CN113952229B - Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material - Google Patents

Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material Download PDF

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Publication number
CN113952229B
CN113952229B CN202111505011.1A CN202111505011A CN113952229B CN 113952229 B CN113952229 B CN 113952229B CN 202111505011 A CN202111505011 A CN 202111505011A CN 113952229 B CN113952229 B CN 113952229B
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glue
capsule
wall material
modified starch
capsule wall
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CN113952229A (en
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唐汝培
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Hefei Anlu Biotechnology Co ltd
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Anhui Tangtang Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/4816Wall or shell material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin

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  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Epidemiology (AREA)
  • Inorganic Chemistry (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Abstract

The invention discloses a preparation method of a modified starch hollow capsule wall material and the modified starch hollow capsule wall material, which comprises the following steps: firstly pouring the capsule raw materials into a charging barrel, stirring and mixing the materials by a stirring frame, then falling into a glue storage box for storage, then cutting the glue by equal amount by a glue cutting mechanism, falling into a glue injection mould, moving the glue injection mould on a capsule making table along with the glue injection mould, extruding to form hollow capsules, drying, and finally vibrating, sliding and collecting by a vibrating mechanism of a capsule discharging device. According to the invention, through the arranged capsule making table, the arranged glue outlet device, the glue pressing device and the drying box, the processes of stirring and mixing, equal glue outlet and drying and shaping of the pressing forming box are sequentially completed on the capsule raw materials, meanwhile, the automatic circulation movement of the glue injection mold for receiving glue on the capsule making table is completed, the glue injection mold can return to the rear end of the capsule making table for reuse, the number of input workers is small, the whole optimization is facilitated, the time is saved, and the popularization and use values are realized.

Description

Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material
Technical Field
The invention relates to the technical field of manufacturing of special equipment for pharmacy, in particular to a preparation method of a modified starch hollow capsule wall material and the modified starch hollow capsule wall material.
Background
The modified starch capsule is a hollow capsule shell prepared from hydroxypropyl modified starch and edible starch as main raw materials, belongs to a common capsule, and has the characteristics of no color, no smell and safety. Any crowd can eat the food without any taboo, and any stimulation to human body and adverse reaction and side effect are avoided. When the existing hollow capsules are produced, the continuous repeated transfer among the raw material mixing, pressing, drying and filling processes is needed, the number of workers and the transfer processes are increased, the surface cleaning of the raw materials of the capsules is not facilitated, a large amount of time waste for transferring the capsules is also caused, and the integral optimization of production is not facilitated.
Disclosure of Invention
The invention aims to provide a preparation method of a modified starch hollow capsule wall material and the modified starch hollow capsule wall material, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the preparation method of the modified starch hollow capsule wall material comprises the following steps:
1. the preparation stage of the capsule wall material comprises the following steps:
s1, pouring raw materials of a capsule wall material into a charging barrel in capsule wall material manufacturing equipment;
s2, starting a stirring motor to drive a stirring frame to rotate to stir materials, so that the materials are mixed:
s3, opening an electromagnetic valve to enable the raw materials mixed into colloid to flow into the colloid storage box;
s4, restarting the driving wheel servo motor to work once, driving the glue cutting rod to cut off the glue with the same quantity, and then falling into a die cavity of the glue injection die;
2. capsule forming stage:
s5, restarting the transmission motor to drive the transmission belt to rotate so as to drive the glue injection mold to move forwards;
the glue injection mould in the forward movement is guided by the guide wheel to rotate to be horizontal in the forward movement and is sensed by the proximity switch, so that the transmission motor is triggered to stop working;
s6, starting a driving rod servo motor to drive a plurality of pressing rods to insert into the die cavity, and extruding the colloid into a hollow sac shape;
3. and (3) a capsule drying stage:
s7, restarting the transmission motor to drive the glue injection mold to move forward, simultaneously electrifying the electric heating pipe in advance to preheat the glue injection mold, and drying and shaping the glue injection mold through the hollow capsule in the drying box;
4. and (3) a capsule collection stage:
s8, the to-be-injected rubber mold moves to the bag unloading groove, so that the bag discharging servo motor is started to drive the vibration wheels to rotate due to the downward inclination of the weight, and the impact rod is driven to continuously stretch out and draw back to the rubber mold, so that the hollow capsules fall into the bag collecting box and are collected in a concentrated mode.
As a further improvement of the technical scheme, the capsule wall material manufacturing equipment comprises a capsule manufacturing table with a round angle rectangular frame structure, a pair of glue discharging devices and a plurality of pairs of glue injecting dies, wherein the glue discharging devices are arranged above the capsule manufacturing table and are close to the rear end, the glue injecting dies are arranged at the edges of two sides of the capsule manufacturing table and are in sliding connection, transmission mechanisms for driving the glue injecting dies to circularly slide along the outer side face of the capsule manufacturing table are arranged at the two sides of the inside of the capsule manufacturing table, each transmission mechanism comprises a pair of transmission belts, transmission wheels sleeved at two ends of each transmission belt and a transmission motor coaxially connected with one end of each transmission wheel, each glue discharging device comprises a feed cylinder, a stirring frame and a stirring motor which are arranged on a central shaft of the feed cylinder, a glue storage box and an electromagnetic valve which are fixedly connected in the diameter direction of the bottom end of the feed cylinder, and a glue cutting mechanism which is arranged at the bottom of the glue storage box, and guide wheels for adjusting the glue injecting dies to be switched to a horizontal state and guide plates for adjusting the glue injecting dies to be switched to a vertical state are respectively arranged on the top face of the capsule manufacturing table and the front and the bottom of the feed cylinder.
As the further improvement of this technical scheme, be the slip joint that closes and link up is offered to the side and be close to its both sides edge in bag making platform medial surface, the glue injection mould is rectangular form and its long side's top surface equidistant a plurality of die cavities that are cylindrical hole shape of having offered, the department rotates in the middle of the bottom of glue injection mould is connected with the slider, the middle section and the slip joint of slider and slidable, the inside fixedly connected with of bag making platform a plurality of struts, the equidistant a plurality of transmission teeth that are equipped with of inboard vertical plane of drive belt, a plurality of tooth grooves with a plurality of transmission teeth meshing are offered to the lower segment lateral surface equidistant outward of slider.
As the further improvement of this technical scheme, the stirring frame is located the inside of feed cylinder, the stirring frame includes that fixed ring, stirring axle middle part cover that stirring axle, stirring axle top outside are connected establish a plurality of stirring straight-bars and the bottom cover that are triangle-shaped structure's stirring sill bar of establishing, agitator motor installs on the cover of feed cylinder, and the top surface intercommunication of cover is equipped with annotates the hopper.
As the further improvement of this technical scheme, the storage gluey box is cuboid cavity structure and its length direction is unanimous with the length direction of system bag platform, the bottom surface of storage gluey box just is equipped with a plurality of mouths of glue along its length direction equidistant, the bale splitter constructs including arranging the gluey pole of cutting of a plurality of mouthfuls of glue bottom, with cut the cam of gluey pole one end sliding connection and be used for driving cam rotatory driving wheel servo motor, a plurality of leak holes have been seted up to the top surface of cutting the gluey pole, the front and back end welding of storage gluey box has the davit, the spout has been seted up to the front and back end department top surface of cutting the gluey pole, one of them the spout has the reset spring towards cam one end bonding.
As the further improvement of this technical scheme, deflector symmetry is vertical to be fixed in the slipway both sides, the deflector is equipped with towards the rear end of system bag platform and is the section of tightening up that expands gradually to the outside, the outer end extension of tightening up the section is equipped with the top surface and is the promotion section that reduces gradually trend, the bottom surface height of leading wheel is greater than the thickness of injecting glue mould, and the radial inboard interval of a pair of leading wheel is less than the outside interval when a pair of injecting glue mould vertical state.
As the further improvement of this technical scheme, bag making bench top surface just is located and is provided with the pressure device between the storage box, the pressure device includes two rows of a plurality of depression bars that set up along the equidistant direction of storage box front and back, the spring that sets up between two rows of a plurality of depression bars and is used for driving the depression bar and inserts the driving lever servo motor in the die cavity, and all peg graft in every row of a plurality of depression bar outer ends department has the moist slip table, proximity switch is installed to the outside front end department of lubricated platform, proximity switch is also installed to the front end below of storage box, driving lever servo motor's output shaft bottom coaxial coupling has oval wheel, the fixed stoving case that is provided with in top surface middle part of bag making bench, install electric heating pipe in the top of stoving case.
As a further improvement of the technical scheme, a bag discharging device for vibrating a drying forming capsule in the glue injection mold is arranged inside the front end of the bag making table, the bag discharging device comprises a plurality of vibrating mechanisms, a bag discharging servo motor for driving the vibrating mechanisms to vibrate and a bag collecting box arranged under the vibrating mechanisms, a bag discharging groove is formed in the top surface of the front end of the bag making table and located at the inner side of the sliding seam, and a slope surface is arranged at the front end of the bag discharging groove and is a sliding table which is gradually heightened.
As the further improvement of this technical scheme, vibration mechanism includes the vibration wheel of coaxial setting on the radial horizontal both sides intercommunication of rings, rings radial horizontal both sides connection hit pole and the rings center pin of open-top, the radial horizontal both sides intercommunication of rings is equipped with the stand pipe, the outer end of stand pipe is upwards bends, it is equipped with the pressure spring to hit the one end cover that the pole was arranged in the rings inside, a plurality of vibration wheel and play bag servo motor coaxial coupling.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the capsule making table is arranged, and the glue discharging device, the glue pressing device and the drying box are sequentially arranged in front of the capsule making table, so that the processes of stirring and mixing, equal glue discharging and drying and shaping of the compression molding box are sequentially completed on the capsule raw materials, meanwhile, the automatic circulation movement of the glue injection mold for receiving glue on the capsule making table is completed, the glue injection mold can return to the rear end of the capsule making table for reuse, the whole capsule making table does not occupy space, the number of investment staff is small, the whole optimization is facilitated, the time is saved, and the promotion and use values are realized.
2. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the capsule outlet device arranged at the front end of the capsule making table is used for vibrating the glue injection mould in a declining state by utilizing the vibrating mechanism, so that the formed hollow capsule is smoothly poured out and collected by the capsule collecting box in the capsule making table, the design is ingenious, the capsule is automatically discharged, the pollution caused by contact with the capsule is avoided, and the modified starch hollow capsule wall material has practical value.
3. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the glue storage box arranged at the discharge end of the charging barrel of the glue discharging device is used for temporarily storing the stirred glue, so that the charging barrel can make room to continuously stir the raw materials, and the limited working time is fully utilized.
4. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the guide plate is arranged on the top surface of the capsule making table and positioned behind the charging barrel, so that the glue injection mold sliding from the rear end of the capsule making table is automatically adjusted to be rotated to be in a vertical state, and the glue injection mold is aligned with the bottom of the glue storage box so as to smoothly inject glue.
5. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the glue cutting mechanism capable of reciprocating translation is arranged at the discharging position at the bottom of the glue storage box, so that the glue cutting rod is beneficial to cutting off the falling glue in an equivalent manner, a proper amount of glue is enabled to fall into the glue injection mould, and waste caused by glue extrusion is avoided.
Drawings
FIG. 1 is a schematic view of the whole assembly structure of embodiment 1;
FIG. 2 is a schematic diagram of the gel-discharging structure of the gel-discharging device of embodiment 1;
fig. 3 is a schematic diagram of a gel state structure of the gel pressing mold of embodiment 1;
fig. 4 is a schematic view of the capsule-like structure of the injection mold of example 1;
fig. 5 is a split view of the drying box of example 1;
FIG. 6 is a schematic view showing a partial structure of a bag making table according to embodiment 1;
FIG. 7 is a schematic diagram of the transmission mechanism of embodiment 1;
fig. 8 is an enlarged schematic view of the structure at a of embodiment 1;
FIG. 9 is a partially exploded view of the glue dispensing apparatus of example 1;
FIG. 10 is a split view of the stirring frame of example 1;
fig. 11 is a schematic structural diagram of a glue cutting mechanism of embodiment 1;
FIG. 12 is a split view of the glue injection mold of embodiment 1;
fig. 13 is a schematic diagram showing an assembling structure of the glue pressing apparatus of embodiment 1;
FIG. 14 is a split view of the adhesive pressing device of example 1;
FIG. 15 is a partially exploded view of the bag discharging device of example 1;
fig. 16 is a schematic structural view of a vibration mechanism of embodiment 1;
fig. 17 is a partially exploded view of the vibration mechanism of embodiment 1.
The meaning of each reference sign in the figure is:
100. a bag making table; 101. a sliding joint; 102. a guide plate; 1021. a tightening section; 1022. a lifting section; 103. a bag unloading groove; 104. a sliding table;
110. a transmission mechanism; 111. a transmission belt; 1111. a drive tooth; 112. a driving wheel; 120. a support stand; 130. a drive motor;
200. a glue outlet device; 210. a charging barrel; 211. a filling hopper; 220. a stirring rack; 221. a stirring shaft; 222. a fixing ring; 223. stirring the straight rod; 224. stirring a bottom rod; 230. a stirring motor; 240. a glue storage box; 241. a glue outlet nozzle; 242. a hanging column; 250. an electromagnetic valve;
260. a rubber cutting mechanism; 261. cutting a glue rod; 2611. a leak hole; 2612. a chute; 2613. a reset spring; 262. a cam; 263. a driving wheel servo motor; 264. a hopper; 270. a guide wheel;
300. injecting glue into the mold; 301. a mold cavity; 310. a slider; 311. a tooth-shaped groove;
400. a glue pressing device; 410. a compression bar; 420. a spring; 430. a drive rod servo motor; 431. an elliptical wheel; 440. wetting the sliding table; 450. a proximity switch;
500. a drying box; 510. an electric heating tube; 520. a thermal insulation curtain;
600. a bag discharging device; 610. a vibration mechanism; 611. a hanging ring; 6111. a guide tube; 612. striking a rod; 613. vibrating wheels; 614. a pressure spring; 620. a bag outlet servo motor; 630. and a bag collecting box.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "central axis," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate an orientation or positional relationship based on that shown in the drawings, merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, in the description of the invention, the meaning of "a number" is two or more, unless explicitly defined otherwise.
Example 1
Referring to fig. 1-17, in one aspect, the present invention provides a method for preparing a modified starch hollow capsule wall material, comprising the following steps:
1. the preparation stage of the capsule wall material comprises the following steps:
s1, pouring raw materials of a capsule wall material into a charging barrel 210 in capsule wall material manufacturing equipment;
s2, starting a stirring motor 230 to drive a stirring frame 220 to rotate to stir materials, so that the materials are mixed:
s3, opening the electromagnetic valve 250 to enable the raw materials mixed into colloid to flow into the colloid storage box 240;
s4, restarting the driving wheel servo motor 263 to work once, and driving the glue cutting rod 261 to cut off the glue with the same quantity, so that the glue falls into the die cavity 301 of the glue injection die 300;
2. capsule forming stage:
s5, restarting the transmission motor 130 to drive the transmission belt 111 to rotate, so as to drive the glue injection mold 300 to move forwards;
the forward moving glue injection mold 300 is guided by the guide wheel 270 to rotate to the horizontal direction during forward movement and is sensed by the proximity switch 450, so that the transmission motor 130 is triggered to stop working;
s6, starting a driving rod servo motor 430 to drive a plurality of pressing rods 410 to insert into the die cavity 301, and extruding the colloid into a hollow saccule;
3. and (3) a capsule drying stage:
s7, restarting the transmission motor 130 to drive the glue injection mold 300 to move forward, simultaneously electrifying the electric heating pipe 510 in advance to preheat the glue injection mold 300, and drying and shaping the glue injection mold 300 through the hollow capsules in the drying box 500;
4. and (3) a capsule collection stage:
s8, when the to-be-injected mold 300 moves to the capsule unloading groove 103, the capsule discharging servo motor 620 is started to drive the vibrating wheels 613 to rotate due to the downward inclination, and the striking rod 612 is driven to continuously stretch and strike the to-be-injected mold 300, so that the hollow capsules fall into the capsule collecting box 630 and are collected in a concentrated manner.
