CN113996596B - Flexible slag blowing equipment for cylinder body - Google Patents
Flexible slag blowing equipment for cylinder body Download PDFInfo
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- CN113996596B CN113996596B CN202111275600.5A CN202111275600A CN113996596B CN 113996596 B CN113996596 B CN 113996596B CN 202111275600 A CN202111275600 A CN 202111275600A CN 113996596 B CN113996596 B CN 113996596B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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Abstract
The invention discloses a flexible slag blowing device for a cylinder body, which comprises a conveying line which extends leftwards and rightwards and is used for conveying the cylinder body, wherein a robot is arranged in front of the middle part of the conveying line, an elongated blowing head is arranged on the robot, a moving mechanism is arranged behind the middle part of the conveying line, the moving mechanism is positioned behind the robot, the moving mechanism comprises a clamping turnover mechanism, a moving mechanism and a fixing frame, the clamping turnover mechanism is arranged on the moving mechanism, the moving mechanism is arranged on the fixing frame, the fixing frame is fixedly arranged on the ground, the clamping turnover mechanism is used for clamping and turnover of the cylinder body, and the moving mechanism is used for moving the cylinder body up and down or leftwards and rightwards. The cylinder body is turned over by the clamping and turning mechanism, slag is blown by using the robot, the cylinder body is moved by adopting the conveying line, the full-automatic treatment is realized, the efficiency can be effectively improved, and the labor cost is reduced.
Description
Technical Field
The invention belongs to the technical field of engine processing, and particularly relates to a flexible slag blowing device for a cylinder body.
Background
An engine is a machine that converts other forms of energy into mechanical energy, with the cylinder as the mounting base for the rest of the structure, an essential component in the engine. In order to facilitate the installation of parts of an engine inside and outside the cylinder body, a plurality of holes and grooves are formed in the cylinder body, lubrication of the parts in the cylinder body is considered, an elongated lubrication hole for lubricating oil to pass through is processed in the cylinder body, and after the lubrication hole is processed, slag blowing treatment can be performed on impurities in the lubrication hole to prevent the impurities from entering a subsequent lubrication system. In the prior art, the slag blowing of the upper hole of the cylinder body is usually carried out manually, and because the cylinder body has a certain weight, the overturning of the cylinder body is laborious in manual slag blowing, thereby causing low slag blowing efficiency.
Disclosure of Invention
The invention aims to provide flexible slag blowing equipment for a cylinder body, which can realize automatic slag blowing cleaning of all holes or grooves in the engine cylinder body.
The technical scheme adopted by the invention is as follows: the utility model provides a flexible sediment equipment that blows of cylinder body, includes the transfer chain that extends about and be used for carrying the cylinder body, transfer chain middle part the place ahead is provided with the robot, be provided with long and thin head of blowing on the robot, the rear at transfer chain middle part is provided with movement mechanism, movement mechanism is located the rear of robot, movement mechanism includes clamping tilting mechanism, moving mechanism and mount, movement mechanism sets up on the mount, clamping tilting mechanism sets up on movement mechanism, clamping tilting mechanism is used for the clamp of cylinder body and upset, movement mechanism is used for the upper and lower or the left and right movement of cylinder body, when the cylinder body is stopped in clamping tilting mechanism's below, controls the robot and drives the head of blowing to the cylinder body left and right sides face and blow the sediment, then movement mechanism removes, makes clamping tilting mechanism follow the left and right sides of cylinder body and presss from both sides tight, after waiting to press from both sides tight back, and stop moving after the robot drives the head of blowing to the cylinder body upside, after accomplishing the sediment, after four sides all accomplish the front and last four sides of cylinder body of blowing, the transportation is continued along the transfer chain.
As a preferable aspect of the above, the moving mechanism includes an up-and-down moving assembly and a left-and-right moving assembly, the up-and-down moving assembly being provided on the left-and-right moving assembly; the left-right moving assembly comprises a left-right moving carriage, two rows of left-right moving sliding blocks are arranged at the rear side of the left-right moving carriage at intervals up and down, a rack extending leftwards and rightwards is further arranged at the rear side of the left-right moving carriage, the rack is positioned between the two rows of left-right moving sliding blocks, two rows of left-right guide rails extending leftwards and rightwards are arranged at positions corresponding to the two rows of left-right moving sliding blocks on the fixing frame, the left-right moving sliding blocks can move leftwards and rightwards on the left-right guide rails, a left-right moving motor is arranged on the fixing frame, a gear meshed with the rack is arranged at the output end of the left-right moving motor, and when the left-right moving motor rotates, the left-right moving carriage is driven to move leftwards and rightwards along the left-right guide rails through meshing of the gear and the rack; the up-and-down moving assembly comprises an up-and-down moving carriage, two rows of left-and-right up-and-down moving sliding blocks are arranged at left-and-right intervals on the rear side of the up-and-down moving carriage, up-and-down guide rails are arranged at positions corresponding to the two rows of up-and-down moving sliding blocks on the front side of the left-and-right moving carriage, the up-and-down moving sliding blocks can move up and down on the up-and-down guide rails, up-and-down moving cylinders are arranged at positions, close to the upper end, of the left-and-right moving carriage, and the up-and-down moving cylinders are connected with the upper end of the up-and-down moving carriage through up-and-down connecting blocks.
