Hank reeling machine tension control mechanism
Technical field
The utility model relates to a kind of hank reeling machine, relates in particular to a kind of mechanism that is controlled to winch tension force.
Background technology
Hank reeling machine is the special skeining equipment in field of textiles, its effect will become the yarn of cylinder by the unwinding of strand frame, change its package form, be convenient to normally carrying out of next operation, existing hank reeling machine comprises the parts such as frame, yarn frame, spindle pallet, yarn frame, motor, transmission shaft and conducting wire pole, and motor drives transmission shaft to rotate, and transmission shaft drives the rotation of yarn frame by the drive disk assembly such as belt and friction wheel, thereby the yarn that becomes cylinder is transformed into skeining form, completes skeining operation.
Hank reeling machine tension control mechanism is the important parts of hank reeling machine, and its Main Function is to guarantee that silk thread is wrapped on skeining frame uniformly, avoids silk thread to occur the defect of twisting or collapsing across strand, pine.The tension control mechanism of existing hank reeling machine is to utilize own gravity to control tension force, as depicted in figs. 1 and 2, this mechanism is made up of tensioner ejection frame 3, tension force transfer device swing arm 4, tension force transfer bar 6, small extension spring 7, bearing pin supporting seat, counterweight, counterweight and counterweight steel wire 5, a pair of rectangle filar guide, silk rolling rod, pass-through mode is that the above-mentioned accessory in each ingot position forms a set of mechanism, utilize gravity and multiple spot friction force to manufacture tension force, by the swing arm of tension force transfer device wave to control balancing tension, be controlled to the tension force of winch.This utilize gravity and multiple spot friction force manufacture tension force and by wave to control tension force method poor reliability, cannot effectively evenly control tension force, cause tension force control inequality between same hank, occur the product quality problems such as lousiness, pine strand, mixed strand, the strand method of double differences, little ear; In operation, decorative pattern is unintelligible, volume strand is difficult; In maintenance, tension force transfer difficulty, accessory wave to shake up and easily fall, and complex structure, all inconvenience of maintenance and operation; Simultaneously through operation for many years, accessory wearing and tearing corrosion, tension force is unstable, then causes that electrical accident rate takes place frequently; Its silk rolling point is many simultaneously, and each action need completes 7 actions.Action is many, causes labor content, inefficient operation; Transfer difficulty, tension fluctuation is large, and strand sheet moulding degree of tightness differs, and decorative pattern is mixed and disorderly, and skewness plays heap, causes at any time across strand, pine and twist, collapses etc., causes difficulty to employee's volume strand, occurs at any time leaking and compiles and connect volume, affects product design.Meanwhile, because tension force inequality, fluctuation are large, cause not disconnection self-stopping, equipment can not normal operation, causes fault high, and maintenance is frequent.Silk rolling point is many simultaneously, and employee's operational motion is many, causes complicated operation.
Utility model content
In order to overcome above-mentioned defect, the utility model provides a kind of hank reeling machine tension control mechanism, this tension control mechanism is transformed existing hank reeling machine tension mechanism, change the mode of utilizing gravity and multiple spot friction force to manufacture tension force, simplify mechanism, and tension force control is stable, fluctuates little, the product quality problems such as lousiness, pine strand, mixed strand, the strand method of double differences and little ear are greatly reduced; Operational motion reduces, and silk rolling point reduces, and employee's operational motion reduces, and work efficiency is improved.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
Hank reeling machine tension control mechanism, comprise and get yarn silk rolling rod, determine yarn silk rolling rod, shading diaphragm, spacing thread-carrier and move a hook, it is characterized in that: also comprise spring tension controller, on the route of yarn operation, set gradually and get yarn silk rolling rod, spring tension controller, determine yarn silk rolling rod, shading diaphragm, spacing thread-carrier and move a hook, described in get yarn silk rolling rod, spring tension controller, determine yarn silk rolling rod, shading diaphragm, spacing thread-carrier and move a hook to be installed on hank reeling machine.
