CN113995078A - Efficient deacidification and debitterizing tank for processing citrus juice and application - Google Patents
Efficient deacidification and debitterizing tank for processing citrus juice and application Download PDFInfo
- Publication number
- CN113995078A CN113995078A CN202111106786.1A CN202111106786A CN113995078A CN 113995078 A CN113995078 A CN 113995078A CN 202111106786 A CN202111106786 A CN 202111106786A CN 113995078 A CN113995078 A CN 113995078A
- Authority
- CN
- China
- Prior art keywords
- deacidification
- fruit juice
- juice
- tank
- barrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 72
- 235000020971 citrus fruits Nutrition 0.000 title claims abstract description 36
- 241000207199 Citrus Species 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 title claims abstract description 30
- 238000001914 filtration Methods 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 230000000087 stabilizing effect Effects 0.000 claims abstract description 13
- 235000015203 fruit juice Nutrition 0.000 claims description 137
- 239000003795 chemical substances by application Substances 0.000 claims description 45
- 238000003756 stirring Methods 0.000 claims description 43
- 238000001514 detection method Methods 0.000 claims description 23
- 238000001802 infusion Methods 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 16
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 238000013016 damping Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 229920002101 Chitin Polymers 0.000 claims description 3
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 108010001394 Disaccharidases Proteins 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 16
- 239000012535 impurity Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 18
- 235000013399 edible fruits Nutrition 0.000 description 10
- 230000035939 shock Effects 0.000 description 7
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 235000019658 bitter taste Nutrition 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 235000019640 taste Nutrition 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 241000883990 Flabellum Species 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 235000019614 sour taste Nutrition 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 102000006995 beta-Glucosidase Human genes 0.000 description 2
- 108010047754 beta-Glucosidase Proteins 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 235000005979 Citrus limon Nutrition 0.000 description 1
- 244000131522 Citrus pyriformis Species 0.000 description 1
- 241001672694 Citrus reticulata Species 0.000 description 1
- 240000000560 Citrus x paradisi Species 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- UPYKUZBSLRQECL-UKMVMLAPSA-N Lycopene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1C(=C)CCCC1(C)C)C=CC=C(/C)C=CC2C(=C)CCCC2(C)C UPYKUZBSLRQECL-UKMVMLAPSA-N 0.000 description 1
- 208000001140 Night Blindness Diseases 0.000 description 1
- 206010040047 Sepsis Diseases 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 150000001746 carotenes Chemical class 0.000 description 1
- 235000005473 carotenes Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 208000019622 heart disease Diseases 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000004750 melt-blown nonwoven Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 235000015205 orange juice Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 208000013223 septicemia Diseases 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- NCYCYZXNIZJOKI-UHFFFAOYSA-N vitamin A aldehyde Natural products O=CC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C NCYCYZXNIZJOKI-UHFFFAOYSA-N 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/31—Self-supporting filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
- B01D29/58—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection arranged concentrically or coaxially
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a high-efficiency deacidification and debitterizing tank for a citrus juice processing process, which comprises a tank body, a stabilizing pump, a first liquid conveying pipe, a deacidification device, a circulating pump, a filtering device and a second liquid conveying pipe, wherein the top of the tank body is communicated with a juice feeding hole, the bottom of the tank body is communicated with a standard juice discharging hole, the upper part of the tank body below the juice feeding hole is communicated with a juice storage cavity, juice can be stored in the juice storage cavity, the feeding end of the first liquid conveying pipe is communicated with the juice storage cavity, the discharging end of the first liquid conveying pipe is connected with the feeding end of the filtering device, and the filtering device can filter the juice. The invention provides a high-efficiency deacidification and debitterizing tank for a citrus juice processing process, which solves the problems that the juice contains large-volume juice impurities, a filter screen is easy to block, the filtering rate is reduced, and the juice is not in direct contact with deacidification agents and debitterizing agents.
Description
Technical Field
The invention belongs to the technical field of food, and particularly relates to an efficient deacidification and debitterizing tank for a citrus juice processing process and application.
Background
Citrus is the most widely grown fruit in the world. The citrus fruits comprise oranges, mandarin oranges, pomelos, lemons, oranges and the like, wherein the oranges have extremely high nutritional value, and fresh orange juice taking the oranges as a raw material contains abundant vitamin C and carotene, has the effects of moistening lung, regulating qi and enhancing capillary toughness, and is particularly suitable for patients with heart diseases, night blindness diseases and septicemia. Has become the most popular juice in the world, 90% of the citrus in the world is used to produce citrus juice. However, the citrus juice has heavy bitter taste, large acidity and poor quality due to the variety, raw materials, processing technology and other reasons, and the healthy development of the citrus juice processing industry and the whole citrus industry at home and abroad is always restricted.
