives the lower pressing base 255 to lift.
In addition, the lower pressing base 255 may be provided with a guide hole, and the upper end portion of the lower pressing rod 251 is inserted into the guide hole, so that the movement of the lower pressing rod 251 in the up-and-down direction is more stable under the guide action of the guide hole and the elastic force of the spring 252.
Because the limiting plate 102 is a sheet special-shaped part and is easy to deform, the spring 252 is arranged between the pressing seat 255 and the pressing rod 251, and when the pressing rod 251 presses the limiting plate 102 downwards, the spring 252 can play a buffering role, so that the limiting plate 102 is prevented from being deformed and damaged due to excessive pressing acting force. In the present embodiment, only one pressing bar 251 is shown, and two or more pressing bars 251 may be provided according to actual conditions.
In other embodiments, three pressing rods 251 are provided to apply downward pushing force to the fastening end of the limiting plate 102, the clamp spring 105 and the pressing end 106.
When the pressing mechanism 200 works, the top surface of the valve plate 101 is attached to the horizontal bottom surface of the workbench 130, the horizontal projection of the groove 103 of the valve plate 101 is overlapped with the second station area of the first groove 131 of the workbench 130, so that the limiting plate 102 is always in a pressed and deformed state in the process of moving downwards to the groove 103 from the second station area, and the limiting plate 102 is clamped in the groove 103.
Further, the pressing component 250 further comprises a second driving cylinder 254 and a limiting rod 253, the second driving cylinder 254 is arranged on the pressing base 255 through a bolt, the upper end of the limiting rod 253 is connected with a piston rod of the second driving cylinder 254, for example, through a buckling structure or a bolt connection, and the lower end of the limiting rod 253 can be abutted to the workbench 130.
Since the second driving cylinder 254 is provided on the pressing base 255, when the pressing rod 251 applies a downward force to the stopper plate 102, it moves together with the pressing base 255. When the limiting rod 253 abuts against the top surface of the workbench 130, a certain mechanical limiting effect can be achieved on the pressing seat 255, and the limiting plate 102 is prevented from being crushed by the pressing rod 251 due to overlarge downward moving distance. The second driving cylinder 254 extends through its piston rod to drive the stopper 253 to move downward, so as to adjust the downward movement stroke of the downward pressing rod 251.
As shown in fig. 14, further, the first positioning tool 100 further includes a lifting mechanism. The lifting mechanism has a fixed end and a movable end, and the movable end is connected with the worktable 130 to drive the worktable 130 to move up and down. Specifically, the lifting mechanism includes a fixing base 110 and a lifting cylinder 120, the lifting cylinder 120 is disposed on the fixing base 110 through a bolt, and the fixing base 110 supports the lifting cylinder 120. The piston rod of the lifting cylinder 120 can extend and retract along the up-down direction, the piston rod is connected with the workbench 130, the workbench 130 is connected with the fixed seat 110 through a slider sliding rail structure, and the workbench 130 can slide up and down relative to the fixed seat 110.
The piston rod of the lifting cylinder 120 is shortened to drive the workbench 130 to move downwards, so that the workbench 130 is in contact with the valve plate 101 located on the limiting plate station seat 913, and the limiting plate 102 is favorably pressed into the groove 103 of the valve plate 101.
Of course, the lifting mechanism may also be a screw-slider mechanism or other linear driving member, and only needs to be able to lift the worktable 130.
In other embodiments, the first positioning tool 100 does not have a lifting mechanism, and a lifting mechanism is provided at the station seat, for example, a telescopic cylinder is used to lift the station seat, so that the station seat can contact with the workbench 130.
As shown in fig. 13, 22 and 23, the feeding mechanism 400 is provided with an ejection station of the limiting plate 102, and the feeding manipulator 300 is disposed above the ejection station and can transfer the limiting plate 102 from the ejection station to the first station area, so that automatic feeding of the limiting plate 102 is realized, and the limiting plate 102 does not need to be manually placed in the first station area.
