CN113967667A - Aluminum profile extrusion forming equipment and aluminum profile extrusion forming method - Google Patents
Aluminum profile extrusion forming equipment and aluminum profile extrusion forming method Download PDFInfo
- Publication number
- CN113967667A CN113967667A CN202111087589.XA CN202111087589A CN113967667A CN 113967667 A CN113967667 A CN 113967667A CN 202111087589 A CN202111087589 A CN 202111087589A CN 113967667 A CN113967667 A CN 113967667A
- Authority
- CN
- China
- Prior art keywords
- aluminum profile
- extrusion
- aluminum
- heating
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 117
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 117
- 238000001125 extrusion Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 71
- 230000001681 protective effect Effects 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 26
- 210000001503 joint Anatomy 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims description 37
- 229910000838 Al alloy Inorganic materials 0.000 claims description 29
- 238000001816 cooling Methods 0.000 claims description 14
- 241000209094 Oryza Species 0.000 claims description 9
- 235000007164 Oryza sativa Nutrition 0.000 claims description 9
- 235000009566 rice Nutrition 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 5
- XBWAZCLHZCFCGK-UHFFFAOYSA-N 7-chloro-1-methyl-5-phenyl-3,4-dihydro-2h-1,4-benzodiazepin-1-ium;chloride Chemical compound [Cl-].C12=CC(Cl)=CC=C2[NH+](C)CCN=C1C1=CC=CC=C1 XBWAZCLHZCFCGK-UHFFFAOYSA-N 0.000 claims description 4
- 238000010791 quenching Methods 0.000 claims description 3
- 230000000171 quenching effect Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 14
- 229910052751 metal Inorganic materials 0.000 abstract description 12
- 239000002184 metal Substances 0.000 abstract description 12
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000004804 winding Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004870 electrical engineering Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/007—Hydrostatic extrusion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C29/00—Cooling or heating work or parts of the extrusion press; Gas treatment of work
- B21C29/003—Cooling or heating of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/04—Winding-up or coiling on or in reels or drums, without using a moving guide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/04—Shearing machines or shearing devices cutting by blades which move parallel to themselves having only one moving blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/006—Accessories for shearing machines or shearing devices for obtaining pieces of a predetermined length, e.g. control arrangements
Abstract
The invention discloses an aluminum profile extrusion forming device and an aluminum profile extrusion forming method, which comprise a protective box, an extrusion die and a bottom box, wherein the protective box is arranged at the top of the bottom box, a protective cover is arranged on one side of the protective box, a heating softener is movably arranged in the protective box through a slide rod, the extrusion die is arranged on one side of the interior of the protective box, a butt joint disc is arranged in the extrusion die, a die disc is arranged on the front surface of the butt joint disc, a discharge hole is arranged on the outer side of the die disc, a hydraulic cylinder is arranged on one side of the protective box, and the extrusion disc is arranged at the output end of the hydraulic cylinder. The invention can extrude the edge aluminum material with the flow rate lower than the central flow rate into the strip aluminum profile through the discharge hole, realizes the integrated extrusion processing of the edge aluminum material by the device, not only improves the processing efficiency of the aluminum material, but also effectively solves the problem that the metal at the edge is left behind as the residual metal to be recycled, and reduces the work of subsequently recycling the residual metal.
Description
Technical Field
The invention relates to the technical field of aluminum profile processing, in particular to aluminum profile extrusion forming equipment and an aluminum profile extrusion forming method.
Background
Along with the increase of the aluminum consumption in China in recent years, aluminum products are widely applied to the fields of aviation, construction, transportation, electrical engineering and the like, the aluminum processing industry in China is tightly combined with the requirements of market and scientific development, the traditional aluminum processing materials are gradually changed into the modern aluminum processing materials, the aluminum processing is generally in an extrusion mode, however, when an aluminum ingot is extruded, the metal at the center flows faster than the edge, the metal at the edge is remained at the back as residue and is recycled, the aluminum processing efficiency is reduced, meanwhile, the follow-up recycling work is increased, meanwhile, the existing aluminum extruding device does not have an accurate cutting function, the cutting length uniformity of the aluminum material can not be guaranteed, and the aluminum material processing at the later stage is not utilized.
Therefore, it is necessary to design an aluminum profile extrusion molding apparatus and an aluminum profile extrusion molding method to solve the above problems.
Disclosure of Invention
The invention aims to provide aluminum profile extrusion forming equipment and an aluminum profile extrusion forming method, and aims to solve the problems that the existing extrusion device in the background art cannot effectively extrude and form metal at the edge, so that the metal is left behind and recycled as residue, and the aluminum profile cutting length cannot reach the standard due to the fact that the existing extrusion device does not have the accurate cutting function.