Specifically, the capsule wall material manufacturing equipment comprises a capsule manufacturing table 100 with a round corner rectangular frame structure, a pair of glue discharging devices 200 arranged above the rear end of the capsule manufacturing table 100, and a plurality of pairs of glue injection molds 300 which are positioned at the edges of two sides of the capsule manufacturing table 100 and are in sliding connection, wherein the capsule manufacturing table 100 is made of steel plates into an integral structure. The two sides of the inside of the bag making table 100 are provided with the transmission mechanisms 110 for driving the glue injection mold 300 to circularly slide along the outer side surface of the bag making table 100, so that the glue injection mold 300 can be circularly utilized. The transmission mechanism 110 comprises a pair of transmission belts 111, transmission wheels 112 sleeved at two ends of the transmission belts 111 and a transmission motor 130 coaxially connected with one ends of the transmission wheels 112, the transmission belts 111 are stretched by the transmission wheels 112, supporting rods vertically arranged are sleeved at two ends of a central shaft of the transmission wheels 112, a plurality of supporting frames 120 are fixedly connected to the inside of the bag making table 100, and the supporting frames 120 are used for supporting the bag making table 100 to hang in the air, so that the bag making table 100 is prevented from contacting the transmission belts 111 and the transmission wheels 112 to influence the normal operation of the bag making table. The glue discharging device 200 comprises a feed cylinder 210, a stirring frame 220 and a stirring motor 230 which are arranged on the central shaft of the feed cylinder 210, a glue storage box 240 and an electromagnetic valve 250 which are fixedly connected with the bottom end of the feed cylinder 210 in the radial direction, and a glue cutting mechanism 260 which is arranged at the bottom of the glue storage box 240 and used for controlling glue discharging amount, wherein the feed cylinder 210 is used for placing modified starch capsule raw materials, the stirring motor 230 is used for driving the stirring frame 220 to stir the raw materials for mixing, and the electromagnetic valve 250 is used for controlling the on-off of a pipeline at the bottom of the feed cylinder 210, so that the stirred raw materials fall into the glue storage box 240 for temporary storage, and the feed cylinder 210 continuously stirs the next batch of raw materials, thereby fully utilizing time. Since the glue in the glue storage box 240 is fluid, it will drop, and the glue cutting mechanism 260 is utilized to cut off the flowing glue rapidly, so that the glue falls into the glue injection mold 300 in equal and proper amounts to be extruded into a hollow capsule shape. The guide plate 102 for adjusting the glue injection mold 300 to be in a vertical state is disposed on the top surface of the bag making table 100 and behind the material cylinder 210, and since the glue injection mold 300 is recycled on the outer side surface of the bag making table 100, the glue injection mold 300 sliding up from the rear end of the bag making table 100 is in a horizontal state or a vertical state, and the glue injection mold 300 in a horizontal state is guided to be rotated to a vertical state by the guide plate 102 so as to be aligned with the bottom of the glue storage box 240 for glue injection.
Further, the inner and outer sides of the bag making table 100 are provided with closed and penetrating slide slits 101 near the edges of the two sides, the glue injection mold 300 is long-strip-shaped, the top surface of the long side of the glue injection mold 300 is provided with a plurality of mold cavities 301 in a cylindrical hole shape at equal intervals, the bottom ends of the mold cavities 301 are hemispherical surfaces, so that the end parts of the glue injected into the mold cavities 301 after being stamped are arc surfaces. The middle of the bottom of the glue injection mold 300 is rotationally connected with a sliding part 310, the middle section of the sliding part 310 is clamped with the sliding joint 101 and can slide, a plurality of transmission teeth 1111 are arranged on the vertical surface of the inward side of the transmission belt 111 at equal intervals, a plurality of tooth grooves 311 meshed with the plurality of transmission teeth 1111 are arranged on the lower section of the sliding part 310 at equal intervals towards the outer side, the upper section of the sliding part 310 is in a transverse cylinder shape and is rotationally connected with the groove in the middle of the glue injection mold 300 through a long shaft, the middle section of the sliding part 310 is narrowest, so that a limiting structure is formed, the sliding part 310 and the sliding joint 101 are prevented from sliding, and the sliding stability of the glue injection mold 300 on the outer side of the capsule making table 100 is ensured.
