CN113908743A - Intelligent chemical raw material delivery system - Google Patents
Intelligent chemical raw material delivery system Download PDFInfo
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- CN113908743A CN113908743A CN202111053214.1A CN202111053214A CN113908743A CN 113908743 A CN113908743 A CN 113908743A CN 202111053214 A CN202111053214 A CN 202111053214A CN 113908743 A CN113908743 A CN 113908743A
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- 239000013064 chemical raw material Substances 0.000 title claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000007405 data analysis Methods 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 239000003317 industrial substance Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 description 9
- 238000013329 compounding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UHZZMRAGKVHANO-UHFFFAOYSA-M chlormequat chloride Chemical compound [Cl-].C[N+](C)(C)CCCl UHZZMRAGKVHANO-UHFFFAOYSA-M 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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- Accessories For Mixers (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The invention discloses an intelligent chemical raw material feeding system, and aims to solve the problems of low raw material proportioning efficiency and low accuracy. The key points of the technical scheme are as follows: the automatic production system comprises a control center, a storage batching module and a feeding module, wherein the control center comprises a data analysis unit, an instruction generation unit and an information transmission unit, the data analysis unit is used for analyzing the proportioning data in a database, the instruction generation unit is used for inputting production information and generating a production order, the output end of the instruction generation unit is connected with the receiving ends of the data analysis unit and the information transmission unit through electrical information, the production order comprises a raw material list, and the raw material list is used for recording and displaying products required to be produced and the quantity of the products in detail. The automatic intelligent control is realized through the control center, and the grading feeding is realized through the discharge pipeline and the dropping pipe, so that the chemical batching is more accurate and efficient.
Description
Technical Field
The invention relates to a throwing device, in particular to an intelligent chemical raw material throwing system.
Background
Traditional chemical industry batching is the manual work and goes on, and the batching process can produce a large amount of harmful gas and dust, even wear the gauze mask, long-term work still can produce harm to workman's health, if can use automation equipment then can the significantly reduced workman's under dust environment operating time to can reduce the human cost. Meanwhile, most of ingredients are commonly used for partial small-variety raw materials, and the common method is to pre-mix the small-variety raw materials in advance, namely, the small-variety raw materials are manually weighed and then put into a storage hopper, so that the weighing error or the putting error is often caused, and the production efficiency and the cost are seriously influenced.
There is therefore a need to propose a solution to this problem.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an intelligent chemical raw material feeding system, which realizes automatic intelligent control through a control center and realizes graded feeding through a discharge pipeline and a dropping pipe, so that chemical batching is more accurate and efficient.
The technical purpose of the invention is realized by the following technical scheme: an intelligent chemical raw material feeding system comprises a control center, a storage batching module and a feeding module, wherein the control center comprises a data analysis unit, an instruction generation unit and an information transmission unit, the data analysis unit is used for analyzing proportioning information in a database, the instruction generation unit is used for inputting production information and generating a production order, the output end of the instruction generation unit is connected with the receiving end electric information of the data analysis unit and the receiving end electric information of the information transmission unit, the production order comprises a raw material list, the raw material list is used for recording and displaying products to be produced and the quantity of the products in detail, the storage batching module comprises a plurality of raw material kettles and a discharging pipeline, one end of the discharging pipeline is connected with the raw material kettles, a stirring device is arranged in the raw material kettles, the feeding module comprises a transmission belt, a mixing barrel and a material dropping pipe, one end of the dropping pipe is connected with the discharging pipeline, and the discharging pipeline and the dripping pipe are both provided with a metering pump and a stop valve.
By adopting the technical scheme, in the process of proportioning the chemical raw materials, product information is input into a control center, a data analysis unit analyzes and processes the product information according to data in a database, a production order is generated by an instruction generation unit after relevant information is processed, the production order determines required raw materials in a raw material list, information is sent out by an information transmission unit to control a raw material kettle corresponding to the required raw materials to feed, a transmission belt is transmitted to a position corresponding to the first raw material, then a metering pump and a stop valve on a discharge pipeline corresponding to the raw material kettle are opened, the raw materials fall into a mixing barrel, the metering pump can meter the raw materials added into the mixing barrel, the stop valve on the discharge pipeline can be automatically closed after the flow of the required raw materials is approached, the metering pump and the stop valve on a drip pipe are opened, and the caliber of the drip pipe is greatly smaller than that of the discharge pipeline, can be a small amount add the raw materials, until reaching the weight ratio of required raw materials, metering pump and stop valve on the drip pipe also can close, the transmission band can drive the compounding bucket go to the position that corresponds with the raw materials cauldron of next raw materials, through the interpolation of such dual mode, can be when guaranteeing that the raw materials throws material efficiency, increase the accuracy nature of batching, and can carry out full-automatic control to throwing the material through control center, it is more convenient to operate.
The invention is further configured to: the conveying belt is provided with a placing platform used for stably placing the mixing barrel, and an electronic scale is arranged in the placing platform.
Through adopting above-mentioned technical scheme, the electronic scale on the place the platform can weigh the control to the weight of each raw materials in the compounding bucket, makes the control mode of raw materials more diversified, makes its batching control that can be applicable to more different raw materialss, makes the batching more accurate.
The invention is further configured to: the inner wall of the mixing barrel is fixedly connected with a plurality of buffer plates and buffer grooves which are distributed in an array mode.
Through adopting above-mentioned technical scheme, when the raw materials fell into to the compounding bucket, buffer board and buffering recess can cushion the raw materials, reduce the liquid and the smoke and dust that splash that produce when the raw materials dropped, reduced the waste of raw materials and to the pollution of environment.
The invention is further configured to: one side of transmission belt is provided with the installing support, be provided with the agitating unit of liftable on the installing support, agitating unit including the puddler and with puddler fixed connection's stirring leaf, be provided with one end rather than fixed connection's hydraulic push rod on the installing support, hydraulic push rod's other end fixedly connected with installation piece, the puddler rotates with the installation piece to be connected.
Through adopting above-mentioned technical scheme, after the raw materials interpolation in the compounding bucket is accomplished, raw materials bucket can move to the position that corresponds with agitating unit under the drive of transmission band on, drive agitating unit through hydraulic push rod this moment and descend, insert to the raw materials until the stirring leaf, just can make the raw materials misce bene in the compounding bucket through the rotation, after the completion of mixing, drive agitating unit through hydraulic push rod again and shift up, just can be convenient carry the unloading to the compounding bucket.
The invention is further configured to: the buffer groove is of a hollow arc-shaped structure, the buffer plate is composed of a group of horizontal plates and two groups of inclined plates, and the inclined plates of the buffer plate are inclined downwards.
Through adopting above-mentioned technical scheme, the raw materials enters into the compounding bucket after, can cushion it through buffer board and buffering recess, has improved the mixed quality of raw materials, and has played the effect of buffering protection for the quality of raw materials obtains improving.
The invention is further configured to: the control center also comprises a detection unit, and the monitoring unit is used for detecting the normal operation of the storage batching module and the feeding module.
By adopting the technical scheme, the detection unit comprises the camera and the alarm device, the camera and the alarm device are in signal connection with the data analysis unit, and when the image shot by the camera has faults and other conditions, the data analysis unit can send a signal to the alarm device after analysis, so that the alarm device gives an alarm.
In conclusion, the invention has the following beneficial effects:
1. the control center is used for carrying out full-automatic intelligent control on the storage batching module and the feeding module, so that the batching of chemical raw materials is more convenient and efficient;
2. through two feeding modes of the discharging pipeline and the dropping pipe, the proportion of the raw materials is more accurate and controllable, and the batching quality of chemical raw materials is improved.
Drawings
FIG. 1 is a schematic view of a control center of the present invention;
fig. 2 is a schematic structural diagram of the present invention.
In the figure: 1. a data analysis unit; 2. an instruction generating unit; 3. an information transmission unit; 4. a raw material kettle; 5. a discharge pipeline; 6. a dropping pipe; 7. a transfer belt; 8. a mixing barrel; 9. an electronic scale; 10. a detection unit; 11. a camera; 12. and an alarm device.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings and specific embodiments, and it is to be noted that the embodiments and features of the embodiments of the present application can be combined with each other without conflict.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The present invention will be described in detail below with reference to the accompanying drawings.
An intelligent chemical raw material feeding system is shown in figures 1-2 and comprises a control center, a storage batching module and a feeding module, wherein the control center comprises a data analysis unit 1, an instruction generation unit 2 and an information transmission unit 3, the data analysis unit 1 is used for analyzing proportioning data in a database, the instruction generation unit 2 is used for inputting production information and generating production instructions, the output end of the instruction generation unit 2 is connected with the receiving ends of the data analysis unit 1 and the information transmission unit 3 through electric information, the production instructions comprise raw material lists, the raw material lists are recorded and displayed in detail to display products to be produced and the quantity of the products, the storage batching module comprises a plurality of raw material kettles 4 and a discharging pipeline 5, one end of the discharging pipeline is connected with the raw material kettles 4, a stirring device is arranged in the raw material kettles 4, the feeding module comprises a transmission belt 7, a mixing barrel 8 and a material dropping pipe 6, one end of the dropping pipe is connected with the discharging pipeline 5, the discharging pipeline 5 and the dripping pipe 6 are both provided with a metering pump and a stop valve.
A placing platform for stably placing the mixing barrel 8 is arranged on the transmission belt 7, and an electronic scale 9 is arranged in the placing platform.
The buffer board and the buffering recess that a plurality of arrays of fixedly connected with distribute on the inner wall of compounding bucket 8, the buffering recess is hollow circular-arc structure, and the buffer board comprises a set of horizontal plate and two sets of hang plates, and the hang plate downward sloping of buffer board sets up.
One side of transmission belt 7 is provided with the installing support, is provided with the agitating unit of liftable on the installing support, agitating unit including the puddler and with puddler fixed connection's stirring leaf, be provided with one end and its fixed connection's hydraulic push rod on the installing support, hydraulic push rod's other end fixedly connected with installation piece, the puddler rotates with the installation piece to be connected.
The control center further comprises a detection unit 10, the detection unit is used for detecting normal operation of the storage batching module and the feeding module, the detection unit 10 comprises a camera 11 and an alarm device 12, the camera 11 and the alarm device 12 are both in signal connection with the data analysis unit 1, when a picture shot by the camera 11 has faults and other conditions, the data analysis unit 1 can send a signal to the alarm device 12 after analysis, and the alarm device 12 sends an alarm.
In the process of proportioning chemical raw materials, product information is input to a control center, a data analysis unit 1 analyzes and processes the chemical raw materials according to data in a database, relevant information is processed, a production order is generated through an instruction generation unit 2, the production order determines required raw materials in a raw material order, information is sent through an information transmission unit 3, a raw material kettle 4 corresponding to the required raw materials is controlled to feed, a transmission belt 7 is transmitted to a position corresponding to a first raw material, then a metering pump and a stop valve on a discharge pipeline 5 corresponding to the raw material kettle 4 are opened, the raw materials fall into a mixing barrel 8, the metering pump can meter the raw materials added into the mixing barrel 8, the stop valve on the discharge pipeline 5 can be automatically closed after the flow of the required raw materials is approached, the metering pump and the stop valve on a drip pipe 6 are opened, the caliber of the drip pipe 6 is greatly smaller than that of the discharge pipeline 5, can be a small amount add the raw materials, until reaching the weight ratio of required raw materials, metering pump and stop valve on the drip pipe 6 also can be closed, the transmission band can drive mixing barrel 8 go to the position that corresponds with the raw materials cauldron 4 of next raw materials, through the interpolation of such two kinds of modes, can be when guaranteeing that the raw materials throws material efficiency, increase the accuracy nature of batching, and can carry out full-automatic control to throwing the material through control center, it is more convenient to operate.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (6)
1. The utility model provides an intelligent dispensing system of industrial chemicals, includes control center, stores batching module and throws the material module, its characterized in that: the control center comprises a data analysis unit (1), an instruction generation unit (2) and an information transmission unit (3), the data analysis unit (1) is used for analyzing proportioning data in a database, the instruction generation unit (2) is used for inputting production information and generating a production order, the output end of the instruction generation unit (2) is connected with the data analysis unit (1) and the receiving end of the information transmission unit (3) through electrical information, the production order comprises a raw material list, the raw material list is used for recording and displaying products to be produced and the number of the products, the storage and batching module comprises a plurality of raw material kettles (4) and discharge pipelines (5) with one ends connected with the raw material kettles (4), stirring devices are arranged in the raw material kettles (4), and the batch feeding module comprises a transmission belt (7), a batch mixing barrel (8) and a batch dropping pipe (6) with one end connected with the discharge pipelines (5), and the discharge pipeline (5) and the dripping pipe (6) are respectively provided with a metering pump and a stop valve.
2. The intelligent chemical raw material feeding system of claim 1, wherein: the conveying belt (7) is provided with a placing platform for stably placing the mixing barrel (8), and the placing platform is internally provided with an electronic scale (9).
3. The intelligent chemical raw material feeding system of claim 1, wherein: the inner wall of the mixing barrel (8) is fixedly connected with a plurality of buffer plates and buffer grooves which are distributed in an array mode.
4. The intelligent chemical raw material feeding system of claim 1, wherein: one side of transmission belt (7) is provided with the installing support, be provided with the agitating unit of liftable on the installing support, agitating unit including the puddler and with puddler fixed connection's stirring leaf, be provided with one end rather than fixed connection's hydraulic push rod on the installing support, hydraulic push rod's other end fixedly connected with installation piece, the puddler rotates with the installation piece to be connected.
5. The intelligent chemical raw material feeding system of claim 3, wherein: the buffer groove is of a hollow arc-shaped structure, the buffer plate is composed of a group of horizontal plates and two groups of inclined plates, and the inclined plates of the buffer plate are inclined downwards.
6. The intelligent chemical raw material feeding system of claim 1, wherein: the control center also comprises a detection unit (10) which is used for detecting the normal operation of the storage batching module and the feeding module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111053214.1A CN113908743A (en) | 2021-09-09 | 2021-09-09 | Intelligent chemical raw material delivery system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111053214.1A CN113908743A (en) | 2021-09-09 | 2021-09-09 | Intelligent chemical raw material delivery system |
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| CN113908743A true CN113908743A (en) | 2022-01-11 |
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| CN202111053214.1A Pending CN113908743A (en) | 2021-09-09 | 2021-09-09 | Intelligent chemical raw material delivery system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115576261A (en) * | 2022-10-24 | 2023-01-06 | 桐乡华锐自控技术装备有限公司 | Impregnating compound feeding system and control method |
| CN116440807A (en) * | 2023-05-08 | 2023-07-18 | 巴斯夫一体化基地(广东)有限公司 | Method and device for adding chemical production raw materials and chemical production system |
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| CN209155649U (en) * | 2018-11-15 | 2019-07-26 | 焦作隆丰皮草企业有限公司 | A kind of automatic recipe maker |
| CN112538710A (en) * | 2020-11-25 | 2021-03-23 | 莱美科技股份有限公司 | Digital automatic metering, distribution and size mixing system for printing and dyeing |
| CN113019252A (en) * | 2021-01-21 | 2021-06-25 | 金华市中臣工艺品有限责任公司 | Liquid automatic measurement batching system |
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2021
- 2021-09-09 CN CN202111053214.1A patent/CN113908743A/en active Pending
Patent Citations (4)
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| CN209155764U (en) * | 2018-08-31 | 2019-07-26 | 江苏常胜电器(淮安)有限公司 | It is a kind of to match adhesive dispenser automatically |
| CN209155649U (en) * | 2018-11-15 | 2019-07-26 | 焦作隆丰皮草企业有限公司 | A kind of automatic recipe maker |
| CN112538710A (en) * | 2020-11-25 | 2021-03-23 | 莱美科技股份有限公司 | Digital automatic metering, distribution and size mixing system for printing and dyeing |
| CN113019252A (en) * | 2021-01-21 | 2021-06-25 | 金华市中臣工艺品有限责任公司 | Liquid automatic measurement batching system |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115576261A (en) * | 2022-10-24 | 2023-01-06 | 桐乡华锐自控技术装备有限公司 | Impregnating compound feeding system and control method |
| CN115576261B (en) * | 2022-10-24 | 2024-04-12 | 桐乡华锐自控技术装备有限公司 | Impregnating compound feeding system and control method |
| CN116440807A (en) * | 2023-05-08 | 2023-07-18 | 巴斯夫一体化基地(广东)有限公司 | Method and device for adding chemical production raw materials and chemical production system |
| CN116440807B (en) * | 2023-05-08 | 2023-10-10 | 巴斯夫一体化基地(广东)有限公司 | Method and device for adding chemical production raw materials and chemical production system |
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