The sour taste and the bitter taste cannot be accepted by most people, so the development of processing of the citrus juice is severely restricted, and the sour taste and the bitter taste in the juice can greatly reduce the taste of the juice, so the sour taste and the bitter taste in the juice need to be removed to achieve the citrus juice with good taste.
At present, the processing of citrus juice in the prior art has the following problems:
1. the existing filtering devices do not have the deacidification function, and the juice also contains large-volume juice impurities which possibly influence the normal sale of the juice, so that the taste of the citrus is still poor after the citrus is processed.
2. The filter screen is used for a long time and is inevitable to be blocked, once the filter screen is blocked, the normal use of the filter device is possibly influenced, the filtration rate is reduced, and the production rate of the fruit juice is seriously influenced.
3. The prior device generally has insufficient direct contact between the fruit acid and the acid remover when the fruit acid is treated, which leads to the reduction of the deacidification work of the fruit juice.
Through searching, the following patent publications related to the patent application of the invention are found:
the utility model provides a deacidification debitterizing jar (CN109418680A) for among fruit juice course of working, which comprises a tank body, jar body top is equipped with the inlet pipe, jar body bottom discharging pipe, jar internal filter screen and lower filter screen of being equipped with, go up filter screen and fill absorbent resin down between the filter screen, jar body top is equipped with driving motor, driving motor's output shaft and (mixing) shaft connection, in the (mixing) shaft lower extreme extends to the space between filter screen and the lower filter screen, is equipped with stirring vane on the (mixing) shaft between last filter screen and the lower filter screen. Adopt above-mentioned structure, effectively promote the contact efficiency between adsorption resin and the fruit juice, guarantee the efficiency that the fruit juice deacidification debittered, can realize the circulation of fruit juice simultaneously, avoid the fruit juice deacidification to debitter not thoroughly.
The contact between the adsorption resin and the fruit acid is not sufficient when the device is used, so that the deacidification efficiency of the device is reduced, and the health of a consumer is influenced, which corresponds to the situation that the use of the consumer is influenced by insufficient fruit acid treatment in the background art.
In addition, the resin is placed in the upper filter screen and the lower filter screen, and the stirring blades are too large in liquid-solid mixing resistance of the resin and the fruit juice, so that the shell is easily clamped, and the design is unreasonable. The fruit juice is filtered from the lower filter screen with too large filter mesh, the resin is easy to be filtered out simultaneously, the filter mesh is too small, the flow rate is too slow, and the production benefit is low.
By contrast, the present patent application is substantially different from the above patent publications.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an efficient deacidification and debitterizing tank for a citrus juice processing process and application.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a deacidification and debitterizing tank for a high-efficiency citrus juice processing process comprises a tank body, a stabilizing pump, a first liquid conveying pipe, a deacidification device, a circulating pump, a filtering device and a second liquid conveying pipe, wherein a juice feeding hole is communicated with the top of the tank body, a standard juice discharging hole is communicated with the bottom of the tank body, a juice storage cavity is communicated with the upper part of the tank body below the juice feeding hole, juice can be stored in the juice storage cavity, the feeding end of the first liquid conveying pipe is communicated with the juice storage cavity, the discharging end of the first liquid conveying pipe is connected with the feeding end of the filtering device, and the filtering device can filter the juice;
a deacidification device is coaxially arranged in the tank body below the fruit juice storage cavity and can be used for deacidifying fruit juice;
the feeding end of the second liquid conveying pipe is connected with the discharging end of the filtering device, and the discharging end of the second liquid conveying pipe is connected with the feeding end of the deacidification device;
the first infusion tube and the second infusion tube have the function of conveying fruit juice, and circulating pumps are connected to the first infusion tube and the second infusion tube;
the top of the tank body is connected with a stabilizing pump, and the stabilizing pump can keep the pressure inside the tank body consistent.
Further, the deacidification device includes the barrel, the stirring leaf, injection apparatus, damping spring, including a motor, an end cap, a controller, and a cover plate, electron pH value detector and rotation connecting axle, the barrel interval sets up in the jar of fruit juice storage chamber below internal, can splendid attire fruit juice in the barrel, the top of barrel is linked together and is provided with the fruit juice input port, the bottom of barrel communicates and is provided with the fruit juice delivery outlet, the discharge end of second transfer line closely is connected the setting with the fruit juice input port of barrel, the outer coaxial motor that is connected in upper portion of barrel, this motor is connected the setting through damping spring with the barrel, the output of this motor and the coaxial setting that is connected of rotation connecting axle, the rotation connecting axle sets up along vertical direction, and rotate the coaxial setting of connecting axle in the barrel, be connected along vertical direction equipartition interval on the surface of rotation connecting axle and be provided with a plurality of stirring leaves, the stirring leaf sets up in rotating the connecting axle, Between the inner walls of the cylinders, the motor can drive the stirring blades to rotate through rotating the connecting shaft, and the stirring blades can drive the fruit juice to rotate at the same time;
one or more than two injection devices are connected and arranged at the bottom in the cylinder body, and the injection devices can inject debittering agents and deacidification agents into the cylinder body; the bottom in the cylinder is also connected with an electronic pH value detector which can detect the pH value of the fruit juice in the cylinder;
the bottom interval of barrel sets up in the top of jar internal bottom, and the fruit juice delivery outlet of barrel is linked together the setting with the jar body of barrel bottom below, and the fruit juice in the barrel can be imported the jar of barrel bottom below internal through the fruit juice delivery outlet.