Further preferably, the clamping and overturning mechanism comprises a clamping assembly and an overturning assembly, wherein the overturning assembly is arranged on the clamping assembly, and the clamping assembly is arranged on the front side of the vertically moving carriage; the clamping assembly comprises a movable clamping arm and a fixed clamping arm, the movable clamping arm and the fixed clamping arm are arranged at left and right intervals on the front side of an up-and-down movable carriage and extend forwards to the upper side of the conveying line, two rows of clamping sliding blocks are arranged at the rear side of the movable clamping arm at up-and-down intervals, two clamping guide rails which extend left and right are arranged at positions, corresponding to the clamping sliding blocks, on the front side surface of the up-and-down movable carriage, a clamping cylinder is arranged on the up-and-down movable carriage, and the telescopic end of the clamping cylinder is connected with the movable clamping arm through a clamping connecting block; the turnover assembly comprises a driving turnover block and a driven turnover block, the driving turnover block and the driven turnover block are oppositely arranged left and right, a driving shaft is arranged on the outer side of the driving turnover block and drives the driving shaft to rotate through a turnover motor, any driving shaft passes through a movable clamping arm or a fixed clamping arm outwards, a shaft sleeve assembly is arranged between the driving shaft and the driving shaft, a driven shaft is arranged on the outer side of the driven turnover block, a shaft sleeve assembly is also arranged between the driven shaft and the clamping arm, and an anti-moving assembly for preventing the driven shaft from axially moving is arranged on the driven shaft.
Further preferably, the shaft sleeve assembly comprises a shaft sleeve sleeved on the clamping arm, the large end of the shaft sleeve is arranged on the inner side of the clamping arm, and a thrust ball bearing, a first deep groove ball bearing, a first spacer bush and a second deep groove ball bearing sleeved on the corresponding shaft are sequentially arranged in the shaft sleeve from inside to outside; a first bearing end cover fixed on the outer side surface of the shaft sleeve is arranged outside a second deep groove ball bearing on the driving shaft, a second spacer sleeve sleeved on the driving shaft is arranged in the first bearing end cover, a round nut is arranged outside the second spacer sleeve, a stop washer for preventing the round nut from rotating is arranged between the round nut and the second spacer sleeve, a gearbox is arranged between the turnover motor and the driving shaft, a first flange plate for installing the gearbox is arranged between the gearbox and the first bearing end cover, and the outer section of the driving shaft is an output shaft of the gearbox; the second deep groove ball bearing on the driven shaft is externally provided with a shaft end sleeve, the shaft end sleeve is fixedly arranged at the outer side end of the driven shaft, and the shaft end sleeve is externally provided with a second bearing end cover for installing an anti-motion assembly.
Still preferably, sealing rings are arranged between the driving shaft and the shaft sleeve and between the driven shaft and the shaft sleeve, the sealing rings are positioned in the shaft sleeve and are close to the position of the inner side face, and a baffle is arranged outside the clamping cylinder.
Further preferably, the anti-motion assembly comprises a support shaft, the support shaft is arranged in the driven shaft, a jacking cylinder is arranged on the outer side of the support shaft after penetrating through the driven shaft, the jacking cylinder is arranged on the second bearing end cover through a second flange plate, an extension block is arranged on the inner side end of the support shaft after penetrating through the driven shaft, and the extension block is located in the driven overturning block.
Further preferably, the inner side surfaces of the driving overturning block and the driven overturning block are respectively provided with a cushion block.
Further preferably, the conveying line adopts a roller conveying line, a hopper is arranged below the conveying line, the rear end of the hopper is arranged on the fixing frame, and the front end of the hopper is arranged on the supporting frame at the front side of the conveying line; the robot is arranged on the ground through a base, a U-shaped receiving hopper is arranged on the base, an opening faces to the rear side, and a baffle block is arranged on the opening of the receiving hopper.
Further preferably, a stop mechanism for preventing the cylinder body from moving along with the conveying line is arranged on the conveying line, the stop mechanism comprises a stop cylinder and a stop block, the stop cylinder is fixed on a support frame of the conveying line through a stop bracket, a stop hinge block is arranged at the upper end of the stop cylinder, the middle part of the stop block is hinged at one end of the stop hinge block, and the telescopic end of the stop cylinder passes through the stop hinge block and then abuts against the lower side surface of one end of the stop block; under the fender material state, keep off the material cylinder and do not work, the other end of dog is in upwards lift and be higher than the transfer chain, and when keeping off the material cylinder during operation, promotes the one end of dog upwards for the other end of dog drops down and makes it be less than the transfer chain, thereby makes the cylinder body remove along with the transfer chain.