The feeding mechanism 400 includes a vibration plate 410, a linear vibrator 420, and a feeding rail 430. The feeding rail 430 is horizontally disposed, one end of the feeding rail 430 is connected to the discharge port of the vibration plate 410, and the other end of the feeding rail 430 is a discharge station, so that the limiting plate 102 on the feeding rail 430 moves horizontally. In this embodiment, a long and straight metal member is adopted, the top surface of the metal member is recessed downward to form a feeding rail 430, the feeding rail 430 extends along the length direction of the metal member, one end of the feeding rail 430 is open and is integrally formed and communicated with the discharge port of the vibration disk 410, and the feeding rail 430 is tangent to the vibration disk 410. The other end of the feeding rail 430 is closed, the vibration disc 410 can convey a large number of limiting plates 102 to the other end of the feeding rail 430 in order, one limiting plate 102 moves on the feeding rail 430 in an end-to-end state, after the limiting plates 102 move in place, the limiting plates 102 stop moving due to contact with the inner wall surface of the metal part, and at the moment, the limiting plates 102 are located on the discharging station. The longitudinal direction of the stopper plate 102 coincides with the longitudinal direction of the feed rail 430.
In addition, the feeding rail 430 is provided with a limiting member, and the limiting member can contact with the top surface of the limiting plate 102, so as to prevent the limiting plates 102 from being orderly moved due to overlapping between two adjacent limiting plates 102. The limiting member may be a limiting rod or a limiting sheet, for example, the height distance between the limiting rod and the bottom surface of the feeding track 430 is slightly greater than the thickness of the limiting plate 102, and the length direction of the limiting rod is consistent with the length direction of the feeding track 430. The limiting plate 102 at the discharging station is not limited by the limiting rod.
The linear vibrator 420 (also called a linear feeder) is connected to the bottom surface of the feeding rail 430, and the linear vibrator 420 is located below the feeding rail 430. In the present embodiment, an electric linear vibrator 420 is used. When the linear vibrator 420 works together with the feeding track 430, the linear vibrator can play a role in linear feeding, so that one limiting plate 102 on the feeding track 430 can be promoted to move towards the discharging station in order.
Further, the feeding mechanism 400 further includes an opposite-type sensor and a controller. The correlation type sensor is an optical fiber sensor 440, an infrared correlation sensor, or the like; the correlation type sensor includes a transmitter and a receiver. The feeding track 430 is provided with an optical through hole 450 for the light beam emitted by the correlation sensor to pass through, the axis of the optical through hole 450 is horizontally arranged and perpendicular to the feeding direction of the feeding track 430, and the optical through hole 450 is positioned at the discharging station. The light beam emitted by the emitter is received by the receiver through the light through hole 450. When the limiting plate 102 moves to the discharging station, the left end of the limiting plate 102 (at this time, the limiting plate 102 moves from right to left) blocks the light beam, so that the receiver cannot receive the light beam, and a detection signal is generated.
The correlation type sensor and the loading robot 300 are electrically connected to a controller, respectively. The controller may be, but is not limited to, a PLC controller. After the correlation sensor generates a detection signal and sends the detection signal to the controller, the controller controls the feeding manipulator 300 to clamp away the limiting plate 102 at the discharging station.
The loading robot 300 includes a second mount, a first linear drive, a second linear drive, and a clamping member 370. The first linear driving piece is arranged on the second mounting seat through a bolt, and the second mounting seat mainly plays a supporting role in supporting the first linear driving piece. The first linear driving member is connected with the second linear driving member to drive the second linear driving member to move horizontally. In this embodiment, the first linear driving element is the linear module 310, and the slider of the linear module 310 is connected to the second linear driving element to drive the second linear driving element to move along the front-back direction, which is beneficial to realizing the fast and accurate movement of the clamping member 370 between the discharging station and the first station area. Of course, the first linear driving part can also be a telescopic cylinder, a screw rod sliding block mechanism and the like, and only the requirement of driving the second linear driving part to move linearly is met. A second linear drive is coupled to the clamping member 370 to move the clamping member 370 up and down. The second linear driving piece can be a screw rod sliding block mechanism, a telescopic cylinder and the like.
