CN114005612B - Twisting device and twisting method for aluminum alloy photovoltaic cable - Google Patents

Twisting device and twisting method for aluminum alloy photovoltaic cable Download PDF

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Publication number
CN114005612B
CN114005612B CN202111277839.6A CN202111277839A CN114005612B CN 114005612 B CN114005612 B CN 114005612B CN 202111277839 A CN202111277839 A CN 202111277839A CN 114005612 B CN114005612 B CN 114005612B
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wire
twisting
aluminum alloy
turntable
cable
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CN114005612A (en
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程阳
张安林
程永胜
缪世群
鲍时福
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Anhui Carenano Cable Technology Co ltd
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Anhui Carenano Cable Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ropes Or Cables (AREA)
  • Wire Processing (AREA)

Abstract

The invention mainly relates to the technical field of cable processing, and provides a twisting device and a twisting method for an aluminum alloy photovoltaic cable, wherein the twisting device for the aluminum alloy photovoltaic cable comprises a wire reel, a wire twisting disc and a plurality of turntable assemblies, and the wire reel is driven by the turntable assemblies to rotate along the vertical axial direction; the winch disc is driven to rotate by the first rotary driving device, the cost of the invention is low, the cost of a single turntable assembly is controllable, when the winch disc is used, the turntable assembly is started as required, and the energy consumption can be greatly saved for the winch with less single-wire demand; the single wires are led out along the horizontal direction, no torsional internal stress exists, the stranded wire structure is stable, and particularly, aiming at a round insulating wire core, the wire core has no rebound stress, so that the accuracy of the cable rounding degree and the cable diameter can be ensured; the winding coil itself axial rotation, factor of safety is high, and can load into the carousel subassembly through the top truss directly, need not extra loading attachment secondary and load.

Description

Twisting device and twisting method for aluminum alloy photovoltaic cable
Technical Field
The invention mainly relates to the technical field of cable processing, in particular to a twisting device and a twisting method of an aluminum alloy photovoltaic cable.
Background
The aluminum alloy power cable is a novel material power cable which takes AA8030 series aluminum alloy materials as conductors and adopts special rolling forming molded lines to twist, annealing and other advanced technologies, the alloy power cable overcomes the defects of the prior pure aluminum cable, the electric conductivity, creep resistance, corrosion resistance and the like of the cable are greatly improved although the electric conductivity of the cable is not improved, the continuous stable performance of the cable can be ensured when the cable is overloaded and overheated for a long time, and the AA-8030 series aluminum alloy conductors are adopted, so that the electric conductivity and the high temperature resistance of the aluminum alloy cable can be greatly improved, and meanwhile, the problems of the pure aluminum conductors, the creep resistance and the like are solved.
In order to improve the softness and integrity of the electric wire and the electric cable in the processing process, more than 2 single wires are needed to be interwoven in a specified direction, namely, the electric cable is twisted, in the prior art, the twisted electric cable generally needs to pass through special strander, such as cage strander, disc strander, fork strander, frame strander and the like, but the strander has a plurality of problems in the use process, taking the most commonly used frame strander at present as an example;
the problem is that the cost is high, the adaptability is poor, the cost of one frame strander is generally 20-25 ten thousand, the number of cable wire reels carried by the frame strander is constant, for example, 20 wire reels can be carried by the frame strander of 4*5, when cables of factories are strander, the frame strander of 4*5 is insufficient when required single wires exceed 20, the frame strander with higher specification needs to be purchased, then the cost is increased again, and when required single wires do not exceed 20, the frame strander of the whole 4*5 and related machines need to be started, so that the power consumption cost is increased;
the second problem is that in the paying-off process, the residual wire quantity of the cable is smaller and smaller along with the time, the thickness of the wire spool is reduced, so that the threading distance and the distance are changed, especially for a frame type stranding machine, the wire spools are placed side by side, contact and friction are easy to occur among single wires in the paying-off process, the wire tension is also continuously changed, larger abrasion is easy to occur when the cable passes through the wire spool, and the quality of the cable after subsequent stranding is influenced;
the paying-off wire spool pay-off is not easy to perceive when the paying-off wire spool pay-off is out of the way, the paying-off wire spool pay-off is evenly gathered at the center of the frame type wire stranding machine and then is fed outwards, an operator is not easy to detect the problems of loose wire, even broken wire and the like, and especially when a safety fence is arranged outside the frame type wire stranding machine, the paying-off wire spool pay-off is not easy to observe and monitor, and the quality of a final cable finished product is seriously affected;
the fourth problem is that when the frame stranding machine is used for stranding, the pay-off reel rotates along with the stranding, and the stress generated by the torsion of the single wire is caused, so that the stranding has the tendency of rebound and loosening, the elastic deformation is easy to occur, and the stability of the final stranding structure is influenced.
Besides the problems, the stranding machine needs to drive a plurality of wire reels to rotate at a high speed, has certain potential safety hazards, generally needs an external safety fence to ensure the safety of the device during operation, and meanwhile, when the stranding machine loads the wire reels, besides the need of factory roof truss transportation, an additional feeding device is needed to lift the wire reels and load the wire reels into the stranding machine, so that the workload and the device cost are further increased.
Therefore, there is a need for a twisting device and a twisting method for an aluminum alloy photovoltaic cable, which can solve the above-mentioned problems.
Disclosure of Invention
The invention mainly provides a twisting device and a twisting method for an aluminum alloy photovoltaic cable, which are used for solving the technical problems in the background technology.
The technical scheme adopted for solving the technical problems is as follows:
the twisting device of the aluminum alloy photovoltaic cable comprises a wire spool, a wire twisting disk and a plurality of turntable assemblies, wherein the wire spool is driven by the turntable assemblies to rotate along the vertical axial direction; the winch disc is driven to rotate by a first rotary driving device.
Preferably, the turntable assembly includes: a first base; the rotary disc is connected with the first base through a bearing; and the second rotary driving device is connected with the turntable in a transmission way.
Preferably, the top of the turntable is provided with a protrusion, and the clamp is connected with a recess on the side surface of the wire spool.
Preferably, the strand disc includes: a second base; the rotating piece is provided with a plurality of stranded wire holes which penetrate horizontally; the bearings are connected to two sides of the rotating piece; and the fixed block is fixedly connected with the annular piece and the second base.
Preferably, the rotating member is provided with straight teeth in the circumferential direction; the straight teeth are meshed with a gear at the output end of the first rotary driving device.
Preferably, further comprising a tensioning assembly, the tensioning assembly comprising: a frame; the mounting pieces are fixedly arranged on the frames in pairs, and sliding grooves are formed in one opposite sides of the two mounting pieces; the vertical piece comprises a section of cylindrical shaft and connecting pieces at two ends, and the connecting pieces are connected to the sliding chute in a sliding manner; the tensioning wheel is movably connected with the cylindrical shaft;
preferably, two sides of the tensioning wheel are also connected with a pair of sliding blocks in an extrusion mode, and the sliding blocks are movably connected with the cylindrical shaft; a first elastic piece is arranged between the sliding block and the connecting piece; and a second elastic piece is arranged between the connecting piece and one end in the chute.
Preferably, the tensioning wheel is provided with a bulge, and the connecting piece is provided with a signal output port opposite to the bulge sensor.
Preferably, the turntable assemblies are arranged in a splayed shape, and the splayed included angle is 5 degrees to 15 degrees.
A twisting method of an aluminum alloy photovoltaic cable is characterized in that the cable is kept horizontal during twisting, and the twisted wire disc is rotated.
Compared with the prior art, the invention has the beneficial effects that:
the cost is low, the cost of a single turntable assembly is controllable, when the turntable assembly is used, the turntable assembly is started as required, and the energy consumption can be greatly saved for twisting when the single wire demand is less;
the single wires are led out along the horizontal direction, no torsional internal stress exists, the stranded wire structure is stable, and particularly, aiming at a round insulating wire core, the wire core has no rebound stress, so that the accuracy of the cable rounding degree and the cable diameter can be ensured;
the winding coil rotates axially, so that the safety coefficient is high, and the winding coil can be directly loaded into the turntable assembly through the top truss without additional loading devices for secondary loading;
the tensioning wheel applies acting force to the single wire to ensure the tensioning of the single wire;
the first elastic piece can carry out limit compensation on the up-and-down movement of the tensioning wheel, and the second elastic piece can carry out limit compensation on the horizontal movement of the vertical piece;
the sensor can periodically detect the raised feedback signals so as to grasp real-time paying-off conditions including wire disconnection, wire breakage and the like;
the turntable assembly 3 is arranged in a splayed shape, so that contact between single wires is avoided in the paying-off process.
The invention will be explained in detail below with reference to the drawings and specific embodiments.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the twisted wire coil of the present invention;
FIG. 3 is a schematic diagram of a wire spool structure according to the present invention;
FIG. 4 is a schematic view of a tensioning assembly of the present invention;
FIG. 5 is an enlarged view of the structure at A of FIG. 4;
FIG. 6 is a schematic view of a vertical member structure of the present invention;
fig. 7 is a schematic structural view of a turntable assembly according to the present invention.
In the figure:
1, a wire spool; 101, recessing;
2, a twisting disc; a second base 201; 202a rotating member; 202a stranded wire holes; 202b straight teeth; 203 ring members; 204 fixing blocks;
3, a turntable assembly; 301 a first base; 302a turntable; 302 a; 303 a second rotary drive;
4a first rotary drive; 401 gear;
5 tensioning assembly; 501 a frame; 502a mount; 502a chute; 503 vertical piece; 503a cylindrical shaft; 503b connectors; 504 tensioning wheel; 504 a; 505 sliders; 506 a first resilient member; 507 a second resilient member;
6 sensors.
Detailed Description
In order that the invention may be more fully understood, a more particular description of the invention will be rendered by reference to the appended drawings, in which several embodiments of the invention are illustrated, but which may be embodied in different forms and are not limited to the embodiments described herein, which are, on the contrary, provided to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly connected to one of ordinary skill in the art to which this invention belongs, and the knowledge of terms used in the description of this invention herein for the purpose of describing particular embodiments is not intended to limit the invention, and the term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1-7, a twisting device for an aluminum alloy photovoltaic cable comprises a wire spool 1, a wire twisting disk 2 and a plurality of turntable assemblies 3, wherein the wire spool 1 is driven by the turntable assemblies 3 to rotate along a vertical axial direction; the capstan 2 is driven to rotate by a first rotary drive 4.
According to the invention, by adopting the structural arrangement, the wire spool 1 is driven to rotate along the vertical axial direction through the turntable assembly 3, the single wire passes through the wire spool 1 along the horizontal direction when being led out, and meanwhile, the wire spool 1 rotates to twist the single wire, and the invention has the advantages that: firstly, the cost is low, the cost of a single turntable assembly 3 is controllable, when the turntable assembly 3 is used, the turntable assembly 3 is started according to the requirement, and the energy consumption can be greatly saved for twisting when the single line requirement is less; secondly, the single wires are led out along the horizontal direction, no torsional internal stress exists, the stranded wire structure is stable, and particularly, aiming at a round insulating wire core, the wire core has no rebound stress, so that the accuracy of the cable rounding degree and the cable diameter can be ensured; thirdly, wire reel 1 is around self axial rotation, and factor of safety is high, and can directly load into carousel subassembly 3 through the top truss, need not additional loading attachment secondary and load, consequently the hank system device of aluminum alloy photovoltaic cable that this embodiment provided can solve a great deal of technical problem that mentions among the prior art.
In view of the specific implementation of the turntable assembly 3, the present invention further provides a preferred technical solution based on the above embodiment, where the turntable assembly 3 includes a first base 301; the rotary table 302 and the second rotary driving device 303, the rotary table 302 is connected to the first base 301 through a bearing, and the second rotary driving device 303 is connected to the rotary table 302 in a transmission manner, that is, the second rotary driving device 303 drives the rotary table 302 to rotate, so that the wire spool 1 is driven to rotate and pay out.
It will be appreciated that the second rotation driving device 303 is used to drive the turntable 302 to rotate, and the specific structural principles of the second rotation driving device 303 are not required in the present invention, and the second rotation driving device 303 may be a servo motor, a rotary cylinder, or the like.
In view of the specific implementation of the connection between the spool 1 and the turntable assembly 3, the present invention further provides a preferred solution based on the above embodiment, where the top of the turntable 302 is provided with a protrusion 302a, which is snapped into the recess 101 on the side of the spool 1.
For the arrangement of the protrusions 302a and the recesses 101, it is obvious that the circumferential array is preferable, and the number of the recesses 101 is more preferable as an integer multiple of the number of the protrusions 302a, and the minimum angle can be adjusted during the clamping, so that the clamping can be performed.
Considering the specific implementation of the wire twisting disc 2, the present invention further provides a preferred technical solution based on the above embodiment, where the wire twisting disc 2 includes a second base 201, a rotating member 202, a pair of ring members 203 and a fixed block 204, the rotating member 202 is provided with a plurality of wire twisting holes 202a penetrating horizontally, the pair of ring members 203 are connected to two sides of the rotating member 202 in a bearing manner, and the fixed block 204 is fixedly connected to the ring members 203 and the second base 201.
It will be appreciated that to avoid interfering with the passage of a single wire through the wire stranding holes 202a, the wire stranding holes 202a are all disposed within the ring of the ring 203.
In view of the specific implementation of the rotation of the rotating member 202, the present invention further provides a preferred technical solution based on the above embodiment, where the rotating member 202 is circumferentially provided with straight teeth 202b, and the straight teeth 202b are engaged with the gear 401 at the output end of the first rotation driving device 4.
It will be appreciated that the first rotation driving device 4 is used to drive the gear 401 to rotate, and the specific structural principles of the first rotation driving device 4 are not required in the present invention, and the first rotation driving device 4 may be a servo motor, a rotary cylinder, or the like.
Obviously, the gear engagement has larger selective bearing capacity, high speed, low noise and low cost, and is suitable for the use of the winch disc 2.
Considering that the quality of finished products can be affected by the change of the wire tension in the paying-off process, the invention further provides a preferable technical scheme based on the embodiment, and the paying-off device further comprises a tensioning assembly 5, wherein the tensioning assembly 5 comprises a frame 501, a mounting piece 502, a vertical piece 503 and a tensioning wheel 504, the mounting pieces 502 are fixedly arranged on the frame 501 in pairs, sliding grooves 502a are formed in one side, opposite to the two mounting pieces 502, of each mounting piece 503, each vertical piece 503 comprises a section of cylindrical shaft 503a and connecting pieces 503b at two ends, the connecting pieces 503b are slidably connected with the sliding grooves 502a, the tensioning wheel 504 is movably connected with the cylindrical shaft 503a, a single wire passes through one side of the tensioning wheel 504 and drives the tensioning wheel 504 to rotate during paying-off, and meanwhile, the tensioning wheel 504 applies acting force to the single wire to ensure tensioning of the single wire.
In view of possible movement during single-wire paying-off, the present invention further provides a preferred technical solution based on the above embodiment, two sides of the tensioning wheel 504 are further connected with a pair of sliding blocks 505 in a pressing manner, the sliding blocks 505 are movably connected to the cylindrical shaft 503a, a first elastic member 506 is disposed between the sliding blocks 505 and the connecting member 503b, and a second elastic member 507 is disposed between the connecting member 503b and one end in the chute 502a, that is, the sliding blocks 505 and the first elastic member 506 perform limit compensation on the up-and-down movement of the tensioning wheel 504, and the second elastic member 507 performs limit compensation on the horizontal movement of the vertical member 503.
In view of detecting real-time paying-off conditions, the present invention further provides a preferred technical solution based on the above embodiment, where the tensioning wheel 504 is provided with a protrusion 504a, and the connecting piece 503b is provided with a signal output port opposite to the sensor 6 of the protrusion 504a, that is, during the rotation of the tensioning wheel 504, the sensor 6 may periodically detect a feedback signal of the protrusion 504a, so as to indirectly grasp real-time paying-off conditions, including wire disconnection, wire breakage, and the like.
It will be appreciated that the sensor 6 is used to detect the feedback signal from the protrusion 504a, and the present invention is not limited to the specific structural principle of the sensor 6, and the sensor 6 may be a radiation sensor or a laser sensor.
In view of avoiding contact between single wires during paying-off, the present invention further provides a preferred technical solution based on the above embodiment, in which the plurality of turntable assemblies 3 are arranged in a splayed manner, and the splayed angle is 5 degrees to 15 degrees.
Obviously, the larger the splayed included angle is, the less easy the single line is to contact, but the larger the occupied area of the whole device is, so that 5 degrees to 15 degrees are preferable.
The invention also provides a twisting method of the aluminum alloy photovoltaic cable, which keeps the cable horizontal during twisting and rotates the twisting disc 2.
Unlike the stranded wire disc 2 which is usually stranded, the wire winding disc 1 rotates, the single wire is wire-led out along the horizontal direction, no torsional internal stress exists, the stranded wire structure is stable, and especially, the wire core has no rebound stress aiming at a round insulating wire core, so that the accuracy of the rounding degree and the diameter of a formed cable can be ensured.
While the invention has been described above with reference to the accompanying drawings, it will be apparent that the invention is not limited to the above embodiments, but is also within the scope of the invention if the inventive concept and technical scheme is not substantially modified or applied directly to other occasions without modification.

