CN113980317A - Anti-light film production process and production system thereof - Google Patents
Anti-light film production process and production system thereof Download PDFInfo
- Publication number
- CN113980317A CN113980317A CN202111276426.6A CN202111276426A CN113980317A CN 113980317 A CN113980317 A CN 113980317A CN 202111276426 A CN202111276426 A CN 202111276426A CN 113980317 A CN113980317 A CN 113980317A
- Authority
- CN
- China
- Prior art keywords
- paint
- roller coating
- ultrasonic
- ultrasonic treatment
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 147
- 239000003973 paint Substances 0.000 claims abstract description 126
- 238000007761 roller coating Methods 0.000 claims abstract description 90
- 238000009210 therapy by ultrasound Methods 0.000 claims abstract description 51
- 238000001035 drying Methods 0.000 claims abstract description 47
- 238000000576 coating method Methods 0.000 claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- 230000009471 action Effects 0.000 claims abstract description 4
- 239000004922 lacquer Substances 0.000 claims description 18
- 230000003678 scratch resistant effect Effects 0.000 claims description 18
- 238000005485 electric heating Methods 0.000 claims description 11
- 238000006748 scratching Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 6
- 229920002120 photoresistant polymer Polymers 0.000 claims 3
- 238000009826 distribution Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 5
- 238000004804 winding Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 64
- 239000006185 dispersion Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000004049 embossing Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 239000012788 optical film Substances 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 230000003667 anti-reflective effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
- B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/36—Successively applying liquids or other fluent materials, e.g. without intermediate treatment
- B05D1/38—Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/58—No clear coat specified
- B05D7/584—No clear coat specified at least some layers being let to dry, at least partially, before applying the next layer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/044—Forming conductive coatings; Forming coatings having anti-static properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2327/06—Homopolymers or copolymers of vinyl chloride
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Physics & Mathematics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a production process and a production system of an anti-light film, and relates to the technical field of anti-light film production. The invention comprises the following steps: placing a PVC film on a workbench, wherein the PVC film moves from left to right under the action of a winding mechanism; coating uv paint on the surface of the PVC film by a uv paint roller coating mechanism, and carrying out ultrasonic treatment and ultraviolet curing treatment; roller coating antistatic liquid on the surface of the PVC film by an antistatic liquid roller coating mechanism, and carrying out ultrasonic treatment and drying treatment; and (3) rolling black paint on the surface of the PVC film by using a black paint rolling mechanism. According to the invention, various functional coatings are roll-coated on the PVC film to form the light-resistant film with special functions, and in the process of roll-coating paint, the roll-coated paint can be more firmly attached to the surface of the film through ultrasonic treatment, ultraviolet curing treatment and drying treatment, so that the problems of insufficient adhesiveness of the surface functional coating and low quality of the light-resistant film in the existing light-resistant film production process are solved.
Description
Technical Field
The invention belongs to the technical field of production of light-resistant films, and particularly relates to a light-resistant film production process and a light-resistant film production system.
Background
In the production process of the light-resistant film, a plurality of related devices are required, such as a cutting device, a transportation device, a coiling device, a discharging device, a roller coating device and the like, wherein the roller coating device mainly performs roller coating operation on the surface of the light-resistant film.
Through search, publication No. CN112403801A, publication date 2021-02-26 discloses a production process of a light-resistant film and a coating device thereof, the production process comprises the following steps: and (3) fixing a Pet membrane: fixing the Pet film on a coating device; processing: stick coating is carried out on the Pet membrane through a coating device; painting materials: coating transparent UV paint on the external surfaces of the Pet films by a coating device, coating silver UV paint on the external surfaces of the Pet films when the transparent UV paint is coated, and coating black paint on the external surfaces of the Pet films when the silver UV paint is coated; embossing the material: embossing the outer surface of the Pet film after the black paint stick is painted, and painting the scratch-resistant paint after the embossing; and pasting the processed Pet film, and finally rolling. The anti-light film taking device has the beneficial effects that the process is simple, the sucker can be driven to lift and move through the electric telescopic rod, the purpose of taking the anti-light film can be realized through the sucker, the automatic material taking is realized, the sucker can be turned over in the taking process through the mutual matching of the gear and the rack, and the processing operation is convenient.
The patent has the following disadvantages:
1. the coating efficiency of the anti-light film production system is low, and large-scale continuous production is difficult to carry out;
2. the surface functional coating adhesion of the light-resistant film production process is not enough, and the quality of the light-resistant film is lower.
Therefore, the existing production system for light-resistant film cannot meet the requirement in practical use, so that there is a strong need for improved technology in the market to solve the above problems.
Disclosure of Invention
The invention aims to provide a production process and a production system of a light-resistant film, wherein the light-resistant film with special functions is formed by roll coating a functional coating of uv paint, antistatic liquid, black paint and anti-scratch paint on a PVC film, and the roll coated paint can be more firmly attached to the surface of the film through ultrasonic treatment, ultraviolet curing treatment and drying treatment in the process of roll coating the paint, so that the quality of the light-resistant film is improved, and the problems of insufficient adhesiveness of a surface functional coating and lower quality of the light-resistant film in the existing production process of the light-resistant film are solved.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a production process of an anti-light film, which comprises the following steps:
s1: the PVC film is placed on a workbench, an unreeling mechanism is arranged at the left end of the workbench, a reeling mechanism is arranged at the right end of the workbench, and the PVC film moves from left to right under the action of the reeling mechanism;
s2: when the PVC film moves below the uv paint roller coating module, coating uv paint on the surface of the PVC film by using a uv paint roller coating mechanism, and after the uv paint roller coating is finished, sequentially performing ultrasonic treatment and ultraviolet curing treatment by using a first ultrasonic treatment mechanism and an ultraviolet curing mechanism;
s3: when the PVC film moves below the antistatic liquid roller coating module, the antistatic liquid roller coating mechanism is used for roller coating antistatic liquid on the surface of the PVC film, and after the antistatic liquid roller coating is finished, ultrasonic treatment and drying treatment are sequentially carried out through the second ultrasonic treatment mechanism and the first drying mechanism;
s4: when the PVC film moves below the black paint roller coating module, the black paint roller coating mechanism is used for roller coating the black paint on the surface of the PVC film, and after the roller coating of the black paint is finished, the PVC film is subjected to ultrasonic treatment and drying treatment through the third ultrasonic treatment mechanism and the second drying mechanism in sequence;
s5: when the PVC film moves to the position below the scratch-resistant paint roller coating module, the scratch-resistant paint roller coating mechanism is used for roller coating scratch-resistant paint on the surface of the PVC film, and after the scratch-resistant paint roller coating is finished, ultrasonic treatment and drying treatment are sequentially carried out through a fourth ultrasonic treatment mechanism and a third drying mechanism;
s6: and pasting an upper PVC film on the processed PVC film, and finally rolling.
The invention also provides a production system of the anti-optical film production process, which comprises a uv paint roller coating module, an antistatic liquid roller coating module, a black paint roller coating module and an anti-scratching paint roller coating module, wherein the uv paint roller coating module, the antistatic liquid roller coating module, the black paint roller coating module and the anti-scratching paint roller coating module are sequentially arranged on a workbench from left to right;
uv lacquer roller coat module includes uv lacquer roller coat mechanism, first ultrasonic treatment mechanism and ultraviolet curing mechanism, antistatic liquid roller coat module includes antistatic liquid roller coat mechanism, second ultrasonic treatment mechanism and first stoving mechanism, black lacquer roller coat module includes black lacquer roller coat mechanism, third ultrasonic treatment mechanism and second stoving mechanism, prevent scraping colored lacquer roller coat module and including preventing scraping colored lacquer roller coat mechanism, fourth ultrasonic treatment mechanism and third stoving mechanism.
Further, uv lacquer roller coat mechanism includes the roller coat portal frame, the top of roller coat portal frame is provided with the spout, it is provided with the slider to slide in the spout, horizontal migration is realized through first cylinder to the slider, first cylinder is fixed on the side of roller coat portal frame, the vertical second cylinder that is fixed with in top of slider, the top surface and the support body fixed connection of roller coat portal frame are passed to the piston rod of second cylinder, the support body internal rotation is provided with the commentaries on classics roller, the output shaft fixed connection of gear connection case and motor is passed through in the pivot of commentaries on classics roller, the top at the support body is fixed to the motor, be fixed with the workbin between two backup pads of roller coat portal frame, be fixed with first supersonic generator on the workbin.
Further, antistatic liquid roller coat mechanism, black paint roller coat mechanism and prevent scraping colored paint roller coat mechanism's structure all is the same with uv lacquer roller coat mechanism's structure completely, holds antistatic liquid, black paint and prevents scraping colored paint in the workbin of each roller coat mechanism respectively.
Furthermore, the first ultrasonic processing mechanism comprises an ultrasonic portal frame, a second ultrasonic generator and an ultrasonic box, the ultrasonic portal frame is fixed on the workbench, the second ultrasonic generator is fixed at the top of the ultrasonic portal frame, and the ultrasonic box is fixed at the bottom of the ultrasonic portal frame.
Further, the power of the second ultrasonic generator is set to be 1.2kW, the frequency is set to be 20 KHz-30 KHz, and the ultrasonic processing time is set to be 5 min-8 min.
Further, the structures of the second ultrasonic processing mechanism, the third ultrasonic processing mechanism and the fourth ultrasonic processing mechanism are completely the same as the structure of the first ultrasonic processing mechanism.
Further, the ultraviolet curing mechanism comprises a curing portal frame, an electric cabinet and a curing box, the curing portal frame is fixed on the workbench, the electric cabinet is fixed at the top of the curing portal frame, the curing box is fixed at the bottom of the curing portal frame, a plurality of ultraviolet lamps distributed in a lattice shape are arranged in the curing box, and the ultraviolet lamps are electrically connected with the electric cabinet.
Further, first stoving mechanism includes stoving portal frame, fan, electric heating cabinet and hot-blast air outlet cover, the stoving portal frame is fixed on the workstation, the top of stoving portal frame is fixed with fan and electric heating cabinet respectively, the bottom of stoving portal frame is fixed with hot-blast air outlet cover, the import of fan and electric heating cabinet's export fixed connection, the export and the hot-blast air outlet cover fixed connection of fan.
Further, the structure of the second drying mechanism and the structure of the third drying mechanism are completely the same as the structure of the first drying mechanism.
The invention has the following beneficial effects:
1. according to the production process, the functional coatings of uv paint, antistatic liquid, black paint and scratch-resistant paint are coated on the PVC film in a rolling way, so that the anti-light film with special functions is formed, the functionality of the produced anti-light film is perfect, and the application value is increased.
2. According to the production system, after the uv paint, the antistatic liquid, the black paint and the anti-scratching paint are rolled in a roller way, the roller-coated paint can be firmly attached to the surface of a film through ultrasonic treatment, ultraviolet curing treatment and drying treatment based on the dispersion effect, cavitation effect and the like of ultrasonic waves, the paint can achieve the dispersion and emulsification effects through the ultrasonic waves, the dispersion uniformity of the paint is better, the paint can deeply permeate, the uv paint, the antistatic liquid, the black paint and the anti-scratching paint can be rapidly dried to form a solid coating film through ultraviolet irradiation and hot air drying, and the quality of the anti-scratching film is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic flow chart of the production process of the present invention;
FIG. 2 is a schematic diagram of the overall structure of the production system of the present invention;
FIG. 3 is a schematic overall structure diagram of a uv paint roller coating mechanism of the production system of the present invention;
FIG. 4 is a schematic top view of a uv paint roll coating mechanism of the production system of the present invention;
FIG. 5 is a schematic structural diagram of internal components of a uv paint roller coating mechanism of the production system of the present invention;
FIG. 6 is a schematic view of a first ultrasonic processing mechanism of the production system of the present invention;
FIG. 7 is a schematic structural diagram of an ultraviolet curing mechanism of the production system of the present invention;
fig. 8 is a schematic structural diagram of a first drying mechanism of the production system of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a uv paint roller coating module; 2. an antistatic liquid roller coating module; 3. a black paint roller coating module; 4. the scratch-resistant paint roller coating module; 5. a work table; 11. a uv paint roller coating mechanism; 12. a first ultrasonic treatment mechanism; 13. an ultraviolet curing mechanism; 21. an antistatic liquid roller coating mechanism; 22. a second ultrasonic treatment mechanism; 23. a first drying mechanism; 31. a black paint roller coating mechanism; 32. a third ultrasonic treatment mechanism; 33. a second drying mechanism; 41. the scraping-proof paint roller coating mechanism; 42. a fourth ultrasonic treatment mechanism; 43. a third drying mechanism; 111. rolling a portal frame; 112. a chute; 113. a slider; 114. a first cylinder; 115. a second cylinder; 116. a frame body; 117. rotating the roller; 118. a gear connecting box; 119. a motor; 1110. a material box; 1111. a first ultrasonic generator; 121. an ultrasonic gantry; 122. a second ultrasonic generator; 123. an ultrasonic box; 131. solidifying the portal frame; 132. an electric cabinet; 133. a curing box; 134. an ultraviolet lamp; 231. drying the portal frame; 232. a fan; 233. an electric heating box; 234. and a hot air outlet cover.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1, the present invention is a process for producing an anti-reflective film, comprising the following steps:
s1: the PVC film is placed on a workbench 5, an unreeling mechanism is arranged at the left end of the workbench 5, a reeling mechanism is arranged at the right end of the workbench 5, and the PVC film moves from left to right under the action of the reeling mechanism;
s2: when the PVC film moves to the position below the uv paint roller coating module 1, coating uv paint on the surface of the PVC film by the uv paint roller coating mechanism 11, and after the uv paint roller coating is finished, performing ultrasonic treatment and ultraviolet curing treatment sequentially by the first ultrasonic treatment mechanism 12 and the ultraviolet curing mechanism 13;
s3: when the PVC film moves below the antistatic liquid roller coating module 2, the antistatic liquid roller coating mechanism 21 is used for roller coating the antistatic liquid on the surface of the PVC film, and after the antistatic liquid roller coating is finished, ultrasonic treatment and drying treatment are carried out in sequence through the second ultrasonic treatment mechanism 22 and the first drying mechanism 23;
s4: when the PVC film moves to the position below the black paint roller coating module 3, the black paint roller coating mechanism 31 is used for roller coating the black paint on the surface of the PVC film, and after the roller coating of the black paint is finished, the PVC film is subjected to ultrasonic treatment and drying treatment through the third ultrasonic treatment mechanism 32 and the second drying mechanism 33 in sequence;
s5: when the PVC film moves to the position below the scratch-resistant paint roller coating module 4, the scratch-resistant paint roller coating mechanism 41 is used for roller coating scratch-resistant paint on the surface of the PVC film, and after the scratch-resistant paint roller coating is finished, ultrasonic treatment and drying treatment are sequentially carried out through the fourth ultrasonic treatment mechanism 42 and the third drying mechanism 43;
s6: and pasting an upper PVC film on the processed PVC film, and finally rolling.
Referring to fig. 2, the invention also provides a production system of an anti-optical film production process, which includes a uv paint roller coating module 1, an antistatic liquid roller coating module 2, a black paint roller coating module 3 and an anti-scratch paint roller coating module 4, wherein the uv paint roller coating module 1, the antistatic liquid roller coating module 2, the black paint roller coating module 3 and the anti-scratch paint roller coating module 4 are sequentially arranged on a workbench 5 from left to right;
uv lacquer roller coat module 1 includes uv lacquer roller coat mechanism 11, first ultrasonic treatment mechanism 12 and ultraviolet curing mechanism 13, and antistatic liquid roller coat module 2 includes antistatic liquid roller coat mechanism 21, second ultrasonic treatment mechanism 22 and first stoving mechanism 23, and black lacquer roller coat module 3 includes black lacquer roller coat mechanism 31, third ultrasonic treatment mechanism 32 and second stoving mechanism 33, and anti-scratch flower paint roller coat module 4 is including preventing scratching flower paint roller coat mechanism 41, fourth ultrasonic treatment mechanism 42 and third stoving mechanism 43.
As shown in fig. 2-5, the uv paint roll coating mechanism 11 includes a roll coating portal frame 111, a sliding slot 112 is disposed at the top of the roll coating portal frame 111, a sliding block 113 is slidably disposed in the sliding slot 112, the sliding block 113 horizontally moves through a first air cylinder 114, the first air cylinder 114 is fixed on a side surface of the roll coating portal frame 111, a second air cylinder 115 is vertically fixed at the top of the sliding block 113, a piston rod of the second air cylinder 115 penetrates through the top surface of the roll coating portal frame 111 and is fixedly connected with a frame 116, a rotating roller 117 is rotatably disposed in the frame 116, a rotating shaft of the rotating roller 117 is fixedly connected with an output shaft of a motor 119 through a gear connecting box 118, the motor 119 is fixed at the top of the frame 116, a feed box 1110 is fixed between two support plates of the roll coating portal frame 111, a first ultrasonic generator 1111 is fixed on the feed box 1110, and the structures of the antistatic liquid roll coating mechanism 21, the black paint roll coating mechanism 31 and the scratch-proof paint mechanism 41 are completely the same as the structure of the uv paint roll coating mechanism 11, antistatic liquid, black paint and scratch-resistant paint are respectively contained in the material boxes 1110 of the roller coating mechanisms.
When uv paint is roll-coated, the first air cylinder 114 drives the sliding block 113 to move along the sliding groove 112, the sliding block 113 drives the second air cylinder 115, the frame body 116 and the rotary roller 117 to move until the rotary roller 117 moves above the bin 1110, uv paint is filled in the bin 1110, the uv paint is ultrasonically stirred through the first ultrasonic generator 1111, then the second air cylinder 115 drives the frame body 116 and the rotary roller 117 to descend, the rotary roller 117 is immersed into the position 1/3 of the diameter of the rotary roller 117 to dip the uv paint, the motor 119 drives the rotary roller 117 to rotate, the uv paint is dipped on the surface of the rotary roller 117, the second air cylinder 115 drives the rotary roller 117 to ascend, the first air cylinder 114 drives the second air cylinder 115, the frame body 116 and the rotary roller 117 to reset, finally the rotary roller 117 is driven to descend through the second air cylinder 115 and is abutted against a PVC film, the motor 119 is started, and the rotary roller 117 which reciprocates to carry out roll-coating.
As shown in fig. 2 and 6, the first ultrasonic processing mechanism 12 includes an ultrasonic gantry 121, a second ultrasonic generator 122 and an ultrasonic box 123, the ultrasonic gantry 121 is fixed on the worktable 5, the second ultrasonic generator 122 is fixed on the top of the ultrasonic gantry 121, the ultrasonic box 123 is fixed on the bottom of the ultrasonic gantry 121, the power of the second ultrasonic generator 122 is set to 1.2kW, the frequency is set to 20KHz to 30KHz, the ultrasonic processing time is set to 5min to 8min, and the structures of the second ultrasonic processing mechanism 22, the third ultrasonic processing mechanism 32 and the fourth ultrasonic processing mechanism 42 are completely the same as those of the first ultrasonic processing mechanism 12.
During ultrasonic treatment, start second supersonic generator 122, produce the ultrasonic wave through second supersonic generator 122, the ultrasonic wave is handled paint behind ultrasonic box 123, based on ultrasonic wave dispersion effect, cavitation etc for the paint of roller coat can be more firm attached to on the film surface, and the ultrasonic wave can make paint reach dispersion, emulsification effect, and the dispersion homogeneity of paint is better, makes the paint can more deepen the infiltration, improves the quality of anti-light membrane.
As shown in fig. 7, the ultraviolet curing mechanism 13 includes a curing gantry 131, an electric cabinet 132 and a curing box 133, the curing gantry 131 is fixed on the workbench 5, the electric cabinet 132 is fixed on the top of the curing gantry 131, the curing box 133 is fixed on the bottom of the curing gantry 131, a plurality of ultraviolet lamps 134 distributed in a lattice shape are arranged in the curing box 133, and the ultraviolet lamps 134 are electrically connected with the electric cabinet 132.
During ultraviolet curing, the electric cabinet 132 is used for starting the ultraviolet lamp 134 to emit light, and the ultraviolet lamp 134 emits ultraviolet rays to cure the paint, so that the paint can be rapidly dried to form a solid coating film, and the quality of the light-resistant film is improved.
As shown in fig. 2 and 8, the first drying mechanism 23 includes a drying portal frame 231, a fan 232, an electric heating box 233 and a hot air outlet cover 234, the drying portal frame 231 is fixed on the workbench 5, the top of the drying portal frame 231 is respectively fixed with the fan 232 and the electric heating box 233, the bottom of the drying portal frame 231 is fixed with the hot air outlet cover 234, an inlet of the fan 232 is fixedly connected with an outlet of the electric heating box 233, an outlet of the fan 232 is fixedly connected with the hot air outlet cover 234, and the structures of the second drying mechanism 33 and the third drying mechanism 43 are completely the same as the structure of the first drying mechanism 23.
During drying, external air is pumped by the fan 232, the external air is heated by the electric heating box 233 and then becomes hot air, and the hot air is sprayed out by the hot air outlet cover 234 to dry the paint so that the paint can be rapidly dried to form a solid coating.
The above are only preferred embodiments of the present invention, and the present invention is not limited thereto, and any modification, equivalent replacement, and improvement made to the technical solutions described in the above embodiments, and to some of the technical features thereof, are included in the scope of the present invention.
Claims (10)
1. The production process of the light-resistant film is characterized by comprising the following steps: the method comprises the following steps:
s1: the PVC film is placed on a workbench (5), an unreeling mechanism is arranged at the left end of the workbench (5), a reeling mechanism is arranged at the right end of the workbench (5), and the PVC film moves from left to right under the action of the reeling mechanism;
s2: when the PVC film moves to the position below the uv paint roller coating module (1), uv paint is roller coated on the surface of the PVC film through a uv paint roller coating mechanism (11), and after the uv paint roller coating is finished, ultrasonic treatment and ultraviolet curing treatment are sequentially carried out through a first ultrasonic treatment mechanism (12) and an ultraviolet curing mechanism (13);
s3: when the PVC film moves below the antistatic liquid roller coating module (2), the antistatic liquid is roller coated on the surface of the PVC film through the antistatic liquid roller coating mechanism (21), and after the antistatic liquid roller coating is finished, ultrasonic treatment and drying treatment are sequentially carried out through the second ultrasonic treatment mechanism (22) and the first drying mechanism (23);
s4: when the PVC film moves below the black paint roller coating module (3), the black paint roller coating mechanism (31) is used for roller coating the black paint on the surface of the PVC film, and after the roller coating of the black paint is finished, the PVC film is subjected to ultrasonic treatment and drying treatment sequentially through the third ultrasonic treatment mechanism (32) and the second drying mechanism (33);
s5: when the PVC film moves to the position below the scratch-resistant paint roller coating module (4), the scratch-resistant paint roller coating mechanism (41) is used for roller coating scratch-resistant paint on the surface of the PVC film, and after the scratch-resistant paint roller coating is finished, ultrasonic treatment and drying treatment are sequentially carried out through the fourth ultrasonic treatment mechanism (42) and the third drying mechanism (43);
s6: and pasting an upper PVC film on the processed PVC film, and finally rolling.
2. The production system of the anti-light film production process according to claim 1, comprising a uv paint roller coating module (1), an antistatic liquid roller coating module (2), a black paint roller coating module (3) and an anti-scratching paint roller coating module (4), wherein the uv paint roller coating module (1), the antistatic liquid roller coating module (2), the black paint roller coating module (3) and the anti-scratching paint roller coating module (4) are sequentially arranged on a workbench (5) from left to right;
uv lacquer roller coat module (1) includes uv lacquer roller coat mechanism (11), first ultrasonic treatment mechanism (12) and ultraviolet curing mechanism (13), antistatic liquid roller coat module (2) include antistatic liquid roller coat mechanism (21), second ultrasonic treatment mechanism (22) and first stoving mechanism (23), black lacquer roller coat module (3) include black lacquer roller coat mechanism (31), third ultrasonic treatment mechanism (32) and second stoving mechanism (33), prevent scraping colored lacquer roller coat module (4) including preventing scraping colored lacquer roller coat mechanism (41), fourth ultrasonic treatment mechanism (42) and third stoving mechanism (43).
3. The production system of the light-resistant film production process according to claim 2, wherein the uv paint roll coating mechanism (11) comprises a roll coating portal frame (111), a sliding chute (112) is arranged at the top of the roll coating portal frame (111), a sliding block (113) is arranged in the sliding chute (112), the sliding block (113) horizontally moves through a first air cylinder (114), the first air cylinder (114) is fixed on the side surface of the roll coating portal frame (111), a second air cylinder (115) is vertically fixed at the top of the sliding block (113), a piston rod of the second air cylinder (115) penetrates through the top surface of the roll coating portal frame (111) and is fixedly connected with a frame body (116), a rotating roller (117) is rotatably arranged in the frame body (116), and a rotating shaft of the rotating roller (117) is fixedly connected with an output shaft of a motor (119) through a gear connection box (118), the top at support body (116) is fixed in motor (119), be fixed with workbin (1110) between two backup pads of roller coat portal frame (111), be fixed with first supersonic generator (1111) on workbin (1110).
4. The production system of a light-resistant film production process according to claim 3, wherein the antistatic liquid roller coating mechanism (21), the black paint roller coating mechanism (31) and the scratch-resistant paint roller coating mechanism (41) are all identical in structure to the uv paint roller coating mechanism (11), and antistatic liquid, black paint and scratch-resistant paint are respectively contained in a material box (1110) of each roller coating mechanism.
5. The production system of claim 2, wherein the first ultrasonic processing mechanism (12) comprises an ultrasonic gantry (121), a second ultrasonic generator (122) and an ultrasonic box (123), the ultrasonic gantry (121) is fixed on the workbench (5), the second ultrasonic generator (122) is fixed at the top of the ultrasonic gantry (121), and the ultrasonic box (123) is fixed at the bottom of the ultrasonic gantry (121).
6. The production system of claim 5, wherein the power of the second ultrasonic generator (122) is set to 1.2kW, the frequency is set to 20KHz to 30KHz, and the ultrasonic treatment time is set to 5min to 8 min.
7. A production system for a photoresist film production process according to claim 6, wherein the second ultrasonic treatment means (22), the third ultrasonic treatment means (32) and the fourth ultrasonic treatment means (42) have the same structure as the first ultrasonic treatment means (12).
8. The production system of a light-resistant film production process according to claim 2, wherein the ultraviolet curing mechanism (13) comprises a curing gantry (131), an electric cabinet (132) and a curing box (133), the curing gantry (131) is fixed on the workbench (5), the electric cabinet (132) is fixed on the top of the curing gantry (131), the curing box (133) is fixed on the bottom of the curing gantry (131), a plurality of ultraviolet lamps (134) are arranged in the curing box (133) in a lattice distribution, and the ultraviolet lamps (134) are electrically connected with the electric cabinet (132).
9. The production system of the photoresist production process according to claim 2, wherein the first drying mechanism (23) comprises a drying portal frame (231), a fan (232), an electric heating box (233) and a hot air outlet hood (234), the drying portal frame (231) is fixed on the workbench (5), the top of the drying portal frame (231) is respectively fixed with the fan (232) and the electric heating box (233), the bottom of the drying portal frame (231) is fixed with the hot air outlet hood (234), the inlet of the fan (232) is fixedly connected with the outlet of the electric heating box (233), and the outlet of the fan (232) is fixedly connected with the hot air outlet hood (234).
10. A system for manufacturing a photoresist film according to claim 9, wherein the second drying mechanism (33) and the third drying mechanism (43) have the same structure as the first drying mechanism (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111276426.6A CN113980317A (en) | 2021-10-29 | 2021-10-29 | Anti-light film production process and production system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111276426.6A CN113980317A (en) | 2021-10-29 | 2021-10-29 | Anti-light film production process and production system thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113980317A true CN113980317A (en) | 2022-01-28 |
Family
ID=79744794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111276426.6A Pending CN113980317A (en) | 2021-10-29 | 2021-10-29 | Anti-light film production process and production system thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113980317A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002233807A (en) * | 2001-02-06 | 2002-08-20 | Tokyo Electron Ltd | Coating method and coating apparatus |
| CN106142773A (en) * | 2016-06-29 | 2016-11-23 | 浙江汇锋新材料股份有限公司 | A kind of tank tarpaulin and manufacture craft thereof |
| CN112403801A (en) * | 2020-11-18 | 2021-02-26 | 佛山市南海雷纳铝业有限公司 | Anti-light film production process and coating device thereof |
-
2021
- 2021-10-29 CN CN202111276426.6A patent/CN113980317A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002233807A (en) * | 2001-02-06 | 2002-08-20 | Tokyo Electron Ltd | Coating method and coating apparatus |
| CN106142773A (en) * | 2016-06-29 | 2016-11-23 | 浙江汇锋新材料股份有限公司 | A kind of tank tarpaulin and manufacture craft thereof |
| CN112403801A (en) * | 2020-11-18 | 2021-02-26 | 佛山市南海雷纳铝业有限公司 | Anti-light film production process and coating device thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN214917546U (en) | Coating device for producing carbon-coated aluminum foil | |
| CN110665674A (en) | Spraying device of many specifications shower nozzle | |
| CN112495669A (en) | Solid wood door processing is with lacquer painting paint device | |
| CN210753431U (en) | Automatic plastic powder recycling device based on metal piece plastic spraying processing | |
| CN113980317A (en) | Anti-light film production process and production system thereof | |
| CN210545910U (en) | Plastic-aluminum board spraying case | |
| CN112403801A (en) | Anti-light film production process and coating device thereof | |
| CN210545906U (en) | Surface paint spraying device for stainless steel vacuum cup | |
| CN109972811A (en) | It is a kind of for producing the automatic glue application patch block production line on integral bathroom chassis | |
| CN212943639U (en) | Spraying equipment for main structure of basketball stand | |
| CN210346074U (en) | Soaking casting machine for preparing aromatic heterocyclic polymer film | |
| CN211330071U (en) | Gluing device for ecological plate material production | |
| CN214717741U (en) | Paint spraying apparatus is used in auto-parts processing that can spray evenly | |
| CN211099793U (en) | Aluminum alloy housing surface baking finish processing apparatus | |
| CN210474437U (en) | Paint spraying apparatus for automobile production | |
| CN109772635B (en) | Holographic imaging film coating device and production method thereof | |
| CN102847670A (en) | Surface artificial board surface paint spraying process | |
| CN220215402U (en) | Paint spraying device with chain | |
| CN207371806U (en) | A kind of dipping system of the special notacoria of solar cell | |
| CN217550270U (en) | Adjustable coating machine is used in preparation of automobile body subsides system | |
| CN215997149U (en) | Circulating powder electrostatic spraying machine | |
| CN220804087U (en) | Mobile phone camera lens coating equipment | |
| CN217664106U (en) | Paint spraying device for ancient building restoration | |
| CN219519331U (en) | Coating line convenient for continuous feeding | |
| CN221016796U (en) | Polymer coating diaphragm production smearing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220128 |