In order to achieve the purpose, the invention provides the following technical scheme: aluminium alloy extrusion equipment, including protective housing, extrusion die and under casing, the protective housing is installed at the top of under casing, the protection casing is installed to one side of protective housing, the internally mounted of protection casing has servo motor, the lead screw that extends to the protective housing inside is installed to servo motor's output, the internally mounted of protective housing has two sets of slide bars, the inside of protective housing has the heat softener through slide bar movable mounting, install the heating furnace in the heat softener, the heating cylinder is installed at the inside center of heating furnace, the outside of heating cylinder is encircleed and is installed the heating pipe, the silk braid is installed at the top of heating furnace, and the inside of silk braid runs through and installs the lead screw, the extrusion die is installed to inside one side of protective housing, install the butt joint dish in the extrusion die, the mould dish is installed in the front of butt joint dish, the discharge opening is installed in the outside of mould dish, the material die-pin is installed to one side equidistance to the dish, the pneumatic cylinder is installed to one side of protective housing, the stripper plate is installed to the output of pneumatic cylinder, the dummy block is installed to one side of stripper plate, two sets of side casees are installed to top one side of under casing, rotate between the side case and install two sets of chill rolls, the internally mounted of side case has the motor, the pole is received in the book is installed to the output of motor, meter rice ware is installed to inside one side of side case, the top cabinet is installed at the top of side case, cutting assembly is installed at the top of top cabinet.
Preferably, the front of protective housing is installed the airtight door, and the front of protection casing installs the controller.
Preferably, a hydraulic rod is installed in the cutting assembly, a telescopic rod is installed at the output end of the hydraulic rod, and a cutting plate is installed at the bottom end of the telescopic rod.
Preferably, one side of the side box is provided with a reciprocating screw, and the outer side of the reciprocating screw is provided with a reciprocating wire disc.
Preferably, install the encoder in the meter rice ware, the meter rice wheel is installed to one side of encoder, and the top of meter rice wheel is contradicted with the bottom of chill roll and is connected.
Preferably, a hydraulic controller is installed inside the bottom box, and an access door is installed on the front face of the bottom box through a hinge.
Preferably, the outer side of the inside of the heating furnace, which is close to the heating cylinder, is equidistantly provided with butt-joint holes, and the inside of the heating furnace is provided with sliding holes.
Preferably, the method for extruding and forming the aluminum profile comprises the steps of firstly, heating and softening; step two, extruding; step three, quenching and cutting; step four, collecting edge aluminum materials; the use steps are as follows:
the method comprises the following steps: before the device is used, a sealed door on the front side of a protective box needs to be opened, an aluminum ingot to be extruded is placed on a material supporting rod, a servo motor is electrified to operate to drive a screw rod to rotate forward and backward, the screw rod is rotated forward and backward and matched with a screw sleeve to drive a heating furnace to move to be in butt joint with a butt joint disc, so that the material supporting rod can extend into a butt joint hole in the heating furnace, the aluminum ingot enters a heating cylinder, heating can be performed by utilizing the electrified operation of a heating pipe on the outer side of the heating cylinder, the heating temperature of the aluminum ingot in the heating cylinder is higher than 375 ℃, and the aluminum ingot is softened;
step two: when the aluminum ingot is softened to a proper degree, the extrusion disc is driven to move to the inside of the heating cylinder through the electrifying operation of the hydraulic cylinder, the softened aluminum ingot can be pressurized in the heating cylinder under the moving action of the extrusion disc, the heated and softened aluminum ingot is extruded from a die disc die hole under the action of strong pressure, so that a required shape can be obtained, and meanwhile, the strip-shaped aluminum profile is extruded from the edge aluminum material with the flow speed lower than the central flow speed through the discharge hole;
step three: the surface temperature can be reduced by electrifying the cooling roller, the aluminum profile with the top contacted can be quenched and cooled by utilizing the low temperature on the surface of the cooling roller, the cooled aluminum profile is in abutting connection with the bottom of the cooling roller through the top of the metering wheel, the metering wheel can be driven to rotate when the cooling roller rotates, the rotating ring of the metering wheel is recorded by the encoder and calculated, when the encoder calculates the cooled aluminum profile conveying length to drive the set value, the hydraulic rod drives the cutting plate to move downwards through the telescopic rod, and the cutting plate can be moved downwards to accurately cut the aluminum profile;
step four: simultaneously extrude the discharge opening strip aluminium alloy and run through reciprocal reel and encircle in the roll-up pole outside, rethread motor circular telegram operation can drive the roll-up pole and rotate, rolls up the strip aluminium alloy through rotatory roll-up pole, and utilizes the strip aluminium alloy to remove and can drive reciprocal reel and rotate, utilizes reciprocal reel rotatory removal on reciprocal screw rod to can drive the strip aluminium alloy and reciprocate the swing, make its roll-up pole evenly roll-up strip aluminium alloy.