Specifically, the stirring rack 220 is located inside the charging barrel 210, the stirring rack 220 includes a stirring shaft 221, a fixed ring 222 connected to the outer side of the top end of the stirring shaft 221, a plurality of stirring straight rods 223 sleeved in the middle of the stirring shaft 221, and a stirring bottom rod 224 with a triangular structure sleeved at the bottom, the fixed ring 222 is welded to the inner wall of the top end opening of the charging barrel 210, and the stirring shaft 221 is rotationally sleeved with the central ring of the fixed ring 222, so that the stirring shaft 221 is supported to rotate in the charging barrel 210 in a suspended manner, and the bottom of the charging barrel 210 is a conical shell which is beneficial to centralized discharging, so that the triangular structure of the stirring bottom rod 224 can stir raw materials in the bottom of the charging barrel 210. The stirring motor 230 is mounted on a cylinder cover of the charging cylinder 210, and the top surface of the cylinder cover is communicated with a filling hopper 211.
Further, the glue storage box 240 is in a rectangular cavity structure, and the length direction of the glue storage box is consistent with the length direction of the bag making table 100, and the glue storage box is used for temporarily storing the mixed glue, so that the material barrel 210 vacates space to continuously stir the raw materials, and the limited working time is fully utilized. The bottom surface of the glue storage box 240 is provided with a plurality of glue outlet nozzles 241 at equal intervals along the length direction, and the glue outlet nozzles 241 are in a circular tube structure and are internally communicated with the inside of the glue storage box 240. A hopper 264 is sleeved right below the glue outlet 241, a stay bar is connected to one radial side of the hopper 264, and the stay bar is welded with the top surface of the bag making table 100. The glue cutting mechanism 260 comprises a glue cutting rod 261 arranged at the bottom end opening of the glue outlet 241, a cam 262 slidably connected with one end of the glue cutting rod 261, and a driving wheel servo motor 263 for driving the cam 262 to rotate, wherein the central shaft of the cam 262 is vertical, the stroke of the cam is larger than the diameter of the glue outlet 241, and the cam 262 is driven to rotate through the driving wheel servo motor 263 so as to drive the glue cutting rod 261 to translate along the length direction of the cam. The top surface of the glue cutting rod 261 is provided with a plurality of leakage holes 2611 which are used for corresponding to the glue outlet nozzle 241 so that glue can leak out, and the glue cutting rod 261 can be reciprocally translated to be cut off and smoothly fall into the die cavity 301 of the glue injection die 300. The front end and the rear end of the glue storage box 240 are welded with hanging columns 242, the top surface of the front end and the rear end of the glue cutting rod 261 is provided with sliding grooves 2612, the sliding grooves 2612 are spliced with the hanging columns 242, and the outer sides of the hanging columns 242 are positioned above and below the glue cutting rod 261 to be tightly sleeved with circular rings, so that the glue cutting rod 261 is prevented from falling. One end of one sliding groove 2612 facing the cam 262 is adhered with a reset spring 2613, the outer end of the reset spring 2613 is propped against the outer side of the hanging post 242, the reset spring 2613 is compressed by the rubber cutting rod 261 moving towards the rear end of the capsule making table 100 and the hanging post 242, after the large diameter of the cam 262 rotates past the end of the rubber cutting rod 261, the reset spring 2613 rebounds the rubber cutting rod 261 to return to seal the discharge nozzle 241, and when the large diameter end of the cam 262 slides to the end of the rubber cutting rod 261, a plurality of leakage holes 261 are correspondingly communicated with a plurality of discharge nozzles, so that the rubber storage box 240 can smoothly discharge rubber.
Specifically, the guide plates 102 are symmetrically and vertically fixed on two sides of the sliding seam 101, the guide plates 102 are provided with tightening sections 1021 which are gradually expanded outwards towards the rear end of the bag making table 100, the outer ends of the tightening sections 1021 are extended and provided with lifting sections 1022 with the top surfaces gradually reducing trend, when the glue injection mold 300 slides up from the rear end of the bag making table 100, if the glue injection mold 300 is in a horizontal state, the glue injection mold is lifted up along the lifting sections 1022, then slides on the tightening sections 1021 in a trend of gradually reducing the distance, can be turned upwards until a vertical state is formed between the vertical sections clamped into the guide plates 102, and then the operation of the transmission motor 130 is stopped, so that the glue injection mold 300 is stopped vertically and aligned with a glue outlet 241 at the bottom of the glue storage box 240 for glue connection. The guide wheels 270 for adjusting the glue injection mold 300 to be in a horizontal state are arranged on the top surface of the capsule making table 100 and in front of the charging barrel 210, and the radial inner space of the pair of guide wheels 270 is smaller than the outer space of the pair of glue injection molds 300 in a vertical state, so that the front end of the forward moving glue injection mold 300 can be in rolling contact with the guide wheels 270 and pushed down to the middle part of the capsule making table 100 to horizontally slide. The bottom surface of the guide wheel 270 is higher than the thickness of the injection mold 300, so that interference of the injection mold 300 sliding horizontally is prevented from being blocked by the guide wheel 270.