Further, the processing conditions when the stirring blade drives the fruit juice to rotate are as follows: the flow rate is 4BV/h and the temperature is 15 ℃.
Further, the debittering agent is a cellobiase HL enzyme preparation debittering agent special for citrus, and the deacidifying agent is a deacetylated chitin deacidifying agent.
Further, filter equipment includes device body, reciprocating pump and filter screen, this internal middle part of device is connected and is provided with the reciprocating pump, and this internal horizontal direction interval of following of device of reciprocating pump both sides can be dismantled and be provided with a plurality of filter screens, and the filter screen sets up along vertical direction, and from the top downwardly extending of device body to this internal bottom of device, the filter screen can filter fruit juice.
Further, be provided with a plurality of draw-in grooves on the device body inner wall, the draw-in groove sets up with the filter screen phase-match, and the filter screen can be dismantled to be connected and set up on the draw-in groove, and the filter screen can be dismantled through the draw-in groove and set up on the device body.
Further, the filter screen is woven by composite filter material SMS fiber into a net shape.
Furthermore, the deacidification and debitterizing tank also comprises fan blades, a thermometer, an acidity detection device and a driving motor, wherein the fan blades are arranged on the tank body between the barrel body of the deacidification device and the juice storage cavity, the fan blades are connected with the driving motor, the driving motor can drive the fan blades to rotate, and the fan blades can dissipate heat for the motor of the deacidification device;
a thermometer and an acidity detection device are arranged in the tank body below the barrel of the deacidification device, and the acidity detection device can detect the acidity of the fruit juice;
the thermometer is capable of detecting the temperature of the juice.
Further, deacidifying debitterizing jar still includes control system, up to standard fruit juice discharge gate, motor, thermometer, acid detection device and actuating motor all are connected the setting with control system, and control system can control up to standard fruit juice discharge gate, motor, thermometer, acid detection device and actuating motor's action.
The application of the deacidification and debittering tank in the efficient citrus juice processing process in the aspect of juice processing is disclosed.
The invention has the advantages and positive effects that:
1. the invention provides a high-efficiency deacidification and debitterizing tank for a citrus juice processing process, which solves the problems that the juice contains large-volume juice impurities, a filter screen is easy to block, the filtering rate is reduced, and the juice is not in direct contact with deacidification agents and debitterizing agents.
2. The deacidification debitterizing tank is used in the fruit juice processing process, the filter screen is fixedly connected inside the filter device, fruit juice residues with larger volume are necessarily present in the fruit juice squeezing process, if the residues are not fully filtered, the selling phase of the fruit juice can be influenced, meanwhile, the taste of the fruit juice is influenced, in order to reduce the problems to the minimum, the filter screen is arranged inside the filter device, the filter screen can be woven into a net by fibers, gaps among the nets are very small, then the residues of the fruit juice are filtered through the small holes, and in order to prevent the filter screen from being blocked after a period of use, the filter screen is timely replaced after a period of time.
3. The temperature meter, the fan blades, the control system and the acidity detection device of the deacidification and debittering tank jointly form an adjusting control mechanism, the operation of the stirring blades needs to be driven by a motor, partial noise and heat can be generated in the process of driving the stirring blades to move by the motor, in order to prevent the heat from staying in the tank body for a long time, the internal temperature is increased and the service life of an electric power operation component in the motor is influenced, so the fan blades are arranged in the tank body and driven by the electric power of a driving motor to operate, the fan blades drive the air in the tank body to move by continuous rotation to achieve the effect of heat dissipation, meanwhile, the effect of reducing the noise can be achieved by accelerating the air movement, but sometimes the heat generated by the motor is not enough to cause damage to the motor, and the obvious protection effect can not be achieved when the fan blades are opened, still produced certain energy waste, be provided with the thermometer in the inside of the jar body so in order to distinguish this kind of state, the thermometer links to each other with control system simultaneously, can control the flabellum through control system and move after the temperature reaches the value of settlement, can avoid the energy waste effectively, simultaneously all become state up to standard in order to make discharged fruit juice, then be provided with acidity detection device in the inside of the jar body, acidity detection device can carry out real time monitoring to solution when using, after the index of fruit juice is up to standard, rethread control system control bin outlet discharges.
4. The invention discloses a deacidification and debitterizing tank, which comprises a deacidification mechanism consisting of a motor, an electronic pH value detector, an injection device and a stirring blade, wherein the deacidification mechanism is arranged on a tank body, when in use, a worker firstly needs to inject fruit juice into the tank body through a feed inlet, the fruit juice flows to a filtering device through a circulating pump for simple filtering after the fruit juice is injected, the fruit juice flows to the inside of the deacidification device after the fruit juice is simply filtered by the tank body, after the fruit juice enters the inside of the deacidification device, the motor in the deacidification device can drive the stirring blade to rotate clockwise, the stirring blade can drive the fruit juice to rotate together while rotating clockwise, and the stirring blade drives the fruit juice to rotate so as to increase the contact area between the fruit juice and deacidification and debitterizing agents, when the tartaric acid rotates, the spraying device in the deacidification device can automatically spray the deacidification agent and the debitterizing agent into the fruit juice, and then the stirring of the stirring blades can achieve the effects of full deacidification and debitterization.
5. The vibration pump is arranged in the filtering device, the vibration pump expands molecular gaps among fruit juice molecules in a physical vibration mode, and the fruit juice achieves the effect of full filtration when the activity among the fruit juice is increased.
6. The top end of the tank body of the deacidification and debitterizing tank is fixedly connected with the stabilizing pump, the stabilizing pump is arranged on the tank body in order to ensure that the pressure intensity in the tank body keeps consistent when deacidification is carried out in the tank body and prevent the incomplete fruit juice deacidification operation caused by too high or too low pressure intensity in the tank body, the stabilizing pump can carry out pressure stabilizing action on the inside according to preset values when in use,
7. the shock absorption springs are fixedly connected with the two ends of the motor of the deacidification and debitterizing tank, certain jitter can be generated in the working process of the motor in the process that the motor drives the stirring blades to work, meanwhile, certain noise is generated to influence external workers in order to prevent the motor from contacting with the inner wall of the tank body in the working process of the motor, the shock absorption springs are arranged on the motor in order to prevent the noise, the range of the motor jitter can be reduced by the aid of the elasticity of the shock absorption springs when the deacidification and debitterizing tank is used, and the noise generated by the contact of the motor and the inner wall of the tank body is prevented.
Drawings
FIG. 1 is a schematic view of a structural connection of a deacidification and debittering tank in accordance with the present invention;
FIG. 2 is a schematic diagram of a structural connection of the deacidification apparatus of FIG. 1;
FIG. 3 is a schematic view of a structural connection of the filter device of FIG. 1;
FIG. 4 is a schematic view of the fan blades, thermometer, control system, acidity detection device, and drive motor of FIG. 1 in combination.
Detailed Description
The following detailed description of the embodiments of the present invention is provided for the purpose of illustration and not limitation, and should not be construed as limiting the scope of the invention.
The raw materials used in the invention are conventional commercial products unless otherwise specified; the methods used in the present invention are conventional in the art unless otherwise specified.
A deacidification and debitterizing tank for a high-efficiency citrus juice processing process comprises a tank body 1, a stabilizing pump 2, a first infusion tube 3, a deacidification device 4, a circulating pump 5, a filtering device 6 and a second infusion tube 20, wherein the top of the tank body is communicated with a juice feed port (not shown in the figure), the bottom of the tank body is communicated with a standard juice discharge port (not shown in the figure), the upper part of the tank body below the juice feed port is communicated with a juice storage cavity, juice can be stored in the juice storage cavity, the feed end of the first infusion tube is communicated with the juice storage cavity, the discharge end of the first infusion tube is connected with the feed end of the filtering device, and the filtering device can filter the juice;
a deacidification device is coaxially arranged in the tank body below the fruit juice storage cavity and can be used for deacidifying fruit juice;
the feeding end of the second liquid conveying pipe is connected with the discharging end of the filtering device, and the discharging end of the second liquid conveying pipe is connected with the feeding end of the deacidification device;
the first infusion tube and the second infusion tube have the function of conveying fruit juice, and circulating pumps are connected to the first infusion tube and the second infusion tube;
the top of the jar body is connected and is set up the stabilized pump, and the stabilized pump can make the pressure of jar internal portion keep unanimous, prevents that the too big or undersize of the pressure of jar internal portion from leading to fruit juice deacidification work complete inadequately, and the stabilized pump can carry out the steady voltage effect to inside according to the numerical value that sets up in advance when using.
