CN113941438A - Aluminum products recovery processing is with broken lump material deironing device - Google Patents
Aluminum products recovery processing is with broken lump material deironing device Download PDFInfo
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- CN113941438A CN113941438A CN202111230275.0A CN202111230275A CN113941438A CN 113941438 A CN113941438 A CN 113941438A CN 202111230275 A CN202111230275 A CN 202111230275A CN 113941438 A CN113941438 A CN 113941438A
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- guide plate
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- magnetic separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention provides a lump material deironing device for aluminum product recovery processing, which comprises a plurality of material troughs arranged at intervals, wherein a discharge trough is reserved between two adjacent material troughs; the rotating rod stretches across the plurality of material grooves, a plurality of magnetic separation impellers are arranged on the rotating rod corresponding to the plurality of material grooves, a plurality of electromagnets are mounted on the magnetic separation impellers, the magnetic separation impellers extend into the corresponding material grooves and drive the internal materials to rotate, and drive the aluminum fragments to rise to the first material guide plate and dump the aluminum fragments to move into the next material groove, so that the iron fragments are driven to rise to the second material guide plate and dump the iron fragments to fall into the discharge groove; it can carry out multistage stirring, transport and magnetism to the waste material fragment and inhale the separation, effectively improves the deironing quality.
Description
Technical Field
The invention relates to the field of iron removal devices, in particular to a lump material iron removal device for aluminum product recovery processing.
Background
Production and processing of aluminium ingot, its very big partial raw materials utilize the aluminium goods of recovery to process, mainly include multistage breakage, deironing, smelt, the pouring, fashioned several steps, wherein this link of deironing will influence the holistic purity of aluminium ingot, traditional deironing device utilizes vibration deironing sieve to separate mostly, general vibration deironing sieve drives the removal of material fragment through the mode of vibration, only carry out the magnetic absorption deironing action once, deironing quality remains to be improved.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a lump material deironing device for aluminum product recovery processing, which has a novel structure, can carry out multistage stirring, conveying and magnetic attraction separation on scrap lumps, effectively improves deironing quality and improves the purity of aluminum ingot products.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a lump material de-ironing device for aluminum product recovery processing, which comprises a plurality of material troughs arranged at intervals, wherein a discharge groove is reserved between two adjacent material troughs, a first material guide plate and a second material guide plate are arranged above the discharge groove, the second material guide plate is positioned above the first material guide plate, the first material guide plate and the second material guide plate are both inclined downwards towards the same direction, and the width of the first material guide plate is greater than the width of the discharge groove, so that a feeding flow channel for continuous feeding is formed among the material troughs; span the dwang of a plurality of silos, correspond the fixed a plurality of magnetic separation impellers that are equipped with of a plurality of silos on the dwang, install the polylith electro-magnet on the magnetic separation impeller, the magnetic separation impeller stretches into corresponding silo in, drives inside material and rotates to drive aluminium matter fragment and rise to first stock guide department, empty aluminium matter fragment and remove to next silo in, drive the iron fragment and rise to second stock guide department, empty the iron fragment and drop to discharging in the inslot.
In a preferred technical scheme of the invention, the magnetic separation impeller comprises a sleeve, wherein a plurality of obliquely arranged blades are fixedly arranged on the outer wall of the sleeve, and the oblique lower ends of the blades can be correspondingly connected with the higher ends of the first material guide plate and the second material guide plate in the rotating process of the magnetic separation impeller;
a scraper is fixedly arranged on the side wall of the blade far away from the sleeve, the length of the scraper is consistent with that of the blade, the outer wall of the scraper is of an arc-shaped structure, and the scraper protrudes towards the tangential direction of the rotation of the magnetic separation impeller; each blade is fixedly provided with one electromagnet on the wall surface of the magnetic separation impeller provided with the scraper, and the electromagnet is of a plate-shaped structure.
In a preferred technical scheme of the invention, the top surface of one end of the scraper far away from the blade inclines towards one side of the outer wall to form a blade-shaped structure.
In a preferred technical scheme of the invention, one end of the magnetic separation impeller close to the downstream of the feeding flow channel abuts against the inner wall of the material groove to rotate, the end surface of the first material guide plate close to the upstream of the feeding flow channel is flush with the inner wall of the corresponding material groove, the bottom of the end surface of the first material guide plate abuts against the top surface of the material groove, and the top of the end surface of the first material guide plate is upwards protruded, so that the first material guide plate forms an inclined surface for guiding materials by two adjacent material grooves.
In a preferred embodiment of the present invention, the width of the second material guiding plate is smaller than the width of the discharge chute, and a baffle is fixedly disposed on the top surface of the lower end of the second material guiding plate.
In a better technical scheme of the invention, an arc-shaped plate is fixedly arranged on the wall surface of the second material guide plate close to the rotating rod, and the concave surface of the arc-shaped plate is matched with the outer wall of the rotating rod; the wall surface of the first material guide plate, which is close to the rotating rod, is provided with a groove, and the inner part of the groove is arc-surface-shaped and is matched with the outer wall of the rotating rod; the inner wall of the groove and the concave surface of the arc-shaped plate are fixedly adhered with rubber pads, and the rubber pads are in sealing and rotating fit with the outer wall of the rotating rod.
In a preferred technical scheme of the invention, the rotating rod is of a pipe body structure, the rotating rod is erected through a bearing seat, and one end of the rotating rod is in transmission connection with an output shaft of the driving motor through a chain wheel and chain assembly; and one end of the rotating rod, which is far away from the driving motor, is provided with a conductive sliding ring, and each electromagnet is electrically connected with an external controller through the conductive sliding ring.
In a better technical scheme of the invention, a feeding structure is arranged on one side of a first trough positioned at the upstream section of a feeding flow channel, the feeding structure comprises an obliquely arranged material frame, and the oblique lower end of the material frame extends towards the trough direction and stretches into a notch of the trough along the rotation direction of a magnetic separation impeller; and a vibration motor is fixedly arranged on the outer wall of the material frame.
The invention has the beneficial effects that:
the invention provides a lump material de-ironing device for aluminum product recovery processing, which has a novel structure, wherein a plurality of material troughs are arranged at intervals, discharge troughs are formed at the intervals, and the material troughs are overlapped through a first guide plate, so that a feeding channel for continuous feeding is formed among the material troughs; a second material guide plate is arranged above the first material guide plate and can be used for guiding the separated materials to the discharge grooves and distinguishing the separated materials from the first material guide plate; and, the dwang, a plurality of magnetic separation impeller, the design and the cooperation of polylith electro-magnet, the magnetic separation impeller stretches into in the silo that corresponds, drive inside material and rotate, and drive aluminium matter fragment and rise to first stock guide department, it removes to next silo to empty aluminium matter fragment, it rises to second stock guide department to drive the iron fragment, it drops to discharging inslot to empty the iron fragment, a plurality of silos and a plurality of magnetic separation impeller's design and cooperation, thereby carry out multistage stirring to the waste material fragment, carry and magnetism and inhale the separation, effectual improvement deironing quality, improve the purity of follow-up aluminium ingot product.
Drawings
FIG. 1 is a top view of a scrap iron removal apparatus for use in the recycling of aluminum products according to an embodiment of the present invention;
FIG. 2 is a sectional view of a lump material iron removal apparatus for aluminum product recycling provided in an embodiment of the present invention;
fig. 3 is a schematic view illustrating installation positions of the trough, the first material guiding plate and the second material guiding plate according to an embodiment of the present invention.
In the figure:
100. a trough; 200. a discharge chute; 300. a first material guide plate; 400. a second material guide plate; 410. a baffle plate; 420. an arc-shaped plate; 500. rotating the rod; 510. a drive motor; 520. a conductive slip ring; 600. a magnetic separation impeller; 610. a sleeve; 620. a blade; 630. a squeegee; 640. an electromagnet; 700. a feeding structure; 710. material frame; 720. a vibration motor.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1 to 3, in the embodiment of the present invention, an iron removing device for scrap in aluminum product recycling treatment is disclosed, which includes a plurality of material troughs 100 arranged at intervals, and a discharge trough 200 is left between two adjacent material troughs 100, wherein the material troughs are used for receiving scrap, and the discharge trough is used for receiving separated iron scrap; a first material guide plate 300 and a second material guide plate 400 are arranged above the discharge chute 200, the second material guide plate 400 is positioned above the first material guide plate 300, the first material guide plate 300 and the second material guide plate 400 are both inclined downwards towards the same direction, and the width of the first material guide plate 300 is greater than the width of the discharge chute 200, so that a feeding flow channel for continuous feeding is formed among the plurality of material chutes 100, the movement of materials among the plurality of material chutes is ensured, and the materials in the material chutes at the upstream section move to the material chutes at the downstream section; span a plurality of silos 100 dwang 500, correspond a plurality of silos 100 and fix on the dwang 500 and be equipped with a plurality of magnetic separation impeller 600, install polylith electro-magnet 640 on the magnetic separation impeller 600, magnetic separation impeller 600 stretches into in the silo 100 that corresponds, drives inside material and rotates to drive aluminium matter fragment and rise to first stock guide 300 department, empty aluminium matter fragment and remove to next silo 100 in, drive the iron fragment and rise to second stock guide 400 department, empty the iron fragment and drop to discharging groove 200 in.
The scrap material iron removing device for aluminum product recovery processing is novel in structure, a plurality of material troughs are arranged at intervals, discharge troughs are formed at the intervals, and the material troughs are overlapped through a first material guide plate, so that a feeding channel for continuous feeding is formed among the material troughs; a second material guide plate is arranged above the first material guide plate and can be used for guiding the separated materials to the discharge grooves and distinguishing the separated materials from the first material guide plate; and, the dwang, a plurality of magnetic separation impeller, the design and the cooperation of polylith electro-magnet, the magnetic separation impeller stretches into in the silo that corresponds, drive inside material and rotate, and drive aluminium matter fragment and rise to first stock guide department, it removes to next silo to empty aluminium matter fragment, it rises to second stock guide department to drive the iron fragment, it drops to discharging inslot to empty the iron fragment, a plurality of silos and a plurality of magnetic separation impeller's design and cooperation, thereby carry out multistage stirring to the waste material fragment, carry and magnetism and inhale the separation, effectual improvement deironing quality, improve the purity of follow-up aluminium ingot product.
Further, the magnetic separation impeller 600 comprises a sleeve 610, a plurality of obliquely arranged blades 620 are fixedly arranged on the outer wall of the sleeve 610, and in the rotation process of the magnetic separation impeller 600, the oblique lower ends of the blades 620 are correspondingly connected with the higher ends of the first material guide plate 300 and the second material guide plate 400, so that the fragment materials driven by the blades can smoothly move in the oblique direction and are transferred to the first material guide plate or the second material guide plate; the side wall of the blade 620, which is far away from the sleeve 610, is fixedly provided with the scraper 630, the length of the scraper 630 is consistent with that of the blade 620, the outer wall of the scraper 630 is of an arc-shaped structure, and the scraper 630 protrudes towards the tangential direction of the rotation of the magnetic separation impeller 600, so that a fishing part can be formed for receiving more materials, iron fragments can be conveniently adsorbed as much as possible, the efficiency is improved, and the materials can be prevented from falling from the area of the scraper in the rotation process of the magnetic separation impeller; each blade 620 is fixedly provided with one on the wall surface of the magnetic separation impeller provided with the scraper 630, the electromagnet 640 is of a plate-shaped structure, the magnetic attraction direction is increased, and the efficiency is improved.
Furthermore, the top surface of one end of the scraper 630, which is far away from the blade 620, is inclined towards the outer wall side to form a blade-shaped structure, so that the material fragments can be conveniently and smoothly carried, and the whole action can be smoothly carried out.
Further, one end of the magnetic separation impeller 600 close to the downstream of the feeding flow channel abuts against the inner wall of the material groove 100 to rotate, the end surface of the first material guide plate 300 close to the upstream of the feeding flow channel is flush with the inner wall of the corresponding material groove 100, the bottom of the end surface of the first material guide plate 300 abuts against the top surface of the material groove 100, and the top of the end surface is upward convex, so that the first material guide plate 300 forms an inclined surface for guiding the two adjacent material grooves 100; due to the structural design, on one hand, inclined flow guide can be realized, so that the material can smoothly enter the next material groove; on the other hand, the end face of the first material guide plate can be plugged in the process of moving the magnetic suction impeller upwards, so that the magnetic suction time is prolonged, the magnetic suction effect is ensured, fragments can be moved to a higher position, and the movement is convenient.
Further, the width of the second material guiding plate 400 is smaller than the width of the discharge chute 200, so as to prevent the material entering the second material guiding plate from flowing into the next chute, and a baffle 410 is fixed on the top surface of the lower inclined end of the second material guiding plate 400, so as to limit the material flowing through the second material guiding plate, and further prevent the separated iron fragments from entering the next chute.
Further, an arc plate 420 is fixedly arranged on the wall surface of the second material guiding plate 400 close to the rotating rod 500, and the concave surface of the arc plate 420 is matched with the outer wall of the rotating rod 500; a groove is formed in the wall surface of the first material guide plate 300 close to the rotating rod 500, and the inner part of the groove is arc-shaped and is matched with the outer wall of the rotating rod 500; rubber pads are fixedly adhered to the inner wall of the groove and the concave surface of the arc plate 420, and the rubber pads are in sealed rotating fit with the outer wall of the rotating rod 500; can strengthen the cooperation between first stock guide and the second stock guide, can increase and inhale the scope that the impeller butt joint was inhaled to the magnetism, also can realize sealed cooperation with the dwang, reduce the material piece and drop from the gap.
Further, the rotating rod 500 is a pipe structure, the rotating rod 500 is erected through a bearing seat, and one end of the rotating rod 500 is in transmission connection with an output shaft of the driving motor 510 through a sprocket chain assembly; the one end that driving motor 510 was kept away from to dwang 500 is installed and is led electrical slip ring 520, and each electro-magnet 640 is connected with the external control ware through leading electrical slip ring 520 and carrying out the electricity, guarantees that each electro-magnet all can be by single control, guarantees to realize the outage action to the electro-magnet that corresponds in accurate position, realizes the discharge of iron fragment.
Further, a feeding structure 700 is arranged on one side of the first trough 100 at the upstream section of the feeding flow channel, the feeding structure 700 comprises a material frame 710 which is arranged in an inclined manner, and the inclined lower end of the material frame 710 extends towards the trough 100 and stretches into the notch of the trough 100 along the rotation direction of the magnetic separation impeller 600; the outer wall of the material frame 710 is fixedly provided with a vibration motor 720; adopt continuous vibration feed, prevent that a large amount of materials from piling up in the silo, alleviate the atress of magnetism impeller of inhaling, also can guarantee to inhale the separation effect of magnetism.
The work flow of the invention comprises the following steps:
s1, continuously feeding materials to the corresponding material grooves by the feeding structure;
s2, the rotating rod drives the magnetic impeller to rotate, all electromagnets are electrified and magnetized, and during the rotation of the charged materials, the electromagnets carry out magnetic attraction on iron fragments in the materials;
s3, in the process of ascending the material fragments, the part of the material fragments corresponding to the material fragments on the blades, which is higher than the inclined higher end of the first material guide plate, moves to the first material guide plate and enters the next material groove through the first material guide plate; when the inclined bottom end of the blade is aligned with the first material guide plate, all the unadsorbed materials on the blade are discharged to the first material guide plate and finally enter the next material groove;
s4, iron fragments magnetically attracted on the blade continuously rotate and rise along with the rotating rod, when the blade rotates to a position corresponding to the position of the second material guide plate and the blade, the electromagnet on the blade is powered off, and the attracted iron fragments lose the magnetic attraction and then move to the position of the second material guide plate and fall into the discharge groove through the second material guide plate;
the actions from S2 to S4 are repeated by the two adjacent discharge grooves, so that the materials flow and are separated along the feeding direction of the feeding flow channel, multi-stage separation is realized, and finally the purity of the output aluminum fragments is high; it should be noted that the content of iron fragments in the material grooves is reduced in sequence along the feeding direction, and except for the higher content in the first material groove, the subsequent material grooves are filled with the material which is separated at least once, so that the content of the iron fragments is necessarily less, and even the last material groove contains no or very little iron fragments.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (8)
1. The utility model provides an aluminum products recovery processing is with broken lump material deironing device which characterized in that:
the feeding device comprises a plurality of material grooves which are arranged at intervals, a discharge groove is reserved between every two adjacent material grooves, a first material guide plate and a second material guide plate are arranged above the discharge groove, the second material guide plate is positioned above the first material guide plate, the first material guide plate and the second material guide plate are both inclined downwards towards the same direction, the width of the first material guide plate is larger than the groove width of the discharge groove, and a feeding flow channel for continuous feeding is formed among the material grooves;
span the dwang of a plurality of silos, correspond the fixed a plurality of magnetic separation impellers that are equipped with of a plurality of silos on the dwang, install the polylith electro-magnet on the magnetic separation impeller, the magnetic separation impeller stretches into corresponding silo in, drives inside material and rotates to drive aluminium matter fragment and rise to first stock guide department, empty aluminium matter fragment and remove to next silo in, drive the iron fragment and rise to second stock guide department, empty the iron fragment and drop to discharging in the inslot.
2. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 1, wherein:
the magnetic separation impeller comprises a sleeve, a plurality of obliquely arranged blades are fixedly arranged on the outer wall of the sleeve, and the lower inclined ends of the blades can be correspondingly connected with the higher ends of the first material guide plate and the second material guide plate in the rotating process of the magnetic separation impeller;
a scraper is fixedly arranged on the side wall of the blade far away from the sleeve, the length of the scraper is consistent with that of the blade, the outer wall of the scraper is of an arc-shaped structure, and the scraper protrudes towards the tangential direction of the rotation of the magnetic separation impeller;
each blade is fixedly provided with one electromagnet on the wall surface of the magnetic separation impeller provided with the scraper, and the electromagnet is of a plate-shaped structure.
3. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 2, wherein:
the top surface of one end of the scraper far away from the blade inclines towards one side of the outer wall to form an edge-shaped structure.
4. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 1, wherein:
the magnetic separation impeller is close to the one end of pay-off runner low reaches and supports and hold in the inner wall of silo rotation, and the terminal surface that first stock guide is close to pay-off runner upper reaches is parallel and level with the inner wall that corresponds the silo, and the bottom of this terminal surface of first stock guide supports and holds in the top surface of silo, and the top is protruding up, makes first stock guide form the inclined plane that carries out the guide for two adjacent silos.
5. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 1, wherein:
the width of the second material guide plate is smaller than the groove width of the discharge groove, and a baffle is fixedly arranged on the top surface of the lower end of the second material guide plate.
6. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 1, wherein:
an arc-shaped plate is fixedly arranged on the wall surface of the second material guide plate close to the rotating rod, and the concave surface of the arc-shaped plate is matched with the outer wall of the rotating rod; the wall surface of the first material guide plate, which is close to the rotating rod, is provided with a groove, and the inner part of the groove is arc-surface-shaped and is matched with the outer wall of the rotating rod;
the inner wall of the groove and the concave surface of the arc-shaped plate are fixedly adhered with rubber pads, and the rubber pads are in sealing and rotating fit with the outer wall of the rotating rod.
7. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 1, wherein:
the rotating rod is of a pipe body structure, is erected through a bearing seat and is in transmission connection with an output shaft of the driving motor through a chain wheel and chain assembly;
and one end of the rotating rod, which is far away from the driving motor, is provided with a conductive sliding ring, and each electromagnet is electrically connected with an external controller through the conductive sliding ring.
8. The apparatus for removing iron from crushed blocks for use in the recycling of aluminum products according to claim 1, wherein:
a feeding structure is arranged on one side of the first material groove at the upstream section of the feeding flow channel, the feeding structure comprises an obliquely arranged material frame, and the oblique lower end of the material frame extends towards the direction of the material groove and stretches into the notch of the material groove along the rotating direction of the magnetic separation impeller; and a vibration motor is fixedly arranged on the outer wall of the material frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111230275.0A CN113941438B (en) | 2021-10-20 | 2021-10-20 | Broken piece material deironing device for aluminum product recovery processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111230275.0A CN113941438B (en) | 2021-10-20 | 2021-10-20 | Broken piece material deironing device for aluminum product recovery processing |
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| CN113941438A true CN113941438A (en) | 2022-01-18 |
| CN113941438B CN113941438B (en) | 2024-03-12 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116786258A (en) * | 2023-08-07 | 2023-09-22 | 江苏风日石英科技有限公司 | Quartz sand feeding and screening equipment |
| CN117797946A (en) * | 2024-01-02 | 2024-04-02 | 国能神东煤炭集团有限责任公司 | Slime water magnetic material collection device |
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| CN117797946A (en) * | 2024-01-02 | 2024-04-02 | 国能神东煤炭集团有限责任公司 | Slime water magnetic material collection device |
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| CN113941438B (en) | 2024-03-12 |
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Denomination of invention: A scrap iron removal device for aluminum product recycling and processing Granted publication date: 20240312 Pledgee: China Construction Bank Co.,Ltd. Qingyuan Branch Pledgor: Guangdong Shunbo Aluminum Alloy Co.,Ltd. Registration number: Y2024980015243 |
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