Compared with the prior art, the invention has the beneficial effects that:
1. the aluminum profile extrusion forming equipment and the aluminum profile extrusion forming method drive the extrusion disc to move to the inside of the heating cylinder through the power-on operation of the hydraulic cylinder, pressure can be applied to softened aluminum ingots in the heating cylinder under the action of the movement of the extrusion disc, the softened aluminum ingots are extruded from the die holes of the die disc under the action of strong pressure, so that a required shape can be obtained, meanwhile, strip-shaped aluminum profiles are extruded from the edge aluminum profiles lower than the central flow rate through the discharge holes, the extrusion forming is effectively performed on the edge aluminum profiles lower than the central flow rate, the device integrally extrudes the edge aluminum profiles, the processing efficiency of the aluminum profiles is improved, the problem that the metal at the edges is remained at the back to be used as residues and recycled is effectively solved, the work of subsequently recycling the residual metal is reduced, and the practicability of the device is improved.
2. This aluminium alloy extrusion equipment and aluminium alloy extrusion method are contradicted through the top of meter wheel and are connected with the bottom of chill roll, can drive meter wheel when the chill roll rotates and rotate, count meter wheel rotating ring and calculate through the encoder, when the encoder calculates the aluminium alloy after the cooling and carries length drive setting value, the hydraulic stem passes through the telescopic link and drives the cutting board and move down, it can carry out the accurate cutting to the aluminium alloy to move down the cutting board, the function of the accurate cutting of device has been increased, make its extrusion's aluminium alloy length cutting length keep unanimous, also be convenient for when follow-up to the aluminium alloy processing to cut suitable length, avoid secondary cutting, the device functionality has been increased, the practicality of device has been improved.
3. The sliding aluminum profile extrusion forming equipment and the aluminum profile extrusion forming method can drive the winding rod to rotate through the power-on operation of the motor, the strip aluminum profile is wound by the rotating winding rod, the reciprocating wire disc can be driven to rotate by utilizing the movement of the strip aluminum profile, the reciprocating wire disc is utilized to rotate on the reciprocating screw rod, so that the strip aluminum profile can be driven to swing in a reciprocating manner, the strip aluminum profile is uniformly wound by the winding rod, the strip aluminum profile is convenient to collect, the wound strip aluminum profile can reduce the storage space, the strip aluminum profile is convenient to store and transport, meanwhile, the strip aluminum profile disc is also convenient to unwind, and the subsequent processing of the strip aluminum profile is convenient.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic view of the extrusion die of the present invention;
FIG. 4 is a schematic view of a cutting assembly according to the present invention;
FIG. 5 is a schematic view of a meter counter according to the present invention;
FIG. 6 is a schematic view of the hydraulic cylinder of the present invention;
FIG. 7 is a schematic view of a heat softener of the present invention;
FIG. 8 is a schematic flow chart of the present invention.