In this embodiment, the deacidification device includes barrel 21, stirring leaf 7, injection apparatus 8, damping spring 9, motor 10, electron pH value detector (also called electron acid-base tester) 11 and rotation connecting axle 19, the barrel interval sets up in the jar body of fruit juice storage cavity below, can splendid attire fruit juice in the barrel, the top of barrel is linked together and is provided with the fruit juice input port (not shown in the figure), the bottom of barrel is linked together and is provided with the fruit juice delivery outlet (not shown in the figure), the discharge end of second transfer line closely is connected the setting with the fruit juice input port of barrel, the outer coaxial being connected in upper portion of barrel is provided with the motor, the motor passes through damping spring and barrel is connected the setting, the output of this motor and the coaxial being connected setting of rotation connecting axle, the setting of rotation connecting axle is along vertical direction, and rotate the coaxial setting of connecting axle in the barrel, it is connected along vertical direction equipartition interval and is provided with a plurality of stirring leaf to rotate on the surface of connecting axle, the stirring blade is arranged between the rotating connecting shaft and the inner wall of the barrel, the motor can drive the stirring blade to rotate through the rotating connecting shaft, and the stirring blade can drive the fruit juice to rotate at the same time, so that the contact area between the fruit juice and the deacidification agent and the debitterizing agent is increased, and the effects of full deacidification and debitterization are achieved;
one or more than two injection devices are connected and arranged at the bottom in the cylinder body, and the injection devices can inject debittering agents and deacidification agents into the cylinder body; the bottom in the cylinder is also connected with an electronic pH value detector which can detect the pH value of the fruit juice in the cylinder;
the bottom interval of barrel sets up in the top of jar internal bottom, and the fruit juice delivery outlet of barrel is linked together the setting with the jar body of barrel bottom below, and the fruit juice in the barrel can be imported the jar of barrel bottom below internal through the fruit juice delivery outlet.
This deacidification device of deacidification debitterizing jar includes the barrel, the stirring leaf, injection apparatus, damping spring, including a motor, an end cap, a controller, and a cover plate, electron pH value detector and rotation connecting axle, the pH value of the fruit juice in the barrel can be detected for the first time to electron pH value detector, utilize the deacidification device can reduce the fruit acid content between the fruit juice, utilize the motor to drive the stirring leaf and carry out (clockwise) rotation, carry out (clockwise) pivoted in the stirring leaf and drive the fruit juice and rotate together, the inside injection apparatus of deacidification device can spray deacidification agent in to the fruit juice when fruit acid carries out the pivoted, the debitterizing agent, utilize the stirring leaf to make fruit juice and deacidification agent, the full contact of debitterizing agent.
Aiming at the problem of insufficient contact between the deacidification agent and the debitterizing agent and the fruit juice, the invention can add the debitterizing agent into the filtering device firstly, then add the deacidification agent, and also can add the debitterizing agent and the deacidification agent simultaneously, thereby solving the problem that the progress and consumption use of the deacidification work are influenced seriously due to insufficient contact between the deacidification agent and the fruit juice in the background technology. Utilize the deacidification device can reduce the fruit acid content between the fruit juice, can drive the fruit juice and rotate together when carrying out (clockwise) rotation through the stirring leaf, the stirring leaf drives the fruit juice and carries out the area of contact between increase fruit juice and the deacidification agent, the inside injection apparatus of deacidification device can spray the deacidification agent in the fruit juice voluntarily when the fruit acid carries out the pivoted, the debitterizing agent, stirring through the stirring leaf reaches abundant deacidification, the effect of debitterizing, the deacidification agent has been solved, the insufficient problem of contact between debitterizing agent and the fruit juice.
Preferably, the processing conditions when the stirring blade drives the fruit juice to rotate are as follows: the flow rate is 4BV/h and the temperature is 15 ℃.
Preferably, the debittering agent is a cellobiase HL enzyme preparation debittering agent special for citrus, and the deacidifying agent is a deacetylated chitin deacidifying agent.
In this embodiment, filter equipment includes device body 22, shock pump 12 and filter screen 13, this internal middle part of device is connected and is provided with the shock pump, this shock pump can enlarge the molecular gap between the fruit juice molecule through the mode of physics vibrations, increase the active activity between the fruit juice simultaneously, make fruit juice reach abundant filterable effect, can also improve the filtration rate of fruit juice, the device of shock pump both sides is originally internal to be provided with a plurality of filter screens along the horizontal direction interval detachably, the filter screen sets up along vertical direction, and extend to this internal bottom of device from the top downwardly extending of device body, the filter screen can filter fruit juice, utilize tiny space between the filter screen, can filter the residue of fruit juice, after using a period, can dismantle it and change in order to prevent that the filter screen from blockking up.