Still preferably, the left-right moving assembly further comprises a left-right moving drag chain, the top surface of the fixing frame is provided with a drag chain tray for opening the left-right moving drag chain, one end of the left-right moving drag chain is fixed on the left end of the drag chain tray, the other end of the left-right moving drag chain is arranged on the left-right moving drag plate through a first drag chain bracket, and when the left-right moving drag plate moves left and right, the left-right moving drag chain can be driven to fold or open; the up-down moving assembly further comprises up-down moving drag chains, the up-down guide rails are arranged on the left-right moving drag plates through guide rail seats, the thickness of the guide rail seats is equal to the width of the up-down moving drag chains, one end of each up-down moving drag chain is fixed at the upper outer end of one guide rail seat, the other end of each up-down moving drag chain is arranged on the up-down moving drag plates through a second drag chain support, and when the up-down moving drag plates move up and down, the up-down moving drag chains can be driven to fold or open.
Still preferably, the left and right ends of the fixing frame are respectively provided with a left and right stop assembly, the left and right stop assemblies are oppositely arranged left and right, the left and right stop assemblies comprise left and right stop fixing seats, and left and right stop blocks are arranged on the left and right stop fixing seats; the upper end and the lower end of the left-right movable carriage are respectively provided with an upper stop component and a lower stop component, the upper stop component and the lower stop component are arranged up and down oppositely, the upper stop component and the lower stop component comprise an upper stop seat and a lower stop seat, and an upper stop block and a lower stop block are arranged on the upper stop seat and the lower stop seat.
Further preferably, the guide mechanism is arranged on the conveying line and comprises a front guide assembly and a rear guide assembly which are arranged in opposite directions, the front guide assembly and the rear guide assembly are identical in structure and comprise guide plates, the distance between the guide plates is matched with the width of the cylinder body, the inner side of the left end of each guide plate is provided with a guide inclined plane, and the guide plates are correspondingly fixed on the front support frame and the rear support frame of the conveying line through guide brackets.
The invention has the beneficial effects that: the robot is used for controlling the blowing head to stretch into the lubricating oil hole of the cylinder body to blow slag, so that the cleaning of the lubricating oil hole can be effectively guaranteed, the lubricating oil holes on each surface of the cylinder body can be cleaned due to the existence of the clamping turnover mechanism, repeated cleaning and leakage treatment can be effectively prevented, the rotation of the cylinder body adopts the clamping turnover mechanism, the slag blowing uses the robot, the movement of the cylinder body adopts the conveying line, full-automatic treatment is realized, the efficiency can be effectively improved, and the labor cost is reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of a movement mechanism according to the present invention.
Fig. 3 is a schematic view of a moving mechanism according to the present invention.
Fig. 4 is a second schematic diagram of the moving mechanism in the present invention.
Fig. 5 is a schematic view of a clamping and turning mechanism according to the present invention.
Fig. 6 is a second schematic view of the clamping and turning mechanism according to the present invention.
Fig. 7 is a cross-sectional view of M-M of fig. 6.
Fig. 8 is a schematic view of a robot according to the present invention.
FIG. 9 is a schematic view of a dam mechanism according to the present invention.
Fig. 10 is a schematic view of a conveyor line in accordance with the present invention.
Fig. 11 is a schematic view of a clamping arm according to the present invention.
Fig. 12 is a schematic view of upper and lower connection blocks in the present invention.
Fig. 13 is a schematic view of a clamp connection block in accordance with the present invention.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
as shown in fig. 1-13, a flexible slag blowing device for a cylinder body mainly comprises a conveying line A, a robot B and a movement mechanism C, wherein the conveying line A extends leftwards and rightwards, the robot B is arranged in front of the middle part of the conveying line A, an elongated blowing head 1 is arranged on the robot B, the movement mechanism C is arranged at the rear of the middle part of the conveying line A, and the movement mechanism C is positioned at the rear of the robot B. The moving mechanism C comprises a clamping and overturning mechanism, a moving mechanism and a fixing frame 2, wherein the fixing frame 2 is fixedly arranged on the ground, the moving mechanism is arranged on the fixing frame 2, the clamping and overturning mechanism is arranged on the moving mechanism and used for clamping and overturning the cylinder body, and the moving mechanism is used for moving the cylinder body up and down or left and right.
The moving mechanism comprises an up-and-down moving assembly and a left-and-right moving assembly, and the up-and-down moving assembly is arranged on the left-and-right moving assembly.
The concrete structure of the left-right moving assembly comprises a left-right moving carriage 3, two rows of left-right moving sliding blocks 4 are arranged at the back side of the left-right moving carriage 3 at intervals, a left-right extending rack 5 is further arranged at the back side of the left-right moving carriage 3, the rack 5 is positioned between the two rows of left-right moving sliding blocks 4, two rows of left-right guide rails 6 which extend left-right are arranged at positions of the fixing frame 2 corresponding to the two rows of left-right moving sliding blocks 4, the left-right moving sliding blocks 4 can move left-right on the left-right guide rails 6, a left-right moving motor 7 is arranged on the fixing frame 2, and a gear 8 meshed with the rack 5 is arranged at the output end of the left-right moving motor 7. When the left-right moving motor 7 rotates, the left-right moving carriage 3 is driven to move left and right along the left-right guide rail 6 through the engagement of the gear 8 and the rack 5.
The concrete structure of the up-and-down moving assembly comprises an up-and-down moving carriage 9, two rows of left-and-right up-and-down moving sliding blocks are arranged at left-and-right intervals on the rear side of the up-and-down moving carriage 9, an up-and-down guide rail 11 is arranged at the position corresponding to the two rows of up-and-down moving sliding blocks on the front side surface of the left-and-right moving carriage 3, the up-and-down moving sliding blocks can move up and down on the up-and-down guide rail 11, an up-and-down moving cylinder 12 is arranged at the position, close to the upper end, of the left-and-right moving carriage 3, and the up-and-down moving cylinder 12 is connected with the upper end of the up-and-down moving carriage 9 through an up-and-down connecting block 13. When the up-and-down moving cylinder 12 works, the up-and-down moving carriage 9 is driven to move up and down along the up-and-down guide rail 11.
Preferably, the up-and-down connection block 13 includes a floating joint 13a and up-and-down fixing blocks 13b, the floating joint 13a is fixedly provided on the telescopic end of the up-and-down moving cylinder 12, and the up-and-down fixing blocks 13b are fixedly provided on the upper end of the up-and-down moving carriage 9. The floating joint 13a comprises an upper section, a connecting section and a lower section which are sequentially arranged up and down, wherein the diameter of the upper section or the lower section is larger than that of the connecting section, a floating hole for installing the floating joint 13a is arranged at the rear side of the upper and lower fixing blocks 13b, the floating hole is matched with the floating joint 13a, and the upper section of the floating hole is in interference fit with the floating joint 13 a. In order to facilitate the installation of the floating joint 13a in the floating hole, tangential planes are arranged on the front side and the rear side of the upper section, and during installation, the position of the floating joint 13a is adjusted so that the tangential planes on the front side and the rear side are opposite to the left side and the right side of the floating hole, the floating joint 13a is clamped into the floating hole from the rear, and then one of the tangential planes is rotated out of the floating hole by rotating the floating joint 13 a.
In order to reduce the weight, weight reducing holes are provided in the left-right moving carriage 3 and the up-down moving carriage 9.
The clamping turnover mechanism comprises a clamping assembly and a turnover assembly, the turnover assembly is arranged on the clamping assembly, and the clamping assembly is arranged on the front side of the vertically movable carriage.
The clamping assembly comprises a movable clamping arm 14 and a fixed clamping arm 15, the movable clamping arm 14 and the fixed clamping arm 15 are arranged at left and right intervals on the front side of the up-and-down movable carriage 9 and extend forward to the upper side of the conveying line A, two rows of clamping sliding blocks 16 are arranged at the rear side of the movable clamping arm 14 at up-and-down intervals, two clamping guide rails 17 extending left and right are arranged at positions, corresponding to the clamping sliding blocks 16, on the front side of the up-and-down movable carriage 9, clamping cylinders 18 are arranged on the up-and-down movable carriage 9, and telescopic ends of the clamping cylinders 18 are connected with the movable clamping arm 14 through clamping connecting blocks 19. When the clamping cylinder 18 is operated, the movable clamping arm 14 is driven to move left and right, so that the cylinder body can be clamped or unclamped.
Preferably, the clamping connection block 19 comprises a clamping fixing block 19b and a T-shaped block 19a, wherein the right end of the T-shaped block 19a is fixed at the telescopic end of the clamping cylinder 18, the left end is provided with a T-shaped section, the left end of the clamping fixing block 19b is fixed on the movable clamping arm 14, the right end is provided with a T-shaped hole matched with the T-shaped section, and when the clamping connection block is installed, the T-shaped section of the T-shaped block 19a is clamped into the T-shaped hole from front or back.
The movable clamping arm 14 is similar to the fixed clamping arm 15 in structure, and comprises a clamping section, a connecting section and a mounting section which are sequentially arranged from front to back, the mounting section of the fixed clamping arm 15 is fixedly mounted on the front side surface of the up-down movable carriage 9, the mounting section of the movable clamping arm 14 is arranged on the clamping guide rail 17 through the clamping slide block 16, a triangular reinforcing rib is arranged between the connecting section and the mounting section, and the clamping section is provided with a through hole for a shaft sleeve to pass through.
The turnover assembly comprises a driving turnover block 20 and a driven turnover block 21, the driving turnover block 20 and the driven turnover block 21 are oppositely arranged left and right, a driving shaft 22 is arranged on the outer side of the driving turnover block 20, the driving shaft 22 drives the driving shaft 22 to rotate through a turnover motor 23, the driving shaft 22 outwards penetrates through the movable clamping arm 14 or the fixed clamping arm 15, a shaft sleeve assembly is arranged between the driving shaft 22 and the driving shaft, a driven shaft 25 is arranged on the outer side of the driven turnover block 21, a shaft sleeve assembly is also arranged between the driven shaft 25 and the clamping arm, and an anti-motion assembly for preventing the driven shaft 25 from axially moving is arranged on the driven shaft 25.