In the figure: 1. a protective box; 101. a protective cover; 102. a servo motor; 103. a screw rod; 104. a slide bar; 2. extruding the die; 201. a docking tray; 202. a mold plate; 203. a discharge hole; 204. a material supporting rod; 3. a cutting assembly; 301. a hydraulic lever; 302. a telescopic rod; 303. cutting the board; 4. a top cabinet; 5. a side box; 501. a cooling roll; 502. a reciprocating screw; 503. a reciprocating wire disc; 504. an electric motor; 505. rolling up the rod; 6. a meter counter; 601. an encoder; 602. a meter wheel; 7. a bottom box; 701. a hydraulic controller; 8. a hydraulic cylinder; 801. an extrusion disc; 802. pressing the cushion; 9. a heat softener; 901. heating furnace; 902. a heating cylinder; 903. heating a tube; 904. a butt joint hole; 905. a slide hole; 906. and (4) sheathing the silk.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an embodiment of the present invention:
aluminum profile extrusion forming equipment, aluminum profile extrusion forming equipment and an aluminum profile extrusion forming method, which comprise a protective box 1, an extrusion mold 2 and a bottom box 7, wherein the protective box 1 is installed at the top of the bottom box 7, a protective cover 101 is installed at one side of the protective box 1, a servo motor 102 is installed inside the protective cover 101, a screw rod 103 extending into the protective box 1 is installed at the output end of the servo motor 102, two groups of slide rods 104 are installed inside the protective box 1, a heating softener 9 is movably installed inside the protective box 1 through the slide rods 104, a heating furnace 901 is installed in the heating softener 9, a heating cylinder 902 is installed at the center inside of the heating furnace 901, a heating pipe 903 is installed around the outer side of the heating cylinder 902, a wire sleeve 906 is installed at the top of the heating furnace 901, the screw rod 103 is installed inside the wire sleeve 906 in a penetrating manner, the extrusion mold 2 is installed at one side inside the protective box 1, and a butt joint disc 201 is installed in the extrusion mold 2, the mould dish 202 is installed in the front of butt joint dish 201, discharge opening 203 is installed in the outside of mould dish 202, material die-pin 204 is installed to one side equidistance of butt joint dish 201, pneumatic cylinder 8 is installed to one side of protective housing 1, extrusion dish 801 is installed to the output of pneumatic cylinder 8, extrusion pad 802 is installed to one side of extrusion dish 801, two sets of side case 5 are installed to top one side of under casing 7, rotate between the side case 5 and install two sets of chill rolls 501, the internally mounted of side case 5 has motor 504, roll up pole 505 is installed to the output of motor 504, meter rice ware 6 is installed to inside one side of side case 5, top cabinet 4 is installed at the top of side case 5, cutting component 3 is installed at the top of top cabinet 4.
The airtight door is installed in the front of protective housing 1, and the airtight door can make protective housing 1 form an inclosed whole, avoids inside heat to run off, also prevents simultaneously that the staff from touching heat softener 9, has guaranteed staff's security, and the front of protection casing 101 installs the controller, the controller pass through the wire can with heat softener 9, hydraulic controller 701, servo motor 102, motor 504 electric connection, the staff operating means of being convenient for.
Install hydraulic stem 301 in the cutting subassembly 3, telescopic link 302 is installed to hydraulic stem 301's output, and cutting board 303 is installed to telescopic link 302's bottom, and hydraulic stem 301 passes through telescopic link 302 and drives cutting board 303 downstream, and downstream cutting board 303 can carry out the accuracy cutting to the aluminium alloy.
Reciprocating screw rods 502 are installed on one side of the side box 5, reciprocating wire discs 503 are installed on the outer sides of the reciprocating screw rods 502, strip-shaped aluminum profiles extruded from the discharge holes 203 penetrate through the reciprocating wire discs 503 and surround the outer sides of the winding rods 505, the strip-shaped aluminum profiles can move to drive the reciprocating wire discs 503 to rotate, and the reciprocating wire discs 503 can rotate on the reciprocating screw rods 502 to drive the strip-shaped aluminum profiles to swing in a reciprocating mode, so that the winding rods 505 of the strip-shaped aluminum profiles can be uniformly wound on the strip-shaped aluminum profiles.
Install encoder 601 in meter counter 6, meter counter wheel 602 is installed to one side of encoder 601, and the top of meter counter wheel 602 is contradicted with the bottom of chill roll 501 and is connected, can drive meter counter wheel 602 and rotate when chill roll 501 rotates, records meter counter wheel 602 rotation circle and calculates through encoder 601 to transmit the signal of telecommunication that calculates to the positive controller of protection casing 101, through the operation of controller control hydraulic stem 301.
The internally mounted of under casing 7 has hydraulic controller 701, and hydraulic controller 701 can be connected with hydraulic stem 301 and pneumatic cylinder 8 through the pipeline, can provide basic power for hydraulic stem 301 and pneumatic cylinder 8, and the access door is installed through the hinge in the front of under casing 7, opens the access door and can be convenient for the staff to overhaul 7 internal devices of under casing, has improved staff's maintenance efficiency.
The butt joint holes 904 are formed in the heating furnace 901 close to the outer side of the heating barrel 902 at equal intervals, the butt joint holes 904 can improve the positions of the material support rods 204, the material support rods 204 can extend into the butt joint holes 904 conveniently, the heating furnace 901 is tightly connected with the butt joint disc 201, sliding holes 905 are formed in the heating furnace 901, the heating furnace 901 can slide on the outer side of the sliding rods 104 through the sliding holes 905, and the moving stability of the heating furnace 901 is guaranteed.
The extrusion forming method of the aluminum profile comprises the steps of firstly, heating and softening; step two, extruding; step three, quenching and cutting; step four, collecting edge aluminum materials; the method is characterized in that:
the method comprises the following steps: before the device is used, a sealed door on the front side of the protective box 1 needs to be opened, an aluminum ingot to be extruded is placed on the material support rod 204, the screw rod 103 can be driven to rotate forward and backward through the power-on operation of the servo motor 102, the heating furnace 901 is driven to move to be in butt joint with the butt joint disc 201 by utilizing the forward and backward rotation of the screw rod 103 and the cooperation of the screw sleeve 906, so that the material support rod 204 can extend into the butt joint hole 904 in the heating furnace 901, the aluminum ingot enters the heating cylinder 902, the heating furnace 901 can be driven to heat through the power-on operation of the heating pipe 903 outside the heating cylinder 902, the aluminum ingot in the heating cylinder 902 can be heated at a temperature higher than 375 ℃ until the aluminum ingot is softened, the softened aluminum ingot can improve the metal fluidity in the extrusion process, the aluminum ingot can be conveniently extruded and extruded, the extrusion efficiency of the aluminum ingot is improved, meanwhile, the aluminum ingot is prevented from remaining in the extrusion disc 801 during extrusion, and the blockage of the extrusion disc is prevented, the dredging work of workers is reduced;
step two: when the aluminum ingot is softened to a proper degree, the hydraulic cylinder 8 is electrified to operate to drive the extrusion disc 801 to move to the inside of the heating cylinder 902, the softened aluminum ingot can be pressurized in the heating cylinder 902 under the moving action of the extrusion disc 801, and the softened aluminum ingot is heated and extruded from the die hole of the die disc 202 under the action of strong pressure, so that a required shape can be obtained, meanwhile, the edge aluminum material with the flow velocity lower than the central flow velocity extrudes a strip-shaped aluminum profile through the discharge hole 203, the edge aluminum material with the flow velocity lower than the central flow velocity is effectively extruded and formed, so that the device integrally extrudes the edge aluminum profile, the processing efficiency of the aluminum profile is improved, the problem that the metal at the edge is left behind as residue to be recycled is solved, the subsequent work of recycling the residual metal is reduced, and the practicability of the device is improved;
step three: the surface temperature can be reduced by electrifying the cooling roller 501, the aluminum profile with the top contacted can be quenched and cooled by utilizing the low temperature on the surface of the cooling roller 501, the cooled aluminum profile is in abutting connection with the bottom of the cooling roller 501 through the top of the meter counting wheel 602, the meter counting wheel 602 can be driven to rotate when the cooling roller 501 rotates, the encoder 601 is used for recording the rotating ring of the meter counting wheel 602 and calculating, when the encoder 601 calculates the cooled aluminum profile conveying length and drives the set value, the hydraulic rod 301 drives the cutting plate 303 to move downwards through the telescopic rod 302, the aluminum profile can be accurately cut by moving the cutting plate 303 downwards, the accurate cutting function of the device is increased, the length cutting length of the extruded aluminum profile is kept consistent, the aluminum profile can be conveniently processed subsequently, meanwhile, the proper length can be conveniently cut, the secondary cutting is avoided, and the functionality of the device is increased, the practicability of the device is improved;
step four: simultaneously extrude the discharge opening 203 strip aluminium alloy and run through reciprocal wire reel 503 and encircle in the roll-up pole 505 outside, rethread motor 504 circular telegram operation can drive roll-up pole 505 and rotate, roll up the strip aluminium alloy through rotatory roll-up pole 505, and utilize the strip aluminium alloy to remove and can drive reciprocal wire reel 503 and rotate, utilize reciprocal wire reel 503 to rotate on reciprocal screw rod 502, thereby can drive the strip aluminium alloy and carry out reciprocal swing, make its roll-up pole 505 even roll-up strip aluminium alloy, be convenient for collect the strip aluminium alloy, the strip aluminium alloy of roll-up can reduce storage space, be convenient for the strip aluminium alloy to store and transport, also be convenient for the strip aluminium alloy dish to unreel simultaneously, be convenient for follow-up processing to the strip aluminium alloy.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides an aluminium alloy extrusion equipment, includes protective housing (1), extrusion die (2) and under casing (7), its characterized in that: the protection box is characterized in that a protection box (1) is installed at the top of the bottom box (7), a protection cover (101) is installed on one side of the protection box (1), a servo motor (102) is installed inside the protection cover (101), a lead screw (103) extending into the protection box (1) is installed at the output end of the servo motor (102), two groups of sliding rods (104) are installed inside the protection box (1), a heating softener (9) is movably installed inside the protection box (1) through the sliding rods (104), a heating furnace (901) is installed inside the heating softener (9), a heating cylinder (902) is installed at the center inside of the heating furnace (901), a heating pipe (903) is installed around the outer side of the heating cylinder (902), a wire sleeve (906) is installed at the top of the heating furnace (901), and the lead screw (103) is installed inside the wire sleeve (906) in a penetrating manner, the extrusion die (2) is installed to inside one side of protective housing (1), install in extrusion die (2) and coil (201), mould dish (202) is installed in the front of coil (201), discharge opening (203) is installed in the outside of mould dish (202), material die-pin (204) are installed to one side equidistance of coil (201), pneumatic cylinder (8) are installed to one side of protective housing (1), extrusion dish (801) is installed to the output of pneumatic cylinder (8), extrusion pad (802) is installed to one side of extrusion dish (801), two sets of side casees (5) are installed to top one side of under casing (7), rotate between side case (5) and install two sets of chill rolls (501), the internally mounted of side case (5) has motor (504), roll-up pole (505) is installed to the output of motor (504), meter rice ware (6) are installed to inside one side of side case (5), top cabinet (4) are installed at the top of side case (5), cutting component (3) are installed at the top of top cabinet (4).
2. The aluminum profile extrusion molding apparatus as claimed in claim 1, characterized in that: the front of protective housing (1) is installed the airtight door, and the controller is installed in the front of protection casing (101).
3. The aluminum profile extrusion molding apparatus as claimed in claim 1, characterized in that: install hydraulic stem (301) in cutting subassembly (3), telescopic link (302) are installed to the output of hydraulic stem (301), and cutting board (303) are installed to the bottom of telescopic link (302).
4. The aluminum profile extrusion molding apparatus as claimed in claim 1, characterized in that: and a reciprocating screw rod (502) is installed on one side of the side box (5), and a reciprocating wire disc (503) is installed on the outer side of the reciprocating screw rod (502).
5. The aluminum profile extrusion molding apparatus as claimed in claim 1, characterized in that: install encoder (601) in meter rice ware (6), meter rice wheel (602) is installed to one side of encoder (601), and the top of meter rice wheel (602) is contradicted with the bottom of chill roll (501) and is connected.
6. The aluminum profile extrusion molding apparatus as claimed in claim 1, characterized in that: the hydraulic control system is characterized in that a hydraulic controller (701) is installed inside the bottom box (7), and an access door is installed on the front face of the bottom box (7) through a hinge.
7. The aluminum profile extrusion molding apparatus as claimed in claim 1, characterized in that: the butt joint holes (904) are arranged in the heating furnace (901) close to the outer side of the heating cylinder (902) at equal intervals, and the sliding holes (905) are arranged in the heating furnace (901).
8. An extrusion forming method of an aluminum profile comprises the steps of heating and softening; step two, extruding; step three, quenching and cutting; step four, collecting edge aluminum materials; the method is characterized in that:
the method comprises the following steps: before the device is used, a sealed door on the front side of a protective box (1) needs to be opened, an aluminum ingot to be extruded is placed on a material supporting rod (204), a screw rod (103) can be driven to rotate forward and backward through the electrifying operation of a servo motor (102), the heating furnace (901) is driven to move to be in butt joint with a butt joint disc (201) through the forward and backward rotation of the screw rod (103) and the cooperation of a screw sleeve (906), so that the material supporting rod (204) can extend into a butt joint hole (904) in the heating furnace (901), the aluminum ingot enters a heating cylinder (902), and the heating cylinder (902) is electrified to operate to heat the aluminum ingot in the heating cylinder (902), so that the heating temperature of the aluminum ingot in the heating cylinder (902) is higher than 375 ℃ until the aluminum ingot is softened;
step two: when the aluminum ingot is softened to a proper degree, the hydraulic cylinder (8) is electrified to operate to drive the extrusion disc (801) to move into the heating cylinder (902), pressure is applied to the softened aluminum ingot in the heating cylinder (902) under the moving action of the extrusion disc (801), the heated and softened aluminum ingot is extruded from a die hole of the die disc (202) under the action of strong pressure, so that a required shape can be obtained, and meanwhile, the aluminum material at the edge, which is lower than the central flow velocity, is extruded into a strip-shaped aluminum profile through the discharge hole (203);
step three: the surface temperature can be reduced by electrifying the cooling roller (501), the aluminum profile with the top contacted can be quenched and cooled by utilizing the low temperature on the surface of the cooling roller (501), the cooled aluminum profile is in abutting connection with the bottom of the cooling roller (501) through the top of the meter counting wheel (602), the meter counting wheel (602) can be driven to rotate when the cooling roller (501) rotates, the rotating ring of the meter counting wheel (602) is recorded and calculated through the encoder (601), when the encoder (601) calculates the set driving value of the cooled aluminum profile conveying length, the hydraulic rod (301) drives the cutting plate (303) to move downwards through the telescopic rod (302), and the cutting plate (303) can be accurately cut by moving downwards;
step four: simultaneously extrude discharge opening (203) strip aluminium alloy and run through reciprocal wire reel (503) and encircle in rolling up pole (505) outside, rethread motor (504) circular telegram operation can drive rolling up pole (505) and rotate, roll up the strip aluminium alloy through rotatory rolling up pole (505), and utilize the strip aluminium alloy to remove and can drive reciprocal wire reel (503) and rotate, utilize reciprocal wire reel (503) rotatory motion on reciprocal screw rod (502), thereby can drive the strip aluminium alloy and carry out reciprocal swing, make its rolling up pole (505) evenly roll up the strip aluminium alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111087589.XA CN113967667A (en) | 2021-09-16 | 2021-09-16 | Aluminum profile extrusion forming equipment and aluminum profile extrusion forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111087589.XA CN113967667A (en) | 2021-09-16 | 2021-09-16 | Aluminum profile extrusion forming equipment and aluminum profile extrusion forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113967667A true CN113967667A (en) | 2022-01-25 |
Family
ID=79586610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111087589.XA Pending CN113967667A (en) | 2021-09-16 | 2021-09-16 | Aluminum profile extrusion forming equipment and aluminum profile extrusion forming method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113967667A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114798787A (en) * | 2022-05-13 | 2022-07-29 | 安徽金铂新材料科技有限公司 | Motor casing reposition of redundant personnel extrusion device |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10328727A (en) * | 1997-06-03 | 1998-12-15 | Sumitomo Metal Ind Ltd | Method for preheating mandrel of hot extruding tube and heating device therefor |
| JP2011031255A (en) * | 2009-07-30 | 2011-02-17 | Showa Denko Kk | Shearing blade and method of extrusion-machining aluminum |
| KR20110063885A (en) * | 2009-12-07 | 2011-06-15 | 주식회사 퓨쳐캐스트 | Semi-solid controll type extroder |
| CN202290834U (en) * | 2011-09-30 | 2012-07-04 | 湖南晟通科技集团有限公司 | Extruding die |
| CN102862027A (en) * | 2012-09-17 | 2013-01-09 | 九星控股集团有限公司 | Continuous production technique of special-shaped hollow current conducting plates for electrolysis |
| ITUB20152137A1 (en) * | 2015-07-13 | 2017-01-13 | Presezzi Extrusion S P A | DEVICE FOR AUTOMATICALLY REMOVING METAL MATERIAL DEPOSITATOSO ON A MANDREL IN AN EXTRUSION PRESS |
| KR101946405B1 (en) * | 2018-08-27 | 2019-02-11 | 주식회사 제이케이알루미늄 | An aluminum extruder equipped with a material cutting and feeding device |
| CN209647253U (en) * | 2018-12-29 | 2019-11-19 | 江苏能建机电实业集团有限公司 | A kind of quick aluminium profile extrusion device |
| CN210358585U (en) * | 2019-07-27 | 2020-04-21 | 嘉兴威信电气有限公司 | Aluminum profile extruder |
| CN210586442U (en) * | 2019-07-04 | 2020-05-22 | 大冶市天工模具有限公司 | High-efficient cooling aluminium alloy hot extrusion die structure |
| CN210816771U (en) * | 2019-08-20 | 2020-06-23 | 惠州市精鸿精密科技有限公司 | Aluminum profile extrusion equipment capable of achieving fixed-point cutting |
| CN210966431U (en) * | 2019-12-03 | 2020-07-10 | 山东经纬钢帘线科技有限公司 | Galvanized steel strand wire rewinding machine |
| CN211018028U (en) * | 2019-12-05 | 2020-07-14 | 河北新启诚通信技术有限公司 | Cutting device for installing communication cable |
-
2021
- 2021-09-16 CN CN202111087589.XA patent/CN113967667A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10328727A (en) * | 1997-06-03 | 1998-12-15 | Sumitomo Metal Ind Ltd | Method for preheating mandrel of hot extruding tube and heating device therefor |
| JP2011031255A (en) * | 2009-07-30 | 2011-02-17 | Showa Denko Kk | Shearing blade and method of extrusion-machining aluminum |
| KR20110063885A (en) * | 2009-12-07 | 2011-06-15 | 주식회사 퓨쳐캐스트 | Semi-solid controll type extroder |
| CN202290834U (en) * | 2011-09-30 | 2012-07-04 | 湖南晟通科技集团有限公司 | Extruding die |
| CN102862027A (en) * | 2012-09-17 | 2013-01-09 | 九星控股集团有限公司 | Continuous production technique of special-shaped hollow current conducting plates for electrolysis |
| ITUB20152137A1 (en) * | 2015-07-13 | 2017-01-13 | Presezzi Extrusion S P A | DEVICE FOR AUTOMATICALLY REMOVING METAL MATERIAL DEPOSITATOSO ON A MANDREL IN AN EXTRUSION PRESS |
| KR101946405B1 (en) * | 2018-08-27 | 2019-02-11 | 주식회사 제이케이알루미늄 | An aluminum extruder equipped with a material cutting and feeding device |
| CN209647253U (en) * | 2018-12-29 | 2019-11-19 | 江苏能建机电实业集团有限公司 | A kind of quick aluminium profile extrusion device |
| CN210586442U (en) * | 2019-07-04 | 2020-05-22 | 大冶市天工模具有限公司 | High-efficient cooling aluminium alloy hot extrusion die structure |
| CN210358585U (en) * | 2019-07-27 | 2020-04-21 | 嘉兴威信电气有限公司 | Aluminum profile extruder |
| CN210816771U (en) * | 2019-08-20 | 2020-06-23 | 惠州市精鸿精密科技有限公司 | Aluminum profile extrusion equipment capable of achieving fixed-point cutting |
| CN210966431U (en) * | 2019-12-03 | 2020-07-10 | 山东经纬钢帘线科技有限公司 | Galvanized steel strand wire rewinding machine |
| CN211018028U (en) * | 2019-12-05 | 2020-07-14 | 河北新启诚通信技术有限公司 | Cutting device for installing communication cable |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114798787A (en) * | 2022-05-13 | 2022-07-29 | 安徽金铂新材料科技有限公司 | Motor casing reposition of redundant personnel extrusion device |
| CN114798787B (en) * | 2022-05-13 | 2023-09-12 | 安徽金铂新材料科技有限公司 | Motor casing reposition of redundant personnel extrusion device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113967667A (en) | Aluminum profile extrusion forming equipment and aluminum profile extrusion forming method | |
| CN205463667U (en) | Novel aluminium alloy extrusion device | |
| CN105014900A (en) | Particle carrier band production line | |
| CN107993771A (en) | A kind of cable making extruder | |
| CN210880703U (en) | Ejector for injection mold | |
| CN210648061U (en) | Stamping die with replaceable stamping die head | |
| CN204528877U (en) | A kind of cable rolling shock absorber | |
| CN111883313B (en) | Production process of electric wire and cable | |
| CN108527810A (en) | Butterfly optical cable production mould and its production line | |
| CN211941860U (en) | Plastic mold with automatic falling material head | |
| CN210548551U (en) | A fly-cutting device for steel processing | |
| CN218053525U (en) | Preparation device of ultrathin light-transmitting shielding body | |
| CN210023742U (en) | Casting device of slim bearing | |
| CN212266398U (en) | Plastic mold for supercharging fan blade | |
| CN215467130U (en) | Twin-screw extruder for producing metal material | |
| CN217968274U (en) | On-line co-extrusion hardening extruder for polycarbonate film | |
| CN215279241U (en) | Copper continuous extrusion machine with material receiving mechanism | |
| CN215666328U (en) | Semi-automatic extension line winding machine | |
| CN218561275U (en) | Optical glass strip forming device convenient for rapid demoulding | |
| CN117206492B (en) | Heat exchanger shell integrated die casting device | |
| CN216115419U (en) | Intermediate frequency furnace discharge temperature detection device | |
| CN214056329U (en) | Heat dissipation mechanism for MIM mold | |
| CN104339676B (en) | For manufacturing the production line of hollow wall plastic-steel winding pipeline | |
| CN215468788U (en) | Device for stainless steel composite material hot-melt welding process | |
| CN211194642U (en) | Frame type plate vulcanizing machine auxiliary device for rubber track production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |