CN113981590B - Towel fabric with three-color three-dimensional effect and weaving process thereof - Google Patents
Towel fabric with three-color three-dimensional effect and weaving process thereof Download PDFInfo
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- CN113981590B CN113981590B CN202111443963.5A CN202111443963A CN113981590B CN 113981590 B CN113981590 B CN 113981590B CN 202111443963 A CN202111443963 A CN 202111443963A CN 113981590 B CN113981590 B CN 113981590B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
- D03D27/06—Warp pile fabrics
- D03D27/08—Terry fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
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Abstract
The invention discloses a towel fabric with three-color three-dimensional effect and a weaving process thereof, wherein the wool warp yarns of the towel fabric comprise first wool warp yarns, second wool warp yarns and third wool warp yarns with the same color; wherein the first wool warp yarn is a cationized yarn, the second wool warp yarn is a plain yarn, and the third wool warp yarn is a plied yarn of the cationized yarn and the plain yarn; the towel fabric is a towel fabric which is formed by three wool warp yarns, corresponding warp yarns and corresponding weft yarns which are respectively subjected to terry raising to form a pattern organization at least comprising an A looped pile pattern, a B looped pile pattern and a C looped pile pattern, and is dyed by a dye with the same color in a dyeing step to obtain the same-color-system three-color effect with gradually-changed depth. According to the invention, through carrying out cationization pretreatment on the yarns, ingenious yarn matching and terry pattern design, the towel fabric with three color effects of the same color system with gradually-changed shade can be obtained by adopting the yarns with the same color and dyeing with the same dye once.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a towel fabric with three-color three-dimensional effects.
Background
The towel is one of daily consumer goods frequently used by the public, along with the gradual improvement of economic life, the demand of the differentiated towel is gradually outstanding, particularly, the fancy towel is more favored by the public consumers, the traditional fancy towel fabric is usually embodied by adopting a yarn-dyed mode, the yarn-dyed mode is to dye the raw yarn in advance, then the dyed raw yarn is woven and dyed and finished, and the yarn of each color of the towel needs to be dyed respectively, so that the product processing flow is longer, the environmental protection pressure is high, and the production cost is higher. And the towel products obtained by the existing yarn-dyed mode are not novel although the towel is bright in color.
The method is a direction worth researching in the technical field of towels, and aims to respond the requirements of carbon neutralization and carbon emission provided by the country, optimize the production flow, reduce the emission pollution, meet the requirements of consumers on the flower type and color of the towels and promote the consumption and use of the towels by the consumers.
Disclosure of Invention
The first technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the towel fabric with three-color three-dimensional effects is provided, and the towel fabric with three-color effects of the same color system with gradually changed colors can be obtained through cationic pretreatment of yarns, ingenious yarn collocation and terry pattern design and one-time dyeing with the same dye.
The first technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the process for weaving the towel fabric with three-color stereoscopic effects is provided, and the towel fabric with three color effects of the same color system with gradually changed depth is woven by performing cationization pretreatment on yarns, ingenious yarn matching and loop pattern design and one-time dyeing with the same dye.
In order to solve the first technical problem, the technical scheme of the invention is as follows:
the towel fabric with the three-color three-dimensional effect comprises wool warp yarns, a first wool warp yarn, a second wool warp yarn and a third wool warp yarn, wherein the wool warp yarns of the towel fabric comprise the first wool warp yarn, the second wool warp yarn and the third wool warp yarn which are in the same color; wherein the first wool warp yarn is a cationized yarn, the second wool warp yarn is a normal yarn, and the third wool warp yarn is a plied yarn of the cationized yarn and the normal yarn; the towel fabric is a towel fabric which is formed by three wool warp yarns, corresponding warp yarns and corresponding weft yarns which are respectively subjected to terry raising to form a pattern organization at least comprising an A looped pile pattern, a B looped pile pattern and a C looped pile pattern, and is dyed by a dye with the same color in a dyeing step to obtain the same-color-system three-color effect with gradually-changed depth.
As an improved technical scheme, the loop pattern B is an insect feeding organization, and the loop patterns A and C are plain weave; the insect feeding organization is formed by two or three of the three wool warp yarns respectively raising loops to form a color-mixed looped pile pattern which is mutually alternated, is arranged in a step shape and is inclined upwards and has an insect feeding effect; the A terry pattern is a plain terry pattern formed by interweaving a first wool warp yarn and corresponding weft yarns and warp yarns on the front surface; the C looped pile pattern is a plain pile pattern formed by interweaving second wool warp yarns, corresponding weft yarns and warp yarns on the front surface.
As an improved technical scheme, the arrangement modes of the three wool warp yarns are as follows: the first wool warp yarns, the second wool warp yarns, the first wool warp yarns and the third wool warp yarns are sequentially arranged in a circulating manner; the insect feeding organization adopts three-weft fluffing, and is formed by mutually and alternately arranging second wool warp yarns and third wool warp yarns, raising the second wool warp yarns and the third wool warp yarns in a step shape, inclining upwards, and interweaving the second wool warp yarns and the third wool warp yarns with corresponding weft yarns and warp yarns respectively to form a mixed color looped pile pattern with insect feeding effect.
As an improved technical scheme, the first wool warp yarn is a yarn obtained by pre-treating original-color cotton yarn through scouring and bleaching steps of a cylinder dyeing machine and then carrying out cationization; the second wool warp yarn is obtained by pretreating the primary color cotton yarn through the scouring and bleaching steps of a cylinder dyeing machine; and the third wool warp yarn is a plied yarn obtained by drawing and double twisting the cationized first wool warp yarn and the pretreated second wool warp yarn.
As an improved technical scheme, the cationized yarn is obtained by adding 3-8 wt% of ECO color fixing agent into the pretreated first wool warp yarn and performing after-treatment. The acarbo ECO color fixing agent is an aqueous solution of cationic polyethylene polyamine, and the main component of the acarbo ECO color fixing agent is a cyano-guanidine N- (2-aminoethyl) -1, 2-diethylamine polymer containing 30-50 percent.
Preferably, the loop height of each of the three kinds of the wool warp yarns is 0.7 to 1.1mm.
Preferably, the arrangement density of the warp yarns is 60 yarns/2.54 cm, and the weft density of the weft yarns is 44 yarns/2.54 cm.
In order to solve the second technical problem, the technical solution of the present invention is:
a weaving process of a towel fabric with three-color three-dimensional effect comprises the following steps:
(1) Preparing yarns: adopting first, second and third wool warp yarns with the same color; wherein the first wool warp yarn is a cationized yarn, the second wool warp yarn is a normal yarn, and the third wool warp yarn is a plied yarn of the cationized yarn and the normal yarn;
(2) Weaving on a loom: interweaving the first wool warp yarns and the corresponding weft yarns and warp yarns on the front side to form a plain-wool-pattern A-type pile pattern; interweaving the second wool warp yarns and the corresponding weft yarns and warp yarns on the front side to form a plain C-shaped wool pattern; at least two of the three wool warp yarns are arranged alternately and are raised obliquely upwards in a step shape, and the three wool warp yarns are interwoven with the corresponding weft yarns and warp yarns respectively to form a B terry pattern of the mixed-color terry; the three loop patterns are circularly arranged according to the design of pattern organization;
(3) Dyeing: and dyeing by using the same color dye in the same dyeing step to obtain the towel fabric with three color effects of the same color system with gradually changed shade.
As an improved technical scheme, the arrangement modes of the three wool warp yarns are as follows: the first wool warp yarns, the second wool warp yarns, the first wool warp yarns and the third wool warp yarns are sequentially arranged in a circulating manner; the insect eating texture adopts three-weft fluffing, and second wool warp yarns and third wool warp yarns are alternately arranged and fluffed upwards in a step shape in an inclined way and are respectively interwoven with corresponding weft yarns and warp yarns to form a color-mixing terry pattern with insect eating effect.
The first wool warp yarn is obtained by pretreating original-color cotton yarn through scouring and bleaching steps of a cylinder dyeing machine and then performing cationization; the second wool warp yarn is obtained by pretreating original-color cotton yarn through scouring and bleaching steps of a cylinder dyeing machine; and the third wool warp yarn is a plied yarn obtained by drawing and double twisting the cationized first wool warp yarn and the pretreated second wool warp yarn. Because the yarn is pretreated, the towel grey cloth woven on the machine does not need to be boiled and bleached, and the towel grey cloth directly enters an overflow machine for dyeing.
As an improved technical scheme, the cationized yarn is obtained by adding 3-8 wt% of ECO color fixing agent into the pretreated first wool warp yarn and performing after-treatment. The acarbo ECO color fixing agent is an aqueous solution of cationic polyethylene polyamine, and the main component of the acarbo ECO color fixing agent is a cyano-piperidine N- (2-aminoethyl) -1, 2-diethylamine polymer containing 30-50 wt%. The temperature of after-finishing treatment is 40-50 ℃, the treatment time is 20-30 min, and the time of circulating water flow direction is as follows: the inflow is 3min and the outflow is 7min.
Preferably, the loop height of each of the three kinds of the wool warp yarns is 0.7 to 1.1mm.
In a preferable technical scheme, the arrangement density of the warp yarns is 60 yarns/2.54 cm, and the weft density of the weft yarns is 44 yarns/2.54 cm.
As an improved technical scheme, an O-shaped high-temperature high-pressure overflow dyeing machine is selected in the dyeing step, and the diameter of the nozzle is more than or equal to 240mm; the bath ratio is 1.
As an improved technical scheme, the towel is dried after being dyed, a tension-free loose type dryer is adopted for drying, the drying temperature is 130-135 ℃, the drying speed is 10-15m/min, the hair tip direction of the looped pile is opposite to the wind direction of wind power, and the looped pile is promoted to stand.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
according to the towel fabric with the three-color three-dimensional effect, the wool warp yarns of the towel fabric comprise the first wool warp yarn, the second wool warp yarn and the third wool warp yarn which are in the same color; wherein the first wool warp yarn is a cationized yarn, the second wool warp yarn is a normal yarn, and the third wool warp yarn is a plied yarn of the cationized yarn and the normal yarn; the towel fabric is a towel fabric which is provided with three color effects of same color system with gradually-changed depth and color, wherein the towel fabric is a pattern organization at least composed of A looped pile pattern, B looped pile pattern and C looped pile pattern and formed by three wool warp yarns and corresponding warp yarns and weft yarns which are respectively subjected to terrification and is dyed by a same color dye in a dyeing step. According to the invention, through carrying out cationization pretreatment on the yarns, ingenious yarn matching and terry pattern design, the towel fabric with three color effects of the same color system with gradually-changed depth can be obtained by adopting the yarns with the same color and dyeing with the same dye once, and the cloth cover of the towel can show different color effects, so that a unique towel fabric is formed, the development requirements of the market are met, and the terminal consumption of the market is guided. And only one-time dyeing is needed, so that the production process is optimized, the emission pollution is reduced, the requirements of consumers on the pattern color of the towel can be met, and the towel fabric which can only embody double colors or multi-colors through yarn-dyed (i.e. yarn-dyed weaving) products in the prior art is replaced.
The towel pattern adopts a pattern combining insect eating tissue and plain wool tissue, wherein the insect eating tissue is formed by two or three of the three wool warp yarns respectively raising loops to form a color-mixed looped pile pattern which is mutually alternated, is in a step shape and is obliquely arranged upwards and has insect eating effect; after the post-treatment dyeing, the color-mixed loop pattern not only shows different color effects with other two kinds of wool warp yarns, but also has a hazy three-dimensional effect, so that the whole towel pattern has a color gradient effect with soft and hazy colors and has a three-dimensional effect.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
FIG. 1 is a schematic representation of the organization of the feeding of worms according to the invention;
FIG. 2 is a schematic view of the upper frame structure of the plain hair structure of the present invention;
fig. 3 and 4 are diagrams of the physical effect of the product of the invention;
in fig. 1 and 2, the white stitch points represent the terry loop on the back side of the towel; black stitch points represent towel front loops;
in FIG. 4, the points A, B, and C show the loop pattern A, the loop pattern B, and the loop pattern C, respectively.
Detailed Description
The invention is further illustrated below with reference to the figures and examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
As shown in fig. 1, which is a graph of the worm feeding organization, 1.3.5.7 is a third wool warp yarn; 2.4.6.8 is the second wool warp yarn; (one, 1-eight.1) the black weave points are that the third wool warp yarns and the weft yarns and the corresponding warp yarns are interwoven on the front surface of the towel to form color 3 terry loops, the white weave points are that the third wool warp yarns and the weft yarns and the corresponding warp yarns are interwoven on the back surface of the towel to form back terry loops, and (one, 2-eight.2) the black weave points are that the second wool warp yarns and the weft yarns and the corresponding warp yarns are interwoven on the front surface of the towel to form color 2 terry loops, and the white weave points are that the second wool warp yarns and the weft yarns and the corresponding warp yarns are interwoven on the back surface of the towel to form back terry loops; color B pattern of B area is composed of color 3 looped pile and color 2 looped pile, that is, insect feeding tissue.
As shown in fig. 2, which is a plain weave upper drawing, black weave points indicate that the first wool warp and weft yarns and the corresponding warp yarns are interwoven on the front side of the towel to form an a-terry pattern; or the second wool warp yarns, the weft yarns and the corresponding warp yarns are interwoven on the front surface of the towel to form a C-shaped wool loop pattern; the white stitch points indicate that the first or second wool warp yarns interweave with the weft yarns and the corresponding warp yarns respectively to form the back terry on the back side of the towel.
Example 1
1. Yarn pretreatment:
(1) Scouring and bleaching wool warp cone yarns by using a cone dyeing machine of hong Kong Lixin, wherein the bath ratio is 1:6, at the temperature of 110 ℃, the bath liquid contains 1.2g/L of scouring agent DSK and 4ml/L of hydrogen peroxide; treating for 30min; obtaining a second wool warp yarn;
(2) Yarn after finishing: treating for 20min at the bath temperature of 40 ℃ and the bath liquid containing 5% of Acobe ECO according to the bath ratio of 1; after the addition, a double circulation mode is adopted: flowing for 3min and 7min; obtaining a first wool warp yarn;
(3) The first wool warp and the second wool warp are plied through an FA306A drawing and two-for-one twister, the plying twist is 43-65 twist/10 cm, and the twist variation coefficient CV is less than or equal to 4.5%; and obtaining third wool warp yarns.
Drying to obtain three required wool warp yarns for standby.
2. Warping: select for use during the warping swiss bening check warper, its degree of automation is high, can be according to the tension of the different regulation warping of yarn counts, is electronic control to the tension of warping, and easy operation is favorable to the coiling of yarn, can effectual reduction warping fault, can the operation of the high-speed import loom of effectual cooperation.
3. Weaving
When weaving, a Sulzer high-speed jacquard loom is adopted, the yarn arrangement proportion of the three wool warp yarns is that a first wool warp yarn, a second wool warp yarn, a first wool warp yarn and a third wool warp yarn are sequentially and circularly arranged, the arrangement density of the warp yarns is 60 yarns/2.54 cm, and the weft density of the weft yarns is 44 yarns/2.54 cm,And the loop height was designed to be 0.9mm so that the loop would stand.
The first wool warp yarns and the second wool warp yarns adopt a plain weave structure for terry motion, as shown in fig. 2: the black weave points are the front pile loops, and the white weave points are the back pile loops. And the terry colors respectively show the terry pattern A and the terry pattern B after the loop is sequentially circulated. And (3) fluffing the third wool warp yarns by adopting a worm eating texture: three-weft napping is adopted, as shown in fig. 1, (a, 1-eight.1) black weave points are that third wool warp yarns and weft yarns and corresponding warp yarns are interwoven on the front side of the towel to form color 3 looped piles, white weave points are that third wool warp yarns and weft yarns and corresponding warp yarns are interwoven on the back side of the towel to form back looped piles, and (a, 2-eight.2) black weave points are that second wool warp yarns and weft yarns and corresponding warp yarns are interwoven on the front side of the towel to form color 2 looped piles, and white weave points are that second wool warp yarns and weft yarns and corresponding warp yarns are interwoven on the back side of the towel to form back looped piles; color 3 terry loops and color 2 terry loops jointly form a color B terry loop pattern of the B area, and the terry loops form a stepped twill effect.
4. Dyeing and finishing process
(1) And (3) dyeing: bath ratio of 1:10, bath temperature is 60 ℃; the dye is prepared from active dyes of Elida red SE 1.0%, elida blue SE 2.0%, accelerating agent anhydrous sodium sulfate 40g/L, and fixing agent sodium bicarbonate 20g/L by textile dyeing production of Henschel, adding the dye at 40 deg.C, circulating for 10min, adding accelerating agent anhydrous sodium sulfate, circulating for 3min, adding fixing agent sodium bicarbonate, heating to 60 deg.C, and keeping the temperature for 30min.
(2) Soaping treatment: adding a soaping agent ZL-SN into the bath lotion, wherein the content of the soaping agent ZL-SN is 0.2g/L; bath ratio of 1: soaping at 8,95 deg.C for 15min, and respectively washing with hot water and cold water.
(3) Softening: the bath ratio is 1;
(4) After-finishing and drying: adopting a tension-free loose type dryer, the drying temperature is 130-135 ℃, the drying speed is 10-15m/min, the hair tip direction of the looped pile is opposite to the wind direction of wind power, so that the looped pile stands, and the hand feeling is fluffy and soft
And finally, checking and sewing to obtain a finished product.
Claims (9)
1. The towel fabric with three-color three-dimensional effect is characterized in that: the wool warp yarns of the towel fabric comprise first, second and third wool warp yarns of the same color; wherein the first wool warp yarn is a cationized yarn, the second wool warp yarn is a plain yarn, and the third wool warp yarn is a plied yarn of the cationized yarn and the plain yarn; the towel fabric is a towel fabric which is formed by three wool warp yarns, corresponding warp yarns and corresponding weft yarns which are respectively subjected to terry raising to form a pattern organization at least comprising an A looped pile pattern, a B looped pile pattern and a C looped pile pattern, and is dyed by a dye with the same color in a dyeing step to obtain three color effects of the same color system with gradually-changed depth;
the loop pattern B is a worm feeding tissue, and one tissue cycle of the worm feeding tissue is as follows from left to right: three lower five upper, three upper three lower two upper, one lower five upper two lower, one upper three lower four upper, four upper three lower one upper, two lower five upper, two upper three lower, and six upper two lower; the A looped pile pattern and the C looped pile pattern are plain pile tissues; the plain weave is a plain weave with one upper part and one lower part; the insect feeding organization is formed by two or three of the three wool warp yarns respectively raising loops to form a color-mixed looped pile pattern which is mutually alternated and is arranged in a step shape and is inclined upwards; the A terry pattern is a plain terry pattern formed by interweaving a first wool warp yarn and corresponding weft yarns and warp yarns on the front surface; the C-shaped terry pattern is a plain terry pattern formed by interweaving second wool warp yarns, corresponding weft yarns and corresponding warp yarns on the front surface.
2. The terry towel fabric with three-color effect of dark and light according to claim 1, wherein: the arrangement modes of the three wool warp yarns are as follows: the first wool warp yarns, the second wool warp yarns, the first wool warp yarns and the third wool warp yarns are sequentially arranged in a circulating manner; the insect feeding organization adopts three-weft fluffing, and is formed by mutually and alternately arranging second wool warp yarns and third wool warp yarns, raising the second wool warp yarns and the third wool warp yarns in a step shape, inclining upwards, and interweaving the second wool warp yarns and the third wool warp yarns with corresponding weft yarns and warp yarns respectively to form a mixed color looped pile pattern with insect feeding effect.
3. The terry towel fabric with three-color effect of dark and light according to claim 1, wherein: the first wool warp yarn is obtained by pretreating primary-color cotton yarn through scouring and bleaching steps of a barrel dyeing machine and then performing cationization; the second wool warp yarn is obtained by pretreating the primary color cotton yarn through the scouring and bleaching steps of a cylinder dyeing machine; and the third wool warp yarn is a plied yarn obtained by drawing and double twisting the cationized first wool warp yarn and the pretreated second wool warp yarn.
4. The terry towel fabric with three-color effect of dark and light according to claim 1 or 3, wherein: the cationized yarn is obtained by adding 3-8 wt% of ECO color fixing agent into the pretreated first wool warp yarn and performing after-treatment.
5. The terry towel fabric of three-color effect of dark and light according to claim 1, wherein: the pile loop height of the three kinds of the wool warp yarns is 0.7-1.1 mm.
6. The terry towel fabric with three-color effect of dark and light according to claim 1, wherein: the arrangement density of the warp yarns is 60 yarns/2.54 cm, and the weft density of the weft yarns is 44 yarns/2.54 cm.
7. A weaving process of a towel fabric with three-color three-dimensional effect is characterized by comprising the following steps:
(1) Preparing yarns: adopting first, second and third wool warp yarns with the same color; wherein the first wool warp yarn is a cationized yarn, the second wool warp yarn is a normal yarn, and the third wool warp yarn is a plied yarn of the cationized yarn and the normal yarn;
(2) Weaving on a loom: interweaving the first wool warp yarns and the corresponding weft yarns and warp yarns on the front side to form a plain-wool-pattern A-type pile pattern; interweaving the second wool warp yarns and the corresponding weft yarns and warp yarns on the front side to form a plain C-shaped wool pattern; the A terry flower type and the C terry flower type are plain fur tissues; the plain weave is a plain weave with one upper part and one lower part; at least two of the three wool warp yarns are arranged alternately and are raised obliquely upwards in a step shape, and are interwoven with the corresponding weft yarns and warp yarns respectively to form a B loop pattern of the worm feeding texture of the mixed-color loop; one tissue cycle of the feeding tissue is from left to right: three lower five upper, three upper three lower two upper, one lower five upper two lower, one upper three lower four upper, four upper three lower one upper, two lower five upper, two upper three lower, and six upper two lower; the three loop patterns are circularly arranged according to the design of pattern organization;
(3) Dyeing: and dyeing the towel fabric with the same color system and three color effects with gradually changed shade and color in the same dyeing step by using the same color dye.
8. The weaving process of towel fabric with three-color effect according to claim 7, characterized in that: the three arrangement modes of the wool warp yarns are as follows: the first wool warp yarns, the second wool warp yarns, the first wool warp yarns and the third wool warp yarns are sequentially arranged in a circulating manner; the insect feeding organization adopts three-weft fluffing, and is formed by mutually and alternately arranging second wool warp yarns and third wool warp yarns, raising the second wool warp yarns and the third wool warp yarns in a step shape, inclining upwards, and interweaving the second wool warp yarns and the third wool warp yarns with corresponding weft yarns and warp yarns respectively to form a mixed color looped pile pattern with insect feeding effect.
9. The weaving process of towel fabric with three-color effect according to claim 7, characterized in that: the bath ratio of the dyeing step is 1.
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