CN113981723A - Digital printing process for cotton fabric - Google Patents

Digital printing process for cotton fabric Download PDF

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Publication number
CN113981723A
CN113981723A CN202111529686.XA CN202111529686A CN113981723A CN 113981723 A CN113981723 A CN 113981723A CN 202111529686 A CN202111529686 A CN 202111529686A CN 113981723 A CN113981723 A CN 113981723A
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CN
China
Prior art keywords
cotton fabric
printing
template
cotton
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111529686.XA
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Chinese (zh)
Inventor
蔡焕梅
王金花
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shaoxing Huadi Digital Textile Co ltd
Original Assignee
Shaoxing Huadi Digital Textile Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shaoxing Huadi Digital Textile Co ltd filed Critical Shaoxing Huadi Digital Textile Co ltd
Priority to CN202111529686.XA priority Critical patent/CN113981723A/en
Publication of CN113981723A publication Critical patent/CN113981723A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/30Ink jet printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58Material containing hydroxyl groups
    • D06P3/60Natural or regenerated cellulose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing
    • D06P5/004Transfer printing using subliming dyes

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

The invention relates to the field of printing processes, and discloses a digital printing process for cotton fabrics, which comprises the following steps: the method comprises the steps of making a sample plate, making a pattern sample plate by a designer, filling colors into the sample plate, adjusting colors, printing out patterns of the sample plate, observing whether the patterns have color differences or not, thermally transferring, printing the patterns on cotton fabrics, comparing the colors, comparing the patterns on the cotton fabrics made with the patterns on the sample plate, checking the color differences, preparing the required cotton fabrics, sizing and printing the cotton fabrics, printing the patterns on the cotton fabrics, drying, rolling and collecting.

Description

Digital printing process for cotton fabric
Technical Field
The invention relates to the field of printing processes, in particular to a digital printing process for cotton fabrics.
Background
Digital jet printing is a system engineering, relates to advanced technologies such as CAD technology, network communication technology, precision machining technology, fine chemical technology and the like, and is a product of fusion of information technology and traditional technologies such as machinery, textile, chemical engineering and the like.
Since digital jet printing technology involves a lot of calculations and controls, it can be said that digital jet printing technology is not possible without today's high-speed computers. In the present, the development of digital jet printing technology is basically synchronous with the working capacity of a computer, but the development of computer technology still has no any weakening sign, and the development of the digital jet printing technology in the future can be expected to be developed at a high speed along with the development of the computer technology. Meanwhile, the manufacturing technology of the spray head also benefits from the related technologies of integrated circuits, such as etching, precision assembly and the like. This is evidenced by the continued emergence of modern high frequency, multi-nozzle spray heads.
Digital printing is printing by digital technology. The digital printing technology is a high and new technology product which integrates the mechanical and computer electronic information technologies and is gradually formed along with the continuous development of the computer technology.
The appearance and continuous perfection of the technology bring a brand new concept to the textile printing and dyeing industry, and the advanced production principle and means thereof bring an unprecedented development opportunity to the textile printing and dyeing.
The existing digital printing process generally cannot check whether cotton fabrics have impurities before printing, so that the problem of low yield after printing is finished is caused, and therefore the digital printing process for the cotton fabrics is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a cotton fabric digital printing process.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a digital printing process for cotton fabrics comprises the following steps:
s1: a sample plate is manufactured, a designer manufactures a pattern sample plate, and then color filling and color adjustment are carried out on the pattern sample plate;
s2: printing, namely printing the pattern of the template, and then observing whether the pattern has color difference;
s3: thermal transfer printing, namely printing a pattern on the cotton fabric;
s4: comparing colors, comparing the patterns on the manufactured cotton fabric with the patterns on the template, and checking the color difference;
s5: preparing required cotton cloth;
s6: sizing, namely sizing cotton cloth;
s7: printing, namely printing a template pattern on cotton cloth;
s8: drying, rolling and collecting.
Preferably, the S1 making the template further includes the following steps:
s11, designing a template, firstly, leading a designer to draw a template drawing according to the requirement of a client or a drawing provided by the client, wherein the initial template is a line drawing;
s12: filling colors into the template graph, wherein in the filling process, color supplementation is carried out by combining elements required by customers, and then the brightness and the color difference of the colors are adjusted;
s13: after the adjustment is finished, previewing again, and viewing whether the effect picture meets the conditions or not through previewing and observing the effect picture, and readjusting if the effect picture does not meet the requirements of the conditions.
Preferably, the S2 printing further includes the steps of:
s21: printing the template directly on the template by using a printing device;
s22: placing a laying cloth on a mounting seat of the thermal transfer printing equipment, laying a cotton fabric to be printed on the laying cloth, facing one side of the template pattern to the cotton, performing thermal transfer printing, and printing the pattern on the cotton fabric.
Preferably, the S4 comparing colors further comprises the following steps:
s41: judging whether obvious stabbing hand feeling exists or not by touching with hands, and if the obvious stabbing hand feeling exists, indicating that the template printing is not particularly successful and needing to be subjected to heat transfer printing again;
s42: the printing on the cotton fabric is compared with the printing on the template, and whether obvious color misregistration exists or not and the pattern distortion occurs are compared, so that the yield of subsequent mass production is judged.
Preferably, the step of preparing the required cotton cloth by the step of S5 further comprises the following steps:
s51, judging the needed cotton fabrics according to the customer orders, wherein the width and the length of the cotton fabrics are included, and then judging the specific needed quantity according to the quantity;
s52, checking whether the cotton fabric has obvious impurities and stains, and if the cotton fabric has the impurities or the stains, cleaning the cotton fabric;
s53: in the cleaning process, all impurities and dirty marks on the cotton fabric need to be cleaned, after the cleaning is finished, the cotton fabric is dried by using a tunnel dryer, whether the cotton fabric has obvious impurities and dirty marks or not is checked, if the impurities or the dirty marks exist, the cotton fabric needs to be cleaned, in the cleaning process, all the impurities and the dirty marks on the cotton fabric need to be cleaned, after the cleaning is finished, the tunnel dryer is used for drying the cotton fabric, so that the existing digital printing process is avoided, whether the impurities exist on the cotton fabric can not be checked before the printing of the cotton fabric, and therefore the problem that the yield is low after the printing is finished is solved.
Preferably, the step of S6 sizing further comprises the steps of:
s61: placing the cotton fabric into a barrel with slurry for soaking for 1-2 minutes;
s62: and taking out the sized cotton fabric, and drying the cotton fabric by using a tunnel dryer to ensure that the sizing agent is completely attached to the surface of the cotton fabric.
Preferably, the S7 printing further comprises the following steps:
s71: firstly, checking whether the equipment is damaged or not and whether maintenance is needed or not;
s72: then placing the cotton fabric on printing equipment, and printing the cotton fabric by the printing equipment;
s73: and then drying, wherein in the drying process, the same area needs to be kept for drying for 20-30 seconds, so that the drying quality and quality are ensured.
Preferably, the S8 drying and winding further includes the following steps:
s81: the long printed cotton fabric needs to be rolled up by a collecting shaft, and is packaged by plastic outside after being rolled up;
s82: the cotton fabric with small volume can be directly bound by hemp ropes, one bundle of every hundred cotton fabrics is packed, the long printed cotton fabric needs to be rolled up by a collecting shaft and then is packaged by plastics outside after being rolled up, and subsequent selling and delivery are facilitated in such a way.
(III) advantageous effects
Compared with the prior art, the invention provides a cotton fabric digital printing process, which has the following beneficial effects:
1. this cotton fabric digital printing technology, whether have obvious impurity and dirty mark on the inspection cotton fabric, if there is impurity or dirty mark, need wash it, in the cleaning process, need guarantee to clear up all impurity and dirty mark on the cotton fabric, after finishing clearing up, with the tunnel drying-machine, dry the cotton fabric, just so avoided current digital printing technology, generally can not go to inspect whether there is impurity on the cotton fabric before its stamp, just so led to after the printing is accomplished, the yield is than lower problem.
2. According to the digital printing process for the cotton fabric, the longer printed cotton fabric needs to be rolled up by the collecting shaft, after the cotton fabric is rolled up, the outer surface of the cotton fabric is packaged by plastics, the cotton fabric with small volume is spread out and can be directly bound by hemp ropes, one bundle of every hundred cotton fabrics is packaged, and subsequent selling and delivery are facilitated in such a mode.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
The first embodiment is as follows: a digital printing process for cotton fabrics comprises the following steps:
s1, designing a template, firstly, leading a designer to draw a template drawing according to the requirement of a client or a drawing provided by the client, wherein the initial template is a line drawing;
s2: filling colors into the template graph, wherein in the filling process, color supplementation is carried out by combining elements required by customers, and then the brightness and the color difference of the colors are adjusted;
s3: after the adjustment is finished, performing preview again, and observing whether the effect graph meets the condition or not through preview and observation, and performing adjustment again if the effect graph does not meet the condition;
s4: printing the template directly on the template by using a printing device;
s5: placing a laying cloth on a mounting seat of the thermal transfer printing equipment, laying a cotton fabric to be printed on the laying cloth, enabling one side of the template with the pattern to face the cotton, performing thermal transfer printing, and printing the pattern on the cotton fabric;
s6: judging whether obvious stabbing hand feeling exists or not by touching with hands, and if the obvious stabbing hand feeling exists, indicating that the template printing is not particularly successful and needing to be subjected to heat transfer printing again;
s7: comparing the printing on the cotton fabric with the printing on the template, and comparing whether obvious color misregistration exists or not and the situation of pattern distortion occurs so as to judge the yield of subsequent mass production;
s8, judging the needed cotton fabrics according to the customer orders, wherein the width and the length of the cotton fabrics are included, and then judging the specific needed quantity according to the quantity;
s9, checking whether the cotton fabric has obvious impurities and stains, and if the cotton fabric has the impurities or the stains, cleaning the cotton fabric;
s10: in the cleaning process, all impurities and dirty marks on the cotton fabric need to be cleaned, after the cleaning is finished, the cotton fabric is dried by using a tunnel dryer, whether the cotton fabric has obvious impurities and dirty marks or not is checked, if the impurities or the dirty marks exist, the cotton fabric needs to be cleaned, in the cleaning process, all the impurities and the dirty marks on the cotton fabric need to be cleaned, after the cleaning is finished, the tunnel dryer is used for drying the cotton fabric, so that the existing digital printing process is avoided, whether the impurities exist on the cotton fabric can not be checked before the printing of the cotton fabric, and therefore the problem that the yield is low after the printing is finished is solved.
S11: placing the cotton fabric into a bucket with slurry for soaking, wherein the soaking time is kept at 1 minute;
s12: and taking out the sized cotton fabric, and drying the cotton fabric by using a tunnel dryer to ensure that the sizing agent is completely attached to the surface of the cotton fabric.
S13: firstly, checking whether the equipment is damaged or not and whether maintenance is needed or not;
s14: then placing the cotton fabric on printing equipment, and printing the cotton fabric by the printing equipment;
s15: then, drying is carried out, and in the drying process, the same area needs to be dried for 20 seconds, so that the drying quality and quality are ensured;
s16: the long printed cotton fabric needs to be rolled up by a collecting shaft, and is packaged by plastic outside after being rolled up;
s17: the cotton fabric with small volume can be directly bound by hemp ropes, one bundle of every hundred cotton fabrics is packed, the long printed cotton fabric needs to be rolled up by a collecting shaft and then is packaged by plastics outside after being rolled up, and subsequent selling and delivery are facilitated in such a way.
Example two: a digital printing process for cotton fabrics comprises the following steps:
s1, designing a template, firstly, leading a designer to draw a template drawing according to the requirement of a client or a drawing provided by the client, wherein the initial template is a line drawing;
s2: filling colors into the template graph, wherein in the filling process, color supplementation is carried out by combining elements required by customers, and then the brightness and the color difference of the colors are adjusted;
s3: after the adjustment is finished, performing preview again, and observing whether the effect graph meets the condition or not through preview and observation, and performing adjustment again if the effect graph does not meet the condition;
s4: printing the template directly on the template by using a printing device;
s5: placing a laying cloth on a mounting seat of the thermal transfer printing equipment, laying a cotton fabric to be printed on the laying cloth, enabling one side of the template with the pattern to face the cotton, performing thermal transfer printing, and printing the pattern on the cotton fabric;
s6: judging whether obvious stabbing hand feeling exists or not by touching with hands, and if the obvious stabbing hand feeling exists, indicating that the template printing is not particularly successful and needing to be subjected to heat transfer printing again;
s7: comparing the printing on the cotton fabric with the printing on the template, and comparing whether obvious color misregistration exists or not and the situation of pattern distortion occurs so as to judge the yield of subsequent mass production;
s8, judging the needed cotton fabrics according to the customer orders, wherein the width and the length of the cotton fabrics are included, and then judging the specific needed quantity according to the quantity;
s9, checking whether the cotton fabric has obvious impurities and stains, and if the cotton fabric has the impurities or the stains, cleaning the cotton fabric;
s10: in the cleaning process, all impurities and dirty marks on the cotton fabric need to be cleaned, after the cleaning is finished, the cotton fabric is dried by using a tunnel dryer, whether the cotton fabric has obvious impurities and dirty marks or not is checked, if the impurities or the dirty marks exist, the cotton fabric needs to be cleaned, in the cleaning process, all the impurities and the dirty marks on the cotton fabric need to be cleaned, after the cleaning is finished, the tunnel dryer is used for drying the cotton fabric, so that the existing digital printing process is avoided, whether the impurities exist on the cotton fabric can not be checked before the printing of the cotton fabric, and therefore the problem that the yield is low after the printing is finished is solved.
S11: placing the cotton fabric into a bucket with slurry for soaking for 2 minutes;
s12: and taking out the sized cotton fabric, and drying the cotton fabric by using a tunnel dryer to ensure that the sizing agent is completely attached to the surface of the cotton fabric.
S13: firstly, checking whether the equipment is damaged or not and whether maintenance is needed or not;
s14: then placing the cotton fabric on printing equipment, and printing the cotton fabric by the printing equipment;
s15: then, drying is carried out, and in the drying process, the same area needs to be dried for 30 seconds, so that the drying quality and quality are ensured;
s16: the long printed cotton fabric needs to be rolled up by a collecting shaft, and is packaged by plastic outside after being rolled up;
s17: the cotton fabric with small volume can be directly bound by hemp ropes, one bundle of every hundred cotton fabrics is packed, the long printed cotton fabric needs to be rolled up by a collecting shaft and then is packaged by plastics outside after being rolled up, and subsequent selling and delivery are facilitated in such a way.
The soaking time and drying in examples 1 and 2 were analyzed, and the soaking efficiency due to the soaking time and the drying rate after drying were determined as follows:
soaking time Rate of adhesion Drying time Water content ratio
Example one 1 minute 85.5% 20 seconds 10.85%
Example two 2 minutes 95.5% 30 seconds 6.85%
According to the data, when the soaking time and the drying time of the same area are 1 minute and 20 seconds, the adhesion rate and the dried water content are 85.5% and 10.85% respectively, when the soaking time and the drying time of the same area are 2 minutes and 30 seconds, the adhesion rate and the dried water content are 95.5% and 6.85% respectively, so that the soaking time is kept at 2 minutes, the drying time of the same area is kept at 30 seconds, the size can be fully adhered to the printed cotton fabric to the greatest extent, and when the printed cotton fabric is dried, the printed cotton fabric can be kept dry to the greatest extent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A digital printing process for cotton fabric is characterized by comprising the following steps:
s1: a sample plate is manufactured, a designer manufactures a pattern sample plate, and then color filling and color adjustment are carried out on the pattern sample plate;
s2: printing, namely printing the pattern of the template, and then observing whether the pattern has color difference;
s3: thermal transfer printing, namely printing a pattern on the cotton fabric;
s4: comparing colors, comparing the patterns on the manufactured cotton fabric with the patterns on the template, and checking the color difference;
s5: preparing required cotton cloth;
s6: sizing, namely sizing cotton cloth;
s7: printing, namely printing a template pattern on cotton cloth;
s8: drying, rolling and collecting.
2. The digital printing process for cotton fabric according to claim 1, wherein the template making of S1 further comprises the following steps:
s11, designing a template, firstly, leading a designer to draw a template drawing according to the requirement of a client or a drawing provided by the client, wherein the initial template is a line drawing;
s12: filling colors into the template graph, wherein in the filling process, color supplementation is carried out by combining elements required by customers, and then the brightness and the color difference of the colors are adjusted;
s13: after the adjustment is finished, previewing again, and viewing whether the effect picture meets the conditions or not through previewing and observing the effect picture, and readjusting if the effect picture does not meet the requirements of the conditions.
3. The digital printing process for cotton fabric according to claim 1, wherein the printing of S2 further comprises the following steps:
s21: printing the template directly on the template by using a printing device;
s22: placing a laying cloth on a mounting seat of the thermal transfer printing equipment, laying a cotton fabric to be printed on the laying cloth, facing one side of the template pattern to the cotton, performing thermal transfer printing, and printing the pattern on the cotton fabric.
4. The digital printing process for cotton fabric according to claim 1, wherein the S4 comparison color further comprises the following steps:
s41: judging whether obvious stabbing hand feeling exists or not by touching with hands, and if the obvious stabbing hand feeling exists, indicating that the template printing is not particularly successful and needing to be subjected to heat transfer printing again;
s42: the printing on the cotton fabric is compared with the printing on the template, and whether obvious color misregistration exists or not and the pattern distortion occurs are compared, so that the yield of subsequent mass production is judged.
5. The digital printing process for cotton fabric according to claim 1, wherein the step of S5 preparing the required cotton fabric further comprises the following steps:
s51, judging the needed cotton fabrics according to the customer orders, wherein the width and the length of the cotton fabrics are included, and then judging the specific needed quantity according to the quantity;
s52, checking whether the cotton fabric has obvious impurities and stains, and if the cotton fabric has the impurities or the stains, cleaning the cotton fabric;
s53: in the cleaning process, all impurities and stains on the cotton fabric need to be cleaned, and after the cleaning is finished, the cotton fabric is dried by using a tunnel dryer.
6. The digital printing process for cotton fabric according to claim 1, wherein the S6 sizing further comprises the following steps:
s61: placing the cotton fabric into a barrel with slurry for soaking for 1-2 minutes;
s62: and taking out the sized cotton fabric, and drying the cotton fabric by using a tunnel dryer to ensure that the sizing agent is completely attached to the surface of the cotton fabric.
7. The digital printing process for cotton fabric according to claim 1, wherein the printing of S7 further comprises the following steps:
s71: firstly, checking whether the equipment is damaged or not and whether maintenance is needed or not;
s72: then placing the cotton fabric on printing equipment, and printing the cotton fabric by the printing equipment;
s73: and then drying, wherein in the drying process, the same area needs to be kept for drying for 20-30 seconds, so that the drying quality and quality are ensured.
8. The digital printing process for cotton fabric according to claim 1, wherein the S8 drying and rolling further comprises the following steps:
s81: the long printed cotton fabric needs to be rolled up by a collecting shaft, and is packaged by plastic outside after being rolled up;
s82: the cotton fabric with small volume can be directly bound by hemp ropes, one bundle is formed for each hundred pieces, and then the cotton fabric is packaged.
CN202111529686.XA 2021-12-14 2021-12-14 Digital printing process for cotton fabric Pending CN113981723A (en)

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Application Number Priority Date Filing Date Title
CN202111529686.XA CN113981723A (en) 2021-12-14 2021-12-14 Digital printing process for cotton fabric

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Application Number Priority Date Filing Date Title
CN202111529686.XA CN113981723A (en) 2021-12-14 2021-12-14 Digital printing process for cotton fabric

Publications (1)

Publication Number Publication Date
CN113981723A true CN113981723A (en) 2022-01-28

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677492A (en) * 2011-09-08 2012-09-19 沈翰宇 Heat transfer digital printing method for natural fibers and regenerated cellulose fibers
CN105544244A (en) * 2016-01-19 2016-05-04 上海婉静纺织科技有限公司 Textile fabric digital transfer process
CN107373896A (en) * 2017-08-31 2017-11-24 福建漳平协龙高新化纤有限公司 A kind of diversified manufacture craft for flying to knit vamp of color
CN110029512A (en) * 2019-05-05 2019-07-19 珠海天威新材料股份有限公司 A kind of digit printing cotton caloric transfer printing technology

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677492A (en) * 2011-09-08 2012-09-19 沈翰宇 Heat transfer digital printing method for natural fibers and regenerated cellulose fibers
CN105544244A (en) * 2016-01-19 2016-05-04 上海婉静纺织科技有限公司 Textile fabric digital transfer process
CN107373896A (en) * 2017-08-31 2017-11-24 福建漳平协龙高新化纤有限公司 A kind of diversified manufacture craft for flying to knit vamp of color
CN110029512A (en) * 2019-05-05 2019-07-19 珠海天威新材料股份有限公司 A kind of digit printing cotton caloric transfer printing technology

Non-Patent Citations (3)

* Cited by examiner, † Cited by third party
Title
徐蕴燕: "《印染·服装跟单实务》", 31 August 2008, 东华大学出版社, pages: 175 *
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