The clamping member 370 includes a finger cylinder 371 (or pneumatic clamping finger) and a clamping jaw 372, and the clamping jaw 372 is provided with two air jaws respectively connected with the finger cylinder 371 through bolts. The clamping jaw 372 is close to the surface of the limiting plate 102 and is provided with a V-shaped bayonet, and when the two clamping jaws 372 are closed to each other, the middle part of the limiting plate 102 is stably clamped through the bayonets. Of course, the clamping jaw 372 may be provided with a cushion pad at the bayonet, and when clamping, the cushion pad directly contacts with the limiting plate 102 to play a certain role in buffering.
As shown in fig. 15, the worktable 130 is further provided with a clearance groove. Keep away the opening in dead slot up and communicate with first recess 131, keep away the dead slot and set up two and be located the front side and the rear side of first recess 131 respectively, because clamping jaw 372 exerts the clamping action to the middle part position of limiting plate 102, consequently, set up and keep away the dead slot, provide the activity space for clamping jaw 372 when loosening limiting plate 102, allow clamping jaw 372 to keep away from each other.
Of course, the clamping member 370 may be composed of a motor, a gear, a rack, and a jaw. Two racks are arranged on two sides of the gear respectively, the two clamping jaws are arranged and are correspondingly connected with the two racks respectively, and when the motor drives the gear to rotate clockwise, the two clamping jaws can be far away from or close to each other due to the fact that the racks are meshed with the gear.
Further, the loading robot 300 further includes a moving seat 330, a rotary driving member, and a rotating seat 380.
The second linear driving member is connected to the movable base 330 to drive the movable base 330 to move up and down. The second linear actuator includes a support 320, a guide rod 340 and a third telescopic cylinder 350. The support 320 is connected with the first linear driving member, and the support 320 can horizontally move under the action of the first linear driving member. The third telescopic cylinder 350 is arranged on the support 320 through a bolt, a piston rod of the third telescopic cylinder 350 can be telescopic in the vertical direction, the piston rod is connected with the movable seat 330, the guide rod 340 is arranged on the movable seat 330 in a bolt connection mode or a welding mode, the axial direction of the guide rod 340 extends vertically, and the support 320 is provided with a guide hole in adaptive connection with the guide rod 340. In this embodiment, the movable base 330 is a plate. The guide bar 340 is a round bar, and thus the guide hole is a round hole. The adaptive connection means that the outer circumferential wall surface of the guide bar 340 is attached to the inner circumferential wall surface of the guide hole, so that the movable base 330 is more stable and free from shaking when moving up and down.
The rotating base 380 is connected to the moving base 330 and can rotate around the vertical axis relative to the moving base 330, specifically, the rotating base 380 is connected to the moving base 330 through a rotating shaft, and the axis of the rotating shaft extends vertically. The clamping member 370 is coupled to the rotating base 380 by a bolt. In this embodiment, the rotating base 380 is a plate.
The rotary driving member is disposed on the moving base 330, and the rotary driving member is connected to the rotating base 380 to drive the rotating base 380 to rotate. Specifically, the rotary driving member is a fourth telescopic cylinder 360, one end of the fourth telescopic cylinder 360 is hinged to the moving seat 330 through a pin shaft as a fixed end, and the other end of the fourth telescopic cylinder 360 is hinged to the rotating seat 380 through a pin shaft as a piston rod end. The piston rod of the fourth telescopic cylinder 360 is extended to drive the rotary base 380 to rotate relative to the movable base 330.
