CN114000278A - Continuous spray cold-batch treatment system and use method thereof - Google Patents
Continuous spray cold-batch treatment system and use method thereof Download PDFInfo
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- CN114000278A CN114000278A CN202111180277.3A CN202111180277A CN114000278A CN 114000278 A CN114000278 A CN 114000278A CN 202111180277 A CN202111180277 A CN 202111180277A CN 114000278 A CN114000278 A CN 114000278A
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- 239000007921 spray Substances 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims description 19
- 239000007788 liquid Substances 0.000 claims abstract description 189
- 230000005540 biological transmission Effects 0.000 claims abstract description 157
- 238000005507 spraying Methods 0.000 claims abstract description 89
- 238000003860 storage Methods 0.000 claims abstract description 19
- 239000004753 textile Substances 0.000 claims description 41
- 238000005096 rolling process Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 239000003595 mist Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000009825 accumulation Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 16
- 230000008595 infiltration Effects 0.000 abstract description 6
- 238000001764 infiltration Methods 0.000 abstract description 6
- 239000003814 drug Substances 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 description 20
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000010923 batch production Methods 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
- 230000001502 supplementing effect Effects 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003094 microcapsule Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 201000009240 nasopharyngitis Diseases 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- -1 polyhexamethylene guanidine hydrochloride Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/021—Compressive rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/025—Perforated rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/026—Rollers characterised by particular surface features
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A continuous spray cold batch treatment system comprises a liquid storage tank, an outer cover chamber, a bottom supporting plate, a top spray plate and a middle spray plate, wherein the number of the middle spray plates is at least two, and the top spray plate, the middle spray plate and the bottom supporting plate are sequentially arranged from top to bottom along the right side part of the liquid storage tank; the top liquid spraying plate and the middle liquid spraying plate both comprise plate bodies and inner plate cavities formed in the plate bodies, the inner plate cavities are communicated with spray nozzles arranged at the bottoms of the plate bodies, cold pile liquid is arranged in inner box cavities in the liquid storage boxes, and the inner box cavities are communicated with the inner plate cavities; all be provided with a transmission outer roller between the liquid spray board in adjacent to and between well liquid spray board, the bottom plate, the number of transmission outer roller is two at least, and adjacent transmission outer roller is diagonal setting, and bottom plate, top liquid spray board, well liquid spray board, atomizer all are located the inside of dustcoat room. The design has better infiltration effect and cold-batch treatment effect, and can reduce the dosage of the medicament, reduce pollution and save floor area.
Description
Technical Field
The invention relates to a cold batch treatment device, belongs to the field of textile devices, and particularly relates to a continuous spray cold batch treatment system and a using method thereof.
Background
At present, the cold-batch process is mainly applied to the treatment of textiles, and the main forms of the cold-batch process comprise first bleaching and then needling and first needling and then bleaching, wherein the breaking strength and the elongation of the former are higher, and the softness and the water absorption of the latter are better, but the two have the problems of higher chemical agent dosage and higher energy consumption, and have larger pollution to the environment.
In addition, the existing cold batch process generally piles cloth or fiber webs in a box body and soaks cold batch agent, and the common cold batch box is mostly a common soaking box or a common barrel, so that the permeation time is long, incomplete permeation results are easy to occur, the permeation effect is poor, and the production efficiency is low.
The invention discloses an invention patent application with the publication number of CN 110219117A and the publication date of 2019, 9 and 10, a cold batch dyeing machine and a dyeing process applying the cold batch dyeing machine, which comprises a frame, a conveying mechanism arranged on the frame and used for coloring cloth, and a coloring mechanism arranged on the frame, and a cold batch mechanism arranged on the frame, wherein the cold batch mechanism comprises a frame arranged on one side of the frame, a driving roller which is rotationally arranged on the frame and is used for winding the cloth after the dye is impregnated, a driving component which is arranged on the frame and drives the driving roller to rotate, a flexible film which is sleeved on the driving roller wound with the cloth, and a closed disc which is coaxially fixed with the two ends of the driving roller and synchronously rotates along with the driving roller, and the splicing assembly is used for connecting the two ends of the flexible film and the sealing disc to cover the surface of the cloth, and the sealing disc is circular and the inner surface of the flexible film is abutted to the cloth. Although the invention has the effect of reducing dye liquor loss when the cloth is piled and dyed, the invention still has the following defects:
the cold batch device that adopts in this design is ordinary cold batch bucket or cold batch case, and the effect of permeating of this kind of cold batch device can only rely on slowly permeating of cold batch liquid, belongs to static infiltration, and the infiltration effect is relatively poor, simultaneously, need use more cold batch liquid, and the quantity that leads to making the medicament of cold batch liquid is higher, pollutes greatly.
The information disclosed in this background section is only for enhancement of understanding of the general background of the patent application and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Disclosure of Invention
The invention aims to overcome the defects and problems of poor permeation effect and poor cold-batch treatment effect in the prior art, and provides a continuous spray cold-batch treatment system with good permeation effect and good cold-batch treatment effect and a using method thereof.
In order to achieve the above purpose, the technical solution of the invention is as follows: a continuous spray cold batch treatment system comprises a liquid storage tank, an outer cover chamber, a bottom supporting plate, top spray plates and middle spray plates, wherein the number of the middle spray plates is at least two, every two of the top spray plates, the middle spray plates and the bottom supporting plate are parallel to each other, the adjacent middle spray plates are parallel to each other, and the top spray plates, the middle spray plates and the bottom supporting plate are sequentially arranged from top to bottom along the right side part of the liquid storage tank;
the top spray plate and the middle spray plate are consistent in structure and respectively comprise a plate body and an inner plate cavity formed in the plate body, the inner plate cavity is communicated with a plurality of spray nozzles arranged at the bottom of the plate body, cold accumulation liquid is arranged in an inner box cavity in the liquid storage box, and the inner box cavity is communicated with the inner plate cavity; the transmission outer rollers are arranged between the adjacent middle liquid spraying plates, between the middle liquid spraying plates and between the bottom supporting plate, the number of the transmission outer rollers is at least two, and the adjacent transmission outer rollers are arranged in an oblique diagonal line;
the bottom supporting plate, the top liquid spraying plate, the middle liquid spraying plate and the spray nozzle are all located inside the outer cover chamber, a feed inlet is formed in the position, close to the top liquid spraying plate, on the right side portion of the outer cover chamber, and a discharge outlet is formed in the position, close to the bottom supporting plate, on the left side portion of the outer cover chamber.
The central axis of the transmission outer roller positioned between the middle liquid spraying plate and the bottom supporting plate is positioned at the side of the middle liquid spraying plate and the bottom supporting plate in the same direction; and the central axis of the transmission outer roller positioned between the adjacent middle liquid spraying plates is positioned at the side of the two adjacent middle liquid spraying plates in the same direction.
The top surface of the middle spraying liquid plate is connected with the bottom surface of the transmission seat, a seat inner cavity is formed in the transmission seat, a plurality of liquid receiving holes communicated with the seat inner cavity are formed in the top surface of the transmission seat, at least one liquid leakage port is formed in the joint surface of the transmission seat and the middle spraying liquid plate, and the liquid receiving holes are communicated with the inner plate cavity after sequentially passing through the seat inner cavity and the liquid leakage port.
The interface is a concave structure with two high ends and a middle bottom; the quantity of weeping mouth is two at least, and has seted up a weeping mouth in the lowest department of interface.
A plurality of rolling grooves are formed in the transmission seat in sequence along the transverse direction, a transmission inner roller is correspondingly arranged in each rolling groove, the top end of each transmission inner roller is higher than the top surface of the transmission seat, the transmission inner roller is arranged in a suspended mode relative to the corresponding rolling groove, and a groove through hole communicated with the inner cavity of the seat is formed in each rolling groove;
the transmission inner roller comprises an inner roller outer barrel, an inner roller center shaft and a plurality of inner supporting rods, the inner roller center shaft and the inner roller outer barrel sleeved outside the inner roller center shaft are coaxially arranged, the inner end of each inner supporting rod is connected with the side wall of the inner roller center shaft, the outer end of each inner supporting rod is connected with the inner wall of the inner roller outer barrel, a plurality of inner barrel through holes are formed in the side wall of the inner roller outer barrel, and the inner barrel through holes are communicated with the seat inner cavity after sequentially passing through the inner barrel inner cavity and the groove through holes.
The outer wall of the inner roller outer cylinder is connected with the inner end of the inner blunt raised head, and the outer end of the inner blunt raised head extends outwards to the upper part of the top surface of the transmission seat or the roller moving groove.
A rolling roller is arranged right above the transmission seat, a top liquid spraying plate or a middle liquid spraying plate is arranged right above the rolling roller, the rolling roller does reciprocating motion along the transverse direction, and a conveying cavity is clamped between the rolling roller and the transmission seat.
The transmission outer roller comprises an outer roller outer barrel, an outer roller center shaft and a plurality of outer supporting rods, the outer roller center shaft and the outer roller outer barrel sleeved outside the outer roller center shaft are coaxially arranged, the inner end of each outer supporting rod is connected with the side wall of the outer roller center shaft, the outer end of each outer supporting rod is connected with the inner wall of the outer roller outer barrel, a plurality of outer barrel through holes are formed in the side wall of the outer roller outer barrel, and the two ends of each outer barrel through hole are respectively communicated with the inner cavity of the outer barrel and the inside of the outer cover chamber.
A method for using the continuous spray cold-batch treatment system comprises the following steps:
the head end of the textile to be treated penetrates into the outer cover chamber from the feed inlet, and then sequentially passes through the top of the middle liquid spraying plate, the transmission outer roller and … …, the top of the middle liquid spraying plate, the transmission outer roller and the top of the bottom supporting plate and then penetrates out of the discharge outlet, and the rest part of the textile positioned behind the head end of the textile is penetrated in and penetrated out in the same sequence;
in the whole process of penetrating in and out the textile, the spray nozzle continuously sprays water mist formed by the cold batch liquid downwards until the textile completely penetrates out of the discharge port.
The top surface of the middle spraying liquid plate is connected with the bottom surface of the transmission seat, a seat inner cavity is formed in the transmission seat, a plurality of liquid receiving holes communicated with the seat inner cavity are formed in the top surface of the transmission seat, at least one liquid leakage port is formed in the joint surface of the transmission seat and the middle spraying liquid plate, and the liquid receiving holes are communicated with the inner plate cavity after sequentially passing through the seat inner cavity and the liquid leakage port;
the penetrating and penetrating operation sequence of the textile fabric is a feeding hole, the top of a transmission seat, a transmission outer roller, … …, the top of the transmission seat, the transmission outer roller, the top of a bottom supporting plate and a discharging hole in sequence.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a continuous spray cold batch treatment system and a using method thereof, wherein the system comprises a liquid storage tank, an outer cover chamber, a bottom supporting plate, a top liquid spraying plate and a middle liquid spraying plate, wherein the number of the middle liquid spraying plates is at least two, and the top liquid spraying plate, the middle liquid spraying plate and the bottom supporting plate are sequentially arranged from top to bottom along the right side part of the liquid storage tank; the top spray plate and the middle spray plate have the same structure and comprise plate bodies and inner plate cavities formed in the plate bodies, the inner plate cavities are communicated with spray nozzles arranged at the bottoms of the plate bodies, and inner box cavities in charge of containing cold reactor liquid in the liquid storage box are communicated with the inner plate cavities (the inner box cavities are communicated with the inner plate cavities through right-side liquid conveying pipes); between the liquid spray board in adjacent, and well liquid spray board, all be provided with a transmission outer roller between the bottom plate board, during the application, the fabric that treats cold heap processing passes the feed inlet in proper order, the top of well liquid spray board, the transmission outer roller, … …, the top of well liquid spray board, the transmission outer roller, the top of bottom plate board, the discharge gate, and at the whole in-process that passes through, carry out the contaction each other with cold heap liquid, in order to accomplish the infiltration of cold heap liquid, thereby accomplish cold heap processing, this each other contacts including two levels, first level is the water smoke that the atomizer directly spouted on the fabric, second level is that the water smoke that spreads in the dustcoat room contacts with the fabric. Compared with cold piling liquid, atomized water mist can more easily enter the interior of various fibers in the textile, the permeation efficiency is improved, and the medicament is saved. Therefore, the invention not only has better infiltration effect and better cold batch treatment effect, but also can reduce the dosage of the medicament, reduce the pollution and save the occupied area.
2. The invention relates to a continuous spray cold-batch processing system and a using method thereof, wherein the top surface of a middle liquid-spraying plate is connected with the bottom surface of a transmission seat, a seat inner cavity is arranged inside the transmission seat, a plurality of liquid-receiving holes communicated with the seat inner cavity are arranged on the top surface of the transmission seat, at least one liquid leakage port is arranged on the joint surface of the transmission seat and the middle liquid-spraying plate, the liquid-receiving holes are communicated with an inner plate cavity after sequentially passing through the seat inner cavity and the liquid leakage port, when in use, a top liquid-spraying plate or a middle liquid-spraying plate is arranged above a single transmission seat, therefore, when textile passes through the top of the transmission seat, water mist sprayed from the top can permeate the textile, accumulated liquid is easily formed between the textile and the transmission seat, if not removed in time, the surface of the textile is easily damaged, the integral smoothness of the textile transmission can be influenced, and therefore, a liquid guide channel of 'liquid-receiving hole-seat inner cavity-liquid leakage port-inner plate cavity' is specially arranged, in order to in time discharge the inner panel chamber with the liquid that gathers, not only can avoid liquid to gather, can also supply the cold heap liquid in the inner panel chamber, make it pass through the atomizer reutilization, improve the availability factor of cold heap liquid. Therefore, the invention not only has higher use efficiency of the cold reactor liquid, but also has stronger conveying fluency.
3. The invention relates to a continuous spray cold batch treatment system and a using method thereof.A plurality of rolling grooves are sequentially arranged in a transmission seat along the transverse direction, a transmission inner roller is correspondingly arranged in each rolling groove, the top end of each transmission inner roller is higher than the top surface of the transmission seat, and a groove through hole communicated with an inner cavity of the seat is arranged in each rolling groove; the transmission inner roller comprises an inner roller outer cylinder, an inner roller middle shaft and a plurality of inner supporting rods, the inner cylinder through hole is communicated with the inner cavity of the seat after sequentially passing through the inner cylinder inner cavity and the groove through hole, when the transmission inner roller is applied, the transmission inner roller can drive or follow the transmission of textile fabrics, and the transmission of the textile fabrics is wavy transmission with fluctuation due to the height difference between the transmission inner roller and the groove separating table, so that the textile fabrics can generate certain small-amplitude vibration, the textile fabrics can absorb water mist conveniently, the permeation effect is improved, and the effect is better when the transmission inner roller is provided with an inner blunt raised head or a rolling roller. Therefore, the invention can realize wave-shaped transmission and has better infiltration effect.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a left side view of fig. 1.
