CN108766671A - A kind of breaking line preventive wire stranding machine - Google Patents
A kind of breaking line preventive wire stranding machine Download PDFInfo
- Publication number
- CN108766671A CN108766671A CN201811000905.3A CN201811000905A CN108766671A CN 108766671 A CN108766671 A CN 108766671A CN 201811000905 A CN201811000905 A CN 201811000905A CN 108766671 A CN108766671 A CN 108766671A
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- Prior art keywords
- wire
- twisted wire
- paying out
- twisting frame
- mold
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- Granted
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- 230000003449 preventive effect Effects 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 230000000452 restraining effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 6
- 230000001939 inductive effect Effects 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0271—Alternate stranding processes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
- Wire Processing (AREA)
Abstract
The present invention proposes a kind of breaking line preventive wire stranding machine, including workbench, pay off rack, the first Wire twisting frame, the second Wire twisting frame, multiple paying out reels, multiple driving mechanisms, multiple guidance sets, the first twisted wire mold and the second twisted wire mold, first Wire twisting frame is equipped with perforative first twisted wire hole, multiple perforative branch holes are equipped with positioned at the first twisted wire hole both sides on first Wire twisting frame, the second Wire twisting frame is equipped with perforative second twisted wire hole；Multiple paying out reel first ends are rotatably installed on pay off rack and multiple paying out reels are linearly distributed；Multiple driving mechanisms are connect with multiple paying out reel first ends for driving paying out reel to rotate respectively；Multiple guidance sets are installed on pay off rack and multiple guidance sets are arranged in a one-to-one correspondence with multiple paying out reels respectively, and the first twisted wire mold is mounted in the first twisted wire hole, and the second twisted wire mold is mounted in the second twisted wire hole.Adjustment of the present invention by driving mechanism to payingoff speed solves the problems, such as that wire body breaks because tensile force is excessive.
Description
Technical field
The present invention relates to wire twisting equipment technical field more particularly to a kind of breaking line preventive wire stranding machines.
Background technology
Most high-speed cable stranding-up machines used in present cable manufacturing enterprise are all the broken strings by artificial monitoring twisted wire core
Situation, it is difficult to which the reliability for ensureing the broken string situation monitoring of operating personnel's pair twist wire core is all often the ability in twisted wire finished product
It was found that the disconnection problem of twisted wire core, thus needs to expend a large amount of man power and material and go to handle.
Invention content
Based on technical problem present in background technology, the present invention proposes a kind of breaking line preventive wire stranding machine.
A kind of breaking line preventive wire stranding machine proposed by the present invention, including workbench, pay off rack, the first Wire twisting frame, the second Wire twisting frame,
Multiple paying out reels, multiple driving mechanisms, multiple guidance sets, the first twisted wire mold and the second twisted wire mold, wherein：
Pay off rack, the first Wire twisting frame, the second Wire twisting frame is parallel and is sequentially arranged, pay off rack, the first Wire twisting frame, the second twisted wire
Frame is respectively mounted on the table, and the first Wire twisting frame is equipped with perforative first twisted wire hole, is located at the first twisted wire on the first Wire twisting frame
Hole both sides are equipped with multiple perforative branch holes, and the second Wire twisting frame is equipped with perforative second twisted wire hole；
Multiple paying out reel first ends are rotatably installed on pay off rack and multiple paying out reels are linearly distributed；
Multiple driving mechanisms are connect with multiple paying out reel first ends for driving paying out reel to rotate respectively；
Multiple guidance sets are installed on pay off rack and multiple guidance sets are set with multiple paying out reels one-to-one correspondence respectively
It sets, guidance set is arranged in pay off rack close to the first Wire twisting frame side, and guidance set includes directive wheel, and directive wheel is pacified by strut
On central through hole inner wall, directive wheel is equipped with annular guide groove, and ring-shaped rubber supporting piece, ring-shaped rubber are equipped in annular guide groove
Supporting piece is oriented to trench bottom with annular by multiple elastic components and connect, and elastic component is equipped with for detecting whether elastic component deforms upon
Sensor, the driving mechanism connection corresponding with the directive wheel of the upper sensor of directive wheel；
First twisted wire mold is mounted in the first twisted wire hole, and the second twisted wire mold is mounted in the second twisted wire hole.