In addition, a glue pressing device 400 is disposed between the glue storage boxes 240 on the top surface of the bladder making table 100, and the glue injection mold 300 is rotated from the vertical state to the horizontal state by the guide wheels 270, so that the glue pressing device 400 horizontally presses the glue in the mold cavity 301 into a hollow bladder shape. The glue pressing device 400 comprises two rows of a plurality of pressing rods 410 which are arranged at equal intervals along the front-back direction of the glue storage box 240, a spring 420 which is arranged between the two rows of the plurality of pressing rods 410, and a driving rod servo motor 430 which is used for driving the pressing rods 410 to be inserted into the die cavity 301, wherein the bottom end of an output shaft of the driving rod servo motor 430 is coaxially connected with an elliptical wheel 431, straight rods are welded at the inner ends of the plurality of pressing rods 410, and the spring 420 is bonded between the ends of the two straight rods to play a role in traction and resetting. The outer diameter of the plunger 410 is smaller than the inner diameter of the mold cavity 301. The driving rod servo motor 430 is started to drive the elliptical wheel 431 to rotate for one circle, so that the plurality of compression rods 410 on the two radial sides of the driving rod servo motor are driven to extend outwards once along the axial direction of the driving rod servo motor, the driving rod servo motor is inserted into the die cavity 301 to extrude the gel into a hollow capsule shape, and then the springs 420 are utilized to drive the two rows of the plurality of compression rods 410 to retract and reset for the next expansion. Every row of a plurality of compression bars 410 outer ends department all peg graft have moist slip table 440, moist slip table 440's upper half is hollow structure, and its top surface intercommunication is equipped with the mouth of pipe for pour into edible oil into, and the through-hole that a plurality of compression bars 410 pegged graft has been seted up to the lower half side of moist slip table 440, and the through-hole top radially has been seted up the pore that is linked together with moist slip table 440 upper half, so that edible oil permeates on compression bar 410 along it, increase the lubricity of compression bar 410 front end, avoid compression bar 410 to bond after the colloid extrusion contact, guarantee that the colloid remains in die cavity 301, in order to wait the follow-up stoving. The proximity switch 450 is installed at the front end of the outer side of the lubrication table 440, the proximity switch 450 is also installed below the front end of the glue storage box 240, as is well known to those skilled in the art, the proximity switch is a non-contact type switch device, as long as the proximity switch is close to a certain distance to a metal object, a proximity signal can be sent out by the proximity switch, a contact in the proximity switch can act to trigger an electric appliance connected with the proximity switch to be electrified or to be electrified, the glue injection mold 300 is made of a metal material, the proximity switch 450 on the outer side of the lubrication table 440 is electrically connected with the transmission motor 130 through a wire, so that when the glue injection mold 300 slides to one side of the lubrication table 440, the transmission motor 130 is triggered to be electrified, the glue injection mold 300 is stopped to be corresponding to the glue pressing device 400, glue in the mold cavity 301 is smoothly extruded by the pressing rod 410, the proximity switch 450 below the front end of the glue storage box 240 is electrically connected with the transmission motor 130 through the wire, and the two proximity switches 450 are controlled to be electrified in series, so that when the glue injection mold 300 is moved to the right below the glue storage box 240, the glue injection mold is stopped, so that the glue injection mold 130 is electrified to be electrified, and the two switches are electrified again, and the glue injection mold is electrically connected with the two switches in parallel to be electrified each time.
Further, a drying box 500 is fixedly arranged in the middle of the top surface of the bag making table 100, an electric heating tube 510 is arranged in the top of the drying box 500, the electric heating tube 510 is electrified to heat the bag making table, and the temperature in the drying box 500 is increased, so that the glue injection mold 300 in the bag making table can be used for drying and molding glue. The middle parts of the front and rear ends of the drying box 500 are closed, two sides of the drying box are opened, the top of the opening is adhered with a heat insulation curtain 520, the heat insulation curtain 520 is made of silica gel, the opening of the heat insulation curtain is used for passing through the glue injection mold 300, and the heat insulation curtain 520 prevents the temperature inside the drying box 500 from being lost.
Further, the front end of the capsule making table 100 is internally provided with a capsule discharging device 600 for vibrating the dried and formed capsule in the capsule discharging and injecting mold 300, so that the adhesion between the capsule and the mold cavity 301 is avoided, and the capsule cannot automatically slide down. The bag discharging device 600 comprises a plurality of vibrating mechanisms 610, a bag discharging servo motor 620 for driving the vibrating mechanisms 610 to vibrate, and a bag collecting box 630 arranged under the vibrating mechanisms 610, wherein the bag discharging groove 103 is formed in the top surface of the front end of the bag making table 100 and is positioned at the inner side of the sliding seam 101, when the glue injection mold 300 moves out of the drying box 500, the glue injection mold 300 falls into the bag discharging groove 103 to be in a declined state, the bag discharging servo motor 620 is started to drive the vibrating mechanisms 610 to vibrate the glue injection mold 300, so that formed hollow capsules in the mold cavity 301 can slide out and fall into the bag collecting box 630 to be collected. The front end of the bag unloading groove 103 is provided with a sliding table 104 with a slope surface gradually increasing, so that the glue injection mold 300 positioned in the bag unloading groove 103 can slide out onto the bag making table 100 along the sliding table 104 and then slide down to the rear end along the outer side surface of the bag making table 100, namely, the glue injection mold is recycled.
Specifically, the vibration mechanism 610 includes a suspension ring 611 with an opening at the top, a striking rod 612 connected to two radial and horizontal sides of the suspension ring 611, and a vibration wheel 613 coaxially disposed on the central shaft of the suspension ring 611, where the opening at the top of the suspension ring 611 is welded to the top surface of the bag making table 100, and the bag discharging servo motor 620 is fixedly connected to one end surface of one suspension ring 611 through a bolt, so that the bag discharging servo motor 620 works stably. The vibrating wheels 613 are coaxially connected with the capsule outlet servo motor 620, a pressure spring 614 is sleeved at one end of the striking rod 612, which is arranged in the hanging ring 611, the vibrating wheels 613 consist of a circular ring and circular arc tables protruding from the two radial sides of the circular ring, when the vibrating wheels 613 rotate for one circle, the protruding circular arc tables push the striking rod 612 to extend out of the guide tube 6111 to contact the glue injection mold 300 in a declining state, and then the pressure spring 614 is used for rebounding the striking rod 612 to reset the glue injection mold 300. The two radial and horizontal sides of the lifting ring 611 are communicated with each other, a guide pipe 6111 is arranged on the two radial and horizontal sides of the lifting ring 611, the outer end of the guide pipe 6111 is bent upwards, the striking rod 612 is made of PP material, and the lifting ring is bending-resistant, elastic and flexible and not easy to break, so that the guide pipe 6111 is used for guiding the striking rod 612 to point to the glue injection mold 300 to strike the lifting ring to vibrate, and the formed hollow capsule in the mold cavity 301 slides down.
On the other hand, the invention also provides a modified starch hollow capsule wall material, which is prepared by mixing 50-60 parts by weight of hydroxypropyl modified starch, 30-40 parts by weight of edible starch, 10-15 parts by weight of edible pigment, 10-20 parts by weight of plant fiber, 8-10 parts by weight of polysaccharide and a proper amount of water; the hydroxypropyl modified starch is prepared from starch milk prepared by stirring sodium sulfate, proper amount of water and wheat starch, and sodium hydroxide solution and propylene oxide by centrifuging, drying at 50 ℃, and sieving; the edible pigment is prepared from amaranth, lemon and olive into red, yellow and green juice; the polysaccharide is a polymeric sugar macromolecule carbohydrate formed by condensing and dehydrating more than 10 monosaccharide molecules.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (9)

1. The preparation method of the modified starch hollow capsule wall material is characterized by comprising the following steps: the method comprises the following steps:
1. the preparation stage of the capsule wall material comprises the following steps:
s1, pouring raw materials of a capsule wall material into a charging barrel (210) in capsule wall material manufacturing equipment;
s2, starting a stirring motor (230) to drive a stirring frame (220) to rotate to stir materials, so that the materials are mixed:
s3, opening an electromagnetic valve (250) to enable the raw materials mixed into colloid to flow into a glue storage box (240);
s4, restarting the driving wheel servo motor (263) to work once, and driving the glue cutting rod (261) to cut off the glue with equal quantity, so that the glue falls into a die cavity (301) of the glue injection die (300);
2. capsule forming stage:
s5, restarting the transmission motor (130) to drive the transmission belt (111) to rotate so as to drive the glue injection mold (300) to move forwards;
the forward glue injection mould (300) is guided by the guide wheel (270) to rotate to the horizontal direction in the forward movement and is sensed by the proximity switch (450), so as to trigger the transmission motor (130) to stop working;
s6, starting a driving rod servo motor (430) to drive a plurality of pressing rods (410) to be inserted into the die cavity (301), and extruding the colloid to be in a hollow saccule shape;
3. and (3) a capsule drying stage:
s7, restarting the transmission motor (130) to drive the glue injection mold (300) to move forward, simultaneously electrifying the electric heating pipe (510) in advance to preheat the glue injection mold, and drying and shaping the hollow capsule in the drying box (500) to be glued;
4. and (3) a capsule collection stage:
s8, the to-be-injected rubber mold (300) moves to the capsule unloading groove (103), and then the capsule unloading servo motor (620) is started to drive the vibrating wheels (613) to rotate due to the downward inclination of the weight, so that the striking rod (612) is driven to continuously stretch and strike the rubber mold (300), and the hollow capsules fall into the capsule collecting box (630) to be collected in a concentrated mode.
2. The method for preparing the modified starch hollow capsule wall material according to claim 1, which is characterized in that: the capsule wall material manufacturing equipment comprises a capsule manufacturing table (100) with a round corner rectangular frame structure, a pair of glue discharging devices (200) and a plurality of pairs of glue injecting molds (300), wherein the glue manufacturing devices are arranged above the rear end of the capsule manufacturing table (100), the glue injecting molds (300) are arranged at the edges of two sides of the capsule manufacturing table (100) in a sliding mode, transmission mechanisms (110) for driving the glue injecting molds (300) to circularly slide along the outer side surfaces of the capsule manufacturing table (100) are arranged at the two sides of the capsule manufacturing table, each transmission mechanism (110) comprises a pair of transmission belts (111), transmission wheels (112) sleeved at two ends of each transmission belt (111) and transmission motors (130) coaxially connected with one end of each transmission wheel (112), each glue discharging device (200) comprises a stirring frame (220) and a stirring motor (230) which are arranged on the central shaft of a feed cylinder (210), a glue storage box (240) and an electromagnetic valve (250) which are fixedly connected in the diameter direction of the bottom end of the feed cylinder (210), and a glue cutting mechanism (260) arranged at the bottom of the glue storage box (240), and the top surface of each upright table (100) is provided with a guide plate (270) for adjusting the glue injection molds (300) in the state.
3. The method for preparing the modified starch hollow capsule wall material according to claim 2, which is characterized in that: the utility model discloses a bag making bench, including bag making bench, driving belt (111), slide joint (101) that are closed and link up are offered to side and be close to its both sides edge, glue injection mould (300) are rectangular form and a plurality of die cavities (301) that are cylindrical hole shape have been offered to the equidistant top surface of its long limit side, the department rotates in the middle of the bottom of glue injection mould (300) is connected with slider (310), the middle section and slide joint (101) joint and slidable of slider (310), the inside fixedly connected with of bag making bench (100) a plurality of support rack (120), the equidistant a plurality of driving teeth (1111) that are equipped with of inboard vertical plane of driving belt (111), a plurality of tooth grooves (311) with a plurality of driving teeth (1111) meshing have been offered to the lower segment lateral surface equidistant.
4. The method for preparing the modified starch hollow capsule wall material according to claim 3, wherein the method comprises the following steps: the stirring frame (220) is located inside the charging barrel (210), the stirring frame (220) comprises a stirring shaft (221), a fixed ring (222) connected with the outer side of the top end of the stirring shaft (221), a plurality of stirring straight rods (223) sleeved in the middle of the stirring shaft (221) and a stirring bottom rod (224) with a triangular structure sleeved at the bottom, the stirring motor (230) is installed on a barrel cover of the charging barrel (210), and a filling hopper (211) is arranged on the top surface of the barrel cover in a communicating mode.
5. The method for preparing the modified starch hollow capsule wall material according to claim 4, which is characterized in that: the glue storage box (240) is of a cuboid cavity structure, the length direction of the glue storage box is consistent with the length direction of the capsule making table (100), a plurality of glue outlets (241) are formed in the bottom surface of the glue storage box (240) at equal intervals along the length direction of the glue storage box, the glue cutting mechanism (260) comprises a glue cutting rod (261) arranged at the bottom end opening of the glue outlets (241), a cam (262) in sliding connection with one end of the glue cutting rod (261) and a driving wheel servo motor (263) for driving the cam (262) to rotate, a plurality of leak holes (2611) are formed in the top surface of the glue cutting rod (261), lifting columns (242) are welded at the front end and the back end of the glue storage box (240), and sliding grooves (2612) are formed in the top surface of the front end and the back end of the glue cutting rod (261), and one sliding grooves (2612) are adhered with reset springs (2613) towards one end of the cam (262).
6. The method for preparing the modified starch hollow capsule wall material according to claim 5, which is characterized in that: the guide plates (102) are symmetrically and vertically fixed on two sides of the sliding joint (101), tightening sections (1021) which are gradually expanded outwards are arranged at the rear ends of the guide plates (102) towards the bag making table (100), lifting sections (1022) with top surfaces gradually reducing trend are arranged at the outer ends of the tightening sections (1021) in an extending mode, the heights of the bottom surfaces of the guide wheels (270) are larger than the thickness of the glue injection mold (300), and the radial inner space of the pair of guide wheels (270) is smaller than the outer space of the pair of glue injection molds (300) in the vertical state.
7. The method for preparing the modified starch hollow capsule wall material according to claim 6, wherein the method comprises the following steps: the utility model provides a system bag platform (100) top surface and lie in and store up and be provided with pressure rubber device (400) between glue box (240), pressure rubber device (400) include two rows along store up a plurality of depression bars (410) of glue box (240) front and back direction equidistant setting, spring (420) that set up between two rows of a plurality of depression bars (410) and be used for driving depression bar (410) and insert driving lever servo motor (430) in die cavity (301), all peg graft in every row of a plurality of depression bars (410) outer end department and have smooth sliding table (440), proximity switch (450) are installed to outside front end department of smooth sliding table (440), proximity switch (450) are also installed to the front end below of storing up glue box (240), driving lever servo motor (430) output shaft bottom coaxial coupling elliptical wheel (431), stoving case (500) are fixedly provided with in the middle part of the top surface of system bag platform (100), install electric heating pipe (510) in the top of stoving case (500).
8. The method for preparing the modified starch hollow capsule wall material according to claim 7, wherein the method comprises the following steps: the inside play bag device (600) that is used for vibrating out the stoving shaping capsule in injecting glue mould (300) that is provided with of front end department of system bag platform (100), play bag device (600) include a plurality of vibrating mechanism (610), be used for driving out bag servo motor (620) and the collection bag case (630) of arranging a plurality of vibrating mechanism (610) under the vibration of vibrating mechanism (610) in, the front end top surface of system bag platform (100) just is located slide slit (101) inboard department and has offered and unload bag groove (103), the front end department of unloading bag groove (103) is equipped with the domatic slip table (104) that are gradually heightening.
9. The method for preparing the modified starch hollow capsule wall material according to claim 8, wherein the method comprises the following steps: vibration mechanism (610) are including open-top rings (611), the vibration wheel (613) of the last coaxial setting of striking pole (612) and rings (611) center pin that rings (611) radial level both sides are connected, rings (611) radial level both sides intercommunication is equipped with stand pipe (6111), the outer end of stand pipe (6111) is upwards bending, the one end cover that strikes pole (612) and arrange rings (611) inside is equipped with pressure spring (614), a plurality of vibration wheel (613) and play bag servo motor (620) coaxial coupling.
CN202111505011.1A 2021-12-10 2021-12-10 Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material Active CN113952229B (en)

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