Preferably, be provided with a plurality of draw-in grooves 14 on the device body inner wall, the draw-in groove sets up with the filter screen phase-match, and the filter screen can be dismantled and be connected and set up on the draw-in groove, and the filter screen can be dismantled through the draw-in groove and set up on the device body.
Preferably, the filter screen is formed by weaving composite filter material SMS (spun-bonded-melt-blown-spun-bonded) fibers into a net shape, and the filter screen is formed by weaving special fibers, so that gaps among the filter screen are very fine, the composite filter material SMS (spun-bonded-melt-blown-spun-bonded) is a composite filter material SMS (spun-bonded-melt-blown-spun-bonded) in which the melt-blown non-woven material provides excellent filtering performance, the spun-bonded non-woven material has high strength, and the composite material has long service life. Filter the residue of fruit juice through tiny pore pair to the realization is got rid of the great fruit juice residue of volume, prevents that the filter screen from blockking up and can change the filter screen using a period, cooperatees through filter screen and draw-in groove, is convenient for install the filter screen and dismantle, has solved the problem that the filter screen blockked up and influences impurity in normal use and the fruit juice.
In this embodiment, the deacidification and debitterizing tank further comprises a fan blade 15, a thermometer 16, an acidity detection device 18 and a driving motor (not numbered in the figure), wherein the fan blade is arranged on the tank body between the cylinder body and the juice storage cavity of the deacidification device, the fan blade is connected with the driving motor, the driving motor can drive the fan blade to rotate, the fan blade can dissipate heat of a motor of the deacidification device, the fan blade can accelerate air flow and reduce noise, the motor drives the stirring blade to generate part of noise and heat in the rotating process, the fan blade can be used for driving air in the tank body to move through continuous rotation to achieve a heat dissipation effect, and meanwhile, the noise reduction effect can be achieved through an air movement accelerating mode;
the temperature meter and the acidity detection device are arranged in the tank body below the barrel of the deacidification device, the acidity detection device can detect the acidity of the fruit juice, the acidity detection device detects the acidity of the fruit juice for the second time, the accuracy of the acidity detection of the fruit juice is improved, the acidity detection device can detect the solution in real time when the deacidification device is used, the solution is discharged through the up-to-standard fruit juice discharge port after the indexes of the fruit juice reach the standard, and the discharge port is controlled by the control system to discharge;
the thermometer is capable of detecting the temperature of the juice.
In this embodiment, deacidification debitterizing jar still includes control system 17, up to standard fruit juice discharge gate, motor, thermometer, acid detection device and actuating motor all are connected the setting with control system, and control system can control up to standard fruit juice discharge gate, motor, thermometer, acid detection device and actuating motor's action, improves deacidification debitterizing jar's degree of automation. Utilize the thermometer can real-time detection inside temperature to utilize control system to control the flabellum and rotate, can avoid the energy waste effectively, all become the state of reaching standard in order to make discharged fruit juice simultaneously.
The working principle of the deacidification and debitterization tank in the high-efficiency citrus juice processing process can be as follows:
when the deacidification and debitterizing tank is used, a worker firstly needs to inject fruit juice into the tank body through the feed inlet, the stabilizing pump can stabilize the interior according to a preset numerical value, the fruit juice flows to the filtering device through the circulating pump to filter after being injected, meanwhile, residues of the fruit juice are filtered by the filtering net, the filtering net needs to be replaced regularly in order to prevent the filtering net from being blocked, the middle position of the filtering device is fixedly connected with the vibrating pump, the filtering rate of the fruit juice is increased in order to increase the filtering degree of the fruit juice, the molecular gap between fruit juice molecules is enlarged by the vibrating pump in a physical vibration mode, meanwhile, the activity between the fruit juice is increased, the fruit juice reaches the effect of full filtration, the fruit juice can flow to the interior of the deacidification device after the fruit juice is simply filtered by the tank body, after the fruit juice enters the interior of the deacidification device, utilize the motor to drive the stirring leaf and rotate, can drive the fruit juice and rotate together when the stirring leaf carries out the pivoted, the stirring leaf drives the fruit juice and carries out the pivoted effect and is increase fruit juice and deacidification agent, the area of contact between the debitterizing agent, the inside injection apparatus of deacidification device can spray deacidification agent toward the fruit juice automatically when fruit acid carries out the pivoted, the debitterizing agent, then stirring through the stirring leaf reaches abundant deacidification, the effect of debitterizing, acid detection device can carry out real time monitoring to solution during the use, after the index of fruit juice is up to standard discharging through control system control bin outlet, the thermometer is connected with control system, thereby can control the flabellum through control system after making the temperature reach the value of settlement and move and avoid the energy waste effectively.
The above is the operation of the whole device, and the details not described in the present specification are the prior art known to those skilled in the art.
Although the embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims, and therefore the scope of the invention is not limited to the embodiments disclosed.
Claims (10)
1. A jar is debitterized to high-efficient citrus juice course of working deacidification, which characterized in that: the deacidification and debitterizing tank comprises a tank body, a stabilizing pump, a first infusion tube, a deacidification device, a circulating pump, a filtering device and a second infusion tube, wherein a fruit juice feeding hole is formed in the top of the tank body in a communicated manner, a standard fruit juice discharging hole is formed in the bottom of the tank body in a communicated manner, a fruit juice storage cavity is formed in the upper part of the tank body below the fruit juice feeding hole in a communicated manner, fruit juice can be stored in the fruit juice storage cavity, the feeding end of the first infusion tube is communicated with the fruit juice storage cavity, the discharging end of the first infusion tube is connected with the feeding end of the filtering device, and the filtering device can filter the fruit juice;
a deacidification device is coaxially arranged in the tank body below the fruit juice storage cavity and can be used for deacidifying fruit juice;
the feeding end of the second liquid conveying pipe is connected with the discharging end of the filtering device, and the discharging end of the second liquid conveying pipe is connected with the feeding end of the deacidification device;
the first infusion tube and the second infusion tube have the function of conveying fruit juice, and circulating pumps are connected to the first infusion tube and the second infusion tube;
the top of the tank body is connected with a stabilizing pump, and the stabilizing pump can keep the pressure inside the tank body consistent.
2. The high efficiency citrus juice processing deacidification and debittering tank of claim 1, wherein: the deacidification device comprises a barrel body, stirring leaves, an injection device, a damping spring, a motor, an electronic pH value detector and a rotating connecting shaft, the barrel body is arranged in a tank body below a fruit juice storage cavity at intervals, fruit juice can be contained in the barrel body, a fruit juice input port is communicated and arranged at the top of the barrel body, a fruit juice output port is communicated and arranged at the bottom of the barrel body, a discharge end of a second infusion tube is closely connected and arranged with the fruit juice input port of the barrel body, a motor is coaxially connected and arranged at the upper part of the barrel body and is connected and arranged with the barrel body through the damping spring, an output end of the motor is coaxially connected and arranged with the rotating connecting shaft, the rotating connecting shaft is arranged along the vertical direction, the rotating connecting shaft is coaxially arranged in the barrel body, a plurality of stirring leaves are uniformly distributed and arranged at intervals along the vertical direction on the outer surface of the rotating connecting shaft, the stirring leaves are arranged on the rotating connecting shaft, Between the inner walls of the cylinders, the motor can drive the stirring blades to rotate through rotating the connecting shaft, and the stirring blades can drive the fruit juice to rotate at the same time;
one or more than two injection devices are connected and arranged at the bottom in the cylinder body, and the injection devices can inject debittering agents and deacidification agents into the cylinder body; the bottom in the cylinder is also connected with an electronic pH value detector which can detect the pH value of the fruit juice in the cylinder;
the bottom interval of barrel sets up in the top of jar internal bottom, and the fruit juice delivery outlet of barrel is linked together the setting with the jar body of barrel bottom below, and the fruit juice in the barrel can be imported the jar of barrel bottom below internal through the fruit juice delivery outlet.
3. The high efficiency citrus juice processing deacidification and debittering tank of claim 2, wherein: the processing conditions when the stirring blade drives the fruit juice to rotate are as follows: the flow rate is 4BV/h and the temperature is 15 ℃.
4. The high efficiency citrus juice processing deacidification and debittering tank of claim 2, wherein: the debitterizing agent is a fibrous disaccharidase HL enzyme preparation debitterizing agent special for citrus, and the deacidification agent is a deacetylated chitin deacidification agent.
5. The high efficiency citrus juice processing deacidification and debittering tank of claim 1, wherein: the filter equipment includes device body, reciprocating pump and filter screen, this internal middle part of device is connected and is provided with the reciprocating pump, and this internal horizontal direction interval of following of device of reciprocating pump both sides can be dismantled and be provided with a plurality of filter screens, and the filter screen sets up along vertical direction, and from the top downwardly extending of device body to this internal bottom of device, the filter screen can filter fruit juice.
6. The high efficiency citrus juice processing deacidification and debittering tank of claim 5, wherein: be provided with a plurality of draw-in grooves 14 on the device body inner wall, draw-in groove and filter screen phase-match set up, the filter screen can be dismantled and be connected and set up on the draw-in groove, and the filter screen can be dismantled through the draw-in groove and set up on the device body.
7. The high efficiency citrus juice processing deacidification and debittering tank of claim 5, wherein: the filter screen is woven by composite filter material SMS fiber into a net shape.
