CN113982300B - Epoxy resin repair process for bucket arch - Google Patents
Epoxy resin repair process for bucket arch Download PDFInfo
- Publication number
- CN113982300B CN113982300B CN202111053391.XA CN202111053391A CN113982300B CN 113982300 B CN113982300 B CN 113982300B CN 202111053391 A CN202111053391 A CN 202111053391A CN 113982300 B CN113982300 B CN 113982300B
- Authority
- CN
- China
- Prior art keywords
- epoxy resin
- arch
- repaired
- hole
- resin mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 74
- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 74
- 230000008439 repair process Effects 0.000 title claims description 20
- 239000000203 mixture Substances 0.000 claims abstract description 56
- 238000000034 method Methods 0.000 claims abstract description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 44
- 238000002347 injection Methods 0.000 claims description 32
- 239000007924 injection Substances 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 229920006122 polyamide resin Polymers 0.000 claims description 12
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 9
- 239000012948 isocyanate Substances 0.000 claims description 9
- 150000002513 isocyanates Chemical class 0.000 claims description 9
- 239000005011 phenolic resin Substances 0.000 claims description 9
- 229920001568 phenolic resin Polymers 0.000 claims description 9
- 239000004841 bisphenol A epoxy resin Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 8
- 239000003365 glass fiber Substances 0.000 claims description 5
- 239000003607 modifier Substances 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000002991 molded plastic Substances 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract description 7
- 239000002023 wood Substances 0.000 abstract description 6
- 244000005700 microbiome Species 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- UCNNJGDEJXIUCC-UHFFFAOYSA-L hydroxy(oxo)iron;iron Chemical compound [Fe].O[Fe]=O.O[Fe]=O UCNNJGDEJXIUCC-UHFFFAOYSA-L 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
- E04G23/0296—Repairing or restoring facades
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
- E04B1/644—Damp-proof courses
Abstract
The invention relates to the field of construction. The epoxy resin repairing process of the bucket arch comprises the following steps: step one, preparing an epoxy resin mixture for repairing, wherein the epoxy resin mixture contains bisphenol A type epoxy resin. And step two, filling the epoxy resin mixture in the damaged part of the bracket to be repaired, so that the external contour of the bracket filled with the epoxy resin mixture is consistent with the original external contour of the bracket. By adopting the process, the bracket can be repaired, and the dried epoxy resin mixture can effectively block the continuous damage of water and microorganisms in the air to wood.
Description
Technical Field
The invention relates to the field of buildings, in particular to the repair of buildings.
Background
The bracket is one of representative building elements in ancient Chinese buildings. The wood member has multiple functions of supporting, force transferring by overhanging and decoration, is a smart crystal of Chinese ancient craftsmen, is washed for the past years, and is exposed in the air due to peeling and falling off of lacquer decorations, so that the wood member is contacted with moisture and insect pests and microorganisms in the air, and the wood is cracked, mildewed, damaged and the like.
Disclosure of Invention
The invention aims to provide an epoxy resin repair process for a bucket arch so as to repair the damaged bucket arch.
The technical problem solved by the invention can be realized by adopting the following technical scheme:
the epoxy resin repairing process of the bucket arch is characterized by comprising the following steps of:
step one, preparing an epoxy resin mixture for repairing, wherein the epoxy resin mixture contains bisphenol A epoxy resin.
And step two, filling the epoxy resin mixture in the damaged part of the bracket to be repaired, so that the external contour of the bracket filled with the epoxy resin mixture is consistent with the original external contour of the bracket.
The bucket arch to be repaired is preferably a shallow damaged bucket arch. Namely, the bucket arch component has the condition that one or more parts of the surface of the bucket arch component are partially damaged, mildewed, cracked, damaged and the like due to the stripping of the painted surface layer, and the depth of the bucket arch component is not more than 10 percent of the total length of the bucket arch component.
The epoxy resin mixture may also contain modifiers, such as: polyamide resin, phenolic resin, isocyanate and pigment or the mixture of at least two of the polyamide resin, the phenolic resin, the isocyanate and the pigment. Therefore, the connectivity, the high temperature resistance and the corrosion and insulation performance of the resin are selectively improved according to the environment condition of the building, or the color is selected according to the requirement of the repair work on the identifiability.
A material injection section is fixed on the bucket arch to be repaired, the profile of a cavity of the material injection section is consistent with the original external profile of the bucket arch, a material injection port is arranged on the material injection section, the material injection port is communicated with the cavity, the cavity is communicated with the damaged part of the bucket arch to be repaired, and an epoxy resin mixture enters the damaged part of the bucket arch to be repaired through the material injection port and the cavity; and removing the material injection section after the epoxy resin mixture entering the damaged part of the bucket arch to be repaired is dried. The material injection section bar can be made of organic glass. Also can be made of glass fiber woven cloth or other soft waterproof materials with stronger plasticity.
Has the beneficial effects that: in the current repair process, in order to guarantee the principle of engineering reversibility advocated in the cultural relic and ancient writing protection guidelines, a new way of removing and repairing is generally adopted for repairing, and for some wood components with damaged surfaces, if a subtraction way of removing is adopted, if the operation of workers in a construction unit is not standard, a great deal of precious historical information can be lost. The process has the advantages of simple repairing operation, low implementation cost and short construction period, does not need to carry out a large amount of removing and chopping work on the damaged construction surface before construction, and still has good connectivity and damage blocking performance. The problems in the current repair process are effectively solved. In addition, the process can repair the bracket arch, and the dried epoxy resin mixture can effectively block the continuous damage of water and microorganisms in the air to the wood. In addition, the bucket arch component repaired by the process has stronger identifiability, and can be removed together with the damaged part and the resin repair material when better repairing processes and materials are generated in the future, thereby meeting the requirements of cultural relic protection laws and regulations and some standard documents.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below.
The epoxy resin repairing process of the bucket arch mainly comprises the following steps:
step one, preparing an epoxy resin mixture for repairing, wherein the epoxy resin mixture contains bisphenol A type epoxy resin.
And step two, filling the epoxy resin mixture in the damaged part of the bracket to be repaired, so that the external contour of the bracket filled with the epoxy resin mixture is consistent with the original external contour of the bracket.
About step one
The epoxy resin mixture may also contain modifiers, such as: polyamide resin, phenolic resin, isocyanate and pigment, or a mixture of at least two of the above. Therefore, the connectivity, the high temperature resistance and the corrosion and insulation performance of the resin are selectively improved according to the environment condition of the building, or the color is selected according to the requirement of the repair work on the identifiability. The epoxy resin mixture can also contain a curing agent. The choice of curing agent is related to the curing temperature of the epoxy resin, with polyamines and polythioamines being common for curing at common temperatures.
Detailed description of the preferred embodiment 1
The epoxy resin mixture is composed of only a bisphenol A epoxy resin reinforcing agent. The curing agent in this case is preferably a light curing agent, particularly a light curing agent at room temperature. And the epoxy resin mixture is stored in the shading bottle, so that the epoxy resin mixture is prevented from being cured in advance. The bisphenol A type epoxy resin and the curing agent comprise the following components in percentage by mass: 83%:17 percent. The curing agent is higher in price at present, and the component has the lowest curing agent content under the condition that the curing speed is ensured to be within an acceptable range, so that the cost of a finished product can be greatly reduced, and the process is favorable for popularization.
Specific example 2
The epoxy resin mixture is prepared by mixing bisphenol A type epoxy resin and polyamide resin, and the mass percentages of the bisphenol A type epoxy resin and the polyamide resin are as follows: 45%: and 55 percent. The cured epoxy resin has good physical and chemical properties, excellent bonding strength to the surfaces of metal and nonmetal materials, good dielectric property, small set shrinkage rate, good product dimensional stability, high hardness, good flexibility, stability to alkali and most solvents, independent packaging of the product, and mixing on construction sites after transportation. And in the second step, after the epoxy resin mixture and the curing agent are mixed, the mixture mixed with the curing agent is filled in the damaged part of the bucket arch to be repaired, so that the mixture is prevented from being cured in advance.
Specific example 3
The epoxy resin mixture is prepared by mixing bisphenol A epoxy resin, polyamide resin, phenolic resin and isocyanate, wherein the bisphenol A epoxy resin, the polyamide resin, the phenolic resin and the isocyanate are in percentage by mass: 50%:30%:10%:10 percent. The addition of the mixture of phenolic resin and isocyanate in the mixture can further increase the dried arbitrary property and water repellency of the mixture, and the color of the mixture is darker, so the mixture is more suitable for being used as a repair material for dark bracket members, such as red iron oxide and black members, and the product is independently packaged and mixed on a construction site after transportation. And in the second step, after the epoxy resin mixture and the curing agent are mixed, the mixture mixed with the curing agent is filled in the damaged part of the bucket arch to be repaired, so that the mixture is prevented from being cured in advance.
Relating to step two
The epoxy resin mixture can be directly extruded into the cracks of the bracket, and the cracks are filled and leveled up. And then, performing primary molding on the outer surface of the repair structure formed by the epoxy resin mixed material every ten minutes, and finally enabling the shape of the repaired bracket to be consistent with the shape and the outer contour of the bracket in the original design.
Or, fixing a material injection section on the bucket arch to be repaired, wherein the material injection section is provided with a material injection port which is communicated with the cavity, the cavity is communicated with the damaged part of the bucket arch to be repaired, and the epoxy resin mixture enters the damaged part of the bucket arch to be repaired through the material injection port and the cavity; and removing the material injection section after the epoxy resin mixture entering the damaged part of the bucket arch to be repaired is dried. With the method, the epoxy resin mixture can be injected more conveniently. And the contour of the cavity of the injection section is consistent with the original external contour of the bucket arch. Under the constraint of the cavity, the repair structure is connected with the bucket arch to be repaired more firmly, and the shape of the repaired bucket arch is consistent with the shape of the original bucket arch and the outline of the repaired bucket arch. Compared with the manual molding method, the method has lower requirements on constructors and better consistency after completion. The material injection section bar can be made of organic glass materials, in particular transparent organic glass. The organic glass has smooth surface, and can ensure more epoxy resin mixed materials to flow into the gap of the bracket to be repaired. And transparent organic glass makes things convenient for constructor to see through organic glass and observe the solidification condition of epoxy mixed material. The bucket arch component has more modeling inflection, and in some local repair works, organic glass can not satisfy the condition that the modeling was sought, and at this moment, notes material section bar can also be glass fiber woven cloth or other soft water-proof materials that the plasticity is stronger. The injection section bar is preferably of the following structure: the material injection section comprises an upper horn mouth positioned above, a connecting part positioned in the middle and a lower horn mouth positioned below, wherein the inner diameter of the upper horn mouth is gradually increased from top to bottom, the upper horn mouth is used as a material injection port, the inner contour of the lower horn mouth is consistent with the contour of the original design of the bucket arch to be repaired, the lower horn mouth is fixed on the bucket arch to be repaired, a relatively closed cavity is defined by the lower horn mouth and the damaged part of the bucket arch to be repaired, and the cavity is used as a cavity of the material injection section. The connecting portion is provided with a first through hole and a second through hole, the upper end opening of the first through hole is arranged at the lower end opening of the upper horn mouth, the upper end opening of the second through hole is arranged at the upper end opening of the upper horn mouth, and the lower end openings of the first through hole and the second through hole are arranged at the upper end opening of the lower horn mouth. When the mold is used, the epoxy resin mixed material is injected downwards by utilizing the first through hole, and air in the cavity is exhausted by utilizing the second through hole. Meanwhile, when the material injection section is made of an opaque material, whether the cavity is filled with the epoxy resin mixed material or not can be judged by observing whether the upper port of the second through hole flows out or not. The side wall of the first through hole can be provided with a groove with an opening facing to the central axis of the first through hole, and the extending direction of the groove is the same as the extending direction of the first through hole. The groove can be used for improving the flowing condition of the epoxy resin mixed material in the first through hole, so that the flowing is more gentle and the foaming is less likely to occur. The inner diameter of the first through hole preferably becomes abruptly smaller at the lower port. Therefore, the connection between the repair structure and the residual epoxy resin mixture in the first through hole is cut off in a mode of breaking the part, and the injection section bar is convenient to remove. The inner diameters of the first through hole and the second through hole can be gradually increased from top to bottom, and the injection section bar can be removed in a mode that epoxy resin in the first through hole and the second through hole is pulled out from the lower side. The injection-molded parts are preferably connected to the bucket arches to be repaired by means of an adhesive. Or may be tied together by a rope.
Bucket arch to be repaired
The bucket arches to be repaired may be, and preferably are, those with superficial damage. Namely, the bucket arch component has the condition that one or more parts of the surface of the bucket arch component are partially damaged, mildewed, cracked, damaged and the like due to the stripping of the painted surface layer, and the depth of the bucket arch component is not more than 10 percent of the total length of the bucket arch component.
When a plurality of damaged positions exist in the bucket arch to be repaired, one damaged position and one damaged position can be repaired in turn. And a drainage groove can be formed in the inner surface of the lower horn mouth, and the epoxy resin mixture is introduced into each damaged position through the drainage groove. The drainage groove is communicated with the lower port of the first through hole. If the damage depth of the bucket arch to be repaired exceeds 10 percent of the total length of the component, the damaged position can be filled with the support, and then the process of the invention is utilized for repairing. So as to avoid the epoxy resin mixture from occupying too large proportion. The filled support is preferably glass fibre. The glass fiber plays a role in supporting, draining and connecting the epoxy resin mixture, so that the repaired structure is not easy to collapse and is removed more cleanly when being removed.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The epoxy resin repairing process of the bucket arch is characterized by comprising the following steps of:
preparing an epoxy resin mixture for repairing, wherein the epoxy resin mixture contains bisphenol A type epoxy resin;
filling an epoxy resin mixture in the damaged part of the bucket arch to be repaired to ensure that the external contour of the bucket arch filled with the epoxy resin mixture is consistent with the original external contour of the bucket arch;
fixing a material injection section on a hopper arch to be repaired, wherein the profile of a cavity of the material injection section is consistent with the original external profile of the hopper arch, a material injection port is arranged on the material injection section, the material injection port is communicated with the cavity, the cavity is communicated with the damaged part of the hopper arch to be repaired, and an epoxy resin mixture enters the damaged part of the hopper arch to be repaired through the material injection port and the cavity; removing the material injection section after the epoxy resin mixture entering the damaged part of the bucket arch to be repaired is dried;
the material injection section comprises an upper horn mouth positioned above, a connecting part positioned in the middle and a lower horn mouth positioned below, wherein the inner diameter of the upper horn mouth is gradually increased from top to bottom, the upper horn mouth is used as a material injection port, the inner contour of the lower horn mouth is consistent with the originally designed contour of the bucket arch to be repaired, the lower horn mouth is fixed on the bucket arch to be repaired, a relatively closed cavity is defined by the lower horn mouth and the damaged part of the bucket arch to be repaired, and the cavity is used as a cavity of the material injection section;
the connecting part is provided with a first through hole and a second through hole, the upper end opening of the first through hole is arranged at the lower end opening of the upper horn mouth, the upper end opening of the second through hole is arranged at the upper end opening of the upper horn mouth, and the lower end openings of the first through hole and the second through hole are arranged at the upper end opening of the lower horn mouth;
the side wall of the first through hole can be provided with a groove with an opening facing to the central axis of the first through hole, the extending direction of the groove is the same as the extending direction of the first through hole, and the inner diameter of the first through hole is suddenly reduced at the lower port.
2. The epoxy resin repair process for an arch according to claim 1, wherein the arch to be repaired is a shallow surface damaged arch having one or more local damages, mildews, cracks or decays on the surface of the arch, the depth of the local damages, the mildews, the cracks or the decays being not more than 10% of the total length of the arch.
3. The epoxy resin repairing process of the bucket arch according to claim 1, wherein the epoxy resin mixture is prepared by mixing bisphenol A epoxy resin, polyamide resin, phenolic resin and isocyanate, and the mass percentages of the bisphenol A epoxy resin, the polyamide resin, the phenolic resin and the isocyanate are as follows: 50%:30%:10%:10 percent.
4. The epoxy resin repair process for the bucket arches according to claim 1, wherein the epoxy resin mixture further contains a modifier, and the modifier is polyamide resin, phenolic resin or isocyanate.
5. The epoxy resin repairing process of the bucket arch according to claim 4, wherein the epoxy resin mixture is formed by mixing bisphenol A type epoxy resin and polyamide resin, and the mass percentages of the bisphenol A type epoxy resin and the polyamide resin are as follows: 45%: and 55 percent.
6. The epoxy resin repair process for an arch hopper of claim 1, wherein the epoxy resin mixture further comprises a pigment.
7. The epoxy resin repairing process of the bucket arch according to claim 1, wherein the epoxy resin mixture is only composed of bisphenol A epoxy resin and a curing agent, and the mass percentages of the bisphenol A epoxy resin and the curing agent are as follows: 83%:17 percent.
8. The epoxy repair process of an arch hopper as claimed in claim 1, wherein the injection-molded plastic is made of organic glass.
9. The epoxy repair process for an arch hopper of claim 1, wherein the injection-molded plastic material is woven glass fiber cloth.
Priority Applications (1)
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CN202111053391.XA CN113982300B (en) | 2021-09-09 | 2021-09-09 | Epoxy resin repair process for bucket arch |
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CN202111053391.XA CN113982300B (en) | 2021-09-09 | 2021-09-09 | Epoxy resin repair process for bucket arch |
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CN113982300A CN113982300A (en) | 2022-01-28 |
CN113982300B true CN113982300B (en) | 2023-03-17 |
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JPH11256836A (en) * | 1998-03-13 | 1999-09-21 | Toa Harbor Works Co Ltd | Repairing method of reinforced concrete structure |
CN110700121A (en) * | 2019-09-03 | 2020-01-17 | 王岳 | Road and bridge crack repairing and fixing structure |
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NL7210909A (en) * | 1972-08-10 | 1974-02-12 | ||
DE2510262A1 (en) * | 1975-03-08 | 1976-09-09 | Hans Binker | Strength improvement for timber beams - uses fibre bundles and webbing embedded in grooves along longitudinal faces |
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CN201809788U (en) * | 2010-03-31 | 2011-04-27 | 北京仁创科技集团有限公司 | Well cover |
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US5209935A (en) * | 1990-04-05 | 1993-05-11 | Gerald Jacino | Plate glass repair apparatus plate glass structure and method |
JPH11256836A (en) * | 1998-03-13 | 1999-09-21 | Toa Harbor Works Co Ltd | Repairing method of reinforced concrete structure |
CN110700121A (en) * | 2019-09-03 | 2020-01-17 | 王岳 | Road and bridge crack repairing and fixing structure |
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