Described spring tension controller comprises setting nut, pagoda spring, tension pulley, silk rolling porcelain core, tension force mandrel, locating pad and support, and described tension force mandrel is provided with screw thread, and setting nut is screwed on tension force mandrel; Described pagoda spring is socketed on tension force mandrel, and one end is against on setting nut, and the other end is against on locating pad; Described locating pad and tension pulley are socketed on silk rolling porcelain core, and described tension pulley has two, and is oppositely arranged, and one of them tension pulley is arranged on locating pad, and another one is arranged on the platform of silk rolling porcelain core along upper; Described silk rolling porcelain core and carrying sleeve are connected on tension force mandrel, and support is fixed on hank reeling machine.
Described get yarn silk rolling rod by get outward yarn silk rolling rod and in get yarn silk rolling bar construction, described spring tension controller has six, on a hank reeling machine, be provided with six ingot positions, the corresponding spool in each ingot position and a spring tension controller, spool is made as two rows, three of every rows, and shift to install, wherein row's spool is got yarn by getting yarn silk rolling rod outward again by interior getting after yarn silk rolling rod is got yarn, and another row's spool is directly got yarn by getting yarn silk rolling rod outward.
The utlity model has following advantage:
1, the utility model comprises and gets yarn silk rolling rod, spring tension controller, determine yarn silk rolling rod, shading diaphragm, spacing thread-carrier and move a hook, on the route of yarn operation, set gradually and get yarn silk rolling rod, spring tension controller, determine yarn silk rolling rod, shading diaphragm, spacing thread-carrier and move a hook, described in get yarn silk rolling rod, spring tension controller, determine yarn silk rolling rod, shading diaphragm, spacing thread-carrier and move a hook to be all arranged on hank reeling machine by support angle bar.The utility model carrys out the tension force of transfer hank reeling machine yarn with spring tension controller, substitute the mode that original dependence gravity and multiple spot friction force carry out transfer tension force, spring tension controller is easy to transfer, tension force control is stable, and strand sheet even tension avoids occurring that strand sheet moulding degree of tightness differs, decorative pattern is mixed and disorderly, skewness, plays heap, causes at any time across strand, pine and twists, collapses etc.; The utility model has been cancelled tensioner and has been ejected frame, the swing arm of tension force transfer device, tension force transfer device depression bar, ejects the parts such as frame small extension spring, bearing pin supporting seat, counterweight, counterweight steel wire and a pair of rectangle filar guide, structure is simplified greatly, workman controls simply, and transfer is convenient; Silk rolling point also greatly reduces simultaneously, and operating path and the time of run of yarn shorten greatly, have improved skeining efficiency; The utility model is the transformation of carrying out at existing hank reeling machine tension control mechanism, and improvement cost is low, is convenient to promote.
2, spring tension controller described in the utility model comprises setting nut, pagoda spring, tension pulley, silk rolling porcelain core, tension force mandrel, locating pad and support, and described tension force mandrel is provided with screw thread, and setting nut is screwed on tension force mandrel; Described pagoda spring is socketed on tension force mandrel, and one end is against on setting nut, and the other end is against on locating pad; Described locating pad and tension pulley are socketed on silk rolling porcelain core, and described tension pulley has two, and is oppositely arranged, and one of them tension pulley is arranged on locating pad, and another one is arranged on the platform of silk rolling porcelain core along upper; Described silk rolling porcelain core and carrying sleeve are connected on tension force mandrel, and support is fixed on hank reeling machine.Yarn passes from the gap between two tension pulleies that are oppositely arranged along silk rolling porcelain core outer wall.By the just size of energy transfer pagoda spring pressure of setting nut, be delivered on tension pulley by locating pad and silk rolling porcelain core, thereby control two tension pulley gripping powers.Because yarn passes from the gap between two tension pulleies, so just can control the tension force of yarn, complete the control of yarn tension, operator just can control the tension force of yarn by controlling nut, controls simply, and also stable.
3, the utility model get yarn silk rolling rod by get outward yarn silk rolling rod and in get yarn silk rolling bar construction, described spring tension controller has six, on a hank reeling machine, be provided with six ingot positions, the corresponding spool in each ingot position and a spring tension controller, spool is made as two rows, three of every rows, and shift to install, wherein row's spool is got yarn by getting yarn silk rolling rod outward again by interior getting after yarn silk rolling rod is got yarn, and another row's spool is directly got yarn by getting yarn silk rolling rod outward.By such setting, a hank reeling machine arranges six ingot positions, and ingot position shifts to install, and it is large that the distance of ingot interdigit becomes, and can not mix strand, and operator can control separately the tension force of every one thread.