Claims (5)

1. The twisting device for the aluminum alloy photovoltaic cable comprises a wire spool and a twisted wire spool, and is characterized by further comprising a plurality of turntable assemblies, wherein the turntable assemblies are opened as required when in use, and the wire spool is driven by the turntable assemblies to rotate along the vertical axial direction;
the winch disc is driven to rotate by a first rotary driving device;
the turntable assembly includes:
a first base;
the rotary disc is connected with the first base through a bearing; and
the second rotary driving device is in transmission connection with the turntable;
the top of the turntable is provided with a bulge, and the bulge is connected with the concave on the side surface of the wire spool in a clamping way;
also included is a tensioning assembly, the tensioning assembly comprising: a frame;
the mounting pieces are fixedly arranged on the frames in pairs, and sliding grooves are formed in one opposite sides of the two mounting pieces;
the vertical piece comprises a section of cylindrical shaft and connecting pieces at two ends, and the connecting pieces are connected to the sliding chute in a sliding manner; and
the tensioning wheel is movably connected with the cylindrical shaft, and applies acting force to the single wire to ensure tensioning of the single wire;
the turntable assemblies are arranged in a splayed shape, and the splayed included angle is 5 degrees to 15 degrees;
a pair of sliding blocks are also connected with the two sides of the tensioning wheel in an extrusion mode, and the sliding blocks are movably connected with the cylindrical shaft;
a first elastic piece is arranged between the sliding block and the connecting piece, and the first elastic piece can limit and compensate the up-and-down movement of the tensioning wheel;
and a second elastic piece is arranged between the connecting piece and one end in the chute, and the second elastic piece can limit and compensate the horizontal movement of the vertical piece.
2. The stranding apparatus of an aluminum alloy photovoltaic cable of claim 1, wherein the strand tray comprises:
a second base;
the rotating piece is provided with a plurality of stranded wire holes which penetrate horizontally;
the bearings are connected to two sides of the rotating piece; and
the fixed block is fixedly connected with the annular piece and the second base.
3. The twisting device of the aluminum alloy photovoltaic cable according to claim 2, wherein straight teeth are arranged on the circumference of the rotating piece;
the straight teeth are meshed with a gear at the output end of the first rotary driving device.
4. The twisting device of the aluminum alloy photovoltaic cable according to claim 1, wherein the tensioning wheel is provided with a protrusion, and the connecting piece is provided with a signal output port opposite to the protrusion sensor.
5. A twisting method of an aluminum alloy photovoltaic cable, characterized in that the twisting device of the aluminum alloy photovoltaic cable is adopted, and the cable is kept horizontal during twisting, and the twisted wire disc is rotated.
CN202111277839.6A 2021-10-30 2021-10-30 Twisting device and twisting method for aluminum alloy photovoltaic cable Active CN114005612B (en)

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Application Number Priority Date Filing Date Title
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CN114005612B true CN114005612B (en) 2023-12-05

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103578652A (en) * 2013-10-21 2014-02-12 安徽长江精工电工机械制造有限公司 Vertical type cable former with back-twist control function
CN207867965U (en) * 2018-03-06 2018-09-14 四川省万阳电缆有限公司 A kind of frame type stranding machine
CN108766671A (en) * 2018-08-30 2018-11-06 安徽双马机械设备有限公司 A kind of breaking line preventive wire stranding machine
CN208521700U (en) * 2018-09-10 2019-02-19 江西正导精密线材有限公司 A kind of cable production stranded wire apparatus
CN109411157A (en) * 2018-10-23 2019-03-01 芜湖市元奎新材料科技有限公司 A kind of wire twisting equipment producing wire and cable
CN212434344U (en) * 2020-07-24 2021-01-29 上海南大集团浙江电缆有限公司 Cable bundle silk machine with tension structure
CN213277608U (en) * 2020-09-11 2021-05-25 霸州市鑫熠辉电线电缆有限公司 Wire stranding machine
CN214068447U (en) * 2021-01-30 2021-08-27 河南圣源线缆有限公司 Frame-type stranding machine for large-section cable

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103578652A (en) * 2013-10-21 2014-02-12 安徽长江精工电工机械制造有限公司 Vertical type cable former with back-twist control function
CN207867965U (en) * 2018-03-06 2018-09-14 四川省万阳电缆有限公司 A kind of frame type stranding machine
CN108766671A (en) * 2018-08-30 2018-11-06 安徽双马机械设备有限公司 A kind of breaking line preventive wire stranding machine
CN208521700U (en) * 2018-09-10 2019-02-19 江西正导精密线材有限公司 A kind of cable production stranded wire apparatus
CN109411157A (en) * 2018-10-23 2019-03-01 芜湖市元奎新材料科技有限公司 A kind of wire twisting equipment producing wire and cable
CN212434344U (en) * 2020-07-24 2021-01-29 上海南大集团浙江电缆有限公司 Cable bundle silk machine with tension structure
CN213277608U (en) * 2020-09-11 2021-05-25 霸州市鑫熠辉电线电缆有限公司 Wire stranding machine
CN214068447U (en) * 2021-01-30 2021-08-27 河南圣源线缆有限公司 Frame-type stranding machine for large-section cable

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