CN113941438B - Broken piece material deironing device for aluminum product recovery processing - Google Patents

Broken piece material deironing device for aluminum product recovery processing Download PDF

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Publication number
CN113941438B
CN113941438B CN202111230275.0A CN202111230275A CN113941438B CN 113941438 B CN113941438 B CN 113941438B CN 202111230275 A CN202111230275 A CN 202111230275A CN 113941438 B CN113941438 B CN 113941438B
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China
Prior art keywords
guide plate
plate
magnetic separation
rotating rod
trough
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CN202111230275.0A
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CN113941438A (en
Inventor
王赟
张敬龙
谢菊
陈冠吉
王启
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Guangdong Shunbo Aluminum Alloy Co ltd
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Guangdong Shunbo Aluminum Alloy Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/10Magnetic separation acting directly on the substance being separated with cylindrical material carriers
    • B03C1/12Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Processing Of Solid Wastes (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention provides a scrap iron removing device for aluminum product recovery treatment, which comprises a plurality of material tanks which are arranged at intervals, wherein a discharge groove is reserved between two adjacent material tanks, a first material guide plate and a second material guide plate are arranged above the discharge groove, the second material guide plate is positioned above the first material guide plate, and the first material guide plate and the second material guide plate are inclined downwards in the same direction, so that a continuous feeding flow channel is formed among the plurality of material tanks; a plurality of magnetic separation impellers are arranged on the rotating rods corresponding to the plurality of the tanks, and are provided with a plurality of electromagnets, the magnetic separation impellers extend into the corresponding tanks and drive internal materials to rotate, and drive aluminum fragments to rise to a first guide plate, pour the aluminum fragments to move into a next tank, drive iron fragments to rise to a second guide plate and pour the iron fragments to drop into a discharge tank; the device can stir, convey and magnetically separate the waste fragments in multiple stages, and effectively improve the iron removal quality.

Description

Broken piece material deironing device for aluminum product recovery processing
Technical Field
The invention relates to the field of iron removal devices, in particular to a fragment iron removal device for aluminum product recovery treatment.
Background
The production and processing of aluminum ingots are mainly carried out by utilizing recovered aluminum products, and mainly comprise the steps of multistage crushing, iron removal, smelting, casting and forming, wherein the step of iron removal can affect the overall purity of the aluminum ingots, the traditional iron removal device mainly utilizes a vibration iron removal sieve to separate, and the general vibration iron removal sieve drives the movement of material fragments in a vibration mode, and only carries out one magnetic iron absorption action, so that the iron removal quality needs to be improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the technical problem to be solved by the invention is to provide the fragment material deironing device for aluminum product recovery processing, which has novel structure, can stir, convey and magnetically attract and separate waste fragments in multiple stages, effectively improves the deironing quality and improves the purity of aluminum ingot products.
To achieve the purpose, the invention adopts the following technical scheme:
the invention provides a scrap iron removing device for aluminum product recovery treatment, which comprises a plurality of trough grooves which are arranged at intervals, wherein a discharge trough is reserved between two adjacent trough grooves, a first material guiding plate and a second material guiding plate are arranged above the discharge trough, the second material guiding plate is positioned above the first material guiding plate, the first material guiding plate and the second material guiding plate incline downwards in the same direction, and the width of the first material guiding plate is larger than the trough width of the discharge trough, so that a continuous feeding flow channel is formed among the plurality of trough grooves; the rotating rod stretches across the plurality of trough, a plurality of magnetic separation impellers are fixedly arranged on the rotating rod corresponding to the plurality of trough, a plurality of electromagnets are arranged on the magnetic separation impellers, the magnetic separation impellers extend into the corresponding trough and drive internal materials to rotate, aluminum fragments are driven to rise to the first material guiding plate, pouring aluminum fragments move to the next trough, iron fragments are driven to rise to the second material guiding plate, and pouring iron fragments fall to the discharge trough.
In the preferred technical scheme of the invention, the magnetic separation impeller comprises a sleeve, a plurality of blades which are obliquely arranged are fixedly arranged on the outer wall of the sleeve, and the lower inclined ends of the blades can be correspondingly connected with the higher ends of the first material guide plate and the second material guide plate in the rotating process of the magnetic separation impeller;
the blades are fixedly arranged on the side walls of the sleeves far away from the blades, the lengths of the blades are consistent with those of the blades, the outer walls of the blades are of arc-shaped structures, and the blades are protruded towards the tangential direction of rotation of the magnetic separation impeller; each blade is fixedly provided with one electromagnet on the wall surface of the magnetic separation impeller provided with the scraping plate, and the electromagnet is of a plate-shaped structure.
In the preferred technical scheme of the invention, the scraping plate is inclined towards one side of the outer wall from one end top surface of the blade to form a blade-shaped structure.
In the preferred technical scheme of the invention, one end of the magnetic separation impeller, which is close to the downstream of the feeding flow channel, is propped against the inner wall of the trough to rotate, the end face of the first material guiding plate, which is close to the upstream of the feeding flow channel, is flush with the inner wall of the corresponding trough, the bottom of the end face of the first material guiding plate is propped against the top surface of the trough, and the top of the end face of the first material guiding plate is upwards raised, so that the first material guiding plate forms an inclined plane for guiding materials by two adjacent troughs.
In the preferred technical scheme of the invention, the width of the second material guiding plate is smaller than the groove width of the discharge groove, and a baffle is fixedly arranged on the top surface of the inclined lower end of the second material guiding plate.
In the preferred technical scheme of the invention, an arc-shaped plate is fixedly arranged on the wall surface, close to the rotating rod, of the second material guide plate, and the concave surface of the arc-shaped plate is matched with the outer wall of the rotating rod; the first material guide plate is provided with a groove close to the wall surface of the rotating rod, and the inside of the groove is in a cambered surface shape and is matched with the outer wall of the rotating rod; the inner wall of the groove and the concave surface of the arc plate are fixedly stuck with rubber pads, and the rubber pads and the outer wall of the rotating rod form sealing running fit.
In the preferred technical scheme of the invention, the rotating rod is of a pipe body structure, the rotating rod is erected through the bearing seat, and one end of the rotating rod is in transmission connection with the output shaft of the driving motor through the chain wheel and chain assembly; one end of the rotating rod, which is far away from the driving motor, is provided with a conductive slip ring, and each electromagnet is electrically connected with an external controller through the conductive slip ring.
In the preferred technical scheme of the invention, a feeding structure is arranged at one side of a first trough positioned at the upstream section of a feeding runner, and comprises a obliquely arranged material frame, wherein the lower inclined end of the material frame extends towards the trough and stretches into a notch of the trough according to the rotating direction of a magnetic separation impeller; the outer wall of the material frame is fixedly provided with a vibrating motor.
The beneficial effects of the invention are as follows:
the invention provides a scrap iron removing device for aluminum product recovery treatment, which has novel structure, a plurality of trough are arranged at intervals, discharge grooves are formed at the intervals, the trough is overlapped by a first guide plate, so that a continuous feeding flow channel is formed among the trough; a second material guide plate is arranged above the first material guide plate, and can be used for guiding the separated materials to the discharge groove, so that the separated materials can be guided separately from the first material guide plate; and, dwang, a plurality of magnetic separation impeller, the design and the cooperation of polylith electro-magnet, the magnetic separation impeller stretches into corresponding silo, drive inside material and rotate, and drive aluminium matter fragment and rise to first stock guide department, empty aluminium matter fragment and remove to next silo in, drive iron fragment and rise to second stock guide department, empty iron fragment and drop to the escape canal, a plurality of silos and a plurality of magnetic separation impeller's design and cooperation, thereby carry out multistage stirring to the waste material fragment, carry and the separation of magnetic attraction, the effectual iron removal quality that improves, improve the purity of follow-up aluminium ingot product.
Drawings
FIG. 1 is a top view of a scrap iron removal device for aluminum product recovery processing provided in an embodiment of the present invention;
FIG. 2 is a cross-sectional view of a scrap iron removal device for aluminum product recycling treatment provided in an embodiment of the present invention;
fig. 3 is a schematic view of installation positions of a trough, a first material guiding plate and a second material guiding plate provided in an embodiment of the present invention.
In the figure:
100. a trough; 200. a discharge groove; 300. a first guide plate; 400. a second guide plate; 410. a baffle; 420. an arc-shaped plate; 500. a rotating lever; 510. a driving motor; 520. a conductive slip ring; 600. magnetic separation impeller; 610. a sleeve; 620. a blade; 630. a scraper; 640. an electromagnet; 700. a feeding structure; 710. a material frame; 720. a vibration motor.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 3, in the embodiment of the present invention, a scrap iron removing device for recycling aluminum products is disclosed, which comprises a plurality of material tanks 100 arranged at intervals, and a discharge tank 200 is left between two adjacent material tanks 100, wherein the material tanks are used for receiving scrap iron, and the discharge tank is used for receiving separated iron scrap iron; a first guide plate 300 and a second guide plate 400 are arranged above the discharge groove 200, the second guide plate 400 is positioned above the first guide plate 300, the first guide plate 300 and the second guide plate 400 are inclined downwards in the same direction, the width of the first guide plate 300 is larger than the groove width of the discharge groove 200, so that a continuous feeding flow channel is formed among the plurality of grooves 100, the movement of materials among the plurality of grooves is ensured, and the materials in the grooves of the upstream section are moved into the grooves of the downstream section; the rotating rod 500 stretches across the plurality of material tanks 100, a plurality of magnetic separation impellers 600 are fixedly arranged on the rotating rod 500 corresponding to the plurality of material tanks 100, a plurality of electromagnets 640 are arranged on the magnetic separation impellers 600, the magnetic separation impellers 600 extend into the corresponding material tanks 100 and drive internal materials to rotate, aluminum fragments are driven to rise to the first material guide plate 300, pouring aluminum fragments move into the next material tank 100, iron fragments are driven to rise to the second material guide plate 400, and pouring iron fragments fall into the discharge tank 200.
The scrap iron removing device for aluminum product recovery treatment is novel in structure, a plurality of material tanks are arranged at intervals, discharge grooves are formed at the intervals, the material tanks are overlapped through the first material guide plate, and a material feeding flow passage for continuous material feeding is formed among the material tanks; a second material guide plate is arranged above the first material guide plate, and can be used for guiding the separated materials to the discharge groove, so that the separated materials can be guided separately from the first material guide plate; and, dwang, a plurality of magnetic separation impeller, the design and the cooperation of polylith electro-magnet, the magnetic separation impeller stretches into corresponding silo, drive inside material and rotate, and drive aluminium matter fragment and rise to first stock guide department, empty aluminium matter fragment and remove to next silo in, drive iron fragment and rise to second stock guide department, empty iron fragment and drop to the escape canal, a plurality of silos and a plurality of magnetic separation impeller's design and cooperation, thereby carry out multistage stirring to the waste material fragment, carry and the separation of magnetic attraction, the effectual iron removal quality that improves, improve the purity of follow-up aluminium ingot product.
Further, the magnetic separation impeller 600 includes a sleeve 610, a plurality of blades 620 are disposed on the outer wall of the sleeve 610, and during the rotation of the magnetic separation impeller 600, the lower inclined ends of the blades 620 are correspondingly connected with the higher ends of the first material guiding plate 300 and the second material guiding plate 400, so that the fragment materials driven by the blades can smoothly move in the inclined direction, and then are transferred to the first material guiding plate or the second material guiding plate; the blades 620 are fixedly arranged on the side wall far away from the sleeve 610, the length of each blade 630 is consistent with that of each blade 620, the outer wall of each blade 630 is of an arc-shaped structure, the blades 630 are protruded towards the tangential direction of the rotation of the magnetic separation impeller 600, a salvaging part can be formed and used for receiving more materials, iron fragments can be adsorbed conveniently as much as possible, the efficiency is improved, and the materials can be prevented from falling from the area of the blades in the rotation process of the magnetic separation impeller; each blade 620 is fixedly provided with one electromagnet 640 on the wall surface of the magnetic separation impeller provided with the scraping plate 630, and the electromagnet 640 is of a plate-shaped structure, so that the magnetic attraction direction is increased, and the efficiency is improved.
Further, the top surface of one end of the scraper 630 far away from the blade 620 is inclined to the outer wall side to form a blade-shaped structure, so that the fragments of the materials can be conveniently and smoothly carried up, and the smooth progress of the whole action is ensured.
Further, one end of the magnetic separation impeller 600, which is close to the downstream of the feeding flow channel, is abutted against the inner wall of the trough 100 to rotate, the end face of the first guide plate 300, which is close to the upstream of the feeding flow channel, is flush with the inner wall of the corresponding trough 100, and the bottom of the end face of the first guide plate 300 is abutted against the top surface of the trough 100 and the top of the end face is raised upwards, so that the first guide plate 300 forms an inclined plane for guiding materials from two adjacent troughs 100; according to the structural design, on one hand, inclined flow guide can be realized, so that materials can smoothly enter the next trough; on the other hand, the end face of the first material guide plate can form a blocking in the process of moving upwards of the magnetic impeller, so that the magnetic time is increased, the magnetic effect is ensured, fragments can be moved to a higher position, and the movement is convenient.
Further, the width of the second guide plate 400 is smaller than the width of the discharge slot 200, so that the material entering the second guide plate is prevented from flowing into the next slot, and the baffle 410 is fixedly arranged on the top surface of the inclined lower end of the second guide plate 400, so that the material flowing through the second guide plate can be limited, and further the separated iron fragments are prevented from entering the next slot.
Further, an arc-shaped plate 420 is fixedly arranged on the wall surface, close to the rotating rod 500, of the second material guiding plate 400, and the concave surface of the arc-shaped plate 420 is matched with the outer wall of the rotating rod 500; the wall surface of the first material guide plate 300, which is close to the rotating rod 500, is provided with a groove, and the inside of the groove is in a cambered surface shape and is matched with the outer wall of the rotating rod 500; rubber pads are fixedly adhered to the inner wall of the groove and the concave surface of the arc-shaped plate 420, and form sealing running fit with the outer wall of the rotating rod 500; the matching between the first material guide plate and the second material guide plate can be enhanced, the butting range of the magnetic impeller can be enlarged, the sealing matching can be realized with the rotating rod, and the falling of material scraps from the gap can be reduced.
Further, the rotating rod 500 is of a tube structure, the rotating rod 500 is erected through a bearing seat, and one end of the rotating rod 500 is in transmission connection with an output shaft of the driving motor 510 through a sprocket chain assembly; the end of the rotating rod 500 far away from the driving motor 510 is provided with the conductive slip ring 520, and each electromagnet 640 is electrically connected with an external controller through the conductive slip ring 520, so that each electromagnet can be controlled singly, the corresponding electromagnet is ensured to realize the power-off action at an accurate position, and the discharge of iron fragments is realized.
Further, a feeding structure 700 is arranged at one side of the first trough 100 at the upstream section of the feeding flow channel, the feeding structure 700 comprises a obliquely arranged material frame 710, and the obliquely lower end of the material frame 710 extends towards the trough 100 and stretches into the notch of the trough 100 according to the rotation direction of the magnetic separation impeller 600; the outer wall of the material frame 710 is fixedly provided with a vibrating motor 720; adopt continuous vibration feed, prevent that a large amount of materials from piling up in the silo, alleviate the atress of impeller is inhaled to magnetism, also can guarantee the separation effect is inhaled to magnetism.
The workflow of the invention comprises the following steps:
s1, continuously feeding materials to corresponding material tanks by a feeding structure;
s2, the rotating rod drives the magnetic impeller to rotate, and all the electromagnets are connected with electricity and are magnetized, and during the period of driving the material to rotate, the electromagnets magnetically attract and adsorb iron fragments in the material;
s3, in the ascending process of the material fragments, the part higher than the inclined higher end of the first material guiding plate corresponding to the material fragments on the blades moves to the first material guiding plate and enters the next trough through the first material guiding plate; when the inclined bottom ends of the blades are aligned with the first material guide plate, all the materials which are not adsorbed on the blades are discharged to the first material guide plate and finally enter the next material groove;
s4, the iron fragments magnetically attracted to the blades continuously rotate and rise along with the rotating rod, when the iron fragments rotate to the position of the second material guiding plate which corresponds to the position of the blades, the electromagnet on the blades is powered off, and the attracted iron fragments move to the second material guiding plate after the iron fragments are demagnetized and attracted and drop into the discharge groove through the second material guiding plate;
the two adjacent discharge grooves repeat the actions of S2 to S4, so that the materials flow and are separated along the feeding direction of the feeding flow channel, thereby realizing multistage separation, and finally the purity of the output aluminum fragments is higher; it should be noted that, the content of iron fragments in the trough decreases in order along the feeding direction, and after the content in the first trough is higher, the content of iron fragments in the subsequent trough is necessarily lower than that of the iron fragments after at least one separation, and even the iron fragments do not contain or contain a very small amount of iron fragments when reaching the last trough.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The invention is not to be limited by the specific embodiments disclosed herein, and other embodiments are within the scope of the invention as defined by the claims of the present application.

Claims (7)

1. The utility model provides an aluminum product recovery handles with fragment material deironing device which characterized in that:
the feeding device comprises a plurality of trough grooves which are arranged at intervals, wherein a discharge groove is reserved between two adjacent trough grooves, a first material guiding plate and a second material guiding plate are arranged above the discharge groove, the second material guiding plate is positioned above the first material guiding plate, the first material guiding plate and the second material guiding plate incline downwards in the same direction, and the width of the first material guiding plate is larger than the width of the discharge groove, so that a feeding flow channel for continuous feeding is formed among the plurality of trough grooves;
the rotating rod stretches across the plurality of material tanks, a plurality of magnetic separation impellers are fixedly arranged on the rotating rod corresponding to the plurality of material tanks, a plurality of electromagnets are arranged on the magnetic separation impellers, the magnetic separation impellers extend into the corresponding material tanks and drive internal materials to rotate, aluminum fragments are driven to rise to a first material guiding plate, the aluminum fragments are dumped to move into a next material tank, when the aluminum fragments rotate to a position just corresponding to the positions of a second material guiding plate and the magnetic separation impellers, the electromagnets on the magnetic separation impellers are powered off, and the adsorbed iron fragments move to the second material guiding plate after being demagnetized and absorbed and drop into a discharge groove through the second material guiding plate;
the magnetic separation impeller comprises a sleeve, a plurality of blades which are obliquely arranged are fixedly arranged on the outer wall of the sleeve, and the lower inclined ends of the blades can be correspondingly connected with the higher ends of the first material guide plate and the second material guide plate in the rotating process of the magnetic separation impeller;
the blades are fixedly arranged on the side walls of the sleeves far away from the blades, the lengths of the blades are consistent with those of the blades, the outer walls of the blades are of arc-shaped structures, and the blades are protruded towards the tangential direction of rotation of the magnetic separation impeller;
each blade is fixedly provided with one electromagnet on the wall surface of the magnetic separation impeller provided with the scraping plate, and the electromagnet is of a plate-shaped structure.
2. The scrap iron removing device for recycling aluminum products according to claim 1, wherein:
the top of one end of the scraping plate far away from the blade is inclined towards one side of the outer wall to form a blade-shaped structure.
3. The scrap iron removing device for recycling aluminum products according to claim 1, wherein:
the magnetic separation impeller is close to one end of the feeding runner downstream and abuts against the inner wall of the trough to rotate, the end face of the first guide plate close to the feeding runner upstream is flush with the inner wall of the corresponding trough, the bottom of the end face of the first guide plate abuts against the top face of the trough, the top of the end face of the first guide plate protrudes upwards, and the first guide plate forms an inclined plane for guiding materials by two adjacent troughs.
4. The scrap iron removing device for recycling aluminum products according to claim 1, wherein:
the width of the second material guiding plate is smaller than the groove width of the discharge groove, and a baffle plate is fixedly arranged on the top surface of the inclined lower end of the second material guiding plate.
5. The scrap iron removing device for recycling aluminum products according to claim 1, wherein:
an arc-shaped plate is fixedly arranged on the wall surface, close to the rotating rod, of the second material guide plate, and the concave surface of the arc-shaped plate is matched with the outer wall of the rotating rod; the first material guide plate is provided with a groove close to the wall surface of the rotating rod, and the inside of the groove is in a cambered surface shape and is matched with the outer wall of the rotating rod;
the inner wall of the groove and the concave surface of the arc plate are fixedly stuck with rubber pads, and the rubber pads and the outer wall of the rotating rod form sealing running fit.
6. The scrap iron removing device for recycling aluminum products according to claim 1, wherein:
the rotating rod is of a pipe body structure, the rotating rod is erected through a bearing seat, and one end of the rotating rod is in transmission connection with an output shaft of the driving motor through a sprocket chain assembly;
one end of the rotating rod, which is far away from the driving motor, is provided with a conductive slip ring, and each electromagnet is electrically connected with an external controller through the conductive slip ring.
7. The scrap iron removing device for recycling aluminum products according to claim 1, wherein:
one side of a first trough positioned at the upstream section of the feeding runner is provided with a feeding structure, the feeding structure comprises a obliquely arranged material frame, and the lower inclined end of the material frame extends towards the trough and stretches into the notch of the trough along the rotation direction of the magnetic separation impeller; the outer wall of the material frame is fixedly provided with a vibrating motor.
CN202111230275.0A 2021-10-20 2021-10-20 Broken piece material deironing device for aluminum product recovery processing Active CN113941438B (en)

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CN202111230275.0A CN113941438B (en) 2021-10-20 2021-10-20 Broken piece material deironing device for aluminum product recovery processing

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Application Number Priority Date Filing Date Title
CN202111230275.0A CN113941438B (en) 2021-10-20 2021-10-20 Broken piece material deironing device for aluminum product recovery processing

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CN113941438B true CN113941438B (en) 2024-03-12

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CN111013815A (en) * 2019-12-30 2020-04-17 重庆华彬伟玻璃有限公司 Waste glass recovery device
KR102129123B1 (en) * 2020-04-14 2020-07-01 (주)연합 Non-ferrous metal sorting device for producing aggregate
CN212309766U (en) * 2020-04-24 2021-01-08 河南长城特耐高新材料有限公司 White corundum apparatus for producing
CN111545290A (en) * 2020-05-27 2020-08-18 陕西金磊混凝土有限公司 Sorting device is retrieved to building rubbish

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Denomination of invention: A scrap iron removal device for aluminum product recycling and processing

Granted publication date: 20240312

Pledgee: China Construction Bank Co.,Ltd. Qingyuan Branch

Pledgor: Guangdong Shunbo Aluminum Alloy Co.,Ltd.

Registration number: Y2024980015243