Fig. 3 is a schematic structural view of the driving seat in fig. 1.
Fig. 4 is a schematic structural diagram of the inner roller outer cylinder in fig. 3.
Fig. 5 is a schematic end view of the driven outer roller of fig. 1.
Fig. 6 is a schematic structural view of the outer roller housing in fig. 5.
In the figure: the device comprises textile 1, a liquid storage tank 2, an outer cover chamber 21, a bottom supporting plate 22, a bottom liquid guide hole 221, a liquid containing groove 222, an inner tank cavity 23, a right liquid conveying pipe 231, a feed inlet 24, a discharge outlet 25, a middle liquid spraying plate 3, a top liquid spraying plate 30, a plate body 31, an inner plate cavity 32, a spray nozzle 33, a transmission outer roller 4, an outer roller outer cylinder 41, an outer roller middle shaft 42, an outer support rod 43, an outer cylinder through hole 44, an outer cylinder inner cavity 45, a transmission base 5, a base inner cavity 51, a liquid receiving hole 52, a joint surface 53, a liquid leakage hole 531, a roller moving groove 54, a groove through hole 541, a groove partition table 542, a transmission inner roller 6, an inner roller outer cylinder 61, an inner roller middle shaft 62, an inner support rod 63, an inner cylinder through hole 64, an inner cylinder inner cavity 65, an inner blunt raised head 66, a rolling roller 7, a conveying cavity 71, a function cavity 8, a function nozzle 81, a function liquid supplementing hole 82 and a function liquid supplementing pipe 83.
Detailed Description
The present invention will be described in further detail with reference to the following description and embodiments in conjunction with the accompanying drawings.
Referring to fig. 1-6, a continuous spray cold batch treatment system comprises a liquid storage tank 2, an outer cover chamber 21, a bottom supporting plate 22, at least two top spray plates 30 and middle spray plates 3, wherein the top spray plates 30, the middle spray plates 3 and the bottom supporting plate 22 are parallel to each other in pairs, the adjacent middle spray plates 3 are parallel to each other, and the top spray plates 30, the middle spray plates 3 and the bottom supporting plate 22 are sequentially arranged from top to bottom along the right side part of the liquid storage tank 2;
the top liquid spraying plate 30 and the middle liquid spraying plate 3 have the same structure and both comprise a plate body 31 and an inner plate cavity 32 formed in the plate body 31, the inner plate cavity 32 is communicated with a plurality of spray nozzles 33 arranged at the bottom of the plate body 31, cold accumulation liquid is arranged in an inner box cavity 23 in the liquid storage box 2, and the inner box cavity 23 is communicated with the inner plate cavity 32; the transmission outer rollers 4 are arranged between the adjacent middle liquid spraying plates 3, between the middle liquid spraying plates 3 and between the bottom supporting plate 22, the number of the transmission outer rollers 4 is at least two, and the adjacent transmission outer rollers 4 are arranged in an oblique diagonal line;
the bottom supporting plate 22, the top liquid spraying plate 30, the middle liquid spraying plate 3 and the spray nozzle 33 are all positioned in the outer cover chamber 21, a feed inlet 24 is formed in the position, close to the top liquid spraying plate 30, on the right side part of the outer cover chamber 21, and a discharge outlet 25 is formed in the position, close to the bottom supporting plate 22, on the left side part of the outer cover chamber 21.
The central axis of the transmission outer roller 4 positioned between the middle liquid spraying plate 3 and the bottom supporting plate 22 is positioned at the side of the middle liquid spraying plate 3 and the bottom supporting plate 22 in the same direction; the central axis of the transmission outer roller 4 positioned between the adjacent middle liquid spraying plates 3 is positioned at the side of the two adjacent middle liquid spraying plates 3 in the same direction.
The top surface of the middle liquid spraying plate 3 is connected with the bottom surface of the transmission seat 5, a seat inner cavity 51 is formed in the transmission seat 5, a plurality of liquid receiving holes 52 communicated with the seat inner cavity 51 are formed in the top surface of the transmission seat 5, at least one liquid leakage port 531 is formed in the joint surface 53 of the transmission seat 5 and the middle liquid spraying plate 3, and the liquid receiving holes 52 are communicated with the inner plate cavity 32 after sequentially passing through the seat inner cavity 51 and the liquid leakage port 531.