8. The high efficiency citrus juice processing deacidification and debittering tank as claimed in any one of claims 1 to 7, wherein: the deacidification and debitterizing tank also comprises fan blades, a thermometer, an acidity detection device and a driving motor, wherein the fan blades are arranged on the tank body between the barrel body of the deacidification device and the juice storage cavity, the fan blades are connected with the driving motor, the driving motor can drive the fan blades to rotate, and the fan blades can dissipate heat of a motor of the deacidification device;
a thermometer and an acidity detection device are arranged in the tank body below the barrel of the deacidification device, and the acidity detection device can detect the acidity of the fruit juice;
the thermometer is capable of detecting the temperature of the juice.
9. The highly efficient citrus juice processing deacidification and debittering tank of claim 8, wherein: deacidify debitterizing jar still includes control system, up to standard fruit juice discharge gate, motor, thermometer, acid detection device and actuating motor all are connected the setting with control system, and control system can control up to standard fruit juice discharge gate, motor, thermometer, acid detection device and actuating motor's action.
10. Use of a high efficiency citrus juice processing deacidification and debittering tank as claimed in any one of claims 1 to 9 in juice processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111106786.1A CN113995078A (en) | 2021-09-22 | 2021-09-22 | Efficient deacidification and debitterizing tank for processing citrus juice and application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111106786.1A CN113995078A (en) | 2021-09-22 | 2021-09-22 | Efficient deacidification and debitterizing tank for processing citrus juice and application |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113995078A true CN113995078A (en) | 2022-02-01 |
Family
ID=79921716
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111106786.1A Pending CN113995078A (en) | 2021-09-22 | 2021-09-22 | Efficient deacidification and debitterizing tank for processing citrus juice and application |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113995078A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204634985U (en) * | 2015-05-15 | 2015-09-16 | 江西信明坊食品发展有限公司 | A kind of naval orange juice removes bitter taste device fast |
| WO2018086900A1 (en) * | 2016-11-08 | 2018-05-17 | veso engineering GmbH | Device for filtering liquid foodstuffs |
| CN212814034U (en) * | 2020-05-31 | 2021-03-30 | 重庆尚果农业科技有限公司 | A feeding device for deacidification concentrated orange juice machine |
-
2021
- 2021-09-22 CN CN202111106786.1A patent/CN113995078A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204634985U (en) * | 2015-05-15 | 2015-09-16 | 江西信明坊食品发展有限公司 | A kind of naval orange juice removes bitter taste device fast |
| WO2018086900A1 (en) * | 2016-11-08 | 2018-05-17 | veso engineering GmbH | Device for filtering liquid foodstuffs |
| CN212814034U (en) * | 2020-05-31 | 2021-03-30 | 重庆尚果农业科技有限公司 | A feeding device for deacidification concentrated orange juice machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208260243U (en) | A kind of high-efficiency device for extracting of sodium alginate extraction | |
| CN206660625U (en) | One Plant Extracts drying device | |
| CN208785851U (en) | A kind of honey agitation and filtration device of Multifunctional layered filtering | |
| CN112244296A (en) | Preparation method and equipment of acerola cherry extract | |
| CN203678080U (en) | Filter device for producing toner | |
| CN113995078A (en) | Efficient deacidification and debitterizing tank for processing citrus juice and application | |
| CN209573149U (en) | A kind of processing of farm products vegetables multilevel cleaning device | |
| CN208695576U (en) | A kind of medicinal powder filter device for pharmaceutical factory production medical material medicine | |
| CN116640637A (en) | White spirit ripening equipment and white spirit ripening process | |
| CN217015407U (en) | Lutein extraction element | |
| CN211170623U (en) | Concentrated extraction equipment of camellia oil | |
| CN109850897A (en) | A kind of super capacitor carbon production rinse-system | |
| CN109136078A (en) | Zymolysis Equipment is used in a kind of production of novel fragrance | |
| CN112957766A (en) | Lycopene extraction | |
| CN211836700U (en) | Plant extract filter equipment | |
| CN107881079A (en) | Filtering tank a kind of while that there is filtering and Fermentation Function | |
| CN207989335U (en) | A kind of vertical spiral swing arm pump filter device | |
| CN208583244U (en) | Agitating device is used in a kind of production of Ciprofloxacin Lactate eye drip | |
| CN208840067U (en) | A kind of medicinal material cleaning device | |
| CN209333337U (en) | Loofah stoste processing micro porous filtration bactericidal unit | |
| CN208911590U (en) | A kind of peony seed oil canned case of the formula that may filter that | |
| CN208829659U (en) | A kind of production of flavor fermenting raw materials device | |
| CN207286883U (en) | A kind of spices diatomaceous earth filter | |
| CN218989171U (en) | Carbonization furnace for processing carbonized rice hulls | |
| CN210419899U (en) | Sticky rice sugar removing device of black rice wine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |