CN113952229A - Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material - Google Patents

Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material Download PDF

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Publication number
CN113952229A
CN113952229A CN202111505011.1A CN202111505011A CN113952229A CN 113952229 A CN113952229 A CN 113952229A CN 202111505011 A CN202111505011 A CN 202111505011A CN 113952229 A CN113952229 A CN 113952229A
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China
Prior art keywords
capsule
glue
wall material
preparation
modified starch
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CN202111505011.1A
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CN113952229B (en
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唐汝培
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Hefei Anlu Biotechnology Co ltd
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Anhui Tangtang Biotechnology Co ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/4816Wall or shell material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • A61J3/07Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
    • A61J3/071Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/36Polysaccharides; Derivatives thereof, e.g. gums, starch, alginate, dextrin, hyaluronic acid, chitosan, inulin, agar or pectin

Abstract

The invention discloses a preparation method of a modified starch hollow capsule wall material and the modified starch hollow capsule wall material, which comprises the following steps: pour capsule raw materials into the feed cylinder into earlier and stirred by the stirring frame and mix, then fall into and store in the glue storage box, reuse glue cutting mechanism cuts off the colloid equivalent and falls into the injecting glue mould in, along with the injecting glue mould removes on the capsule-making platform, and by extrusion molding hollow capsule, dried, finally by the vibration mechanism vibration landing collection of play bag device. According to the capsule making machine, the capsule making table, the capsule discharging device, the capsule pressing device and the drying box are arranged, so that capsule raw materials are sequentially subjected to the processes of stirring and mixing, equivalent capsule discharging and drying and shaping of the pressed forming box, meanwhile, the arranged glue injection mold for receiving glue is automatically and circularly moved on the capsule making table to complete the processes, the glue injection mold can return to the rear end of the capsule making table for reuse, the number of workers is small, the whole optimization is facilitated, the time is saved, and the capsule making machine has popularization and use values.

Description

Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material
Technical Field
The invention relates to the technical field of manufacturing of special equipment for pharmacy, in particular to a preparation method of a modified starch hollow capsule wall material and the modified starch hollow capsule wall material.
Background
The modified starch capsule is a hollow capsule shell prepared from hydroxypropyl modified starch and edible starch as main raw materials, belongs to common capsules, and has the characteristics of no color, no smell and safety. The food can be eaten by any people, has no contraindication, does not cause any stimulation to human bodies, and has no adverse reaction or side effect. When the existing hollow capsule is produced, the existing hollow capsule needs to be continuously transferred among the processes of raw material mixing, pressing, drying and filling for many times, the number of workers and the transfer process are increased, the surface cleaning of the capsule raw materials is not facilitated, the time for transferring the capsule is greatly wasted, and the overall optimization of production is not facilitated.
Disclosure of Invention
The invention aims to provide a preparation method of a modified starch hollow capsule wall material and the modified starch hollow capsule wall material, so as to solve the problems in the background technology.
In order to achieve the above object, in one aspect, the present invention provides the following technical solutions:
the preparation method of the modified starch hollow capsule wall material comprises the following steps:
firstly, capsule wall material raw material preparation stage:
s1, pouring the raw materials of the capsule wall material into a charging barrel of capsule wall material manufacturing equipment;
s2, starting a stirring motor to drive a stirring rack to rotate and stir materials to mix:
s3, opening the electromagnetic valve to make the raw material mixed into colloid flow into the colloid storage box;
s4, the driving wheel servo motor is started to work once again, and the glue cutting rod is driven to cut off glue with the same amount, so that the glue falls into a die cavity of the glue injection die;
secondly, capsule forming:
s5, the transmission motor is started again to drive the transmission belt to rotate so as to drive the glue injection mold to move forward;
the forward moving glue injection mold is guided by the guide wheel to rotate to be horizontal and is induced by the proximity switch to trigger the transmission motor to stop working;
s6, starting a driving servo motor to drive a plurality of pressure rods to be inserted into the die cavity, and extruding the colloid to be in a hollow capsule shape;
thirdly, drying the capsules:
s7, the transmission motor is started again to drive the glue injection mold to move forward, the electric heating pipe is powered on in advance to preheat the glue injection mold, and the glue injection mold is dried and shaped after passing through the hollow capsules in the drying box;
fourthly, a capsule collecting stage:
s8, when the glue injection mold is moved to the capsule unloading groove, the capsule discharging servo motor is started to drive the vibration wheels to rotate due to the fact that the capsule discharging servo motor rotates downwards and inclines, the driving rod is driven to stretch and impact the glue injection mold continuously, and the hollow capsules fall into the capsule collecting box and are collected in a concentrated mode.
As a further improvement of the technical scheme, the capsule wall material manufacturing equipment comprises a capsule making table with a round-corner rectangular frame structure, a pair of glue discharging devices arranged on the upper part of the rear end of the capsule making table, and a plurality of pairs of glue injection molds connected in a sliding manner and positioned on the edges of the two sides of the capsule making table, wherein a transmission mechanism used for driving the glue injection molds to slide along the outer side surface of the capsule making table in a circulating manner is arranged on the two sides of the interior of the capsule making table, the transmission mechanism comprises a pair of transmission belts, transmission wheels sleeved in the two ends of the transmission belts and a transmission motor coaxially connected with one end of each pair of the transmission wheels, the glue discharging devices comprise a charging barrel, a stirring frame and a stirring motor which are arranged on the central shaft of the charging barrel, a glue storage box and an electromagnetic valve which are fixedly connected with the bottom end of the charging barrel in a radial direction, and a glue cutting mechanism used for controlling the glue discharging amount, and guide wheels used for adjusting the glue injection molds to be switched into a horizontal state and used for adjusting the molds to be switched into a glue discharging amount are arranged on the front direction and the back direction of the charging barrel of the capsule making table respectively A guide plate in a standing state.
As a further improvement of this technical scheme, the system bag platform inside and outside side just is close to its both sides edge and offers the sliding seam that is closed and link up, the injecting glue mould is rectangular form and a plurality of die cavities that are cylindrical hole shape are offered to the top surface equidistance on its long avris, department rotates in the middle of the bottom of injecting glue mould and is connected with the slider, the middle section and the sliding seam joint and the slidable of slider, the inside fixedly connected with of system bag platform props the rack, the equidistance is equipped with a plurality of driving teeth towards inboard vertical surface of drive belt, a plurality of tooth's slots with a plurality of driving teeth meshing are offered to the hypomere equidistance towards the lateral surface of slider.
As a further improvement of the technical scheme, the stirring frame is located inside the charging barrel, the stirring frame comprises a stirring shaft, a fixing ring connected to the outer side of the top end of the stirring shaft, a plurality of stirring straight rods sleeved at the middle part of the stirring shaft and a stirring bottom rod which is of a triangular structure and sleeved at the bottom, the stirring motor is installed on a barrel cover of the charging barrel, and the top surface of the barrel cover is communicated with a charging hopper.
As a further improvement of this technical scheme, it is unanimous with the length direction of system bag platform that the box is cuboid cavity structure and its length direction to store up gluey box, the bottom surface of storing up gluey box just is equipped with a plurality of jiao zui along its length direction equidistant, surely glue the mechanism including arrange in a plurality of play jiao zui bottom port department cut gluey pole, with cut gluey pole one end sliding connection's cam and be used for driving the rotatory driving wheel servo motor of cam, cut the top surface of gluey pole and seted up a plurality of small openings, the front and back end welding of storing up gluey box has the davit, the spout has been seted up to cut gluey pole's front and back end department top surface, one of them the spout bonds towards cam one end and has reset spring.
As a further improvement of this technical scheme, the deflector symmetry is vertical to be fixed in the smooth seam both sides, the deflector is equipped with towards the rear end of system bag platform and is the section of tightening up that expands gradually to the outside, the outer end extension of the section of tightening up is equipped with the promotion section that the top surface is the trend of reducing gradually, the bottom surface height of leading wheel is greater than the thickness of injecting glue mould, and the outside interval when the radial inboard interval of a pair of leading wheel is less than the vertical state of a pair of injecting glue mould.
As a further improvement of this technical scheme, system bag platform top surface just is located and stores up and is provided with the moulding device between the gluey box, the moulding device includes that two rows are along storing up the spring that sets up between a plurality of depression bars, two rows of a plurality of depression bars that gluey box fore-and-aft direction equidistant set up and be used for driving the depression bar and insert the drive rod servo motor in the die cavity, and every row of a plurality of depression bar outer ends department has all pegged graft moist slip table, proximity switch is installed to moist slip table's outside front end department, proximity switch is also installed to the front end below of storing up gluey box, it has the elliptical wheel to drive servo motor's output shaft bottom coaxial coupling, the fixed stoving case that is provided with in top surface middle part of system bag platform, install electric heating pipe in the top of stoving case.
As a further improvement of this technical scheme, the inside play bag device that is used for vibrating the stoving capsule that takes shape in the injecting glue mould that is provided with of front end department of system bag platform, it includes a plurality of vibration mechanisms, is used for driving the play bag servo motor of vibration mechanism vibration and arranges the collection bag case under a plurality of vibration mechanisms in to go out the bag device, the front end top of system bag platform just is located the inboard department of sliding joint and has seted up and unload the bag groove, the front end department of unloading the bag groove is equipped with domatic gradual progressively heightened slip table.
As a further improvement of this technical scheme, the vibration mechanism includes the vibration wheel of coaxial setting on the drive rod and the rings center pin that open-top rings, the radial horizontal both sides of jib are connected, the radial horizontal both sides intercommunication of rings is equipped with the stand pipe, the outer end of stand pipe is and upwards bends, the drive rod is arranged in the inside pot head of rings and is equipped with the pressure spring, and is a plurality of vibration wheel and play bag servo motor coaxial coupling.
On the other hand, the invention also provides a modified starch hollow capsule wall material which is prepared by mixing 50-60 parts of hydroxypropyl modified starch, 30-40 parts of edible starch, 10-15 parts of edible pigment, 10-20 parts of plant fiber, 8-10 parts of polysaccharide and a proper amount of water in parts by weight; the hydroxypropyl modified starch is prepared by stirring sodium sulfate, proper amount of water and wheat starch to prepare starch milk, and centrifuging, drying at 50 ℃ and sieving the starch milk, the sodium hydroxide solution and the propylene oxide together; the edible pigment is red, yellow and green juice prepared from herba Amaranthi Tricoloris, fructus Citri Limoniae and fructus Canarii albi; polysaccharides are polymeric carbohydrate macromolecules consisting of more than 10 monosaccharide molecules condensed and dehydrated.
Compared with the prior art, the invention has the beneficial effects that:
1. in the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the capsule making table is arranged, the capsule discharging device, the glue pressing device and the drying box are sequentially arranged on the capsule making table from the back to the front, so that capsule raw materials are sequentially stirred, mixed, equally discharged and dried and shaped to form a forming box, the glue injection mold for receiving glue is arranged to automatically circulate on the capsule making table to complete the processes, the capsule making table can be returned to the rear end for reuse, the whole capsule making table does not occupy space, the number of workers is small, the overall optimization is facilitated, the time is saved, and the modified starch hollow capsule wall material has popularization and use values.
2. According to the modified starch hollow capsule wall material and the preparation method thereof, the capsule outlet device is arranged at the front end of the capsule making table, the vibration mechanism is utilized to vibrate the glue injection mold in a declination state, the formed hollow capsule is smoothly poured out, and meanwhile, the hollow capsule is collected by the capsule collecting box in the capsule making table.
3. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the glue storage box arranged at the discharge end of the charging barrel of the glue discharging device is used for temporarily storing the stirred glue, so that the charging barrel vacates space to continue stirring the raw materials, and the limited working time is fully utilized.
4. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the guide plate is arranged on the top surface of the capsule making table and behind the charging barrel, and the glue injection mold which slides from the rear end of the capsule making table is automatically adjusted to be in a vertical state so as to be aligned to the bottom of the glue storage box for smooth glue injection.
5. According to the preparation method of the modified starch hollow capsule wall material and the modified starch hollow capsule wall material, the glue cutting mechanism capable of moving in a reciprocating mode is arranged at the discharging position of the bottom of the glue storage box, so that the glue cutting rod can cut off falling glue in an equivalent mode, the falling glue falls into the glue injection mold in an appropriate amount, and waste caused when the glue is extruded is avoided.
Drawings
FIG. 1 is a schematic view of an overall assembly structure of embodiment 1;
fig. 2 is a schematic structural diagram of a glue discharging state of the glue discharging device in embodiment 1;
fig. 3 is a schematic structural view of a caulking state of the caulking die of embodiment 1;
fig. 4 is a schematic diagram of a bag-out state structure of the injection mold according to embodiment 1;
FIG. 5 is an exploded view of a drying box according to example 1;
FIG. 6 is a partial structural view of a sac making table according to embodiment 1;
FIG. 7 is a schematic structural view of a transmission mechanism according to embodiment 1;
FIG. 8 is an enlarged schematic view of example 1 at A;
FIG. 9 is a partially exploded view of a glue dispensing apparatus according to example 1;
FIG. 10 is an exploded view of the agitating stand according to example 1;
FIG. 11 is a schematic structural view of a glue cutting mechanism according to embodiment 1;
fig. 12 is an exploded view of the injection mold according to embodiment 1;
FIG. 13 is a schematic view showing an assembling structure of the paste pressing device according to embodiment 1;
FIG. 14 is a disassembled view of the paste pressing device in the embodiment 1;
FIG. 15 is a partially disassembled view of the balloon outlet device of the embodiment 1;
fig. 16 is a schematic structural view of the vibration mechanism of embodiment 1;
fig. 17 is a partially exploded view of the vibration mechanism of embodiment 1.
The various reference numbers in the figures mean:
100. a capsule making table; 101. sliding and sewing; 102. a guide plate; 1021. a tightening section; 1022. a lifting section; 103. a capsule unloading groove; 104. a sliding table;
110. a transmission mechanism; 111. a transmission belt; 1111. a transmission gear; 112. a driving wheel; 120. a support stand; 130. a drive motor;
200. a glue discharging device; 210. a charging barrel; 211. a material injection hopper; 220. a stirring frame; 221. a stirring shaft; 222. a fixing ring; 223. a stirring straight rod; 224. a stirring bottom rod; 230. a stirring motor; 240. a glue storage box; 241. a glue outlet; 242. hoisting a column; 250. an electromagnetic valve;
260. a glue cutting mechanism; 261. cutting a rubber rod; 2611. a leak hole; 2612. a chute; 2613. a reset spring; 262. a cam; 263. a drive wheel servo motor; 264. a hopper; 270. a guide wheel;
300. a glue injection mold; 301. a mold cavity; 310. a slider; 311. a toothed groove;
400. a glue pressing device; 410. a pressure lever; 420. a spring; 430. a drive rod servo motor; 431. an elliptical wheel; 440. lubricating and sliding table; 450. a proximity switch;
500. a drying box; 510. an electric heating tube; 520. a thermal insulation curtain;
600. a balloon outlet device; 610. a vibration mechanism; 611. a hoisting ring; 6111. a guide tube; 612. a striking rod; 613. a vibrating wheel; 614. a pressure spring; 620. a capsule outlet servo motor; 630. a bag collecting box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central axis", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example 1
Referring to fig. 1-17, in one aspect, the present invention provides a method for preparing a modified starch hollow capsule wall material, comprising the following steps:
firstly, capsule wall material raw material preparation stage:
s1, pouring the raw materials of the capsule wall material into the charging barrel 210 of the capsule wall material manufacturing equipment;
s2, starting the stirring motor 230 to drive the stirring rack 220 to rotate and stir the materials to mix:
s3, opening the electromagnetic valve 250 to make the raw material mixed into colloid flow into the glue storage box 240;
s4, the wheel-driving servo motor 263 is started again to work once, and the glue-cutting rod 261 is driven to cut an equal amount of glue, so as to fall into the mold cavity 301 of the glue-injection mold 300;
secondly, capsule forming:
s5, the transmission motor 130 is started again to drive the transmission belt 111 to rotate, and the glue injection mold 300 is driven to move forwards;
the forward moving glue injection mold 300 is guided by the guide wheel 270 to be rotated to be horizontal in the forward moving process and is induced by the proximity switch 450, so that the transmission motor 130 is triggered to stop working;
s6, starting the driving servo motor 430 to drive a plurality of pressure rods 410 to be inserted into the die cavity 301, and extruding the colloid to be in a hollow capsule shape;
thirdly, drying the capsules:
s7, the transmission motor 130 is started again to drive the glue injection mold 300 to move forwards, meanwhile, the electric heating pipe 510 is electrified in advance to preheat, and the glue injection mold 300 is dried and shaped after passing through the hollow capsules in the drying box 500;
fourthly, a capsule collecting stage:
s8, when the mold 300 to be injected is moved to the capsule unloading slot 103, the capsule discharging servo motor 620 is turned downwards and tilted under gravity, and the plurality of vibrating wheels 613 are driven to rotate by the capsule discharging servo motor 620, so as to drive the striking rod 612 to continuously extend and retract to strike the mold 300, so that the hollow capsules fall into the capsule collecting box 630 and are collected in a centralized manner.
Specifically, capsule wall material preparation equipment is including being system bag platform 100 of fillet rectangle frame structure, system bag platform 100 be close to a pair of play mucilage binding 200 that rear end top set up and be located system bag platform 100 both sides edge sliding connection's a plurality of pairs of injecting glue mould 300, system bag platform 100 makes overall structure for the steel sheet. Two sides of the inside of the capsule making table 100 are provided with transmission mechanisms 110 for driving the glue injection mold 300 to circularly slide along the outer side surface of the capsule making table 100, so that the glue injection mold 300 can be recycled. The transmission mechanism 110 comprises a pair of transmission belts 111, transmission wheels 112 sleeved in two ends of the transmission belts 111 and a transmission motor 130 coaxially connected with one ends of the pair of transmission wheels 112, the transmission belts 111 are tightened by the transmission wheels 112, support rods vertically arranged are sleeved at two ends of a central shaft of the transmission wheels 112, a plurality of support racks 120 are fixedly connected inside the capsule making table 100, the support racks 120 are used for supporting the capsule making table 100 to be suspended, and the capsule making table 100 is prevented from contacting with the transmission belts 111 and the transmission wheels 112 to influence the normal operation of the capsule making table 100. Go out mucilage binding and put 200 and include feed cylinder 210, the stirring frame 220 and the agitator motor 230 that set up on the feed cylinder 210 center pin, the glue storage box 240 and the solenoid valve 250 of the radial fixed connection of feed cylinder 210 bottom port and the glue cutting mechanism 260 that is used for controlling out the gluey volume that stores up glue box 240 bottom and sets up, feed cylinder 210 is used for placing modified starch capsule raw materials, utilize agitator motor 230 drive stirring frame 220 to stir the raw materials and mix, utilize the solenoid valve 250 to control the break-make of feed cylinder 210 bottom pipeline, make the raw materials that mix fall into and store temporarily in glue storage box 240, make feed cylinder 210 continue to stir next batch of raw materials, make full use of the time. Since the glue in the glue storage box 240 is fluid and falls down, the glue cutting mechanism 260 is used to cut off the flowing glue rapidly, so that the glue falls into the glue injection mold 300 in an equal amount and a proper amount to be extruded into a hollow bag shape. The guide plate 102 for adjusting the glue injection mold 300 to be switched to the vertical state is arranged on the top surface of the capsule making table 100 and behind the material barrel 210, and since the glue injection mold 300 is recycled on the outer side surface of the capsule making table 100, the glue injection mold 300 sliding up from the rear end of the capsule making table 100 is in the horizontal state or the vertical state, and the guide plate 102 is used for guiding the glue injection mold 300 in the horizontal state to be in the vertical state so as to be aligned with the bottom of the glue storage box 240 for injecting glue.
Further, the inside and outside surface of the capsule making table 100 and the edge near the two sides thereof are provided with a sliding seam 101 which is closed and through, the glue injection mold 300 is in a long strip shape, the top surface of the long side thereof is provided with a plurality of mold cavities 301 which are cylindrical holes at equal intervals, the bottom ends of the mold cavities 301 are hemispherical surfaces, so that the end parts of the glue injected into the mold cavities 301 after being punched are arc surfaces. The middle of the bottom of the glue injection mold 300 is rotatably connected with a sliding part 310, the middle section of the sliding part 310 is clamped with the sliding seam 101 and can slide, a plurality of transmission teeth 1111 are arranged on the inward vertical surface of the transmission belt 111 at equal intervals, a plurality of tooth-shaped grooves 311 meshed with the transmission teeth 1111 are formed in the lower section of the sliding part 310 at equal intervals towards the outward side surface, the upper section of the sliding part 310 is in a transverse cylindrical shape and is rotatably connected with the middle groove of the glue injection mold 300 through a long shaft, and the middle section of the sliding part 310 is narrowest, so that a limiting structure is formed, the sliding of the sliding part 310 and the sliding seam 101 is avoided, and the stable sliding of the glue injection mold 300 on the outer side surface of the capsule making table 100 is ensured.
Specifically, the stirring frame 220 is located the inside of feed cylinder 210, the stirring frame 220 includes (mixing) shaft 221, the solid fixed ring 222 of being connected outside the top end of (mixing) shaft 221, a plurality of stirring straight-bars 223 and the bottom cover that the (mixing) shaft 221 middle part was established are established and are the stirring sill bar 224 of triangle-shaped structure, gu fixed ring 222 and the welding of feed cylinder 210 top end mouth inner wall, (mixing) shaft 221 rotates with the centre loop of solid fixed ring 222 and cup joints, thereby support (mixing) shaft 221 unsettled rotatory in feed cylinder 210, because feed cylinder 210 bottom is conical shell, it does benefit to and concentrates the unloading, consequently, the triangle-shaped structure of stirring sill bar 224 then can stir the raw materials in the feed cylinder 210 bottom. The stirring motor 230 is installed on the cover of the charging barrel 210, and the top surface of the cover is communicated with the charging hopper 211.
Further, the glue storage box 240 is a cuboid cavity structure, the length direction of the glue storage box is consistent with the length direction of the capsule making table 100, and the glue storage box is used for temporarily storing the mixed glue so that the charging barrel 210 vacates a space to continue to stir the raw materials, and the limited working time is fully utilized. The bottom surface of the glue storage box 240 is provided with a plurality of glue outlets 241 at equal intervals along the length direction, and the glue outlets 241 are in a circular tube structure and the inside of the glue outlets is communicated with the inside of the glue storage box 240. A hopper 264 is sleeved under the glue outlet nozzle 241, one radial side of the hopper 264 is connected with a support rod, and the support rod is welded with the top surface of the capsule making table 100. The glue cutting mechanism 260 comprises a glue cutting rod 261 arranged at the bottom port of the glue outlets 241, a cam 262 connected with one end of the glue cutting rod 261 in a sliding mode, and a wheel driving servo motor 263 used for driving the cam 262 to rotate, wherein the central shaft of the cam 262 is vertical, the stroke of the cam 262 is larger than the diameter of the glue outlets 241, and the cam 262 is driven to rotate by the wheel driving servo motor 263 so as to drive the glue cutting rod 261 to move horizontally along the length direction of the cam. The top surface of the glue cutting rod 261 is provided with a plurality of leaking holes 2611 for corresponding to the glue outlet 241, so that the glue can leak out, be cut by the reciprocating translation of the glue cutting rod 261 and smoothly fall into the mold cavity 301 of the glue injection mold 300. The front end and the rear end of the glue storage box 240 are welded with hanging columns 242, the top surfaces of the front end and the rear end of the glue cutting rod 261 are provided with sliding grooves 2612, the sliding grooves 2612 are connected with the hanging columns 242 in an inserting mode, and the outer sides of the hanging columns 242 are located above and below the glue cutting rod 261 and tightly sleeved with rings, so that the glue cutting rod 261 is prevented from falling. One of the chutes 2612 is bonded with a return spring 2613 towards one end of the cam 262, and the outer end of the return spring 2613 is supported against the outer side of the hanging post 242, the return spring 2613 is compressed by the glue cutting rod 261 and the hanging post 242 which move towards the rear end of the capsule making table 100, after the large diameter of the cam 262 rotates over the end of the glue cutting rod 261, the return spring 2613 rebounds the glue cutting rod 261 to return to block the discharging nozzles 241, wherein when the large diameter end of the cam 262 slides to the end of the glue cutting rod 261, the plurality of leaking holes 261 are correspondingly communicated with the plurality of discharging nozzles, so that the glue storage box 240 smoothly discharges glue.
Specifically, the guide plates 102 are symmetrically and vertically fixed at two sides of the sliding seam 101, a tightening section 1021 which gradually expands towards the outside is arranged at the rear end of the guide plate 102 facing the bag making table 100, a lifting section 1022 with a gradually decreasing top surface is arranged at the outer end of the tightening section 1021 in an extending manner, when the glue injection mold 300 slides up from the rear end of the bag making table 100, if the glue injection mold 300 is in a horizontal state, the lifting section 1022 is lifted up, then the glue injection mold slides on the tightening section 1021 in a gradually decreasing trend of the distance, and can be turned upwards until the glue injection mold is clamped into the vertical section of the guide plate 102 to form a vertical state, and then the transmission motor 130 stops working, so that the glue injection mold 300 is vertically stopped and aligned with the glue outlet 241 at the bottom of the glue storage box 240 to receive glue. The top surface of the capsule making table 100 and the position in front of the charging barrel 210 are provided with guide wheels 270 for adjusting the glue injection mold 300 to be switched into a horizontal state, and the radial inner side distance of the pair of guide wheels 270 is smaller than the outer side distance of the pair of glue injection molds 300 in a vertical state, so that the front end of the forward glue injection mold 300 can be in rolling contact with the guide wheels 270 and pushed back to the middle of the capsule making table 100 to horizontally slide. The height of the bottom surface of the guide wheel 270 is greater than the thickness of the glue injection mold 300, so that the glue injection mold 300 which horizontally slides is prevented from being obstructed and interfered by the guide wheel 270.
In addition, the glue pressing device 400 is disposed on the top surface of the capsule making table 100 and between the glue storage boxes 240, and the guiding wheel 270 is utilized to roll the glue injection mold 300 from a vertical state to a horizontal state, so that the glue pressing device 400 horizontally presses the glue in the mold cavity 301 into a hollow capsule shape. The glue pressing device 400 comprises two rows of a plurality of pressing rods 410 arranged at equal intervals along the front-back direction of the glue storage box 240, a spring 420 arranged between the two rows of the plurality of pressing rods 410 and a driving rod servo motor 430 used for driving the pressing rods 410 to be inserted into the die cavity 301, an elliptical wheel 431 is coaxially connected to the bottom end of an output shaft of the driving servo motor 430, straight rods are welded to the inner ends of the plurality of pressing rods 410, and the spring 420 is bonded with the end parts of the two straight rods to play a role in traction and reset. The outer diameter of plunger 410 is smaller than the inner diameter of mold cavity 301. The driving rod servo motor 430 is started to drive the elliptical wheel 431 to rotate for one circle, so that the plurality of pressing rods 410 on the two radial sides of the driving rod servo motor are driven to extend outwards once along the axial direction of the driving rod servo motor, the driving rod servo motor is inserted into the die cavity 301 to extrude the colloid to be in a hollow bag shape, and then the spring 420 is used for driving the two rows of the plurality of pressing rods 410 to retract and reset for next expansion. The outer end of each row of the plurality of compression bars 410 is spliced with a lubricating table 440, the upper half part of the lubricating table 440 is of a hollow structure, the top surface of the lubricating table 440 is communicated with a pipe orifice for injecting edible oil, the side surface of the lower half part of the lubricating table 440 is provided with a through hole for splicing the plurality of compression bars 410, and the top of the through hole is radially provided with a fine hole communicated with the upper half part of the lubricating table 440, so that the edible oil can permeate the compression bars 410 along the through hole, the lubricity of the front ends of the compression bars 410 is increased, the compression bars 410 are prevented from being bonded with colloid after being in extrusion contact, and the colloid is ensured to be left in the die cavity 301 for subsequent drying. As is well known to those skilled in the art, the proximity switch 450 is installed at the front end of the outer side surface of the lubricating table 440, and the proximity switch 450 is also installed below the front end of the glue storage box 240, as long as the proximity switch is close to a metal object to a certain distance, it can send a proximity signal, the contact in the proximity switch will act, and trigger the electrical appliance connected with the proximity switch to be powered on or powered off, the glue injection mold 300 is made of metal material, the proximity switch 450 on the outer side surface of the lubricating table 440 is electrically connected with the transmission motor 130 through a wire, so that when the glue injection mold 300 slides to one side of the lubricating table 440, the transmission motor 130 is triggered to be powered off, so that the glue injection mold 300 stops and corresponds to the glue pressing device 400, so that the glue in the mold cavity 301 is smoothly extruded by the pressing rod 410, the proximity switch 450 below the front end of the glue storage box 240 is electrically connected with the transmission motor 130 through a wire, the two proximity switches 450 are connected in series, so that the glue injection mold 300 is controlled to stop when moving to the position right below the glue storage box 240, glue injection is performed, and after the power of the transmission motor 130 is cut off every time, the switch connected with the two proximity switches 450 in parallel is switched on again, so that the transmission motor 130 is powered on to work.
Further, the middle part of the top surface of the capsule making table 100 is fixedly provided with a drying box 500, an electric heating pipe 510 is installed in the top of the drying box 500, the electric heating pipe 510 heats the drying box, the temperature in the drying box 500 is increased, and the glue injection mold 300 in the drying box is enabled to be dried to form glue. The middle of the front end and the rear end of the drying box 500 are closed, the two sides of the drying box are provided with openings, a heat-insulating curtain 520 is bonded to the top of the opening, the heat-insulating curtain 520 is made of silica gel, the openings of the heat-insulating curtain are used for the glue injection mold 300 to pass through, and the heat-insulating curtain 520 prevents the temperature inside the drying box 500 from losing.
Further, a capsule outlet device 600 for vibrating the dried and formed capsule in the glue injection mold 300 is arranged inside the front end of the capsule making table 100, so that the capsule is prevented from being bonded with the mold cavity 301 and cannot automatically slide down. The capsule discharging device 600 comprises a plurality of vibration mechanisms 610, a capsule discharging servo motor 620 for driving the vibration mechanisms 610 to vibrate, and a capsule collecting box 630 arranged right below the plurality of vibration mechanisms 610, wherein a capsule unloading groove 103 is formed in the top surface of the front end of the capsule making table 100 and positioned on the inner side of the sliding seam 101, when the glue injection mold 300 is moved out of the drying box 500, the glue injection mold falls into the capsule unloading groove 103 and is in a downward inclination state, the capsule discharging servo motor 620 is started to drive the vibration mechanisms 610 to vibrate the glue injection mold 300, so that molded hollow capsules in the mold cavity 301 slide out and fall into the capsule collecting box 630 to be collected. The front end of the capsule unloading groove 103 is provided with a sliding table 104 with a slope surface gradually increasing, so that the glue injection mold 300 positioned in the capsule unloading groove 103 can slide out to the capsule making table 100 along the sliding table 104, and then slide down to the rear end of the capsule making table 100 along the outer side surface of the capsule making table, so as to be recycled.
Specifically, the vibration mechanism 610 includes a hanging ring 611 with an open top, a striking rod 612 connected to two radial horizontal sides of the hanging rod 611, and a vibration wheel 613 coaxially disposed on a central axis of the hanging ring 611, the open top of the hanging ring 611 is welded to the top surface of the capsule making table 100, and the capsule discharging servo motor 620 is fixedly connected to one end surface of the hanging ring 611 through a bolt, so that the capsule discharging servo motor 620 stably operates. The vibration wheels 613 are coaxially connected with the capsule discharging servo motor 620, a pressure spring 614 is sleeved at one end of the striking rod 612, which is arranged inside the hanging ring 611, the vibration wheels 613 are composed of circular rings and circular arc tables which are convexly arranged on two radial sides of the circular rings, after the vibration wheels 613 rotate for one circle, the convex circular arc tables push the striking rod 612 to extend out of the guide pipe 6111 to contact the glue injection mold 300 which is in a downward inclination state, and then the striking rod 612 is rebounded by the pressure spring 614 to reset. The radial horizontal two sides of the hanging ring 611 are communicated with guide pipes 6111, the outer ends of the guide pipes 6111 are bent upwards, the striking rod 612 is made of a PP material, and the guide pipes 6111 are bending-resistant, elastic and flexible and not easy to break, so that the striking rod 612 is guided to point to the glue injection mold 300 by the guide pipes 6111 to strike the glue injection mold to generate vibration, and the molded hollow capsule in the mold cavity 301 slides down.
On the other hand, the invention also provides a modified starch hollow capsule wall material which is prepared by mixing 50-60 parts of hydroxypropyl modified starch, 30-40 parts of edible starch, 10-15 parts of edible pigment, 10-20 parts of plant fiber, 8-10 parts of polysaccharide and a proper amount of water in parts by weight; the hydroxypropyl modified starch is prepared by stirring sodium sulfate, proper amount of water and wheat starch to prepare starch milk, and centrifuging, drying at 50 ℃ and sieving the starch milk, the sodium hydroxide solution and the propylene oxide together; the edible pigment is red, yellow and green juice prepared from herba Amaranthi Tricoloris, fructus Citri Limoniae and fructus Canarii albi; polysaccharides are polymeric carbohydrate macromolecules consisting of more than 10 monosaccharide molecules condensed and dehydrated.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The preparation method of the modified starch hollow capsule wall material is characterized by comprising the following steps: the method comprises the following steps:
firstly, capsule wall material raw material preparation stage:
s1, pouring the raw materials of the capsule wall material into a charging barrel (210) of capsule wall material manufacturing equipment;
s2, starting the stirring motor (230) to drive the stirring rack (220) to rotate and stir the materials to mix:
s3, opening the electromagnetic valve (250) to make the raw material mixed into colloid flow into the glue storage box (240);
s4, the wheel driving servo motor (263) is started to work once again, and the glue cutting rod (261) is driven to cut an equal amount of glue, so that the glue falls into the mold cavity (301) of the glue injection mold (300);
secondly, capsule forming:
s5, the transmission motor (130) is started again to drive the transmission belt (111) to rotate, and the glue injection mold (300) is driven to move forwards;
the forward moving glue injection mold (300) is guided by the guide wheel (270) to rotate to the horizontal state in the forward moving process and is induced by the proximity switch (450), so that the transmission motor (130) is triggered to stop working;
s6, starting a driving servo motor (430) to drive a plurality of pressure rods (410) to be inserted into the die cavity (301), and extruding the colloid to be in a hollow capsule shape;
thirdly, drying the capsules:
s7, the transmission motor (130) is started again to drive the glue injection mold (300) to move forward, meanwhile, the electric heating pipe (510) is electrified in advance to preheat the glue injection mold, and the glue injection mold (300) is dried and shaped through hollow capsules in the drying box (500);
fourthly, a capsule collecting stage:
s8, when the mold (300) to be injected is moved to the capsule unloading groove (103), the capsule discharging servo motor (620) is started to drive the vibration wheels (613) to rotate due to the fact that the capsule is rotated and inclined downwards, the driving rod (612) is driven to continuously stretch and impact the injection mold (300), and the hollow capsules fall into the capsule collecting box (630) and are collected in a concentrated mode.
2. The preparation method of the modified starch empty capsule wall material as claimed in claim 1, wherein the preparation method comprises the following steps: capsule wall material preparation equipment is including being system bag platform (100), system bag platform (100) of fillet rectangle frame structure and being close to a pair of play mucilage binding (200) that rear end top set up and being located system bag platform (100) both sides edge sliding connection's a plurality of to injecting glue mould (300), the inside both sides department of system bag platform (100) is provided with and is used for driving injecting glue mould (300) along system bag platform (100) lateral surface endless slide's drive mechanism (110), drive mechanism (110) include a pair of drive belt (111), drive wheel (112) and wherein a pair of drive wheel (112) one end coaxial coupling's drive motor (130) that drive wheel (111) both ends endotheca were established, go out mucilage binding (200) and include that stirring frame (220) and agitator motor (230) that set up on feed cylinder (210) center pin, feed cylinder (210) bottom port radially fixedly connected store up gluey box (240) and solenoid valve (250) and store up gluey box (240) bottom and be used for controlling the volume of glue that goes out that the volume that sets up And the top surface of the capsule making table (100) and the front and back directions of the charging barrel (210) are respectively provided with a guide wheel (270) for adjusting the glue injection mold (300) to be switched into a horizontal state and a guide plate (102) for adjusting the glue injection mold (300) to be switched into a vertical state.
3. The preparation method of the modified starch empty capsule wall material as claimed in claim 2, wherein the preparation method comprises the following steps: system bag platform (100) interior lateral surface just is close to its both sides edge and offers sliding seam (101) that are closed and link up, a plurality of die cavities (301) that are the cylindrical hole shape are offered to the equidistant top surface that is long banding and its long avris in injecting glue mould (300), department rotates in the middle of the bottom of injecting glue mould (300) and is connected with slider (310), the middle section and sliding seam (101) joint and the slidable of slider (310), the inside fixedly connected with of system bag platform (100) a plurality of props platform frame (120), the equidistant a plurality of driving teeth (1111) that are equipped with of the inboard side of drive belt (111), a plurality of tooth-shaped grooves (311) with a plurality of driving teeth (1111) meshing are offered towards the equidistant lateral surface to the hypomere of slider (310).
