CN114000184B - Full-automatic production line for electroplating diamond material on surface of processing tool - Google Patents
Full-automatic production line for electroplating diamond material on surface of processing tool Download PDFInfo
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- CN114000184B CN114000184B CN202111290481.0A CN202111290481A CN114000184B CN 114000184 B CN114000184 B CN 114000184B CN 202111290481 A CN202111290481 A CN 202111290481A CN 114000184 B CN114000184 B CN 114000184B
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- processing tool
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D15/00—Electrolytic or electrophoretic production of coatings containing embedded materials, e.g. particles, whiskers, wires
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a full-automatic production line for electroplating diamond materials on the surface of a processing tool in the technical field of electroplating processing equipment, which comprises a sand planting groove, an ultrasonic vibrator, a mounting seat, a clamping device and a mounting rod, wherein the lower end of the mounting rod is hinged with a plurality of swinging rods along an axial array of the mounting rod, one end of the swinging rod, which is far away from the mounting rod, is provided with a mounting sleeve, the mounting rod is driven to rotate by a transmission device, and the swinging rods are driven to swing up and down by the swinging device. After the manipulator soaks the processing tool into the electroplating solution, loose the clamp by clamping device after, can drive the installation pole through transmission and rotate, and then make the epaxial processing tool of installation can rotate, reduced the inhomogeneous phenomenon of processing tool surface plating thickness like this, in addition through the swing device drive swinging rod swing up and down, reduced the electroplating after finishing like this, the phenomenon of processing tool surface adhesion float sand through setting up level sensor for electroplating operation precision obtains promoting.
Description
Technical Field
The invention relates to the technical field of electroplating processing equipment, in particular to a full-automatic production line for electroplating diamond materials on the surface of a processing tool.
Background
Electroplating is a process of plating a thin layer of other metals or alloys on the surface of some metals by utilizing the electrolysis principle, and is a process of adhering a metal film on the surface of the metal or other material parts by utilizing the electrolysis so as to play roles of preventing the metal from being oxidized (such as rust), improving the wear resistance, conductivity, reflectivity, corrosion resistance (such as copper sulfate and the like), improving the beauty and the like.
Diamond is commonly called as "diamond drill", which is a mineral composed of carbon elements, is an allotrope of graphite, has a chemical formula of C, and is also a common diamond body. Diamond is the hardest substance naturally occurring in nature. Graphite can form synthetic diamond at high temperature and high pressure. Diamond is very widely used, for example: cutting tools in handicraft and industry.
At present, the diamond layer is electroplated on the surface of a processing tool, such as a drill bit and a grinding disc, so that the wear resistance of the drill bit and the grinding disc is improved, in the prior art, when the processing tool is electroplated, the processing tool is soaked into the sand disc of the sand planting machine by a manipulator, and the processing tool is fixedly arranged on the manipulator, so that the electroplating thickness of the surface of each processing tool is inconsistent, and the electroplating precision is possibly influenced.
In order to solve the above problems, we propose a fully automatic production line for electroplating diamond material on the surface of a processing tool.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, provides a full-automatic production line for electroplating diamond materials on the surface of a processing tool, and provides the following technical scheme for solving the technical problems:
the invention provides a full-automatic production line for electroplating diamond materials on the surface of a processing tool, which comprises a sand planting groove of a sand planting machine, wherein an ultrasonic vibrator is arranged on the sand planting groove, an installation seat connected with a manipulator is arranged above the sand planting groove, a clamping device is arranged on the installation seat, an installation rod is installed on the clamping device in a clamping mode, a plurality of swinging rods are hinged to the lower end of the installation rod along an axial array of the installation rod, an installation sleeve is arranged at one end, far away from the installation rod, of the swinging rod, the installation rod is driven to rotate by a transmission device, and the swinging rods are driven to swing up and down by the swinging device.
In the full-automatic production line for electroplating diamond materials on the surface of the processing tool, the liquid level sensor, the time relay and the time delay relay are arranged on the sand planting groove and are electrically connected with the external controller.
In the full-automatic production line for electroplating diamond materials on the surface of a processing tool, the clamping device comprises the fixing seat arranged on the bottom surface of the mounting seat, a clamping head is arranged in the fixing seat, the clamping head comprises an integrated and coaxial column section and a cone section, the outer diameter of the cone section is gradually increased towards the direction away from the column section, the upper part of the clamping head is coaxially provided with a plurality of strip-shaped grooves which extend to the column section and are communicated with the slots, the bottom surface of the fixing seat is coaxially provided with a mounting hole for inserting the column section, the upper part of the fixing seat is also provided with a cone groove for clamping the cone section, the inner wall of the cone groove is in taper fit with the outer wall of the cone section, the mounting seat is vertically provided with a cylinder, and a cylinder rod of the cylinder penetrates the fixing seat and is connected with the column section.
In the full-automatic production line for electroplating diamond materials on the surface of the processing tool, the transmission device comprises the servo motor arranged at the bottom of the sand planting groove, a mounting sleeve is arranged in the sand planting groove, an inner gear is coaxially arranged in the mounting sleeve, the servo motor is in driving connection with the mounting sleeve, and a gear is coaxially fixedly connected with the lower end of the mounting rod.
In the full-automatic production line for electroplating diamond materials on the surface of the processing tool, the swinging device comprises the special-shaped ring fixedly connected to the inner bottom wall of the sand planting groove, the special-shaped ring is coaxial with the mounting rod, the longitudinal heights of the upper shaft end face of the special-shaped ring and the inner bottom wall of the sand planting groove are sequentially decreased along the radial direction of the special-shaped ring, and the swinging rod is provided with the connecting column extending downwards.
In the full-automatic production line for electroplating diamond materials on the surface of the processing tool, the mounting rod is sleeved with the limiting ring for limiting downward swing of the swing rod.
In the full-automatic production line for electroplating diamond materials on the surface of the processing tool, the bottom end of the connecting column is rotatably embedded with the ball, and the ball is in rolling contact with the end face of the upper shaft of the special-shaped ring.
In the fully automatic production line for electroplating diamond material on the surface of the processing tool, the height difference of the upper shaft end face of the special-shaped ring is at least 1cm.
Compared with the prior art, the invention has the beneficial effects that: after the manipulator soaks the processing tool into the plating solution, loose clamp by clamping device after, can drive the installation pole through transmission and rotate, and then make the epaxial processing tool of installation can rotate, reduced the uneven phenomenon of processing tool surface plating layer thickness like this, in addition through swinging device drive swinging rod luffing motion, reduced the electroplating after finishing like this, the phenomenon of processing tool surface adhesion float sand, through setting up level sensor, can detect the liquid level of plating solution for electroplating operation precision obtains promoting, in addition through time relay and time delay relay control plating solution addition, further promotes electroplating operation precision.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the general assembly structure of the present invention;
FIG. 2 is an enlarged schematic view of a partial structure at A in FIG. 1;
fig. 3 is a schematic structural view of a chuck according to the present invention.
In the figure: the device comprises a 1-cylinder, a 2-mounting seat, a 3-fixing seat, a 4-mounting rod, a 5-sand planting groove, a 6-swinging rod, a 7-mounting sleeve, an 8-special-shaped ring, a 9-servo motor, a 10-limiting ring, an 11-internal gear, a 12-gear, a 13-slot, a 14-ball, a 15-connecting column, a 16-column section, a 17-strip-shaped groove and a 18-cone section.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Examples
As shown in fig. 1-3, a full-automatic production line for electroplating diamond materials on the surface of a processing tool comprises a sand planting groove 5 of a sand planting machine, wherein the sand planting groove 5 generally comprises a main groove and an auxiliary groove, an ultrasonic vibrator is installed on the sand planting groove 5, an installation seat 2 connected with a manipulator is arranged above the sand planting groove 5, a clamping device is arranged on the installation seat 2, an installation rod 4 is installed on the clamping device in a clamping mode, a plurality of swinging rods 6 are hinged to the lower end of the installation rod 4 along an axial array of the installation rod, an installation sleeve 7 is arranged at one end, far away from the installation rod 4, of the swinging rods 6, the installation rod 4 is driven to rotate by a transmission device, and the swinging rods 6 are driven to swing up and down by the swinging device.
In this embodiment, install liquid level sensor, time relay, time delay relay on planting sand groove 5, and liquid level sensor, time relay, time delay relay all with external control ware electric connection, present manual operation process, many operation details are difficult to control, and everyone is trained, still can not accomplish the effect that every batch of product is complete unanimous. The equipment controls the time through using the time relay, the liquid level height of the liquid level relay, the time delay relay controls the use time of liquid medicine, and the fixed ultrasonic vibration controls the distribution of gravel during sand planting, so that a composite layer formed by diamond and nickel cobalt with certain concentration can be accurately obtained. Products with different properties can be obtained by setting different parameters according to different requirements.
In this embodiment, the clamping device includes a fixing seat 3 installed on the bottom surface of the mounting seat 2, a chuck is provided in the fixing seat 3, the chuck includes an integral and coaxial column section 16 and a cone section 18, the outer diameter of the cone section 18 increases gradually in a direction away from the column section 16, a slot 13 for inserting the mounting rod 4 is coaxially provided on the cone section, a plurality of strip-shaped slots 17 extending onto the column section 16 and penetrating the slot 13 are provided on the cone surface of the cone section 18, a mounting hole for inserting the column section 16 is coaxially provided on the bottom surface of the fixing seat 3, a cone slot for clamping the cone section 18 is provided on the cone slot, the inner wall of the cone slot is in taper fit with the outer wall of the cone section 18, a cylinder 1 is vertically provided on the mounting seat 2, when the mounting rod 4 is clamped, the upper end of the mounting rod 4 is first inserted into the slot 13 of the clamping head, and then the cylinder 1 acts, the cylinder rod is shortened, the cylinder rod 16 is further driven to slide upwards in the mounting hole, the cone section 18 slides in the cone groove, the cone section 18 and the cone groove inner wall are in taper fit, meanwhile, the cone groove inner wall generates radial inner extrusion force to the outer wall of the cone section 18, and the cone section 18 is further driven to shrink due to the fact that the strip-shaped groove is arranged on the outer wall of the cone section 18, the slot is clamped with the mounting rod 4, and the mounting rod 4 is further clamped.
In this embodiment, transmission includes the servo motor 9 of installing in planting sand groove 5 bottom, be equipped with an installation cover in planting sand groove 5, coaxial installation has internal gear 11 in the installation cover, servo motor 9 is connected with the installation cover drive, the coaxial rigid coupling of installation pole 4 lower extreme has gear 12 external mechanical arm to transfer installation pole 4 to planting sand inslot, and make gear 12 and internal gear 11 mutually insert, the in-process of inserting, by servo motor 9 rethread rotation, until gear 12 can block in the internal gear 11, and with internal gear 11 meshing, servo motor 9 rotates at this moment, can drive installation pole 4 rotation, after gear and the meshing of internal gear 11, clamping device pine presss from both sides, the installation pole can rotate at this moment.
In this embodiment, the pendulous device includes the dysmorphism ring 8 of rigid coupling on planting sand groove 5 inner bottom wall, dysmorphism ring 8 is coaxial with installation pole 4, and its upper side shaft terminal surface and the vertical height of planting sand groove 5 inner bottom wall radially decrease gradually along dysmorphism ring 8 in proper order, be equipped with down extending spliced pole 15 on the swinging pole 6, the rotatable inlaying of spliced pole 15 bottom is equipped with ball 14, ball 14 and dysmorphism ring 8 upper side shaft terminal surface rolling contact, when installation pole 4 rotates like this, ball 14 passes through to roll on dysmorphism ring 8 terminal surface, and then can drive the swinging pole and reciprocate, moreover, the steam generator is simple in structure, dysmorphism ring upper side shaft terminal surface difference in height is 1cm at least, so make the swing range of swinging pole great, can improve the swing range of installation cover.
In this embodiment, the spacing ring 10 that is used for carrying out spacing to swinging rod 6 downward swing has been cup jointed on the installation pole 4 for after the installation pole 4 is taken out from planting the sand groove, swinging rod 6 can swing to the horizontality by oneself, so that the workman installs processing tool in the installation cover.
The specific implementation method comprises the following steps: firstly, a liquid level sensor detects whether the liquid amount is sufficient, a prompt tone is started when the liquid level is insufficient, a circulating pump is started when the liquid level is sufficient, the liquid medicine circulates in a main tank and an auxiliary tank through overflow, a water bath heating electromagnetic valve is opened, hot water is used for heating the plating solution, after the temperature of the liquid medicine reaches a set value, a PH detector and a concentration detector start to work, when the PH value and the concentration do not meet the production setting requirement, a prompt tone is sent out to "please debug the liquid medicine", after the debugging is qualified or when the liquid medicine is compounded to produce the requirement, the next step is directly carried out, ultrasonic waves are started, the maximum power of the ultrasonic waves is opened for 10min, the diamond in a sand tank is vibrated, the liquid medicine and the silicon carbide are fully mixed, and then the sand planting tank is prompted to be ready for production. And simultaneously displaying 'ready to be produced' on a display screen.
Taking a drill bit as an example, a plurality of drill bits are sequentially inserted into the mounting sleeve 7 by staff, then the mounting rod 4 is inserted into the clamping device of the mechanical arm, a product conducting wire is connected to the power cathode, the mechanical arm slowly descends to press the product into the sand planting groove, then the mechanical arm is released, the ultrasonic vibrator starts a second gear, the product is completely immersed into diamond through slow vibration, (vibration power and vibration time are set according to the shape of the product, parameters are generally obtained by monitoring by a special person when the product is first drawn), at the moment, the circulating pump and the liquid level controller regulate the liquid level to a position just beyond the sand disk, the power is started, the power is subjected to constant current output according to set current, and the time relay monitors time. After the number of the fixed mounting hours is reached, the liquid level rises, the mechanical arm pulls out the product from the sand table but keeps the product immersed in the liquid medicine, the ultrasonic vibrator is started to vibrate, redundant floating sand on the product is vibrated off, and meanwhile sand in the sand tank is leveled. The mechanical arm presses the product into the sand tank to start a second cycle. After the completion, the mechanical arm pulls out the product from the sand table, and the ultrasonic waves are started to shake off the floating sand on the product and recycle the floating sand into the sand table. An alert tone "product completed" appears. The staff clicks to reset, the mechanical arm ascends, the equipment is restored to the ready state to be produced, and all parts in the embodiment are made of engineering plastic materials.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The full-automatic production line for electroplating diamond materials on the surface of a processing tool comprises a sand planting groove (5) of a sand planting machine, wherein an ultrasonic vibrator is arranged on the sand planting groove (5), and the full-automatic production line is characterized in that an installation seat (2) connected with a manipulator is arranged above the sand planting groove (5), a clamping device is arranged on the installation seat (2), an installation rod (4) is installed on the clamping device in a clamping mode, a plurality of swinging rods (6) are hinged to the lower end of the installation rod (4) along an axial array of the installation rod, an installation sleeve (7) is arranged at one end, far away from the installation rod (4), of the swinging rods (6) and is driven to rotate by a transmission device, and a plurality of swinging rods (6) are driven to swing up and down by the swinging device;
the clamping device comprises a fixing seat (3) arranged on the bottom surface of an installation seat (2), a clamping head is arranged in the fixing seat (3), the clamping head comprises an integrated coaxial column section (16) and a conical section (18), the outer diameter of the conical section (18) is gradually increased towards the direction far away from the column section (16), a slot (13) for inserting an installation rod (4) is coaxially formed in the clamping device, a plurality of strip-shaped grooves (17) which extend onto the column section (16) and are communicated with the slot (13) are formed in the conical surface of the conical section (18), an installation hole for inserting the column section (16) is coaxially formed in the bottom surface of the fixing seat (3), a conical groove for clamping the conical section (18) is formed in the clamping device, the inner wall of the conical groove is in conical fit with the outer wall of the conical section (18), a cylinder (1) is vertically arranged on the installation seat (2), and the cylinder rod of the cylinder (1) is connected with the column section (16) in a penetrating manner.
The swinging device comprises a special-shaped ring (8) fixedly connected to the inner bottom wall of the sand planting groove (5), the special-shaped ring (8) is coaxial with the mounting rod (4), the longitudinal heights of the upper shaft end face of the special-shaped ring and the inner bottom wall of the sand planting groove (5) are gradually decreased along the radial direction of the special-shaped ring (8), and the swinging rod (6) is provided with a connecting column (15) extending downwards.
2. The full-automatic production line for electroplating diamond materials on the surface of a processing tool according to claim 1, wherein a liquid level sensor, a time relay and a time delay relay are arranged on the sand planting groove (5), and the liquid level sensor, the time relay and the time delay relay are electrically connected with an external controller.
3. The full-automatic production line for electroplating diamond materials on the surface of a processing tool according to claim 1, wherein the transmission device comprises a servo motor (9) arranged at the bottom of the sand planting groove (5), a mounting sleeve is arranged in the sand planting groove (5), an inner gear (11) is coaxially arranged in the mounting sleeve, the servo motor (9) is in driving connection with the mounting sleeve, and a gear (12) is coaxially fixedly connected with the lower end of the mounting rod (4).
4. A full-automatic production line for electroplating diamond material on the surface of a processing tool according to claim 1, wherein the mounting rod (4) is sleeved with a limiting ring (10) for limiting downward swinging of the swinging rod (6).
5. A full-automatic production line for electroplating diamond material on the surface of a processing tool according to claim 1, wherein the bottom end of the connecting column (15) is rotatably embedded with a ball (14), and the ball (14) is in rolling contact with the upper shaft end surface of the special-shaped ring (8).
6. A fully automatic production line for electroplating diamond material on the surface of a processing tool according to claim 1, wherein the height difference of the upper shaft end surface of the special-shaped ring (8) is at least 1cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111290481.0A CN114000184B (en) | 2021-11-02 | 2021-11-02 | Full-automatic production line for electroplating diamond material on surface of processing tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111290481.0A CN114000184B (en) | 2021-11-02 | 2021-11-02 | Full-automatic production line for electroplating diamond material on surface of processing tool |
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| CN114000184A CN114000184A (en) | 2022-02-01 |
| CN114000184B true CN114000184B (en) | 2023-09-29 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114856589B (en) * | 2022-05-17 | 2023-03-10 | 中国地质大学（武汉） | Wedge-shaped cutting tooth, preparation method thereof and reinforcing method of shield tunneling machine cutter head |
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| US20210246568A1 (en) * | 2020-02-11 | 2021-08-12 | Minhou Forao Arts&Crafts Co., Ltd | Rotating fixture for plating plates |
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