The interface surface 53 is a concave structure with two ends higher than the middle bottom; the number of the liquid leakage ports 531 is at least two, and one liquid leakage port 531 is formed at the lowest position of the interface surface 53.
A plurality of roller moving grooves 54 are formed in the transmission seat 5 in sequence along the transverse direction, a transmission inner roller 6 is correspondingly arranged in each roller moving groove 54, the top end of each transmission inner roller 6 is higher than the top surface of the transmission seat 5, the transmission inner roller 6 is arranged in a suspended mode relative to the roller moving groove 54 where the transmission inner roller is located, and a groove through hole 541 communicated with the seat inner cavity 51 is formed in each roller moving groove 54;
the transmission inner roller 6 comprises an inner roller outer cylinder 61, an inner roller center shaft 62 and a plurality of inner support rods 63, the inner roller center shaft 62 is coaxially arranged with the inner roller outer cylinder 61 sleeved outside the inner roller center shaft 62, the inner ends of the inner support rods 63 are connected with the side wall of the inner roller center shaft 62, the outer ends of the inner support rods 63 are connected with the inner wall of the inner roller outer cylinder 61, a plurality of inner cylinder through holes 64 are formed in the side wall of the inner roller outer cylinder 61, and the inner cylinder through holes 64 are communicated with the seat inner cavity 51 after sequentially passing through an inner cylinder inner cavity 65 and a groove through hole 541.
The outer wall of the inner roller outer cylinder 61 is connected with the inner end of an inner blunt raised head 66, and the outer end of the inner blunt raised head 66 extends outwards to the upper part of the top surface of the transmission seat 5 or the roller moving groove 54.
A rolling roller 7 is arranged right above the transmission seat 5, a top liquid spraying plate 30 or a middle liquid spraying plate 3 is arranged right above the rolling roller 7, the rolling roller 7 reciprocates along the transverse direction, and a conveying cavity 71 is clamped between the rolling roller 7 and the transmission seat 5.
The transmission outer roller 4 comprises an outer roller outer cylinder 41, an outer roller center shaft 42 and a plurality of outer support rods 43, the outer roller center shaft 42 is coaxially arranged with the outer roller outer cylinder 41 sleeved outside the outer roller center shaft 42, the inner ends of the outer support rods 43 are connected with the side wall of the outer roller center shaft 42, the outer ends of the outer support rods 43 are connected with the inner wall of the outer roller outer cylinder 41, a plurality of outer cylinder through holes 44 are formed in the side wall of the outer roller outer cylinder 41, and two ends of the outer cylinder through holes 44 are respectively communicated with the inner cavity 45 of the outer cylinder and the interior of the outer cylinder chamber 21.
A method for using the continuous spray cold-batch treatment system comprises the following steps:
the head end of the textile 1 to be processed penetrates into the outer cover chamber 21 from the feed inlet 24, then sequentially passes through the top of the middle liquid spraying plate 3, the transmission outer rollers 4 and … …, the top of the middle liquid spraying plate 3, the transmission outer roller 4 and the top of the bottom supporting plate 22 and then penetrates out of the discharge outlet 25, and the rest part of the textile 1 behind the head end of the textile is penetrated in and penetrated out in the same sequence;
during the entire penetration and exit of the textile 1, the spray nozzles 33 continuously spray water mist consisting of cold batch liquid downwards until the textile 1 completely exits from the outlet 25.
The top surface of the middle liquid spraying plate 3 is connected with the bottom surface of the transmission seat 5, a seat inner cavity 51 is formed in the transmission seat 5, a plurality of liquid receiving holes 52 communicated with the seat inner cavity 51 are formed in the top surface of the transmission seat 5, at least one liquid leakage port 531 is formed in the joint surface 53 of the transmission seat 5 and the middle liquid spraying plate 3, and the liquid receiving holes 52 are communicated with the inner plate cavity 32 after sequentially passing through the seat inner cavity 51 and the liquid leakage ports 531;
the sequence of the penetrating-in and penetrating-out operations of the textile fabric 1 is a feed port 24, the top of a transmission seat 5, transmission outer rollers 4 and … …, the top of the transmission seat 5, the transmission outer roller 4, the top of a bottom supporting plate 22 and a discharge port 25 in sequence.
The principle of the invention is illustrated as follows:
the adjacent transmission outer rollers 4 are arranged in an oblique diagonal way, namely that: the transmission relation in the invention is the reciprocating Z-shaped transmission which is sequentially carried out along the vertical direction, the transmission device comprises a layer-by-layer transmission channel which is sequentially arranged from top to bottom, and as for the same transmission channel, two transmission outer rollers 4 positioned at two ends of the transmission channel are adjacent transmission outer rollers 4, wherein one transmission outer roller 4 is positioned above one end of the transmission channel, the other transmission outer roller 4 is positioned below the other end of the transmission channel, and the two transmission outer rollers 4 are just positioned at two ends of a diagonal line (diagonally arranged diagonal line).