In the present embodiment, the driving flip block 20 is provided at the front end on the moving clamp arm 14, the driven flip block 21 is provided at the front end of the fixed clamp arm 15, and the moving clamp arm 14 is provided on the left side, and the fixed clamp arm 15 is provided on the right side.
The shaft sleeve assembly comprises a shaft sleeve 24 sleeved on the clamping arm, the large end of the shaft sleeve 24 is arranged on the inner side of the clamping arm, and the shaft sleeve 24 is sequentially provided with a thrust ball bearing 27, a first deep groove ball bearing 28, a first spacer bush 29 and a second deep groove ball bearing 30 which are sleeved on the corresponding shaft from inside to outside. The second deep groove ball bearing 30 on the driving shaft 22 is externally provided with a first bearing end cover 31 fixed on the outer side surface of the shaft sleeve 24, the first bearing end cover 31 is internally provided with a second spacer bush 32 sleeved on the driving shaft 22, the second spacer bush 32 is externally provided with a round nut 33, a stop washer 34 used for preventing the round nut 33 from rotating is arranged between the round nut 33 and the second spacer bush 32, a gearbox 35 is arranged between the turnover motor 23 and the driving shaft 22, a first flange 36 used for installing the gearbox 35 is arranged between the gearbox 35 and the first bearing end cover 31, and the outer side section of the driving shaft 22 is an output shaft of the gearbox 35. A shaft end sleeve 37 is arranged outside the second deep groove ball bearing 30 on the driven shaft 25, the shaft end sleeve 37 is fixedly arranged at the outer side end of the driven shaft 25, and a second bearing end cover 38 for installing an anti-moving assembly is arranged outside the shaft end sleeve 37.
In order to prevent foreign substances from entering the sleeve 24, sealing rings 39 are provided between the driving shaft 22 and the sleeve 24 and between the driven shaft 25 and the sleeve 24, and the sealing rings 39 are located in the sleeve 24 at positions close to the inner side surfaces. To prevent foreign matter from affecting the operation of the clamping cylinder 18, a baffle 40 is provided outside the clamping cylinder 18.
The anti-motion assembly comprises a support shaft 41, wherein the support shaft 41 is arranged in the driven shaft 25, a jacking air cylinder 42 is arranged on the outer side of the support shaft 41 after passing through the driven shaft 25, the jacking air cylinder 42 is arranged on the second bearing end cover 38 through a second flange 43, an extension block 44 is arranged on the inner side end of the support shaft 41 after passing through the driven shaft 25, and the extension block 44 is positioned in the driven turnover block 21.
In order to prevent the driving turning block 20 and the driven turning block 21 from damaging the cylinder body when clamped, cushion blocks 45 are arranged on the inner side surfaces of the driving turning block 20 and the driven turning block 21.
In order to facilitate the falling of the blown-out impurities, the conveying line A adopts a roller conveying line. For convenient collection of impurities, a hopper 46 is arranged below the conveying line A, the rear end of the hopper 46 is arranged on the fixing frame 2, and the front end of the hopper 46 is arranged on a supporting frame on the front side of the conveying line A. The robot B is arranged on the ground through a base 47, a U-shaped receiving hopper 48 is arranged on the base 47, an opening faces to the rear side, and a baffle block 49 is arranged on the opening of the receiving hopper 48. Preferably, the baffle block 49 is arranged in an arch shape. The base 47 is provided with a plurality of reinforcing ribs.
Be provided with on transfer chain A and be used for preventing that the cylinder body from continuing to follow transfer chain A and remove stock stop D, stock stop D includes keeps off material cylinder 50 and dog 51, keeps off material cylinder 50 and fixes on transfer chain A's support frame through keeping off material support 52, keeps off the upper end of material cylinder 50 and is provided with and keeps off material articulated piece 53, and the middle part of dog 51 articulates in the one end that keeps off material articulated piece 53, and the flexible end that keeps off material cylinder 50 supports on the one end downside of dog 51 after passing fender material articulated piece 53. In the material blocking state, the material blocking cylinder 50 does not work, the other end of the stop block 51 is lifted upwards and is higher than the conveying line A, and when the material blocking cylinder 50 works, one end of the stop block 51 is pushed upwards, so that the other end of the stop block 51 falls downwards to be lower than the conveying line A, and the cylinder body can move along with the conveying line A.
Preferably, rollers are provided on the front and rear sides of the other end of the stopper 51 through hinge shafts, which can reduce damage to the cylinder when the cylinder is stopped from continuing to move.
The left-right moving assembly further comprises a left-right moving drag chain 54, an air pipe or an electric wire on the left-right moving assembly penetrates through the left-right moving drag chain 54, a drag chain disc 55 for opening the left-right moving drag chain 54 is arranged on the top surface of the fixed frame 2, one end of the left-right moving drag chain 54 is fixed on the left end of the drag chain disc 55, the other end of the left-right moving drag chain is arranged on the left-right moving drag plate 3 through a first drag chain bracket 56, and when the left-right moving drag plate 3 moves left and right, the left-right moving drag chain 54 can be driven to fold or open. It can effectively prevent the wire or the air tube from moving at will.
The up-down moving assembly further comprises up-down moving drag chains 57, an air pipe or an electric wire on the left-right moving assembly passes through the up-down moving drag chains 57, up-down guide rails 11 are arranged on the left-right moving drag plate 3 through guide rail seats 58, the thickness of the guide rail seats 58 is equal to the width of the up-down moving drag chains 57, one end of each up-down moving drag chain 57 is fixed at the outer upper end of one guide rail seat 58, the other end of each up-down moving drag chain 57 is arranged on the up-down moving drag plate 9 through a second drag chain bracket 59, and when the up-down moving drag plate 9 moves up and down, the up-down moving drag chains 57 can be driven to fold or open. It can effectively prevent the wire or the air tube from moving at will.
The both ends all are provided with about keep off and stop the subassembly about mount 2, and about two keep off about stop the subassembly about relative setting, keep off about keep off stop the subassembly and stop fixing base 60 about including, keep off about and stop fixing base 60 on be provided with about keep off stop piece 61, prevent to move carriage 3 when moving about, the condition of transition. The upper end and the lower end of the left-right moving carriage 3 are respectively provided with an up-down stop component, the two up-down stop components are arranged up and down oppositely, the up-down stop component comprises an up-down stop seat 62, the up-down stop seat 62 is arranged on the guide rail seat 58, and an up-down stop block 63 is arranged on the up-down stop seat 62. Preventing the carriage 9 from moving in transition when moving left and right.
Be provided with the guiding mechanism E that is used for adjusting the cylinder body position and makes it can be pressed from both sides tight by clamping assembly on the transfer chain A, guiding mechanism E is including preceding guiding assembly and the back guiding assembly that set up in opposite directions, and preceding guiding assembly is the same with the structure of back guiding assembly, all includes deflector 10, and the distance between two deflector 10 matches with the width of cylinder body, and the left end inboard of deflector 10 sets up to the direction inclined plane 10a, and deflector 10 corresponds to be fixed on transfer chain A's front and back support frame through guide bracket 26.
The whole equipment has the following working process: when the cylinder body moves to the middle of the conveying line from left to right, due to the existence of the guide plates, the cylinder body gradually moves towards the middle of the two guide plates, when the left end of the cylinder body bumps against the stop block 51, the robot drives the blowing head to extend into holes or grooves on the left side surface and the right side surface of the cylinder body to clean, after the cleaning of the left side surface and the right side surface is completed, the cylinder body moves up and down, the movable clamping arm and the fixed clamping arm move downwards to the middle of the cylinder body, then the cylinder body is clamped, the driving overturning block and the driven overturning block work together clamp the cylinder body, the cylinder body moves up and down after clamping reversely, the cylinder body is lifted to a certain distance, the cylinder body moves up and down after the cylinder body is lifted up, then the robot drives the blowing head to clean the holes or grooves on the upper side surface of the cylinder body, after the cleaning is completed, the cylinder body overturns, the robot drives the blowing head to continuously clean the holes or grooves on the upper side surface of the cylinder body until the front side surface, the rear side surface, the upper side surface and the lower side surface of the cylinder body are completed, the cylinder body moves left and the cylinder body moves down, the cylinder body moves up and down after the cleaning of the four side surfaces are completed, the cylinder body moves up and down after the cylinder body moves up and down, the cylinder body moves up and down after the cylinder body moves down, and returns to the cylinder body is released, and finally, the cylinder body is moved up and moved down.
Claims (8)
1. The utility model provides a flexible sediment equipment of blowing of cylinder body, extends about and is used for carrying transfer chain (A) of cylinder body including, transfer chain (A) middle part place ahead is provided with robot (B), its characterized in that: the device comprises a conveying line (A), a robot (B), a moving mechanism (C), a clamping turnover mechanism, a moving mechanism and a fixing frame (2), wherein the moving mechanism (C) is arranged behind the middle part of the conveying line (A), the moving mechanism (C) comprises a clamping turnover mechanism, the moving mechanism and the fixing frame (2), the moving mechanism is arranged on the fixing frame (2), the clamping turnover mechanism is arranged on the moving mechanism and is used for clamping and turnover of a cylinder body, the moving mechanism is used for moving the cylinder body up and down or left and right, when the cylinder body stops below the clamping turnover mechanism, the moving mechanism moves to drive the blowing head (1) to blow slag on the left side and the right side of the cylinder body, then the moving mechanism moves to enable the clamping turnover mechanism to clamp the left side and the right side of the cylinder body, after the clamping turnover mechanism drives the blowing head (1) to blow slag on the upper side of the cylinder body, after the clamping turnover mechanism is completed, the cylinder body is turned over until the front, the upper side and the lower side and the cylinder body is lowered down to enable the blowing head (A) to continue to be blown along the conveying line;