Of course, the rotary driving member may also be a rotary cylinder, the rotary seat 380 is fixedly connected to the rotating shaft, the rotary cylinder is disposed on the movable seat 330, and the rotary end of the rotary cylinder is connected to the rotating shaft, so that the rotary seat 380 is driven to rotate relative to the movable seat 330 by the rotary cylinder. The rotary seat 380 is driven by the rotary driving member to rotate around the axis extending up and down relative to the movable seat 330 so as to adjust the angle of the clamping member 370, and when the limiting plate 102 is clamped by the clamping member 370 and moves from the discharging station to the first station area of the first positioning tool 100, the angle of the limiting plate 102 is adjusted by the rotary driving member so that the limiting plate 102 can accurately fall into the first station area.
In addition, the movable base 330 is provided with a first proximity switch 391 and a second proximity switch 392, and the first proximity switch 391 and the second proximity switch 392 are respectively located at both sides of the rotary base 380. As shown in fig. 21, when the piston rod of the fourth telescopic cylinder 360 extends to the right, the first proximity switch 391 detects that the rotating seat 380 rotates to the right, and generates a detection signal; when the piston rod of the fourth telescopic cylinder 360 is shortened to the right position, the second proximity switch 392 detects that the rotary seat 380 rotates reversely to the right position, and generates a detection signal. The first proximity switch 391 and the second proximity switch 392 are used as detection devices and are electrically connected to the controller, so that the controller can control the clamping member 370 to clamp or unclamp the position limiting plate 102 according to their detection signals.
The second embodiment of the invention provides a valve plate assembling machine, which is different from the first embodiment in that: the valve plate assembling machine also comprises a blanking device. As shown in fig. 3, 4 and 24, the blanking device is provided on the station platform 900, and the blanking device includes a blanking manipulator 710 for blanking the assembled valve plate 101.
As shown in fig. 5, when the blanking device is added, a station seat is added to be a blanking station seat 915, the blanking station seat 915 is located at the right side of the limit plate station seat 913, and correspondingly, a lifting assembly is added, so that the valve plate 101 can be transferred from the limit plate station seat 913 to the blanking station seat 915. The unloading robot 710 may be provided on one side of the unloading station base 915, and may automatically unload the assembled valve plate member. Unloading manipulator 710 can adopt sucking disc or arm lock to fix the valve plate part and realize shifting, can shift to band conveyer, lets band conveyer go out individual valve plate part level.
Further, the blanking device further comprises a belt conveying mechanism 720. The belt conveying mechanism 720 is composed of a conveying belt 723, two belt wheels, a frame and a stepping motor 721, wherein the two belt wheels are arranged on the frame and can rotate, the conveying belt 723 is wound between the two belt wheels, and the stepping motor 721 can drive one of the two belt wheels to rotate through an output shaft of the stepping motor.
The belt conveying mechanism 720 is provided with a material blocking block 722, two sides of the belt conveying mechanism 720 are respectively provided with a limiting strip 724, the limiting strips 724 extend along the conveying direction of the belt conveying mechanism 720, and the distance between the two limiting strips 724 is equal to the width of the material blocking block 722. The material blocking block 722 is respectively abutted with the two limiting strips 724 and a conveying belt 723 of the belt conveying mechanism 720, the conveying direction of the belt conveying mechanism 720 is obliquely and downwards arranged, and the inclination angle is optionally adjusted according to actual conditions. The material blocking block 722 can only move linearly under the limiting action of the limiting strip 724.
Also, the blanking robot 710 includes a blanking chuck assembly 716, a rotary cylinder 715, and a first linear driving device 713. The movable end of the first linear driving device 713 is connected with the rotating cylinder 715 to drive the rotating cylinder 715 to move up and down, and the first linear driving device 713 may be a telescopic cylinder, an electric push rod, a screw rod slider mechanism, or the like. The movable end of the rotary cylinder 715 is connected to the feed suction cup assembly 716 to drive the feed suction cup assembly 716 to swing to the inlet end of the belt conveyor 720. The movable end of the rotary cylinder 715 is rotatable about a horizontal axis.
The blanking sucker assembly 716 comprises a sucker frame and a plurality of vacuum suckers, a valve plate part (namely, an assembled valve plate 101) on the blanking station seat 915 is subjected to vacuum adsorption through the vacuum suckers, the valve plate part is separated from the blanking station seat 915 by the blanking sucker assembly 716 under the driving of the first linear driving device 713, and then under the action of the rotary cylinder 715, the blanking sucker assembly 716 drives the valve plate part to rotate to obliquely arrange the valve plate part on the upper surface of the material blocking block 722. Because the material blocking block 722 is heavier, the conveying belt 723 is driven by the stepping motor 721 to drive the material blocking block 722 to move downwards slowly, so that the blanking sucker assembly 716 can neatly and orderly place a valve plate component on the material blocking block 722, and the automatic placing work of the valve plate component is realized.
The belt conveying mechanism 720 is provided with a position sensor such as a correlation sensor, and when the material blocking block 722 moves down to a position, the position sensor generates a detection signal, so that the stop of the stepping motor 721 is controlled, and the staff is informed to transfer the stacked valve plate member in time.
In other embodiments, at least two belt conveying mechanisms 720 are provided and are arranged side by side, the blanking manipulator 710 further includes a second linear driving device 712, a movable end of the second linear driving device 712 is connected to the first linear driving device 713 to drive the first linear driving device 713 to move along the arrangement direction of the belt conveying mechanisms 720, and the second linear driving device 712 may be a telescopic cylinder, an electric cylinder, a screw slider mechanism, or the like. As shown in fig. 24, two belt feed mechanisms 720 are provided at a distance in the left-right direction, and when a predetermined number of valve plate members are stacked on one of the belt feed mechanisms 720, it is necessary to notify the operator of the valve plate assembly machine to carry the valve plate members in time, and in order to keep the valve plate assembly machine continuously operating, the subsequent valve plate members can be stacked on the other belt feed mechanism 720.
The third embodiment of the invention provides a valve plate assembling machine, which is different from the first embodiment and the second embodiment in that: the valve plate assembling machine further comprises an air tightness detecting device 810. As shown in fig. 3, 4 and 26, the air tightness detecting device 810 is disposed on the station platform 900 and located between the blanking device and the limiting plate pressing-in device, and can perform air tightness detecting operation on the assembled valve plate member to detect whether the valve plate 107 and the limiting plate 102 are assembled properly, which is beneficial to realize screening of defective valve plate members.
The air tightness detecting device 810 includes a pressure detector, a third linear driving device 811, and a plugging head 813. The third linear driving device 811 is arranged on the supporting frame 812, the movable end of the third linear driving device 811 is connected with the plugging head 813 to drive the plugging head 813 to move up and down, and the third linear driving device 811 can be a telescopic cylinder, an electric push rod, a screw rod sliding block mechanism and the like. The lower surface of the plugging head 813 is provided with a sealing gasket 815, the plugging head 813 is provided with an air inlet 814, and the air inlet 814 is positioned in the area surrounded by the sealing gasket 815.
The third linear driving device 811 drives the blocking head 813 to move downward until the blocking head contacts the upper surface of the valve plate 101, and the pressurized gas flows into the sealed space defined by the blocking head 813 and the groove 103 of the valve plate 101 through the gas inlet 814. The recess 103 of the valve plate 101 is located in the area enclosed by the sealing gasket 815 to prevent the pressurized gas from escaping through the gap between the upper surface of the valve plate 101 and the lower surface of the plug 813.
As shown in fig. 5 and 6, since the air tightness detecting device 810 is added between the blanking device and the pressing device of the limiting plate, a station seat needs to be added, the station seat corresponding to the air tightness detecting device 810 is set as a detecting station seat 914, the detecting station seat 914 is located between the blanking station seat 915 and the limiting plate station seat 913, the detecting station seat 914 is provided with a detecting hole, the detecting hole is provided with an air outlet 917 capable of communicating with the through hole 108 of the valve plate 101 and a detecting port 918 communicating with the pressure detector, the air outlet 917 is located on the upper surface of the detecting station seat 914, and the detecting port 918 is located on the side surface of the detecting station seat 914 to facilitate connection with the pressure detector. The pressure detector may be a pressure sensor capable of detecting the pressure of the gas.
After the pressure gas flows into the sealed space defined by the sealing plug 813 and the groove 103 of the valve plate 101, if the assembling effect of the valve plate component is not good, when the valve plate 107 cannot well seal the through hole 108 of the valve plate 101, the pressure gas flows into the detection hole through the through hole 108 and is detected by the pressure detector, the pressure detector can generate a detection signal and send the detection signal to the controller, at this moment, the valve plate component is judged to be unqualified, and the controller controls the blanking manipulator 710 to transfer the valve plate component to a defective product placing part.
As shown in fig. 24, a waste bin 717 is disposed at the rear side of the belt conveying mechanism 720, the blanking manipulator 710 further includes a blanking cylinder 711 and a blanking base 714, the blanking cylinder 711 is disposed on the blanking base 714, a piston rod of the blanking cylinder 711 is connected to the second linear driving device 712 to drive the second linear driving device 712 to move back and forth, and the second linear driving device 712 is slidably connected to the blanking base 714 through a slider-slide structure. If the valve plate component is found to be defective, the blanking cylinder 711 drives the second linear driving device 712 to move backwards, so that the blanking suction cup assembly 716 drives the valve plate component to move to the upper part of the waste tank 717, and after the adsorption effect of the blanking suction cup assembly 716 on the valve plate component is relieved, the valve plate component is recycled to the waste tank 717.
The fourth embodiment of the invention provides a valve plate assembling machine, which is different from the first embodiment, the second embodiment and the third embodiment in that: the valve plate assembling machine further comprises a mistake-proofing suction cup device 820. As shown in fig. 3, 4 and 25, the error-proofing suction cup device 820 is disposed on the station platform 900, and the station seat corresponding to the valve plate loading device 500 is a valve plate station seat 911.
Because the upper surface of the valve plate 101 is generally imprinted with the identification, the valve plates 101 with different specifications are distinguished through the identification (for example, the positions of the grooves 103 of the valve plates 101 are different), if the worker places the valve plates 101 with different identifications in the valve plate storage seat 540 (i.e., mixes the materials), after the valve plate loading device 500 places the valve plates 101 with different specifications in the valve plate station seat 911, it is possible that the valve plate 107 and the limit plate 102 cannot be accurately assembled on the valve plate 101, so that the valve plate assembling machine fails. Whether the materials are mixed or not is detected by arranging the error-proof sucking disc device 820, and the valve plates 101 of different specifications are selected.
The mistake proofing suction cup device 820 comprises an image collector 821, an image processing controller, a second linear driver 825, a third linear driver 826 and a suction cup assembly 827, wherein the image collector 821 is arranged above a valve plate station 911, the image collector 821 can be a camera, a video camera or the like, the image collector 821 is arranged on a support column 823, and a protective cover 822 is arranged to provide protection for the image collector 821. The image collector 821 and the third linear driver 826 are respectively electrically connected to the image processing controller, the image processing controller can compare the collected image data with the set image data, and if the material mixing situation is determined to exist, the third linear driver 826 is controlled to work. The image collector 821 and the image processing controller constitute an existing machine vision system, and the image processing controller may be a computer on which the image processing system is installed.
The movable end of the second linear actuator 825 is connected to the third linear actuator 826 to drive the third linear actuator 826 to move up and down, and the movable end of the third linear actuator 826 is connected to the chuck assembly 827 to drive the chuck assembly 827 to move back and forth. The second and third linear drivers 825 and 826 are one of a telescopic cylinder, an electric push rod, and a screw slider mechanism.
If the material mixing situation exists, the image processing controller controls the third linear driver 826 to drive the suction cup assembly 827 to move to the position above the valve plate station seat 911, and under the driving action of the second linear driver 825, the suction cup assembly 827 moves downwards to adsorb the valve plate on the valve plate station seat 911, and then under the action of the second linear driver 825 and the third linear driver 826, the suction cup assembly 827 transfers the valve plate 101 to a recovery part, so that the valve plate assembly machine fault caused by the fact that the valve plate 101 cannot be assembled with the valve plate 107 and the limiting plate 102 is avoided. In this embodiment, a valve plate recovery tank 824 is disposed at the front side of the valve plate station seat 911, and the suction disc assembly 827 directly places the valve plate 101 in the valve plate recovery tank 824.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention as set forth in the claims appended hereto.

Claims (10)

1. The utility model provides a valve plate kludge which characterized in that includes:
a station platform (900) provided with a movable valve plate station;
the valve plate feeding device (500) is arranged on the station platform (900) and used for placing the valve plate (101) on a valve plate station;
the valve plate feeding device (600) is arranged on the station platform (900) and is used for placing the valve plate (107) on the valve plate (101) on the valve plate station;
and the limiting plate pressing-in device is arranged on the station platform (900) and is used for pressing the limiting plate (102) into the valve plate (101) on the valve plate station.
2. The valve plate assembling machine according to claim 1, wherein said limiting press-fitting means comprises:
a first positioning tool (100) which comprises a workbench (130), a first pushing mechanism (140) and a second pushing mechanism (150), the workbench (130) is provided with a first groove (131) which penetrates through the upper part and the lower part, the first groove (131) comprises a first station area and a second station area, the workbench (130) is provided with a gap which can expose the pressing end (106) of the limit plate (102), the notch is communicated with the first groove (131), the first pushing mechanism (140) is used for pushing the pressing end (106) of the limit plate (102), so as to drive the buckling end of the limiting plate (102) to move from the first station area to the second station area, the second pushing mechanism (150) is used for pushing the pressing end (106) of the limit plate (102), so as to drive the pressing end (106) to move from the first station area to the second station area and enable the buckling end to be deformed under pressure;
the pressing mechanism (200) is arranged above the first positioning tool (100), and the pressing mechanism (200) is used for pushing the limiting plate (102) in the second working area to move downwards;
the feeding mechanism (400) is provided with a discharging station of the limiting plate (102);
and the feeding manipulator (300) is arranged above the discharging station and can transfer the limiting plate (102) from the discharging station to the first station area.
3. The valve plate assembling machine according to claim 2, wherein the first pushing mechanism (140) comprises a first telescopic cylinder (141) and a first push rod (142), the first telescopic cylinder (141) is arranged on the workbench (130), one end of the first push rod (142) is connected with a piston rod of the first telescopic cylinder (141), and the other end of the first push rod (142) can abut against the side surface of the pressing end (106) far away from the buckling end;
the second pushing mechanism (150) comprises a second telescopic cylinder (151) and a second push rod (152), the second telescopic cylinder (151) is arranged on the workbench (130), one end of the second push rod (152) is connected with a piston rod of the second telescopic cylinder (151), and the other end of the second push rod (152) can be abutted to the side face, far away from the second station area, of the pressing end (106).
4. The valve plate assembling machine according to claim 2, wherein the pressing mechanism (200) comprises a first mounting seat (220), a first driving cylinder (210) and a pressing member (250), the first driving cylinder (210) is arranged on the first mounting seat (220), the pressing member (250) comprises a pressing seat (255), a spring (252) and a pressing rod (251), the pressing seat (255) is connected with the piston rod of the first driving cylinder (210), the upper end of the spring (252) is connected with the pressing seat (255), and the lower end of the spring (252) is connected with the pressing rod (251).