Accompanying drawing explanation
Fig. 1 is prior art hank reeling machine tension control mechanism front view;
Fig. 2 is prior art hank reeling machine tension control mechanism lateral plan;
Fig. 3 is the utility model tension control mechanism front view;
Fig. 4 is the utility model tension control mechanism lateral plan;
Fig. 5 is spring tension controller architecture schematic diagram.
Mark 1 in figure, move a hook, 2, shading diaphragm, 3, tension force ejects frame, 4, tension force transfer device swing arm, 5, counterweight and counterweight steel wire, 6, tension force transfer bar, 7, small extension spring, 8, yarn, 9, spool, 10, become turntable, 11, in, get yarn silk rolling rod, 12, get yarn silk rolling rod outward, 13, spring tension controller, 130, setting nut, 131, pagoda spring, 132, tension pulley, 133, silk rolling porcelain core, 134, tension force mandrel, 135, locating pad, 136, support, 14, determine yarn silk rolling rod, 15, spacing thread-carrier.
The specific embodiment
The utility model is the transformation of carrying out on existing hank reeling machine tension control mechanism, and original tension force ejection frame and swing-bar mechanism are removed, and is changed to the tension control mechanism being combined by the spring tension controller of six ingot one line controls, and concrete structure is as follows:
The utility model comprises to be got yarn silk rolling rod, spring tension controller 13 and determines yarn silk rolling rod 14, also comprises shading diaphragm 2, spacing thread-carrier 15 and moves a hook 1.On the route of yarn operation, set gradually and get yarn silk rolling rod, spring tension controller 13, determine yarn silk rolling rod 14, shading diaphragm 2 and move a hook 1, described in get yarn silk rolling rod, spring tension controller 13, determine yarn silk rolling rod 14, shading diaphragm 2 and move a hook 1 to be all arranged on hank reeling machine by support angle bar; At shading diaphragm 2 and move spacing thread-carrier 15 is set between a hook 1, limit yarn shift position, avoid hanging yarn.
Yarn 8 is got yarn silk rolling rod from spool and is drawn, yarn enters spring tension controller 13, through the adjusting of spring tension controller 13, stablize suitable tension force to yarn, yarn is through after spring tension controller 13, introduce shading diaphragm 2 through determining yarn silk rolling rod 14 longitudinal registers, then after spacing filar guide 15 cross spacings, move a hook 1 with dried shrimp yarn is introduced on turntable 10.
The utility model spring tension controling appliance body structure comprises setting nut 130, pagoda spring 131, tension pulley 132, silk rolling porcelain core 133, tension force mandrel 134, locating pad 135 and support 136, described tension force mandrel 134 is provided with screw thread, setting nut 130 is screwed on tension force mandrel 134, pagoda spring 131 one end are against on setting nut 130, the other end is against on locating pad 135, locating pad 135 and tension pulley 132 are socketed on silk rolling porcelain core 133, silk rolling porcelain core 133 is enclosed within on tension force mandrel 134, support 136 is socketed on tension force mandrel 134, support 136 is fixed on hank reeling machine.Described silk rolling porcelain core 133 band platform edges, one end, described tension pulley 132 has two, and be oppositely arranged, between two tension pulleies 132, there is certain gap, one of them tension pulley 132 is arranged on locating pad 135, another one tension pulley 132 is arranged on the platform of silk rolling porcelain core 133 along upper, and yarn 8 passes the gap between two tension pulleies along silk rolling porcelain core outer wall, and support 136 is fixed on hank reeling machine.
The utility model get yarn silk rolling rod by get outward yarn silk rolling rod 12 and in get yarn silk rolling rod 11 and form, described spring tension controller 13 has six, on a hank reeling machine, be provided with six ingot positions, the corresponding spool 9 in each ingot position and a spring tension controller 13, spool 9 is made as two rows, three of every rows, and shift to install, wherein row's spool 9 is got yarn by getting yarn silk rolling rod 12 outward again by interior getting after yarn silk rolling rod 11 is got yarn, and another row's spool 9 is directly got yarn by getting yarn silk rolling rod 12 outward.By such setting, a hank reeling machine arranges six ingot positions, and ingot position shifts to install, and it is large that the distance of ingot interdigit becomes, and can not mix strand, and operator can control separately the tension force of every one thread.