In the invention, a plurality of roller moving grooves 54 are sequentially arranged in the transmission seat 5 along the transverse direction, and the parts clamped between the adjacent roller moving grooves 54 on the transmission seat 5 are groove separating tables 542, namely the roller moving grooves 54 and the groove separating tables 542 are sequentially arranged at intervals.
The bottom support plate 22 of the present invention is internally provided with a bottom liquid guiding hole 221, the top end of the bottom liquid guiding hole 221 is communicated with the top surface of the bottom support plate 22, and the bottom end of the bottom liquid guiding hole 221 is communicated with the liquid containing groove 222.
Example 1:
referring to fig. 1-6, a continuous spray cold batch treatment system comprises a liquid storage tank 2, an outer cover chamber 21, a bottom supporting plate 22, at least two top spray plates 30 and middle spray plates 3, wherein the top spray plates 30, the middle spray plates 3 and the bottom supporting plate 22 are parallel to each other in pairs, the adjacent middle spray plates 3 are parallel to each other, and the top spray plates 30, the middle spray plates 3 and the bottom supporting plate 22 are sequentially arranged from top to bottom along the right side part of the liquid storage tank 2; the top liquid spraying plate 30 and the middle liquid spraying plate 3 have the same structure and both comprise a plate body 31 and an inner plate cavity 32 formed in the plate body 31, the inner plate cavity 32 is communicated with a plurality of spray nozzles 33 arranged at the bottom of the plate body 31, cold accumulation liquid is arranged in an inner box cavity 23 in the liquid storage box 2, and the inner box cavity 23 is communicated with the inner plate cavity 32; the transmission outer rollers 4 are arranged between the adjacent middle liquid spraying plates 3, between the middle liquid spraying plates 3 and between the bottom supporting plate 22, the number of the transmission outer rollers 4 is at least two, and the adjacent transmission outer rollers 4 are arranged in an oblique diagonal line; the bottom supporting plate 22, the top liquid spraying plate 30, the middle liquid spraying plate 3 and the spray nozzle 33 are all positioned in the outer cover chamber 21, a feed inlet 24 is formed in the position, close to the top liquid spraying plate 30, on the right side part of the outer cover chamber 21, and a discharge outlet 25 is formed in the position, close to the bottom supporting plate 22, on the left side part of the outer cover chamber 21.
The use method of the continuous spray cold batch treatment system comprises the following steps: the head end of the textile 1 to be processed penetrates into the outer cover chamber 21 from the feed inlet 24, then sequentially passes through the top of the middle liquid spraying plate 3, the transmission outer rollers 4 and … …, the top of the middle liquid spraying plate 3, the transmission outer roller 4 and the top of the bottom supporting plate 22 and then penetrates out of the discharge outlet 25, and the rest part of the textile 1 behind the head end of the textile is penetrated in and penetrated out in the same sequence; during the entire penetration and exit of the textile 1, the spray nozzles 33 continuously spray water mist consisting of cold batch liquid downwards until the textile 1 completely exits from the outlet 25.
Example 2:
the basic contents are the same as example 1, except that:
the top surface of the middle liquid spraying plate 3 is connected with the bottom surface of the transmission seat 5, a seat inner cavity 51 is formed in the transmission seat 5, a plurality of liquid receiving holes 52 communicated with the seat inner cavity 51 are formed in the top surface of the transmission seat 5, at least one liquid leakage port 531 is formed in the joint surface 53 of the transmission seat 5 and the middle liquid spraying plate 3, and the liquid receiving holes 52 are communicated with the inner plate cavity 32 after sequentially passing through the seat inner cavity 51 and the liquid leakage port 531. Preferably, the interface 53 is a concave structure with two ends higher than the middle bottom; the number of the liquid leakage ports 531 is at least two, and one liquid leakage port 531 is formed at the lowest position of the interface surface 53.
Example 3:
the basic content is the same as that of the embodiment 2, except that:
a plurality of roller moving grooves 54 are formed in the transmission seat 5 in sequence along the transverse direction, a transmission inner roller 6 is correspondingly arranged in each roller moving groove 54, the top end of each transmission inner roller 6 is higher than the top surface of the transmission seat 5, the transmission inner roller 6 is arranged in a suspended mode relative to the roller moving groove 54 where the transmission inner roller is located, and a groove through hole 541 communicated with the seat inner cavity 51 is formed in each roller moving groove 54; the transmission inner roller 6 comprises an inner roller outer cylinder 61, an inner roller center shaft 62 and a plurality of inner support rods 63, the inner roller center shaft 62 is coaxially arranged with the inner roller outer cylinder 61 sleeved outside the inner roller center shaft 62, the inner ends of the inner support rods 63 are connected with the side wall of the inner roller center shaft 62, the outer ends of the inner support rods 63 are connected with the inner wall of the inner roller outer cylinder 61, a plurality of inner cylinder through holes 64 are formed in the side wall of the inner roller outer cylinder 61, and the inner cylinder through holes 64 are communicated with the seat inner cavity 51 after sequentially passing through an inner cylinder inner cavity 65 and a groove through hole 541.
Example 4:
the basic contents are the same as example 1, except that:
structurally: the top surface of the middle liquid spraying plate 3 is connected with the bottom surface of the transmission seat 5, a seat inner cavity 51 is formed in the transmission seat 5, a plurality of liquid receiving holes 52 communicated with the seat inner cavity 51 are formed in the top surface of the transmission seat 5, at least one liquid leakage port 531 is formed in the joint surface 53 of the transmission seat 5 and the middle liquid spraying plate 3, and the liquid receiving holes 52 are communicated with the inner plate cavity 32 after sequentially passing through the seat inner cavity 51 and the liquid leakage port 531.
The method comprises the following steps: the sequence of the penetrating-in and penetrating-out operations of the textile fabric 1 is a feed port 24, the top of a transmission seat 5, transmission outer rollers 4 and … …, the top of the transmission seat 5, the transmission outer roller 4, the top of a bottom supporting plate 22 and a discharge port 25 in sequence.
Example 5:
the basic contents are the same as example 1, except that:
when the functional liquid spraying device is applied, a temperature-carrying liquid or a functional auxiliary agent can be injected into the functional cavity 8 through the functional liquid supplementing pipe 83 and then is downwards sprayed out from the functional nozzle 81, wherein the temperature of a reagent on the textile fabric 1 can be adjusted by spraying the temperature-carrying liquid, namely a temperature area formed by liquid drops or water mist is additionally arranged on the traveling route of the textile fabric 1, and the functional auxiliary agent can be sprayed out to increase the functional effect of the textile fabric 1 and comprises a softening agent (such as JF-1607-3), Silicone quaternary ammonium salts), antibacterial finishing agents (such as polyhexamethylene guanidine hydrochloride, SCJ-963) or microcapsule finishing agents (such as microcapsule fragrant finishing agents).
The above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above embodiment, but equivalent modifications or changes made by those skilled in the art according to the present disclosure should be included in the scope of the present invention as set forth in the appended claims.
Claims (10)
1. A continuous spray cold batch processing system is characterized in that: the continuous spray cold batch treatment system comprises a liquid storage tank (2), an outer cover chamber (21), bottom supporting plates (22), top liquid spraying plates (30) and middle liquid spraying plates (3), wherein the number of the middle liquid spraying plates (3) is at least two, every two of the top liquid spraying plates (30), the middle liquid spraying plates (3) and the bottom supporting plates (22) are parallel to each other, the adjacent middle liquid spraying plates (3) are parallel to each other, and the top liquid spraying plates (30), the middle liquid spraying plates (3) and the bottom supporting plates (22) are sequentially arranged from top to bottom along the right side part of the liquid storage tank (2);
the top liquid spraying plate (30) and the middle liquid spraying plate (3) are consistent in structure and respectively comprise a plate body (31) and an inner plate cavity (32) formed in the plate body, the inner plate cavity (32) is communicated with a plurality of spray nozzles (33) arranged at the bottom of the plate body (31), cold accumulation liquid is arranged in an inner box cavity (23) in the liquid storage box (2), and the inner box cavity (23) is communicated with the inner plate cavity (32); a transmission outer roller (4) is arranged between the adjacent middle liquid spraying plates (3) and between the middle liquid spraying plates (3) and the bottom supporting plate (22), the number of the transmission outer rollers (4) is at least two, and the adjacent transmission outer rollers (4) are arranged in an oblique diagonal line;
the bottom supporting plate (22), the top liquid spraying plate (30), the middle liquid spraying plate (3) and the spray nozzles (33) are all located inside the outer cover chamber (21), a feed inlet (24) is formed in the position, close to the top liquid spraying plate (30), on the right side portion of the outer cover chamber (21), and a discharge outlet (25) is formed in the position, close to the bottom supporting plate (22), on the left side portion of the outer cover chamber (21).
2. A continuous spray cold-batch processing system according to claim 1, wherein: the central axis of the transmission outer roller (4) positioned between the middle liquid spraying plate (3) and the bottom supporting plate (22) is positioned at the side of the middle liquid spraying plate (3) and the bottom supporting plate (22) in the same direction; the central axis of the transmission outer roller (4) positioned between the adjacent middle liquid spraying plates (3) is positioned at the side of the two adjacent middle liquid spraying plates (3) in the same direction.
3. A continuous spray cold-batch processing system according to claim 1, wherein: the top surface of well spray plate (3) is connected with the bottom surface of transmission seat (5), seat inner chamber (51) have been seted up to the inside of transmission seat (5), set up on the top surface of transmission seat (5) a plurality of and seat inner chamber (51) communicating connect liquid hole (52), seted up on the interface (53) of transmission seat (5), well spray plate (3) at least one weeping mouth (531), connect liquid hole (52) to communicate with each other with inner plate cavity (32) behind seat inner chamber (51), weeping mouth (531) in proper order.
4. A continuous spray cold-batch processing system according to claim 3, wherein: the interface (53) is a concave structure with two ends higher than the middle bottom; the number of the liquid leakage ports (531) is at least two, and one liquid leakage port (531) is arranged at the lowest position of the connecting surface (53).
5. A continuous spray cold-batch processing system according to claim 3, wherein: a plurality of rolling grooves (54) are sequentially formed in the transmission seat (5) along the transverse direction, a transmission inner roller (6) is correspondingly arranged in each rolling groove (54), the top end of each transmission inner roller (6) is higher than the top surface of the transmission seat (5), the transmission inner roller (6) is arranged in a suspended mode relative to the corresponding rolling groove (54), and a groove through hole (541) communicated with the seat inner cavity (51) is formed in each rolling groove (54);
the transmission inner roller (6) comprises an inner roller outer cylinder (61), an inner roller center shaft (62) and a plurality of inner supporting rods (63), the inner roller center shaft (62) and the inner roller outer cylinder (61) sleeved outside the inner roller center shaft are coaxially arranged, the inner ends of the inner supporting rods (63) are connected with the side wall of the inner roller center shaft (62), the outer ends of the inner supporting rods (63) are connected with the inner wall of the inner roller outer cylinder (61), a plurality of inner cylinder through holes (64) are formed in the side wall of the inner roller outer cylinder (61), and the inner cylinder through holes (64) are communicated with the seat inner cavity (51) after sequentially passing through an inner cylinder inner cavity (65) and a groove through hole (541).
6. The continuous spray cold-batch processing system according to claim 5, wherein: the outer wall of the inner roller outer cylinder (61) is connected with the inner end of an inner blunt raised head (66), and the outer end of the inner blunt raised head (66) extends outwards to the upper part of the top surface of the transmission seat (5) or the roller moving groove (54).
7. A continuous spray cold-batch processing system according to any one of claims 3 to 6, wherein: a rolling roller (7) is arranged right above the transmission seat (5), a top liquid spraying plate (30) or a middle liquid spraying plate (3) is arranged right above the rolling roller (7), the rolling roller (7) moves in a reciprocating mode along the transverse direction, and a conveying cavity (71) is formed between the rolling roller (7) and the transmission seat (5).
8. A continuous spray cold-batch processing system according to any one of claims 1 to 6, wherein: the outer roller (4) comprises an outer roller outer cylinder (41), an outer roller middle shaft (42) and a plurality of outer supporting rods (43), the outer roller middle shaft (42) is coaxially arranged with the outer roller outer cylinder (41) sleeved outside the outer roller middle shaft, the inner end of each outer supporting rod (43) is connected with the side wall of the outer roller middle shaft (42), the outer end of each outer supporting rod (43) is connected with the inner wall of the outer roller outer cylinder (41), a plurality of outer cylinder through holes (44) are formed in the side wall of the outer roller outer cylinder (41), and two ends of each outer cylinder through hole (44) are respectively communicated with the inner cavity (45) of the outer cylinder and the inner part of the outer cover chamber (21).
9. A method of using the continuous spray cold batch processing system of claim 1, wherein: the using method comprises the following steps:
the method comprises the following steps that the head end of a textile (1) to be treated penetrates into an outer cover chamber (21) from a feed inlet (24), then sequentially penetrates out of the top of a middle liquid spraying plate (3), transmission outer rollers (4) and … …, the top of the middle liquid spraying plate (3), the transmission outer roller (4) and the top of a bottom supporting plate (22) and then penetrates out of a discharge outlet (25), and the rest part of the textile (1) behind the head end of the textile is penetrated in and out of the textile along the same sequence;
during the whole process of penetrating in and out the textile (1), the spray nozzle (33) continuously sprays water mist formed by cold batch liquid downwards until the textile (1) completely penetrates out of the discharge hole (25).
10. The method of using a continuous spray cold-batch processing system according to claim 9, wherein: the top surface of the middle liquid spraying plate (3) is connected with the bottom surface of the transmission seat (5), a seat inner cavity (51) is formed in the transmission seat (5), a plurality of liquid receiving holes (52) communicated with the seat inner cavity (51) are formed in the top surface of the transmission seat (5), at least one liquid leakage port (531) is formed in the joint surface (53) of the transmission seat (5) and the middle liquid spraying plate (3), and the liquid receiving holes (52) are communicated with the inner plate cavity (32) after sequentially passing through the seat inner cavity (51) and the liquid leakage port (531);
the penetrating and penetrating operation sequence of the textile (1) is sequentially a feed inlet (24), the top of a transmission seat (5), transmission outer rollers (4) and … …, the top of the transmission seat (5), the transmission outer roller (4), the top of a bottom supporting plate (22) and a discharge outlet (25).
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