5. The valve plate assembling machine according to claim 2, wherein the first positioning tooling (100) further comprises a lifting mechanism; lifting mechanism includes fixing base (110) and lift cylinder (120), establish at fixing base (110) lift cylinder (120), lift cylinder (120) the piston rod with workstation (130) are connected, workstation (130) are connected with fixing base (110) and can slide from top to bottom relatively fixing base (110).
6. The valve plate assembling machine according to claim 2, wherein said feeding mechanism (400) comprises a vibrating disk (410), a linear vibrator (420) and a feeding rail (430); the feeding track (430) is horizontally arranged, one end of the feeding track (430) is connected with a discharge hole of the vibrating disc (410), the other end of the feeding track (430) is a discharge station, and the linear vibrator (420) is connected with the bottom surface of the feeding track (430).
7. The valve plate assembling machine according to claim 1, further comprising a blanking device disposed on the station platform (900), wherein the blanking device comprises a blanking manipulator (710) for blanking the assembled valve plate (101).
8. The valve plate assembling machine according to claim 7, wherein the blanking device further comprises a belt conveying mechanism (720), the belt conveying mechanism (720) is provided with a material blocking block (722), two sides of the belt conveying mechanism (720) are respectively provided with a limiting strip (724), the limiting strips (724) extend along the conveying direction of the belt conveying mechanism (720), the material blocking block (722) is respectively abutted against the two limiting strips (724) and a conveying belt (723) of the belt conveying mechanism (720), and the conveying direction of the belt conveying mechanism (720) is obliquely and downwardly arranged; the blanking manipulator (710) comprises a blanking sucker component (716), a rotating cylinder (715) and a first linear driving device (713), wherein the movable end of the first linear driving device (713) is connected with the rotating cylinder (715) to drive the rotating cylinder (715) to move up and down, and the movable end of the rotating cylinder (715) is connected with the blanking sucker component (716) to drive the blanking sucker component (716) to swing to the inlet end of the belt conveying mechanism (720).
9. The valve plate assembling machine according to claim 7 or 8, wherein said station platform (900) comprises:
the valve plate feeding device (500), the valve plate feeding device (600), the limiting plate pressing-in device and the discharging device are sequentially arranged from left to right, the station seat is provided with a positioning column (916) capable of being inserted into a positioning hole (104) of the valve plate (101), and the station seat is provided with a supporting part capable of exposing the bottom surface of the valve plate (101);
the horizontal moving seat (970) is positioned below the station seat, the horizontal moving seat (970) is provided with a plurality of lifting assemblies, the lifting assemblies are uniformly arranged at intervals in the left-right direction and comprise two lifting arms (980) used for jacking the valve plate (101), and the two lifting arms (980) are respectively positioned on the front side and the rear side of the station seat;
the lifting seat (960) is connected with the bottom of the translation seat (970) in a sliding manner, the lifting seat (960) is provided with a first linear driver (940), and the moving end of the first linear driver (940) is connected with the translation seat (970) to drive the translation seat (970) to move left and right;
the supporting seat (950) is provided with a lifter (930), and the moving end of the lifter (930) is connected with the lifting seat (960).
10. The valve plate assembling machine according to claim 1, wherein the valve plate feeding device (500) comprises a sucker manipulator, a jacking mechanism (510) and a valve plate storage seat (540), the sucker manipulator is arranged above the valve plate storage seat (540), the valve plate storage seat (540) is provided with a storage cavity with an upward opening and used for stacking the valve plates (101), the bottom of the valve plate storage seat (540) is provided with a jacking port with a downward opening and communicated with the storage cavity, the jacking mechanism (510) is arranged below the valve plate storage seat (540), the jacking mechanism (510) comprises a jacking block (514) and a jacking device, and the movable end of the jacking device is connected with the jacking block (514) to drive the jacking block (514) to move into and out of the jacking port.
CN202111225703.0A 2021-10-21 2021-10-21 Valve plate assembling machine Active CN114012423B (en)

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