4. The preparation method of the modified starch empty capsule wall material as claimed in claim 3, wherein the preparation method comprises the following steps: stirring frame (220) are located the inside of feed cylinder (210), stirring frame (220) include (mixing) shaft (221), the solid fixed ring (222) of connecting outside the (mixing) shaft (221) top, a plurality of stirring straight-bars (223) and the bottom cover of establishing of (mixing) shaft (221) middle part cover are established and are triangle-shaped structure's stirring sill bar (224), agitator motor (230) are installed on the cover of feed cylinder (210), and the top surface intercommunication of cover is equipped with annotates hopper (211).
5. The preparation method of the modified starch empty capsule wall material as claimed in claim 4, wherein the preparation method comprises the following steps: store up gluey box (240) and be cuboid cavity structure and its length direction unanimous with the length direction of system bag platform (100), the bottom surface of storing up gluey box (240) and be equipped with a plurality of jiao zui (241) along its length direction equidistance, it constructs (260) including arranging in the gluey pole (261) of cutting of a plurality of jiao zui (241) bottom port department, with cut gluey pole (261) one end sliding connection's cam (262) and be used for driving the rotatory wheel servo motor (263) that drives of cam (262), cut the top surface of gluey pole (261) and seted up a plurality of small openings (2611), the front and back end welding of storing up gluey box (240) has davit (242), spout (2612) have the spring to reset (2613) towards cam (262) one end bonding of spout (2612).
6. The preparation method of the modified starch empty capsule wall material as claimed in claim 5, wherein the preparation method comprises the following steps: the utility model discloses a capsule making machine, including deflector (102), guide plate (102) symmetry vertical be fixed in sliding seam (101) both sides, deflector (102) are equipped with towards the rear end of system bag platform (100) and are tightening section (1021) that expand gradually to the outside, the outer end of tightening section (1021) extends and is equipped with the top surface and is promotion section (1022) of gradual reduction trend, the bottom surface height of leading wheel (270) is greater than the thickness of injecting glue mould (300), and the outside interval when the radial inboard interval of a pair of leading wheel (270) is less than the vertical state of a pair of injecting glue mould (300).
7. The preparation method of the modified starch empty capsule wall material as claimed in claim 6, is characterized in that: a glue pressing device (400) is arranged on the top surface of the capsule making table (100) and between the glue storage boxes (240), the glue pressing device (400) comprises two rows of a plurality of pressing rods (410) which are arranged at equal intervals along the front-back direction of the glue storage box (240), a spring (420) arranged between the two rows of the plurality of pressing rods (410) and a driving rod servo motor (430) for driving the pressing rods (410) to be inserted into the die cavity (301), lubricating tables (440) are inserted at the outer ends of the plurality of pressing rods (410) in each row, a proximity switch (450) is arranged at the front end of the outer side surface of the lubricating table (440), a proximity switch (450) is also arranged below the front end of the glue storage box (240), the bottom end of the output shaft of the driving servo motor (430) is coaxially connected with an elliptical wheel (431), the middle part of the top surface of the capsule making table (100) is fixedly provided with a drying box (500), and an electric heating pipe (510) is installed in the top part of the drying box (500).
8. The preparation method of the modified starch empty capsule wall material as claimed in claim 7, is characterized in that: the inside bag device (600) that goes out that is used for vibrating the stoving capsule that takes shape in injecting glue mould (300) that is provided with of front end department of system bag platform (100), go out bag device (600) including a plurality of vibration mechanisms (610), be used for driving a bag servo motor (620) of vibration mechanism (610) vibration and arrange in collection bag case (630) under a plurality of vibration mechanisms (610), the front end top surface of system bag platform (100) just is located sliding seam (101) inboard department and has seted up and unload bag groove (103), the front end department of unloading bag groove (103) is equipped with domatic gradual progressively heightened slip table (104).
9. The preparation method of the modified starch empty capsule wall material as claimed in claim 8, wherein the preparation method comprises the following steps: vibration mechanism (610) include knock bar (612) and the vibration wheel (613) of coaxial setting on rings (611) center pin that open-top's rings (611), jib (611) radial horizontal both sides are connected, rings (611) radial horizontal both sides intercommunication is equipped with stand pipe (6111), the outer end of stand pipe (6111) is upwards bending, the knock bar (612) are arranged in rings (611) inside pot head and are equipped with pressure spring (614), a plurality of vibration wheel (613) and play bag servo motor (620) coaxial coupling.
10. The modified starch hollow capsule wall material is characterized in that: the raw materials are mixed by 50 to 60 portions of hydroxypropyl modified starch, 30 to 40 portions of edible starch, 10 to 15 portions of edible pigment, 10 to 20 portions of plant fiber, 8 to 10 portions of polysaccharide and proper amount of water according to the weight portion ratio; the hydroxypropyl modified starch is prepared by stirring sodium sulfate, proper amount of water and wheat starch to prepare starch milk, and centrifuging, drying at 50 ℃ and sieving the starch milk, the sodium hydroxide solution and the propylene oxide together; the edible pigment is red, yellow and green juice prepared from herba Amaranthi Tricoloris, fructus Citri Limoniae and fructus Canarii albi; polysaccharides are polymeric carbohydrate macromolecules consisting of more than 10 monosaccharide molecules condensed and dehydrated.
CN202111505011.1A 2021-12-10 2021-12-10 Preparation method of modified starch hollow capsule wall material and modified starch hollow capsule wall material Active CN113952229B (en)

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Effective date of registration: 20231007

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