Preferably, the first twisted wire mold periphery is equipped with multiple first arc grooves, and the first elasticity is fixed in the first arc groove
Ball, in its natural state, multiple first elastic balls are bonded with the first twisted wire hole inner wall.
Preferably, the second twisted wire mold periphery is equipped with multiple second arc grooves, and the second elasticity is fixed in the second arc groove
Ball, in its natural state, multiple second elastic balls are bonded with the second twisted wire hole inner wall.
Preferably, paying out reel second end is equipped with spacing ring, and spacing ring is connect with paying out reel screw-thread fit.
Preferably, ring-shaped rubber supporting piece is equipped with annular groove.
Preferably, the central axis in the first twisted wire hole is overlapped with the central axis in the second twisted wire hole.
Preferably, paying out reel is mounted on by bearing on pay off rack.
A kind of breaking line preventive wire stranding machine proposed by the present invention, multiple paying out reels while unwrapping wire, the wire body that part paying out reel is released
Entered in the first twisted wire mold by directive wheel and be twisted, entered in the second twisted wire mold after being twisted, when wire body tensile force mistake
Annular rubber support part can be squeezed when big, ring-shaped rubber supporting piece stress squeezes elastic component, and sensor detects that elastic component deforms, sensing
Inductive signal is sent to the control device of driving mechanism by device, and driving mechanism starts to spin up speed, to accelerate unwrapping wire speed
Degree, avoids wire body stress excessive and breaks；The extruding to ring-shaped rubber elastic component, bullet can be released after wire body stress reduces
Property part deformation disappear, driving mechanism is restored to initial velocity of rotation and carries out conventional unwrapping wire；The line that another part spool is released
Body is entered by directive wheel in branch hole, is then entered from branch hole stranded with the first twisted wire mold in the second twisted wire mold
Wire body is twisted, and annular rubber support part can be squeezed when wire body tensile force is excessive, and ring-shaped rubber supporting piece stress squeezes elastic component,
Sensor detects that elastic component deforms, and inductive signal is sent to the control device of driving mechanism by sensor, and driving mechanism starts
Speed is spun up, to accelerate payingoff speed, avoids wire body stress excessive and breaks；It can be solved after the reduction of wire body stress
Except the extruding to ring-shaped rubber elastic component, the deformation of elastic component disappears, and driving mechanism is restored to initial velocity of rotation and carries out often
Advise unwrapping wire.Adjustment of the present invention by driving mechanism to payingoff speed, solve that wire body occurs breaking because tensile force is excessive asks
Topic, effectively increases the processing efficiency of cable.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of breaking line preventive wire stranding machine proposed by the present invention；
Fig. 2 is the structural schematic diagram of draw drum in a kind of breaking line preventive wire stranding machine proposed by the present invention；
Fig. 3 is the structural schematic diagram of directive wheel in a kind of breaking line preventive wire stranding machine proposed by the present invention.
Specific implementation mode
As shown in Figure 1-Figure 3, Fig. 1 is a kind of structural schematic diagram of breaking line preventive wire stranding machine proposed by the present invention；Fig. 2 is this hair
The structural schematic diagram of draw drum in a kind of breaking line preventive wire stranding machine of bright proposition；Fig. 3 is a kind of breaking line preventive twisted wire proposed by the present invention
The structural schematic diagram of directive wheel in machine.
- Fig. 3 referring to Fig.1, the present invention propose a kind of breaking line preventive wire stranding machine, including workbench 1, pay off rack 2, the first Wire twisting frame
3, the second Wire twisting frame 4, multiple paying out reels 5, multiple driving mechanisms 6, multiple guidance sets, the first twisted wire mold 7 and the second twisted wire
Mold 8, wherein：
Pay off rack 2, the first Wire twisting frame 3, the second Wire twisting frame 4 is parallel and is sequentially arranged, pay off rack 2, the first Wire twisting frame 3,
Two Wire twisting frames 4 are installed on workbench 1, and the first Wire twisting frame 3 is equipped with perforative first twisted wire hole 9, and the first Wire twisting frame 3 is upper
Multiple perforative branch holes 11 are equipped in 9 both sides of the first twisted wire hole, the second Wire twisting frame 4 is equipped with perforative second twisted wire hole
10, the central axis in the first twisted wire hole 9 is overlapped with the central axis in the second twisted wire hole 10.
5 first end of multiple paying out reels is rotatably installed in by bearing on pay off rack 2 and multiple paying out reels 5 linearly divide
Cloth, 5 second end of paying out reel are equipped with spacing ring 19, and spacing ring 19 is connect with 5 screw-thread fit of paying out reel.
Multiple driving mechanisms 6 are connect respectively with 5 first end of multiple paying out reels for driving paying out reel 5 to rotate.
Multiple guidance sets are installed on pay off rack 2 and multiple guidance sets are corresponded with multiple paying out reels 5 respectively
Setting, guidance set are arranged in pay off rack 2 close to 3 side of the first Wire twisting frame, and guidance set includes directive wheel 12, and directive wheel 12 is logical
Strut 13 is crossed on central through hole inner wall, directive wheel 12 is equipped with annular guide groove 14, and annular is equipped in annular guide groove 14
Rubber supporting piece 15, ring-shaped rubber supporting piece 15 are equipped with annular groove 20, and ring-shaped rubber supporting piece 15 passes through multiple elastic components 16 and ring
14 bottom of shape guide groove connects, and elastic component 16 is equipped with the sensor whether deformed upon for detecting elastic component 16, directive wheel
12 upper sensor driving mechanism 6 corresponding with the directive wheel 12 connects.
First twisted wire mold 7 is mounted in the first twisted wire hole 9, and 7 periphery of the first twisted wire mold is equipped with multiple first arc grooves,
The first elastic ball 17 is fixed in first arc groove, in its natural state, multiple first elastic balls 17 in the first twisted wire hole 9
Wall is bonded.
Second twisted wire mold 8 is mounted in the second twisted wire hole 10, and 8 periphery of the second twisted wire mold is equipped with multiple second arcs
Slot is fixed with the second elastic ball 18 in the second arc groove, in its natural state, multiple second elastic balls 18 with the second twisted wire hole
10 inner walls are bonded.
The multiple paying out reels 5 of the present invention while unwrapping wire, the wire body that part paying out reel 5 is released enter first by directive wheel 12 and twist
It is twisted in line mold 7, enters in the second twisted wire mold 8 after being twisted, ring-shaped rubber can be squeezed when wire body tensile force is excessive
Supporting piece 15,15 stress of ring-shaped rubber supporting piece squeeze elastic component 16, and sensor detects that elastic component 16 deforms, and sensor believes induction
It number is sent to the control device of driving mechanism 6, driving mechanism 6 starts to spin up speed, to accelerate payingoff speed, avoids line
Body stress is excessive and breaks；The extruding to ring-shaped rubber supporting piece 15 can be released after wire body stress reduces, elastic component 16
Deformation disappears, and driving mechanism 6 is restored to initial velocity of rotation and carries out conventional unwrapping wire；The wire body that another part paying out reel 5 is released
Entered in branch hole 11 by directive wheel 12, then enters in the second twisted wire mold 8 from branch hole 11 and twisted with the first twisted wire mold 7
Wire body after conjunction is twisted, and annular rubber support part 15,15 stress of ring-shaped rubber supporting piece can be squeezed when wire body tensile force is excessive
Elastic component 16 is squeezed, sensor detects that elastic component 16 deforms, and the control that inductive signal is sent to driving mechanism 6 by sensor fills
It sets, driving mechanism 6 starts to spin up speed, to accelerate payingoff speed, avoids wire body stress excessive and breaks；Work as line
Body stress can release the extruding to ring-shaped rubber supporting piece 15 after reducing, the deformation of elastic component 16 disappears, and driving mechanism 6 is restored to just
The velocity of rotation of beginning carries out conventional unwrapping wire.Adjustment of the present invention by driving mechanism 6 to payingoff speed solves wire body because of tensioning
Power excessive the problem of breaking, effectively increase the processing efficiency of cable.
When wire stranding machine work of the present invention, when multiply wire body passes through the first twisted wire mold 7, the second twisted wire mold 8, wire body shake
The pressure for applying multiple directions to the first twisted wire mold 7, the second twisted wire mold 8, is directed at wire body and the first twisted wire mold 7, second
Frictional force between twisted wire mold 8 increases, and wire body and the first twisted wire mold 7, the second twisted wire mold 8 is different degrees of is ground
Damage influences the service life of the first Wire twisting frame 3, the second Wire twisting frame 4, influences the quality of cable finished product；By in the first twisted wire mould
The first elastic ball 17, the second elastic ball 18 are respectively set outside the 7, second twisted wire mold 8 of tool, wire body is shaken to the first twisted wire mold
7, the second twisted wire mold 8 applies the pressure of multiple directions, and the first twisted wire mold 7, the second twisted wire mold 8 squeeze the first elasticity respectively
Ball 17, the second elastic ball 18, the first elastic ball 17, the second elastic ball 18 deform upon absorption extruding force, to reduce first
The abrasion of twisted wire mold 7, the second twisted wire mold 8 and wire body improves the service life of the first Wire twisting frame 3, the second Wire twisting frame 4,
It ensure that the final product quality of cable.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of breaking line preventive wire stranding machine, which is characterized in that including workbench (1), pay off rack (2), the first Wire twisting frame (3), second
Wire twisting frame (4), multiple paying out reels (5), multiple driving mechanisms (6), multiple guidance sets, the first twisted wire mold (7) and second twist
Line mold (8), wherein：
Pay off rack (2), the first Wire twisting frame (3), the second Wire twisting frame (4) is parallel and is sequentially arranged, pay off rack (2), the first Wire twisting frame
(3), the second Wire twisting frame (4) is installed on workbench (1), and the first Wire twisting frame (3) is equipped with perforative first twisted wire hole (9),
On first Wire twisting frame (3) multiple perforative branch holes (11), the second Wire twisting frame (4) are equipped with positioned at first twisted wire hole (9) both sides
It is equipped with perforative second twisted wire hole (10)；
Multiple paying out reel (5) first ends are rotatably installed on pay off rack (2) and multiple paying out reels (5) are linearly distributed；
Multiple driving mechanisms (6) connect respectively with multiple paying out reels (5) first end for driving paying out reel (5) to rotate；
Multiple guidance sets are installed on pay off rack (2) and multiple guidance sets are corresponded with multiple paying out reels (5) respectively
Setting, in pay off rack (2) close to the first Wire twisting frame (3) side, guidance set includes directive wheel (12) for guidance set setting, is oriented to
It takes turns (12) to be mounted on central through hole inner wall by strut (13), directive wheel (12) is equipped with annular guide groove (14), and annular is oriented to
Ring-shaped rubber supporting piece (15) is equipped in slot (14), ring-shaped rubber supporting piece (15) passes through multiple elastic components (16) and annular guide groove
(14) bottom connects, and elastic component (16) is equipped with the sensor whether deformed upon for detecting elastic component (16), directive wheel
(12) driving mechanism (6) connection corresponding with directive wheel (12) of upper sensor；
First twisted wire mold (7) is mounted in the first twisted wire hole (9), and the second twisted wire mold (8) is mounted on the second twisted wire hole (10)
It is interior.
2. breaking line preventive wire stranding machine according to claim 1, which is characterized in that first twisted wire mold (7) periphery is equipped with multiple
First arc groove is fixed with the first elastic ball (17) in the first arc groove, and in its natural state, multiple first elastic balls (17) are equal
It is bonded with first twisted wire hole (9) inner wall.
3. breaking line preventive wire stranding machine according to claim 1, which is characterized in that second twisted wire mold (8) periphery is equipped with multiple
Second arc groove is fixed with the second elastic ball (18) in the second arc groove, and in its natural state, multiple second elastic balls (18) are equal
It is bonded with second twisted wire hole (10) inner wall.
4. breaking line preventive wire stranding machine according to any one of claim 1-3, which is characterized in that paying out reel (5) second end is set
Restraining position ring block (19), spacing ring (19) are connect with paying out reel (5) screw-thread fit.
5. breaking line preventive wire stranding machine according to any one of claim 1-3, which is characterized in that in ring-shaped rubber supporting piece (15)
Equipped with annular groove (20).
6. breaking line preventive wire stranding machine according to any one of claim 1-3, which is characterized in that in the first twisted wire hole (9)
Mandrel line is overlapped with the central axis in the second twisted wire hole (10).
7. breaking line preventive wire stranding machine according to any one of claim 1-3, which is characterized in that paying out reel (5) passes through bearing
On pay off rack (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811000905.3A CN108766671B (en) | 2018-08-30 | 2018-08-30 | Wire breakage preventing wire twisting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811000905.3A CN108766671B (en) | 2018-08-30 | 2018-08-30 | Wire breakage preventing wire twisting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108766671A true CN108766671A (en) | 2018-11-06 |
| CN108766671B CN108766671B (en) | 2024-01-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811000905.3A Active CN108766671B (en) | 2018-08-30 | 2018-08-30 | Wire breakage preventing wire twisting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108766671B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110223808A (en) * | 2019-06-22 | 2019-09-10 | 郭公升 | A kind of cable corestrander |
| CN110797151A (en) * | 2019-11-04 | 2020-02-14 | 常州八益电缆股份有限公司 | Production method of small-bending-radius cable |
| CN113450971A (en) * | 2021-07-01 | 2021-09-28 | 东莞新恩祥机械配件有限公司 | Anti-broken high-speed wire twisting machine |
| CN114005612A (en) * | 2021-10-30 | 2022-02-01 | 安徽凯诺电缆科技有限公司 | Stranding device and stranding method for aluminum alloy photovoltaic cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110223808A (en) * | 2019-06-22 | 2019-09-10 | 郭公升 | A kind of cable corestrander |
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| CN110797151B (en) * | 2019-11-04 | 2021-11-30 | 常州八益电缆股份有限公司 | Production method of small-bending-radius cable |
| CN113450971A (en) * | 2021-07-01 | 2021-09-28 | 东莞新恩祥机械配件有限公司 | Anti-broken high-speed wire twisting machine |
| CN113450971B (en) * | 2021-07-01 | 2022-07-15 | 东莞新恩祥机械配件有限公司 | Anti-broken high-speed wire twisting machine |
| CN114005612A (en) * | 2021-10-30 | 2022-02-01 | 安徽凯诺电缆科技有限公司 | Stranding device and stranding method for aluminum alloy photovoltaic cable |
| CN114005612B (en) * | 2021-10-30 | 2023-12-05 | 安徽凯诺电缆科技有限公司 | Twisting device and twisting method for aluminum alloy photovoltaic cable |
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| Publication number | Publication date |
|---|---|
| CN108766671B (en) | 2024-01-12 |
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