the cylinder body is prevented from moving along with the conveying line (A), the material blocking mechanism (D) comprises a material blocking cylinder (50) and a stop block (51), the material blocking cylinder (50) is fixed on a supporting frame of the conveying line (A) through a material blocking support (52), a material blocking hinge block (53) is arranged at the upper end of the material blocking cylinder (50), the middle part of the stop block (51) is hinged to one end of the material blocking hinge block (53), and the telescopic end of the material blocking cylinder (50) abuts against the lower side surface of one end of the stop block (51) after passing through the material blocking hinge block (53); in a material blocking state, the material blocking air cylinder (50) does not work, the other end of the stop block (51) is lifted upwards and is higher than the conveying line (A), and when the material blocking air cylinder (50) works, one end of the stop block (51) is pushed upwards, so that the other end of the stop block (51) falls downwards to be lower than the conveying line (A), and the cylinder body can move along with the conveying line (A);
the guide mechanism (E) comprises a front guide assembly and a rear guide assembly which are arranged in opposite directions, the front guide assembly and the rear guide assembly are identical in structure and comprise guide plates (10), the distance between the two guide plates (10) is matched with the width of a cylinder body, the inner side of the left end of each guide plate (10) is provided with a guide inclined plane (10 a), and the guide plates (10) are correspondingly fixed on the front support frame and the rear support frame of the conveying line (A) through guide brackets (26);
the moving mechanism comprises an up-and-down moving assembly and a left-and-right moving assembly, and the up-and-down moving assembly is arranged on the left-and-right moving assembly;
the left-right moving assembly comprises a left-right moving carriage (3), two rows of left-right moving sliding blocks (4) are arranged at the rear side of the left-right moving carriage (3) at intervals up and down, a rack (5) which extends leftwards and rightwards is further arranged at the rear side of the left-right moving carriage (3), the rack (5) is positioned between the two rows of left-right moving sliding blocks (4), two rows of left-right guide rails (6) which extend leftwards and rightwards are arranged on the fixing frame (2) at positions corresponding to the two rows of left-right moving sliding blocks (4), the left-right moving sliding blocks (4) can move leftwards and rightwards on the left-right guide rails (6), a left-right moving motor (7) is arranged on the fixing frame (2), and a gear (8) meshed with the rack (5) is arranged at the output end of the left-right moving motor (7), and when the left-right moving motor (7) rotates, the left-right moving carriage (3) is driven to move leftwards and rightwards along the left-right guide rails (6) through meshing of the gear (8) and the rack (5);
the up-and-down moving assembly comprises an up-and-down moving carriage (9), two rows of left-and-right up-and-down moving sliding blocks are arranged at left-and-right intervals on the rear side of the up-and-down moving carriage (9), up-and-down guide rails (11) are arranged on the front side surface of the left-and-right moving carriage (3) at positions corresponding to the two rows of up-and-down moving sliding blocks, the up-and-down moving sliding blocks can move up and down on the up-and-down guide rails (11), up-and-down moving cylinders (12) are arranged at positions, close to the upper ends, of the left-and-right moving carriage (3), the up-and-down moving cylinders (12) are connected with the upper ends of the up-and-down moving carriage (9) through up-and-down connecting blocks (13), and when the up-and-down moving cylinders (12) work, the up-and-down moving carriage (9) is driven to move up-and-down along the up-and-down guide rails (11).
The clamping turnover mechanism comprises a clamping assembly and a turnover assembly, the turnover assembly is arranged on the clamping assembly, and the clamping assembly is arranged on the front side of the vertically movable carriage;
the clamping assembly comprises a movable clamping arm (14) and a fixed clamping arm (15), wherein the movable clamping arm (14) and the fixed clamping arm (15) are arranged at left and right intervals on the front side of an up-and-down movable carriage (9) and extend forwards to the upper side of a conveying line (A), two rows of clamping sliding blocks (16) are arranged at the rear side of the movable clamping arm (14) at up-and-down intervals, two left and right extending clamping guide rails (17) are arranged at positions, corresponding to the clamping sliding blocks (16), on the front side surface of the up-and-down movable carriage (9), a clamping cylinder (18) is arranged on the up-and-down movable carriage (9), the telescopic end of the clamping cylinder (18) is connected with the movable clamping arm (14) through a clamping connecting block (19), and when the clamping cylinder (18) works, the movable clamping arm (14) is driven to move left and right, so that a cylinder body can be clamped or loosened;
the turnover assembly comprises a driving turnover block (20) and a driven turnover block (21), the driving turnover block (20) and the driven turnover block (21) are oppositely arranged left and right, a driving shaft (22) is arranged on the outer side of the driving turnover block (20), the driving shaft (22) drives the driving shaft (22) to rotate through a turnover motor (23), any one of the driving shaft (22) outwards passes through a movable clamping arm (14) or a fixed clamping arm (15), a shaft sleeve assembly is arranged between the driving shaft and the driving shaft, a driven shaft (25) is arranged on the outer side of the driven turnover block (21), a shaft sleeve assembly is also arranged between the driven shaft (25) and the clamping arm, and an anti-moving assembly for preventing the driven shaft (25) from axially moving is arranged on the driven shaft (25).
