CN113940268B - Automatic soilless culture production line - Google Patents

Automatic soilless culture production line Download PDF

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CN113940268B
CN113940268B CN202111220779.4A CN202111220779A CN113940268B CN 113940268 B CN113940268 B CN 113940268B CN 202111220779 A CN202111220779 A CN 202111220779A CN 113940268 B CN113940268 B CN 113940268B
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cultivation
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vegetable
liquid
picking
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CN113940268A (en
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柴喜荣
杨暹
康云艳
赵普艳
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Guangdong Dahai Biotechnology Co.,Ltd.
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South China Agricultural University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • A01G31/06Hydroponic culture on racks or in stacked containers
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D45/00Harvesting of standing crops
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G31/00Soilless cultivation, e.g. hydroponics
    • A01G31/02Special apparatus therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/20Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
    • Y02P60/21Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

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  • Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)

Abstract

本发明公开了一种自动化无土栽培生产线,属于无土栽培技术领域,其技术方案要点是:包括传送带组、支撑架和多个无土栽培装置;无土栽培装置包括多个栽培槽;栽培槽内壁设有蔬菜固定盘;栽培槽的内壁设有2个滑动槽,滑动槽内均设有步进电机一,步进电机一与蔬菜固定盘固接;2个支撑架的外侧均固接有支撑横板,2个支撑横板均设有条形凹槽;条形凹槽内安装有步进电机二和步进电机三,步进电机二和步进电机三连接有电动伸缩杆,电动伸缩杆的端部设有转动电机,转动电机连接有转动部;每2个转动部间固接有横向部,横向部内设有多个滑动电机,滑动电机连接有采摘片。本发明主要用于自动化实现蔬菜植入和采摘工作,有效提高工作效率和自动化程度。

Figure 202111220779

The invention discloses an automatic soilless cultivation production line, which belongs to the technical field of soilless cultivation. The main points of the technical solution are: a conveyor belt group, a support frame and a plurality of soilless cultivation devices; the soilless cultivation device includes a plurality of cultivation grooves; The inner wall of the trough is provided with a vegetable fixing plate; the inner wall of the cultivation trough is provided with two sliding grooves, and each of the sliding grooves is provided with a stepping motor one, and the stepping motor one is fixedly connected with the vegetable fixing plate; the outer sides of the two support frames are fixedly connected There are support horizontal plates, both of which are provided with strip-shaped grooves; the second and third stepper motors are installed in the strip-shaped grooves, and the second and third stepper motors are connected with electric telescopic rods. The end of the electric telescopic rod is provided with a rotating motor, and the rotating motor is connected with a rotating part; a transverse part is fixedly connected between every two rotating parts, and a plurality of sliding motors are arranged in the transverse part, and the sliding motors are connected with picking pieces. The invention is mainly used to automatically realize the vegetable implantation and picking, and effectively improves the work efficiency and the degree of automation.

Figure 202111220779

Description

一种自动化无土栽培生产线An automatic soilless culture production line

技术领域technical field

本发明涉及无土栽培技术领域,尤其涉及一种自动化无土栽培生产线。The invention relates to the technical field of soilless culture, in particular to an automatic soilless culture production line.

背景技术Background technique

无土栽培是指不用天然土壤栽培作物,而将作物栽培在营养液中,或者用基质固定植株而浇灌营养液的一种栽培方法。无土栽培用人工创造的良好根系环境取代土壤环境,最大限度地满足根系对水、肥、气等诸多条件的要求,发挥作物生产的最大潜力。无土栽培与保护地设施相结合,可栽培黄瓜、番茄、莴苣、草莓、西瓜、甜瓜等多种作物无土栽培作为农业新技术,与传统的土壤栽培相比,具有节肥、节水、省工,高产、优质,不受地域限制,产品洁净卫生,利于机械化、自动化管理等特点。Soilless cultivation refers to a cultivation method in which crops are grown in nutrient solution without natural soil, or the plants are fixed with substrate and irrigated with nutrient solution. Soilless culture replaces the soil environment with a good root environment created artificially, maximally meets the requirements of the root system for water, fertilizer, air and many other conditions, and maximizes the potential of crop production. The combination of soilless culture and protected land facilities can cultivate various crops such as cucumber, tomato, lettuce, strawberry, watermelon, and melon. As a new agricultural technology, soilless culture has the advantages of saving fertilizer, water, It is labor-saving, high-yield, high-quality, free from geographical restrictions, and the products are clean and hygienic, which is conducive to mechanization and automated management.

但目前我国无土栽培自动化程度较低,在营养液的更换、作物种植和作物成熟后的采摘等方面还存在诸多使用不便的问题,且采用机械自动化采摘时,易对被采摘的蔬菜造成品貌上的伤害,从而影响蔬菜的品质,因此很多采摘工作还需要人工进行。However, at present, the degree of automation of soilless cultivation in my country is relatively low, and there are still many inconvenient problems in the replacement of nutrient solution, crop planting and harvesting after maturity. Moreover, when using automatic mechanical picking, it is easy to cause appearance of the vegetables to be picked. Therefore, a lot of picking work still needs to be done manually.

为了解决上述问题,在现有技术的基础上提供了一种自动化无土栽培生产线。In order to solve the above problems, an automatic soilless culture production line is provided on the basis of the prior art.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种自动化无土栽培生产线,该装置设有采摘装置,有助于通过两组采摘装置的协作配合,将菜苗植入无土栽培装置;且当蔬菜成熟后,能够自动化实现蔬菜采摘工作,并且能够通过采摘装置和蔬菜收集装置的协同配合,将收集到的蔬菜整齐放置,能够有效避免蔬菜因自动采摘所遭受的品貌上的损坏,能够有效提高工作效率和自动化程度,以便后续的运输和售卖。The purpose of the present invention is to provide an automatic soilless culture production line, the device is provided with a picking device, which helps to implant vegetable seedlings into the soilless culture device through the cooperation of two sets of picking devices; and when the vegetables are mature, it can be automatically The vegetable picking work can be realized, and the collected vegetables can be placed neatly through the cooperation of the picking device and the vegetable collecting device, which can effectively avoid the damage to the appearance of the vegetables due to automatic picking, and can effectively improve the work efficiency and automation. for subsequent transportation and sales.

本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:

一种自动化无土栽培生产线,包括2个平行设置的传送带组、分别与2个传送带组的转轴端部相连的支撑架、进液总管、排液总管、控制器和蔬菜收集装置,2个所述传送带组的顶端安装有多个无土栽培装置;所述无土栽培装置包括多个栽培槽,所述栽培槽的底端均开有2个液体流动孔,所述液体流动孔均处于同一直线;所述栽培槽内壁设有环形限位件;所述环形限位件顶面放置有蔬菜固定盘,所述蔬菜固定盘为环状;所述栽培槽的内壁沿竖直方向对称设有2个滑动槽,2个所述滑动槽内均滑动连接有步进电机一,所述步进电机一的输出端与所述蔬菜固定盘的端部固接。An automatic soilless culture production line, comprising two conveyor belt groups arranged in parallel, a support frame respectively connected with the ends of the rotating shafts of the two conveyor belt groups, a liquid inlet main pipe, a liquid discharge main pipe, a controller and a vegetable collection device, and the two The top of the conveyor belt group is installed with a plurality of soilless cultivation devices; the soilless cultivation device includes a plurality of cultivation grooves, and the bottom ends of the cultivation grooves are all provided with 2 liquid flow holes, and the liquid flow holes are all in the same straight line; the inner wall of the cultivation tank is provided with an annular limiting member; a vegetable fixing plate is placed on the top surface of the annular limiting member, and the vegetable fixing plate is annular; the inner wall of the cultivation groove is symmetrically arranged along the vertical direction There are two sliding grooves, and a stepping motor 1 is slidably connected in the two sliding grooves, and the output end of the stepping motor 1 is fixedly connected with the end of the vegetable fixing plate.

所述进液总管的高度高于所述无土栽培装置;所述排液总管的高度低于所述无土栽培装置;所述排液总管和进液总管的端部均设有电动阀门;所述排液总管的侧壁连接有多个排液分管,所述进液总管的侧壁连接有多个进液分管;所述排液分管和进液分管均与液体流动孔相贯通。The height of the liquid inlet main pipe is higher than that of the soilless cultivation device; the height of the liquid drainage main pipe is lower than the soilless cultivation device; the ends of the liquid drainage main pipe and the liquid inlet main pipe are provided with electric valves; The side wall of the liquid discharging main pipe is connected with a plurality of liquid discharging sub-pipes, and the side wall of the liquid feeding main pipe is connected with a plurality of liquid feeding sub-pipes; the liquid discharging sub-pipe and the liquid-incoming sub-pipe are both connected with the liquid flow holes.

2个所述支撑架的外侧均固接有支撑横板,2个所述支撑横板的顶部均设有条形凹槽;所述条形凹槽内滑动安装有步进电机二和步进电机三;所述步进电机二和步进电机三的输出端设有电动伸缩杆,所述电动伸缩杆的端部设有转动电机,所述转动电机的输出端设有转动部;每2个所述转动部间沿垂直于传送带组的方向固接有横向部。The outer sides of the two support frames are fixedly connected with support transverse plates, and the tops of the two support transverse plates are provided with strip-shaped grooves; in the strip-shaped grooves, two stepper motors and a stepper motor are slidably installed. Motor three; the output ends of the stepper motor two and the stepper motor three are provided with electric telescopic rods, the ends of the electric telescopic rods are provided with a rotating motor, and the output end of the rotating motor is provided with a rotating part; every 2 A transverse part is fixed between each of the rotating parts along a direction perpendicular to the conveyor belt group.

所述横向部内设有多个滑动电机,所述滑动电机的输出端均连接有采摘片,所述采摘片的端部为弧形;所述采摘片的内部设有微型推动电机,所述微型推动电机的输出端连接有弹簧组,所述弹簧组的端部连接有切刀片;所述步进电机一、步进电机二、步进电机三、电动阀门、转动电机、电动伸缩杆、滑动电机和微型推动电机均与控制器相连。A plurality of sliding motors are arranged in the lateral part, and the output ends of the sliding motors are all connected with picking pieces, and the ends of the picking pieces are arc-shaped; The output end of the miniature push motor is connected with a spring group, and the end of the spring group is connected with a cutting blade; the stepper motor one, the stepper motor two, the stepper motor three, the electric valve, the rotating motor, the electric telescopic rod, Both the sliding motor and the micro push motor are connected to the controller.

通过采用上述技术方案,利用传送带组,有助于固定无土栽培装置,以便能实现蔬菜的无土栽培;利用支撑架,有助于支撑传送带组和支撑横版,以便能完成菜苗的植入、培育和采摘;利用进液总管,有助于向栽培槽中输入营养液;利用排液总管,有助于将栽培槽中的营养液排出,便于采摘;利用控制器,有助于向各部件发送调控指令,以便能顺利实现菜苗植入、培育和采摘操作;利用蔬菜收集装置,有助于蔬菜采摘后完成蔬菜采摘收集工作。By adopting the above technical solution, the use of the conveyor belt group helps to fix the soilless cultivation device so as to realize the soilless cultivation of vegetables; the use of the support frame helps to support the conveyor belt group and the horizontal plate, so that the planting of vegetable seedlings can be completed. , cultivation and picking; the use of the liquid inlet pipe helps to input the nutrient solution into the cultivation tank; the use of the drain pipe helps to discharge the nutrient solution in the cultivation tank, which is convenient for picking; the use of the controller helps to supply the various The component sends control instructions, so that the vegetable seedling implantation, cultivation and picking operations can be successfully realized; the use of the vegetable collection device helps to complete the vegetable picking and collection work after the vegetables are picked.

利用处于同一直线的液体流动孔,有助于将进液总管中的营养液输送至各个栽培槽,以便能完成蔬菜的培育;利用环形限位件,有助于限制蔬菜固定盘的位置;利用蔬菜固定盘,有助于将菜苗的根部植入,使根部与营养液相触接,且能够保持菜苗的位置稳定,以便能够使菜苗能够充分汲取营养,茁壮成长;在蔬菜采摘时,利用滑动槽和步进电机一,有助于使蔬菜固定环在步进电机一的牵引下向上运动,从而能够带动置于蔬菜固定环上的蔬菜移动至栽培槽的顶端,便于采摘片进行蔬菜采摘工作。The use of liquid flow holes in the same straight line helps to transport the nutrient solution in the liquid inlet pipe to each cultivation tank, so that the cultivation of vegetables can be completed; the use of annular limiters helps to limit the position of the vegetable fixing plate; The vegetable fixing plate helps to implant the roots of the vegetable seedlings, so that the roots are in contact with the nutrient liquid, and can keep the position of the vegetable seedlings stable, so that the vegetable seedlings can fully absorb nutrients and grow vigorously; when picking vegetables, use sliding The first groove and the stepper motor help to make the vegetable fixing ring move upward under the traction of the stepper motor 1, so as to drive the vegetables placed on the vegetable fixing ring to move to the top of the cultivation groove, which is convenient for picking slices to pick vegetables. .

利用电动阀门,有助于控制营养液的输入和排出;利用进液分管,有助于将进液总管与无土栽培装置中的液体流动孔相连通,以便能实现营养液的注入;利用排液分管,有助于将排液总管与无土栽培装置的液体流动孔相连通,以便能实现营养液的排出。利用支撑横版,有助于对电动伸缩杆、转动部和横向部等部件起到支撑作用;利用凹槽、步进电机二和步进电机三,有助于使步进电机二和步进电机三沿凹槽相向而行或同向而行,从而能够带动电动伸缩杆和横向部等部件进行移动,通过转动部能够使两组采摘片的弧形相对,以便能通过两个弧形的协作完成蔬菜采摘。The use of electric valves helps to control the input and discharge of nutrient solution; the use of liquid inlet pipes helps to connect the liquid inlet main pipe with the liquid flow holes in the soilless cultivation device, so that the nutrient solution can be injected; The liquid distribution pipe helps to connect the drain main pipe with the liquid flow hole of the soilless cultivation device, so as to realize the discharge of the nutrient solution. Using the support horizontal plate helps to support components such as the electric telescopic rod, the rotating part and the horizontal part; using the groove, the stepper motor 2 and the stepper motor 3 helps to make the stepper motor 2 and the stepper motor 3. The motor 3 runs in the opposite or the same direction along the groove, so as to drive components such as the electric telescopic rod and the transverse part to move. Collaborate to complete vegetable picking.

当需要植入菜苗和采摘蔬菜时,使步进电机二和步进电机三做相向运动或同向运动,通过控制器调节电动伸缩杆的伸缩长度,通过控制器调节转动部的角度,有助于调节横向部和采摘片的高度和角度,以便使两侧采摘片的弧形面向待采摘或待植入的蔬菜,通过两组横向部中的相对应的两个采摘片的协作配合,有助于一次将多颗菜苗放入或将多颗蔬菜摘出;其中,利用滑动电机,有助于调节采摘片之间的相对位置,从而能够调节采摘后的蔬菜的放置间隙,便于在蔬菜采摘后,将采摘的蔬菜整齐的放置于蔬菜收集装置内;利用采摘片,有助于通过使两个采摘片弧形口部相对完成采摘操作;利用微型推动电机,在需要对蔬菜根部进行切除时,能够通过推动弹簧组,从而推动切刀片向前运动,完成根部切除工作。When it is necessary to plant vegetable seedlings and pick vegetables, make the stepper motor 2 and stepper motor 3 move in the opposite direction or in the same direction, adjust the telescopic length of the electric telescopic rod through the controller, and adjust the angle of the rotating part through the controller, which helps In order to adjust the height and angle of the transverse part and the picking piece, so that the arcs of the picking pieces on both sides face the vegetables to be picked or planted, through the cooperation of the corresponding two picking pieces in the two sets of transverse parts, there are It helps to put multiple vegetable seedlings in or pick multiple vegetables at one time; among them, the sliding motor is used to help adjust the relative position between the picking pieces, so that the placement gap of the picked vegetables can be adjusted, which is convenient for the vegetables after picking. , place the picked vegetables neatly in the vegetable collection device; the use of the picking piece helps to complete the picking operation by making the arc mouths of the two picking pieces opposite; By pushing the spring group, the cutting blade can be pushed forward to complete the root cutting.

采用本方案能够通过两组采摘装置的协作配合,将菜苗植入无土栽培装置;且当蔬菜成熟后,能够自动化实现蔬菜采摘工作,并且能够通过采摘装置和蔬菜收集装置的协同配合,将收集到的蔬菜整齐放置,能够有效避免蔬菜因自动采摘所遭受的品貌上的损坏,能够有效提高工作效率和自动化程度,以便后续的运输和售卖。Using this solution, vegetable seedlings can be implanted into the soilless cultivation device through the cooperation of two sets of picking devices; and when the vegetables are mature, the vegetable picking work can be automatically realized, and through the cooperation of the picking device and the vegetable collecting device, the collected vegetables can be collected. The vegetables are placed neatly, which can effectively avoid the damage to the appearance of the vegetables due to automatic picking, and can effectively improve the work efficiency and degree of automation for subsequent transportation and sales.

本发明进一步设置为:所述蔬菜收集装置包括升降机、置于升降机顶端的收集框和设于升降机底端的万向轮。The present invention is further provided that: the vegetable collecting device includes a lift, a collection frame placed at the top of the lift, and a universal wheel set at the bottom of the lift.

通过采用上述技术方案,利用升降机,有助于调节收集框的高度;利用收集框,有助于收集通过采摘片采摘的蔬菜;利用万向轮,有助于通过位置移动,使收集框的位置移动至采摘片下方,以便能够配合采摘片的采摘工作。By adopting the above technical scheme, the use of the lift helps to adjust the height of the collection frame; the use of the collection frame helps to collect the vegetables picked by the picking pieces; the use of the universal wheel helps to move the position of the collection frame to Move to the bottom of the picking piece so that it can match the picking work of the picking piece.

本发明进一步设置为:所述收集框底端安装有漏网。The present invention is further provided as follows: the bottom end of the collecting frame is provided with a leaking net.

通过采用上述技术方案,利用漏网,有助于滤干采摘后的蔬菜的表面所残留的水分。By adopting the above-mentioned technical solutions, the use of the slip screen is helpful for draining the residual water on the surface of the vegetables after picking.

本发明进一步设置为:所述进液总管的输入端连接有储液箱,所述排液总管的输出端连接有废液箱。The present invention is further provided that: the input end of the liquid inlet main pipe is connected with a liquid storage tank, and the output end of the liquid discharge main pipe is connected with a waste liquid tank.

通过采用上述技术方案,利用储液箱,有助于储存营养液,便于为无土栽培装置提供营养液;利用废液箱,有助于收集蔬菜培养后所产生的废液。By adopting the above technical solution, using the liquid storage tank helps to store the nutrient solution, which is convenient to provide the nutrient solution for the soilless cultivation device;

本发明进一步设置为:2个所述支撑横版之间放置有风干装置和消毒装置,所述风干装置和消毒装置靠近所述支撑横版的端部。The present invention is further provided as follows: an air-drying device and a sterilizing device are placed between the two supporting horizontal plates, and the air-drying device and the sterilizing device are close to the ends of the supporting horizontal plates.

通过采用上述技术方案,利用风干装置和消毒装置,有助于对无土栽培装置进行烘干和消毒,便于装置的循环使用。By adopting the above technical scheme, the air drying device and the sterilizing device are used to facilitate the drying and sterilizing of the soilless cultivation device, and the recycling of the device is facilitated.

综上所述,本发明具有以下有益效果:该装置设有采摘装置,有助于通过两组采摘装置的协作配合,将菜苗植入无土栽培装置;且当蔬菜成熟后,能够自动化实现蔬菜采摘工作,并且能够通过采摘装置和蔬菜收集装置的协同配合,将收集到的蔬菜整齐放置,能够有效避免蔬菜因自动采摘所遭受的品貌上的损坏,能够有效提高工作效率和自动化程度,以便后续的运输和售卖。To sum up, the present invention has the following beneficial effects: the device is provided with a picking device, which helps to implant the vegetable seedlings into the soilless cultivation device through the cooperation of two sets of picking devices; and when the vegetables are mature, the vegetables can be automatically realized Picking work, and through the cooperation of the picking device and the vegetable collecting device, the collected vegetables can be placed neatly, which can effectively avoid the damage to the appearance of the vegetables due to automatic picking, and can effectively improve the work efficiency and automation. transportation and sales.

附图说明Description of drawings

图1是本发明实施例的俯视结构示意图;1 is a schematic top view of an embodiment of the present invention;

图2是本发明实施例的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the embodiment of the present invention;

图3是本发明实施例的栽培槽的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of the cultivation groove of the embodiment of the present invention;

图4是本发明实施例的栽培槽的俯视结构示意图;Fig. 4 is the top view structure schematic diagram of the cultivation tank of the embodiment of the present invention;

图5是本发明实施例的采摘体的透视结构示意图。FIG. 5 is a perspective structural diagram of a picking body according to an embodiment of the present invention.

图中:1、传送带组;2、支撑架;3、进液总管;4、排液总管;5、控制器;6、蔬菜收集装置;7、无土栽培装置;8、栽培槽;9、液体流动孔;10、环形限位件;11、蔬菜固定盘;12、滑动槽;13、步进电机一;14、电动阀门;15、排液分管;16、进液分管;17、支撑横板;18、条形凹槽;19、步进电机二;20、步进电机三;21、电动伸缩杆;22、转动电机;23、转动部;24、横向部;25、滑动电机;26、采摘片;27、微型推动电机;28、弹簧组;29、切刀片;30、升降机;31、收集框;32、漏网;33、储液箱;34、废液箱;35、风干装置;36、消毒装置;37、万向轮。In the figure: 1, conveyor belt group; 2, support frame; 3, liquid inlet main pipe; 4, liquid discharge main pipe; 5, controller; 6, vegetable collection device; 7, soilless cultivation device; 8, cultivation tank; 9, Liquid flow hole; 10. Ring limiter; 11. Vegetable fixing plate; 12. Sliding groove; 13. Stepping motor 1; 14. Electric valve; plate; 18, strip groove; 19, stepping motor two; 20, stepping motor three; 21, electric telescopic rod; 22, rotating motor; 23, rotating part; 24, transverse part; 25, sliding motor; 26 , picking piece; 27, micro push motor; 28, spring group; 29, cutting blade; 30, elevator; 31, collection frame; 32, slip net; 33, liquid storage tank; 34, waste liquid tank; 35, air drying device; 36. Disinfection device; 37. Universal wheel.

具体实施方式Detailed ways

下面结合附图和实施方式对本发明作进一步的详细说明:Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail:

实施例:一种自动化无土栽培生产线,如图1至图5所示,包括2个平行设置的传送带组1、分别与2个传送带组1的转轴端部相连的支撑架2、进液总管3、排液总管4、控制器5和蔬菜收集装置6,利用传送带组1,有助于固定无土栽培装置7,以便能实现蔬菜的无土栽培;利用支撑架2,有助于支撑传送带组1和支撑横版,以便能完成菜苗的植入、培育和采摘;利用进液总管3,有助于向栽培槽8中输入营养液;利用排液总管4,有助于将栽培槽8中的营养液排出,便于采摘;利用控制器5,有助于向各部件发送调控指令,以便能顺利实现菜苗植入、培育和采摘操作;利用蔬菜收集装置6,有助于蔬菜采摘后完成蔬菜采摘收集工作。Embodiment: an automatic soilless culture production line, as shown in Figure 1 to Figure 5, comprises two conveyor belt groups 1 arranged in parallel, a support frame 2 connected with the ends of the rotating shafts of the two conveyor belt groups 1 respectively, a liquid inlet manifold 3. The drain manifold 4, the controller 5 and the vegetable collection device 6 use the conveyor belt group 1 to help fix the soilless cultivation device 7 so as to realize the soilless cultivation of vegetables; the use of the support frame 2 helps to support the conveyor belt Group 1 and support the horizontal version, so that the implantation, cultivation and picking of vegetable seedlings can be completed; the use of the liquid inlet main pipe 3 is helpful for inputting nutrient solution into the cultivation tank 8; The nutrient solution in the device is discharged, which is convenient for picking; the controller 5 is used to help send control instructions to various components, so that the planting, cultivation and picking operations of vegetable seedlings can be successfully realized; the vegetable collection device 6 is used to help vegetables to complete after picking. Vegetable picking collection work.

2个传送带组1的顶端安装有多个无土栽培装置7;无土栽培装置7包括多个栽培槽8,栽培槽8的底端均开有2个液体流动孔9,液体流动孔9均处于同一直线,利用处于同一直线的液体流动孔9,有助于将进液总管3中的营养液输送至各个栽培槽8,以便能完成蔬菜的培育。栽培槽8内壁设有环形限位件10,环形限位件10顶面放置有蔬菜固定盘11,蔬菜固定盘11为环状;利用环形限位件10,有助于限制蔬菜固定盘11的位置,利用蔬菜固定盘11,有助于将菜苗的根部植入,使根部与营养液相触接,且能够保持菜苗的位置稳定,以便能够使菜苗能够充分汲取营养,茁壮成长。A plurality of soilless cultivation devices 7 are installed on the top of the two conveyor belt groups 1; Being in the same straight line, using the liquid flow holes 9 in the same straight line is helpful to transport the nutrient solution in the liquid inlet main pipe 3 to each cultivation tank 8, so that the cultivation of vegetables can be completed. The inner wall of the cultivation tank 8 is provided with a ring-shaped limiting member 10, and a vegetable fixing plate 11 is placed on the top surface of the annular limiting member 10, and the vegetable fixing plate 11 is annular; Using the vegetable fixing plate 11 helps to implant the roots of the vegetable seedlings, so that the roots are in contact with the nutrient liquid, and the position of the vegetable seedlings can be kept stable, so that the vegetable seedlings can fully absorb nutrients and grow vigorously.

栽培槽8的内壁沿竖直方向对称设有2个滑动槽12,2个滑动槽12内均滑动连接有步进电机一13,步进电机一13的输出端与蔬菜固定盘11的端部固接,在蔬菜采摘时,利用滑动槽12和步进电机一13,有助于使蔬菜固定环在步进电机一13的牵引下向上运动,从而能够带动置于蔬菜固定环上的蔬菜移动至栽培槽8的顶端,便于采摘片26进行蔬菜采摘工作。The inner wall of the cultivation tank 8 is symmetrically provided with two sliding grooves 12 along the vertical direction, and a stepping motor 13 is slidably connected in the two sliding grooves 12. The output end of the stepping motor 1 13 is connected with the end of the vegetable fixing plate 11. When the vegetables are picked, the sliding groove 12 and the stepping motor 1 13 are used to help the vegetable fixing ring to move upward under the traction of the stepping motor 13, so as to drive the vegetables placed on the vegetable fixing ring to move. To the top of the cultivation tank 8, it is convenient for the picking piece 26 to carry out the vegetable picking work.

进液总管3的高度高于无土栽培装置7;排液总管4的高度低于无土栽培装置7;排液总管4和进液总管3的端部均设有电动阀门14;利用电动阀门14,有助于控制营养液的输入和排出。排液总管4的侧壁连接有多个排液分管15,利用排液分管15,有助于将排液总管4与无土栽培装置7的液体流动孔9相连通,以便能实现营养液的排出;进液总管3的侧壁连接有多个进液分管16;利用进液分管16,有助于将进液总管3与无土栽培装置7中的液体流动孔9相连通,以便能实现营养液的注入。The height of the liquid inlet main pipe 3 is higher than that of the soilless cultivation device 7; the height of the liquid discharge main pipe 4 is lower than that of the soilless cultivation device 7; the ends of the liquid discharge main pipe 4 and the liquid inlet main pipe 3 are provided with electric valves 14; 14. Helps to control the input and discharge of nutrient solution. The side wall of the drainage main pipe 4 is connected with a plurality of drainage sub-pipes 15, and the drainage sub-pipes 15 are used to help connect the drainage main pipe 4 with the liquid flow holes 9 of the soilless cultivation device 7, so as to realize the nutrient solution. Discharge; the side wall of the liquid inlet main pipe 3 is connected with a plurality of liquid inlet pipes 16; the liquid inlet pipe 16 is used to help connect the liquid inlet main pipe 3 with the liquid flow hole 9 in the soilless cultivation device 7, so as to realize Injection of nutrient solution.

2个支撑架2的外侧均固接有支撑横板17,利用支撑横版,有助于对电动伸缩杆21、转动部23和横向部24等部件起到支撑作用;2个支撑横板17的顶部均设有条形凹槽18;条形凹槽18内滑动安装有步进电机二19和步进电机三20,利用凹槽、步进电机二19和步进电机三20,有助于使步进电机二19和步进电机三20沿凹槽相向而行或同向而行,从而能够带动电动伸缩杆21和横向部24等部件进行移动,转动部23能够使两组采摘片26的弧形相对,以便能通过两个弧形的协作完成蔬菜采摘。The outer sides of the two support frames 2 are fixed with a support cross plate 17, and the use of the support horizontal plate helps to support components such as the electric telescopic rod 21, the rotating part 23 and the horizontal part 24; the two support cross plates 17 There are strip-shaped grooves 18 on the top of the strip; the second stepper motor 19 and the third stepper motor 20 are slidably installed in the strip-shaped groove 18. In order to make the stepper motor 2 19 and the stepper motor 3 20 run in the opposite direction or the same direction along the groove, so as to drive the electric telescopic rod 21 and the transverse part 24 and other components to move, the rotating part 23 can make the two groups of picking pieces move. The arcs of 26 are opposite, so that vegetable picking can be completed through the cooperation of the two arcs.

步进电机二19和步进电机三20的输出端设有电动伸缩杆21,电动伸缩杆21的端部设有转动电机22,转动电机22的输出端设有转动部23;每2个转动部23间沿垂直于传送带组1的方向固接有横向部24,当需要植入菜苗和采摘蔬菜时,使步进电机二19和步进电机三20做相向运动,通过控制器5调节电动伸缩杆21的伸缩长度,通过控制器5调节转动部23的角度,有助于调节横向部24和采摘片26的高度和角度,以便使两侧采摘片26的弧形面向待采摘或待植入的蔬菜,通过两侧横向部24的协作配合,有助于一次将多颗菜苗放入或将多颗蔬菜摘出。The output ends of the stepping motor two 19 and the stepping motor three 20 are provided with an electric telescopic rod 21, the end of the electric telescopic rod 21 is provided with a rotating motor 22, and the output end of the rotating motor 22 is provided with a rotating part 23; A transverse part 24 is fixed between the parts 23 along the direction perpendicular to the conveyor belt group 1. When it is necessary to plant vegetable seedlings and pick vegetables, the second stepper motor 19 and the third stepper motor 20 are made to move toward each other, and the electric motor is adjusted by the controller 5. The telescopic length of the telescopic rod 21 is adjusted by the controller 5 to adjust the angle of the rotating part 23, which helps to adjust the height and angle of the transverse part 24 and the picking piece 26, so that the arcs of the picking pieces 26 on both sides face to be picked or planted Through the cooperation of the lateral parts 24 on both sides, it is helpful to put multiple vegetable seedlings in or pick out multiple vegetables at one time.

横向部24内设有多个滑动电机25,滑动电机25的输出端均连接有采摘片26,采摘片26的端部为弧形;采摘片26的内部设有微型推动电机27,微型推动电机27的输出端连接有弹簧组28,弹簧组28的端部连接有切刀片29;步进电机一13、步进电机二19、步进电机三20、电动阀门14、转动电机22、电动伸缩杆21、滑动电机25和微型推动电机27均与控制器5相连。利用滑动电机25,有助于调节采摘片26之间的相对位置,便于在蔬菜采摘后,将采摘的蔬菜整齐的放置于蔬菜收集装置6内;利用采摘片26,有助于通过使两个采摘片26弧形口部相对完成采摘操作;利用微型推动电机27,在需要对蔬菜根部进行切除时,能够通过推动弹簧组28,从而推动切刀片29向前运动,完成根部切除工作。The transverse portion 24 is provided with a plurality of sliding motors 25, the output ends of the sliding motors 25 are all connected with picking pieces 26, and the ends of the picking pieces 26 are arc-shaped; The output end of 27 is connected with a spring group 28, and the end of the spring group 28 is connected with a cutting blade 29; stepping motor one 13, stepping motor two 19, stepping motor three 20, electric valve 14, rotating motor 22, electric telescopic The rod 21 , the slide motor 25 and the micro push motor 27 are all connected to the controller 5 . Using the sliding motor 25 helps to adjust the relative position between the picking pieces 26, so that the picked vegetables can be placed neatly in the vegetable collecting device 6 after the vegetables are picked; The arc-shaped mouth of the picking blade 26 completes the picking operation relatively; using the micro push motor 27, when the vegetable roots need to be cut off, the spring group 28 can be pushed to push the cutting blade 29 to move forward to complete the root cutting work.

蔬菜收集装置6包括升降机30、置于升降机30顶端的收集框31和设于升降机30底端的万向轮37;利用升降机30,有助于调节收集框31的高度;利用收集框31,有助于收集通过采摘片26采摘的蔬菜;利用万向轮37,有助于通过位置移动,使收集框31的位置移动至采摘片26下方,以便能够配合采摘片26的采摘工作。收集框31底端安装有漏网32;利用漏网32,有助于滤干采摘后的蔬菜的表面所残留的水分。进液总管3的输入端连接有储液箱33,排液总管4的输出端连接有废液箱34;利用储液箱33,有助于储存营养液,便于为无土栽培装置7提供营养液;利用废液箱34,有助于收集蔬菜培养后所产生的废液。2个支撑横版之间放置有风干装置35和消毒装置36,风干装置35和消毒装置36靠近支撑横版的端部,利用风干装置35和消毒装置36,有助于对无土栽培装置7进行烘干和消毒,便于装置的循环使用。The vegetable collecting device 6 includes a lifter 30, a collection frame 31 placed at the top of the lifter 30, and a universal wheel 37 arranged at the bottom end of the lifter 30; using the lifter 30 helps to adjust the height of the collection frame 31; It is used to collect the vegetables picked by the picking piece 26 ; the universal wheel 37 is used to facilitate the movement of the passing position, so that the position of the collecting frame 31 is moved to the lower part of the picking piece 26 so as to cooperate with the picking work of the picking piece 26 . A slip screen 32 is installed at the bottom end of the collecting frame 31 ; the slip screen 32 is used to help drain the residual moisture on the surface of the vegetables after picking. A liquid storage tank 33 is connected to the input end of the liquid inlet main pipe 3, and a waste liquid tank 34 is connected to the output end of the liquid discharge main pipe 4; The waste liquid tank 34 is used to help collect the waste liquid generated after vegetable cultivation. An air-drying device 35 and a sterilizing device 36 are placed between the two supporting horizontal plates, and the air-drying device 35 and the sterilizing device 36 are close to the end of the supporting horizontal plate. Dry and sterilize to facilitate recycling of the device.

工作原理:当需要将菜苗植入时,通过控制器5控制步进电机二19和步进电机三20,使两组横向部24移动至支撑横板17的端部,同时,使分别位于两组横向部24上的采摘片26的弧形相对且相贴合,将菜苗置于两弧形部的空隙中,通过步进电机二19和步进电机三20的移动,且通过调节电动伸缩杆21的伸缩度进行高度调节,通过调节转动电机22对采摘片26的角度进行调节,将采摘片26上的菜苗置入相应的栽培槽8中;然后通过电动阀门14、进液总管3、进液分管16和液体流动孔9将营养液注入栽培槽8;Working principle: When the vegetable seedlings need to be implanted, the second stepper motor 19 and the third stepper motor 20 are controlled by the controller 5, so that the two sets of transverse parts 24 are moved to the end of the supporting transverse plate 17, and at the same time, the The arcs of the picking pieces 26 on the transverse part 24 of the group are opposite and fit together, and the vegetable seedlings are placed in the gap between the two arc-shaped parts. The telescopic degree of the rod 21 is height-adjusted, and the angle of the picking piece 26 is adjusted by adjusting the rotating motor 22, and the vegetable seedlings on the picking piece 26 are placed in the corresponding cultivation tank 8; The liquid inlet pipe 16 and the liquid flow hole 9 inject the nutrient solution into the cultivation tank 8;

当蔬菜成熟时,利用液体流动孔9、排液分管15和拍液总管,将栽培槽8中的营养液排出至废液箱34,利用转动电机22,使两组横向部24上的采摘片26弧形部为相对方向,通过调节电动伸缩杆21的高度和转动部23的角度,有助于完成成熟蔬菜的采摘,并且蔬菜收集装置6能够进行移动,在蔬菜采摘后,将蔬菜收集装置6移动至相应位置,通过控制器5对步进电机二19、步进电机三20和滑动电机25的控制,能够将采摘的蔬菜整齐罗列,能够有效避免蔬菜因自动化采摘而遭受损伤。When the vegetables are mature, the nutrient solution in the cultivation tank 8 is discharged to the waste liquid tank 34 by using the liquid flow hole 9, the draining branch pipe 15 and the liquid tapping main pipe. 26 The arc part is in the opposite direction. By adjusting the height of the electric telescopic rod 21 and the angle of the rotating part 23, it is helpful to complete the picking of mature vegetables, and the vegetable collecting device 6 can be moved. After the vegetables are picked, the vegetable collecting device 6 Move to the corresponding position, through the control of the second stepper motor 19, the third stepper motor 20 and the sliding motor 25 by the controller 5, the picked vegetables can be neatly listed, and the vegetables can be effectively prevented from being damaged by automatic picking.

在本发明的上述实施例中,该装置设有采摘装置,有助于通过两组采摘装置的协作配合,将菜苗植入无土栽培装置7;且当蔬菜成熟后,能够自动化实现蔬菜采摘工作,并且能够通过采摘装置和蔬菜收集装置6的协同配合,将收集到的蔬菜整齐放置,能够有效避免蔬菜因自动采摘所遭受的品貌上的损坏,能够有效提高工作效率和自动化程度,以便后续的运输和售卖。In the above-mentioned embodiment of the present invention, the device is provided with a picking device, which helps to implant the vegetable seedlings into the soilless cultivation device 7 through the cooperation of the two sets of picking devices; and when the vegetables are mature, the vegetable picking work can be automatically realized , and through the cooperation of the picking device and the vegetable collecting device 6, the collected vegetables can be placed neatly, which can effectively avoid the damage to the appearance of the vegetables due to automatic picking, and can effectively improve the work efficiency and automation. Shipping and selling.

本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it does not limit the present invention. Those skilled in the art can make modifications without creative contribution to the present embodiment as required after reading this specification, but as long as the rights of the present invention are used All claims are protected by patent law.

Claims (5)

1.一种自动化无土栽培生产线,包括2个平行设置的传送带组(1)、分别与2个传送带组(1)的转轴端部相连的支撑架(2)、进液总管(3)、排液总管(4)、控制器(5)和蔬菜收集装置(6),其特征是:2个所述传送带组(1)的顶端安装有多个无土栽培装置(7);所述无土栽培装置(7)包括多个栽培槽(8),所述栽培槽(8)的底端均开有2个液体流动孔(9),所述液体流动孔(9)均处于同一直线;所述栽培槽(8)内壁设有环形限位件(10);所述环形限位件(10)顶面放置有蔬菜固定盘(11),所述蔬菜固定盘(11)为环状;所述栽培槽(8)的内壁沿竖直方向对称设有2个滑动槽(12),2个所述滑动槽(12)内均滑动连接有步进电机一(13),所述步进电机一(13)的输出端与所述蔬菜固定盘(11)的端部固接;1. An automatic soilless culture production line, comprising 2 conveyor belt groups (1) arranged in parallel, a support frame (2) that is connected with the ends of the rotating shafts of the 2 conveyor belt groups (1) respectively, a liquid inlet manifold (3), The drain manifold (4), the controller (5) and the vegetable collecting device (6) are characterized in that: a plurality of soilless cultivation devices (7) are installed on the tops of the two conveyor belt groups (1); The soil cultivation device (7) comprises a plurality of cultivation grooves (8), the bottom ends of the cultivation grooves (8) are all provided with 2 liquid flow holes (9), and the liquid flow holes (9) are all in the same straight line; An annular limiting member (10) is provided on the inner wall of the cultivation tank (8); a vegetable fixing plate (11) is placed on the top surface of the annular limiting member (10), and the vegetable fixing plate (11) is annular; The inner wall of the cultivation groove (8) is symmetrically provided with two sliding grooves (12) along the vertical direction, and a stepping motor one (13) is slidably connected in the two sliding grooves (12), and the stepping motor The output end of the first motor (13) is fixedly connected with the end of the vegetable fixing plate (11); 所述进液总管(3)的高度高于所述无土栽培装置(7);所述排液总管(4)的高度低于所述无土栽培装置(7);所述排液总管(4)和进液总管(3)的端部均设有电动阀门(14);所述排液总管(4)的侧壁连接有多个排液分管(15),所述进液总管(3)的侧壁连接有多个进液分管(16);所述排液分管(15)和进液分管(16)均与液体流动孔(9)相贯通;The height of the liquid inlet main pipe (3) is higher than that of the soilless cultivation device (7); the height of the liquid drainage main pipe (4) is lower than that of the soilless cultivation device (7); the liquid drainage main pipe ( 4) An electric valve (14) is provided at the end of the liquid inlet main pipe (3); the side wall of the liquid discharge main pipe (4) is connected with a plurality of liquid discharge branch pipes (15), and the liquid inlet main pipe (3) ) is connected with a plurality of liquid inlet sub-pipes (16); the liquid discharge sub-pipe (15) and the liquid inlet sub-pipe (16) are all communicated with the liquid flow hole (9); 2个所述支撑架(2)的外侧均固接有支撑横板(17),2个所述支撑横板(17)的顶部均设有条形凹槽(18);所述条形凹槽(18)内滑动安装有步进电机二(19)和步进电机三(20);所述步进电机二(19)和步进电机三(20)的输出端设有电动伸缩杆(21),所述电动伸缩杆(21)的端部设有转动电机(22),所述转动电机(22)的输出端设有转动部(23);每2个所述转动部(23)间沿垂直于传送带组(1)的方向固接有横向部(24);The outer sides of the two supporting frames (2) are fixedly connected with support transverse plates (17), and the tops of the two supporting transverse plates (17) are provided with strip grooves (18); A second stepping motor (19) and a third stepping motor (20) are slidably installed in the groove (18); the output ends of the second stepping motor (19) and the third stepping motor (20) are provided with an electric telescopic rod ( 21), the end of the electric telescopic rod (21) is provided with a rotating motor (22), and the output end of the rotating motor (22) is provided with a rotating part (23); every two rotating parts (23) A transverse portion (24) is fixed along the direction perpendicular to the conveyor belt group (1); 所述横向部(24)内设有多个滑动电机(25),所述滑动电机(25)的输出端均连接有采摘片(26),所述采摘片(26)的端部为弧形;所述采摘片(26)的内部设有微型推动电机(27),所述微型推动电机(27)的输出端连接有弹簧组(28),所述弹簧组(28)的端部连接有切刀片(29);所述步进电机一(13)、步进电机二(19)、步进电机三(20)、电动阀门(14)、转动电机(22)、电动伸缩杆(21)、滑动电机(25)和微型推动电机(27)均与控制器(5)相连。The transverse portion (24) is provided with a plurality of sliding motors (25), the output ends of the sliding motors (25) are all connected with picking pieces (26), and the ends of the picking pieces (26) are arc-shaped ; The inside of the picking piece (26) is provided with a miniature push motor (27), the output end of the miniature push motor (27) is connected with a spring group (28), and the end of the spring group (28) is connected with a Cutting blade (29); said stepping motor one (13), stepping motor two (19), stepping motor three (20), electric valve (14), rotating motor (22), electric telescopic rod (21) , the sliding motor (25) and the miniature push motor (27) are all connected with the controller (5). 2.根据权利要求1所述的一种自动化无土栽培生产线,其特征是:所述蔬菜收集装置(6)包括升降机(30)、置于升降机(30)顶端的收集框(31)和设于升降机(30)底端的万向轮(37)。2. A kind of automatic soilless culture production line according to claim 1, is characterized in that: described vegetable collection device (6) comprises lifter (30), the collection frame (31) that is placed at the top of lifter (30) and set The universal wheel (37) at the bottom end of the elevator (30). 3.根据权利要求2所述的一种自动化无土栽培生产线,其特征是:所述收集框(31)底端安装有漏网(32)。3. An automatic soilless culture production line according to claim 2, characterized in that: a slip net (32) is installed at the bottom end of the collecting frame (31). 4.根据权利要求1所述的一种自动化无土栽培生产线,其特征是:所述进液总管(3)的输入端连接有储液箱(33),所述排液总管(4)的输出端连接有废液箱(34)。4. A kind of automatic soilless culture production line according to claim 1, is characterized in that: the input end of described liquid inlet main pipe (3) is connected with liquid storage tank (33), and the liquid storage tank (33) is connected with the input end of described liquid inlet main pipe (4). A waste liquid tank (34) is connected to the output end. 5.根据权利要求1所述的一种自动化无土栽培生产线,其特征是:2个所述支撑横板 之间放置有风干装置(35)和消毒装置(36),所述风干装置(35)和消毒装置(36)靠近所述支撑横版的端部。5. a kind of automatic soilless culture production line according to claim 1, is characterized in that: air-drying device (35) and sterilizing device (36) are placed between 2 described support transverse plates, described air-drying device (35) ) and a sterilizing device (36) near the end of the supporting horizontal plate.
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GB2077082A (en) * 1980-05-27 1981-12-16 Morris John Malcolm Method and apparatus for growing crops
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