2. The flexible slag blowing apparatus of claim 1, wherein: the shaft sleeve assembly comprises a shaft sleeve (24) sleeved on the clamping arm, the large end of the shaft sleeve (24) is arranged on the inner side of the clamping arm, and the shaft sleeve (24) is sequentially provided with a thrust ball bearing (27), a first deep groove ball bearing (28), a first spacer bush (29) and a second deep groove ball bearing (30) which are sleeved on the corresponding shaft from inside to outside; a first bearing end cover (31) fixed on the outer side surface of the shaft sleeve (24) is arranged outside a second deep groove ball bearing (30) on the driving shaft (22), a second spacer sleeve (32) sleeved on the driving shaft (22) is arranged in the first bearing end cover (31), a round nut (33) is arranged outside the second spacer sleeve (32), a stop washer (34) for preventing the round nut (33) from rotating is arranged between the round nut (33) and the second spacer sleeve (32), a gearbox (35) is arranged between the turnover motor (23) and the driving shaft (22), a first flange plate (36) for installing the gearbox (35) is arranged between the gearbox (35) and the first bearing end cover (31), and the outer side section of the driving shaft (22) is an output shaft of the gearbox (35); the second deep groove ball bearing (30) on the driven shaft (25) is externally provided with a shaft end sleeve (37), the shaft end sleeve (37) is fixedly arranged at the outer side end of the driven shaft (25), and the shaft end sleeve (37) is externally provided with a second bearing end cover (38) for installing an anti-moving assembly.
3. The flexible slag blowing apparatus of claim 2, wherein: sealing rings (39) are arranged between the driving shaft (22) and the shaft sleeve (24) and between the driven shaft (25) and the shaft sleeve (24), the sealing rings (39) are positioned in the shaft sleeve (24) and close to the inner side surface, and a baffle (40) is arranged outside the clamping cylinder (18).
4. A cylinder flexible slag blowing apparatus as set forth in claim 3 wherein: the anti-motion assembly comprises a supporting shaft (41), the supporting shaft (41) is arranged in a driven shaft (25), a jacking air cylinder (42) is arranged on the outer side of the supporting shaft (41) after penetrating through the driven shaft (25), the jacking air cylinder (42) is arranged on a second bearing end cover (38) through a second flange plate (43), an extension block (44) is arranged on the inner side end of the supporting shaft (41) after penetrating through the driven shaft (25), and the extension block (44) is arranged in a driven overturning block (21).
5. The flexible slag blowing apparatus of claim 1, wherein: cushion blocks (45) are arranged on the inner side surfaces of the driving overturning block (20) and the driven overturning block (21).
6. The flexible slag blowing apparatus of claim 1, wherein: the conveying line (A) adopts a roller conveying line, a hopper (46) is arranged below the conveying line (A), the rear end of the hopper (46) is arranged on the fixing frame (2), and the front end of the hopper is arranged on a supporting frame on the front side of the conveying line (A); the robot (B) is arranged on the ground through a base (47), a U-shaped receiving hopper (48) is arranged on the base (47), an opening faces to the rear side, and a baffle block (49) is arranged on the opening of the receiving hopper (48).
7. The flexible slag blowing apparatus of claim 1, wherein: the left-right moving assembly further comprises a left-right moving drag chain (54), a drag chain disc (55) used for opening the left-right moving drag chain (54) is arranged on the top surface of the fixed frame (2), one end of the left-right moving drag chain (54) is fixed on the left end of the drag chain disc (55), the other end of the left-right moving drag chain is arranged on the left-right moving drag plate (3) through a first drag chain bracket (56), and when the left-right moving drag plate (3) moves left and right, the left-right moving drag chain (54) can be driven to fold or open;
the up-down moving assembly further comprises up-down moving drag chains (57), the up-down guide rails (11) are arranged on the left-right moving drag plates (3) through guide rail bases (58), the thickness of the guide rail bases (58) is equal to the width of the up-down moving drag chains (57), one end of each up-down moving drag chain (57) is fixed to the outer upper end of one guide rail base (58), the other end of each up-down moving drag chain is arranged on the up-down moving drag plates (9) through a second drag chain support (59), and when the up-down moving drag plates (9) move up and down, the up-down moving drag chains (57) can be driven to fold or open.
8. The flexible slag blowing apparatus of claim 1, wherein: the left and right ends of the fixing frame (2) are respectively provided with a left and right stop assembly, the left and right stop assemblies are oppositely arranged left and right, the left and right stop assemblies comprise left and right stop fixing seats (60), and left and right stop blocks (61) are arranged on the left and right stop fixing seats (60); the upper end and the lower end of the left-right moving carriage (3) are respectively provided with an up-down stop component, the two up-down stop components are arranged up and down oppositely, the up-down stop components comprise an up-down stop seat (62), and an up-down stop block (63) is arranged on the up-down stop seat (62).
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Address after: 401120 No.6 Langyue Road, Airport Industrial Park, Yubei District, Chongqing Applicant after: Moses Intelligent Industry Co.,Ltd. Address before: 401120 No.6 Langyue Road, Airport Industrial Park, Yubei District, Chongqing Applicant before: CHONGQING MOSES ROBOTICS CO.,LTD. |
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