CN116440807B - Method and device for adding chemical production raw materials and chemical production system - Google Patents
Method and device for adding chemical production raw materials and chemical production system Download PDFInfo
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- CN116440807B CN116440807B CN202310513987.6A CN202310513987A CN116440807B CN 116440807 B CN116440807 B CN 116440807B CN 202310513987 A CN202310513987 A CN 202310513987A CN 116440807 B CN116440807 B CN 116440807B
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- 239000002994 raw material Substances 0.000 title claims abstract description 900
- 238000012824 chemical production Methods 0.000 title claims abstract description 260
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- 238000005259 measurement Methods 0.000 claims description 12
- 238000004590 computer program Methods 0.000 claims description 6
- 238000001311 chemical methods and process Methods 0.000 claims description 5
- 239000013064 chemical raw material Substances 0.000 claims description 5
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- 239000004433 Thermoplastic polyurethane Substances 0.000 description 3
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- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
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- 238000004880 explosion Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The present disclosure provides methods, apparatus, and chemical production systems for chemical production raw material addition. And determining whether the residual production raw materials have raw material utilization property according to the raw material attribute requirement of the first chemical production order to be executed and the raw material attribute of the residual production raw materials of the last chemical production order in the solid feeder. Determining a residual raw material amount of the residual production raw material via a weight measuring device at the solid feeder when the raw material is available; and determining a production raw material addition scheme based on the remaining raw material amount of the remaining production raw materials, the production raw material requirement of the first chemical production order, and the production raw material inventory information. Subsequently, the production raw material adding apparatus is controlled to add the production raw material to the solid feeder according to the production raw material adding scheme. By utilizing the scheme, the solid feeder does not need to be subjected to solid production raw material taking out and solid feeder cleaning, so that the production risk in the chemical production process is reduced, and the production capacity and the production benefit of chemical production are improved.
Description
Technical Field
The present disclosure relates generally to the field of chemical production, and more particularly, to a method, apparatus, and chemical production system for chemical production raw material addition.
Background
Chemical production facilities, including thermoplastic polyurethane production facilities, are typically configured with solid feeders to provide solid raw materials, including reactants, catalysts, and/or other adjuvants, to the chemical production system. The solid feeder is easy to generate flow fluctuation under low loading capacity so as to influence the quality of chemical products, so that excessive solid production raw materials are usually provided for the solid feeder when chemical production is carried out, the produced chemical products accord with quality standards, meanwhile, equipment is effectively maintained, and the solid feeder can remain excessive solid powder raw materials when a production order is finished.
The same chemical production equipment can be used for producing different chemical products. Different production orders often have different raw material property requirements for the raw materials used due to the different quality or use of the chemical products produced. For example, a production order for a high quality chemical product requires the use of high quality production materials. The bonded production stock may be used to produce production orders for foreign customers (i.e., bonded orders), but not for domestic customers (i.e., non-bonded orders), and so forth. In this case, if the chemical production equipment receives a new production order, it is necessary to manually take out the residual solid production raw material of the previous production order in the solid feeder, and clean the solid feeder before the corresponding solid production raw material is added to perform the order production of the received production order.
Since the solid powder raw material charging area is usually an explosion-proof area, dust emission is caused by taking out the solid raw material, and thus dust explosion risks exist. In addition, the solid materials to be taken out can have treatment management risks, and the quality of the raw materials can be affected by damp agglomeration and the like. In addition, as the chemical production equipment needs to continuously execute production orders for production, the production stop can be caused by taking out the solid production raw materials and cleaning the solid feeders, so that the production capacity and the production benefit of the chemical production are reduced.
Disclosure of Invention
In view of the foregoing, embodiments of the present specification provide methods, apparatus, and chemical production systems for chemical production. According to the method and the device, the raw material delay of the residual production raw materials of the previous production order on the current production order is determined based on the raw material attribute of the production raw materials used by the production order, and the weight measurement equipment is deployed at the solid feeder to measure the residual raw material quantity of the residual production raw materials of the previous production order, so that the production raw material adding scheme aiming at the current production order is determined based on the residual production raw materials under the condition of the raw material delay, and the solid production raw material taking out and the solid feeder cleaning are not required to be executed on the solid feeder, so that the production risk in the chemical production process is reduced, and the production capacity and the production benefit of chemical production are improved.
According to an aspect of embodiments of the present specification, there is provided a method for chemical production raw material addition, comprising: in response to a first chemical production order to be executed, determining whether the residual production raw material has raw material extensibility according to the raw material attribute requirement of the first chemical production order and the raw material attribute of the residual production raw material of the previous chemical production order in a solid feeder of chemical production equipment; in response to determining to have feedstock extensibility, determining a remaining feedstock amount of a remaining production feedstock in the solids feeder via a weight measurement device disposed at the solids feeder; determining a production raw material addition scheme for the first chemical production order based on a remaining raw material amount of the remaining production raw materials, a production raw material requirement of the first chemical production order, and production raw material inventory information including stock amount information and raw material attribute information of production raw materials, the production raw material addition scheme including raw material compositions of the production raw materials to be added and raw material amounts of various constituent raw materials; and controlling a production raw material adding device to add the production raw materials to the solid feeder according to the production raw material adding scheme.
Optionally, in one example of the above aspect, the raw material attribute includes a usage attribute and a usage-related attribute, and determining whether the remaining raw material has a raw material extensibility according to the raw material attribute requirement of the first chemical production order and the raw material attribute of the remaining raw material of the last chemical production order in the solid feeder of the chemical production equipment may include: determining a match between usage attributes of the production material required by the first chemical production order and the remaining production materials of the previous chemical production order; determining a downward compatibility of the remaining production materials with respect to the production materials required for the first chemical production order based on the usage-related attributes of the production materials; determining that the remaining production stock of the last chemical production order does not have a stock-extending property in response to a mismatch in the usage attributes of the production stock required by the first chemical production order and the remaining production stock of the last chemical production order, or that the remaining production stock does not have a downward compatibility with respect to the production stock required by the first chemical production order, and determining that the remaining production stock of the last chemical production order has a stock-extending property in response to a match in the usage attributes of the production stock required by the first chemical production order and the remaining production stock of the last chemical production order, and that the remaining production stock has a downward compatibility with respect to the production stock required by the first chemical production order.
Optionally, in one example of the above aspect, the method may further include: and modifying the production raw material inventory information of the production raw material management equipment according to the production raw material adding scheme.
Optionally, in one example of the above aspect, the usage attribute includes a configurable usage attribute, and the production raw material addition scheme includes raw material attribute information of the remaining production raw materials and a remaining raw material amount. Modifying the production raw material inventory information of the production raw material management device according to the production raw material addition scheme may include: modifying the stock quantity of the corresponding production raw materials in the production raw material stock information according to the raw material composition of the production raw materials to be added and the raw material quantity of various composition raw materials in the production raw material adding scheme; and modifying part or all of configurable usage attributes of the corresponding production raw materials in the inventory information of the production raw materials after the inventory modification according to the raw material attribute information and the residual raw material amount of the residual production raw materials in the production raw material adding scheme.
Optionally, in one example of the above aspect, modifying the configurable usage attribute of the corresponding production raw material in the stock information of the production raw material after the stock quantity modification according to the raw material attribute information and the remaining raw material quantity of the remaining production raw materials in the production raw material addition scheme may include: inquiring a first target production raw material with raw material attribute matched with the raw material attribute of the residual production raw material in the stock information of the production raw material after stock quantity modification; and modifying the partial or all configurable usage attribute of the partial production raw materials in the queried first target production raw materials into the corresponding configurable usage attribute of the residual production raw materials, wherein the raw material quantity of the partial production raw materials is equal to the residual raw material quantity of the corresponding residual production raw materials.
Optionally, in one example of the above aspect, the queried first target production raw material includes at least two production raw materials. The method may further comprise: and determining a raw material attribute information modification scheme aiming at the production raw material inventory information according to the raw material attribute and the residual raw material quantity of the residual production raw materials and the raw material attribute and the raw material inventory quantity of the first target production raw materials, wherein the raw material attribute information modification scheme comprises production raw material identification, raw material quantity and configurable raw material attribute modification modes of various production raw materials to be modified. Modifying the queried configurable usage attribute of a portion of the first target production feedstock to the corresponding configurable usage attribute of the remaining production feedstock may include: and carrying out production raw material inventory information modification for the first target production raw material according to the raw material attribute information modification scheme.
Alternatively, in one example of the above aspect, determining the production raw material addition scheme of the first chemical production order based on the remaining raw material amount of the remaining production raw materials, the production raw material requirement of the first chemical production order, and the production raw material inventory information may include: inquiring target production raw materials with raw material attributes matched with the raw material attributes of the residual production raw materials in the production raw material inventory information; and determining a production raw material adding scheme of the first chemical production order according to the residual raw material quantity of the residual production raw materials and the queried production raw material inventory information of the target production raw materials.
Optionally, in one example of the above aspect, the method may further include: and acquiring raw material attribute information of the residual production raw materials from chemical production management equipment by scanning order identification information of the previous chemical production order on the solid feeder.
According to another aspect of the embodiments of the present specification, there is provided an apparatus for chemical production raw material addition, comprising: a raw material utilization determining unit configured to determine, in response to a first chemical production order to be executed, whether the remaining production raw material has raw material utilization according to a raw material attribute requirement of the first chemical production order and a raw material attribute of a remaining production raw material of a previous chemical production order in a solid feeder of a chemical production apparatus; a remaining raw material amount determining unit configured to determine a remaining raw material amount of remaining production raw material in the solid feeder via a weight measurement device disposed at the solid feeder in response to determination of having raw material extensibility; a raw material addition scheme determination unit configured to determine a raw material addition scheme for the first chemical production order, based on a remaining raw material amount of the remaining raw materials, a raw material requirement of the first chemical production order, and raw material inventory information including stock amount information and raw material attribute information of raw materials, the raw material addition scheme including raw material compositions of raw materials to be added and raw material amounts of various constituent raw materials; and a raw material addition control unit configured to control the raw material addition apparatus to add the raw material to the solid feeder according to the raw material addition scheme.
Optionally, in one example of the above aspect, the feedstock attribute includes a usage attribute and a usage association attribute. The raw material availability determination unit may include: a usage attribute matching determination module configured to determine a matching between usage attributes of the production raw material required by the first chemical production order and the remaining production raw materials of the previous chemical production order; a compatibility determination module configured to determine a downward compatibility of the remaining production materials with respect to the production materials required for the first chemical production order based on usage-related attributes of the production materials; and a raw material-availability determination module configured to determine that the remaining raw material of the previous chemical production order has no raw material availability in response to a non-match in usage attribute of the production raw material required by the first chemical production order and the remaining raw material of the previous chemical production order, or that the remaining raw material does not have downward compatibility with respect to the production raw material required by the first chemical production order, and to determine that the remaining raw material of the previous chemical production order has raw material availability in response to a match in usage attribute of the production raw material required by the first chemical production order and the remaining raw material of the previous chemical production order, and that the remaining raw material has downward compatibility with respect to the production raw material required by the first chemical production order.
Optionally, in one example of the above aspect, the apparatus may further include: an inventory information modification unit configured to modify production raw material inventory information of the production raw material management device according to the production raw material addition scheme.
Optionally, in one example of the above aspect, the usage attribute includes a configurable usage attribute, and the production raw material addition scheme includes raw material attribute information of the remaining production raw materials and a remaining raw material amount. The inventory information modification unit may include: a raw material stock quantity modification module configured to modify the stock quantity of the corresponding production raw material in the production raw material stock information according to the raw material composition of the production raw material to be added and the raw material quantities of the various constituent raw materials in the production raw material addition scheme; and a raw material attribute information modification module configured to modify a part or all of configurable usage attributes of the corresponding raw materials in the raw material inventory information modified by the inventory amount according to the raw material attribute information and the amount of the remaining raw materials in the raw material addition scheme.
Optionally, in one example of the above aspect, the feedstock property information modification module is configured to: inquiring a first target production raw material with raw material attribute matched with the raw material attribute of the residual production raw material in the stock information of the production raw material after stock quantity modification; and modifying the partial or all configurable usage attribute of the partial production raw materials in the queried first target production raw materials into the corresponding configurable usage attribute of the residual production raw materials, wherein the raw material quantity of the partial production raw materials is equal to the residual raw material quantity of the corresponding residual production raw materials.
Optionally, in one example of the above aspect, the queried first target production raw material includes at least two production raw materials. The raw material attribute information modification module is configured to: determining a raw material attribute information modification scheme aiming at the raw material inventory information according to the raw material attribute and the residual raw material quantity of the residual raw materials and the raw material attribute and the raw material inventory quantity of the first target raw materials, wherein the raw material attribute information modification scheme comprises a raw material identification, a raw material quantity and a configurable raw material attribute modification mode of various raw materials to be modified; and performing production raw material inventory information modification for the first target production raw material according to the raw material attribute information modification scheme.
Alternatively, in one example of the above aspect, the raw material addition scheme determination unit may include: a raw material inquiry module for inquiring the target raw materials with the raw material attribute matched with the raw material attribute of the residual raw materials in the raw material inventory information; and a raw material adding scheme determining module for determining a raw material adding scheme of the first chemical production order according to the residual raw material amount of the residual raw materials and the queried raw material inventory information of the target raw materials.
Optionally, in one example of the above aspect, the apparatus may further include: and a raw material attribute information acquisition unit for acquiring raw material attribute information of the residual production raw materials from the chemical production management equipment by scanning order identification information of the previous chemical production order on the solid feeder.
According to another aspect of embodiments of the present specification, there is provided a chemical production system comprising: a chemical production facility having a solids feeder configured to perform chemical production using a production feedstock; a feedstock addition device configured to add a production feedstock to the solids feeder; a production raw material management device configured to manage production raw material inventory information of production raw materials; and an apparatus for chemical production raw material addition as described above.
Optionally, in one example of the above aspect, the chemical production system may further include: and chemical production management equipment configured to manage chemical production conditions of the chemical production equipment.
According to another aspect of embodiments of the present specification, there is provided an apparatus for chemical production, comprising: at least one processor; a memory coupled to the at least one processor; and a computer program stored in the memory, the at least one processor executing the computer program to implement the method for chemical production raw material addition as described above.
Drawings
A further understanding of the nature and advantages of the present description may be realized by reference to the following drawings. In the drawings, similar components or features may have the same reference numerals.
Fig. 1 shows an example schematic diagram of a chemical production system according to an embodiment of the present description.
Fig. 2 shows an example flow chart of a method for chemical production raw material addition according to an embodiment of the present specification.
Fig. 3 shows an example schematic diagram of raw material properties of a production raw material according to an embodiment of the present specification.
Fig. 4 shows an example flowchart of a raw material availability determination process according to an embodiment of the present specification.
Fig. 5 shows an example schematic diagram of production raw material inventory information according to an embodiment of the present specification.
Fig. 6 shows an example flowchart of a process for production raw stock information modification according to an embodiment of the present specification.
Fig. 7 shows an example schematic diagram of modified production feedstock inventory information according to an embodiment of the present description.
Fig. 8 shows an example block diagram of an apparatus for chemical production raw material addition according to an embodiment of the present specification.
Fig. 9 shows an example block diagram of an inventory information modification unit according to an embodiment of the present specification.
Fig. 10 shows an example schematic view of a chemical production process of a chemical production system according to an embodiment of the present specification.
Fig. 11 shows an example block diagram of a production raw material addition control device implemented based on a computer system according to an embodiment of the present specification.
Detailed Description
The subject matter described herein will now be discussed with reference to example embodiments. It should be appreciated that these embodiments are discussed only to enable a person skilled in the art to better understand and thereby practice the subject matter described herein, and are not limiting of the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements discussed without departing from the scope of the disclosure as set forth in the specification. Various examples may omit, replace, or add various procedures or components as desired. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. In addition, features described with respect to some examples may be combined in other examples as well.
As used herein, the term "comprising" and variations thereof mean open-ended terms, meaning "including, but not limited to. The term "based on" means "based at least in part on". The terms "one embodiment" and "an embodiment" mean "at least one embodiment. The term "another embodiment" means "at least one other embodiment". The terms "first," "second," and the like, may refer to different or the same object. Other definitions, whether explicit or implicit, may be included below. Unless the context clearly indicates otherwise, the definition of a term is consistent throughout this specification.
When chemical production is carried out, if chemical production equipment receives a new production order, the residual solid production raw materials of the previous production order in the solid feeder of the chemical equipment are manually taken out, and the solid feeder is cleaned and then the corresponding solid production raw materials can be added to carry out order production of the received production order. Since the solid powder raw material charging area is usually an explosion-proof area, dust emission is caused by taking out the solid raw material, and thus dust explosion risks exist. In addition, the solid materials to be taken out can have treatment management risks, and the quality of the raw materials can be affected by damp agglomeration and the like. In addition, as the chemical production equipment needs to continuously execute production orders for production, the production stop can be caused by taking out the solid production raw materials and cleaning the solid feeders, so that the production capacity and the production benefit of the chemical production are reduced.
In view of this, embodiments of the present disclosure provide a method and apparatus for chemical production raw material addition. By utilizing the method and the device, after receiving a new production order, the raw material delay of the residual production raw material of the previous production order on the new production order is determined based on the raw material attribute of the production raw material used by the new production order, the residual raw material quantity of the residual production raw material of the previous production order is measured through the weight measurement equipment deployed at the solid feeder under the condition of the raw material delay, and the production raw material adding scheme aiming at the new production order is determined based on the residual production raw material, so that the solid production raw material taking out and the solid feeder cleaning are not required to be executed on the solid feeder, thereby reducing the production risk in the chemical production process and improving the production capacity and the production benefit of chemical production.
A method, an apparatus for chemical production raw material addition, and a chemical production system according to embodiments of the present specification are described below with reference to the accompanying drawings.
Fig. 1 shows an example schematic diagram of a chemical production system 100 according to an embodiment of the present disclosure.
As shown in fig. 1, the chemical production system 100 includes a chemical production apparatus 110, a raw material adding apparatus 120, a raw material management apparatus 130, a raw material adding control device 140, and a chemical production management apparatus (MES, manufacturing Execution System) 150. The chemical production facility 110, the raw material addition facility 120, the raw material management facility 130, the raw material addition control device 140, and the chemical production management facility 150 may communicate with each other through the network 160 for data transmission. In some embodiments, network 160 may be any one or more of a wired network or a wireless network. Examples of network 160 may include, but are not limited to, a cable network, a fiber optic network, a telecommunications network, an in-enterprise network, the internet, a Local Area Network (LAN), a Wide Area Network (WAN), a Wireless Local Area Network (WLAN), a Metropolitan Area Network (MAN), a Public Switched Telephone Network (PSTN), a bluetooth network, a ZigBee network, a Near Field Communication (NFC), an in-device bus, an in-device line, and the like, or any combination thereof. In some embodiments, the process feedstock addition control device 140 may be in direct communication with some or all of the components in the chemical production facility 110, the process feedstock addition facility 120, the process feedstock management facility 130, and the chemical production management facility 150 without the network 160.
The chemical production facility 110 is configured to perform chemical production using production materials meeting production order requirements after receiving a production order. The chemical production facility 110 has a solids feeder disposed thereon. The process feed addition apparatus 120 is used to add process feed to the solid feeders of the chemical production apparatus 110 according to a process feed addition scheme. For example, the process raw material adding apparatus 120 may pick up the process raw material from the process raw material storage apparatus according to the process raw material adding scheme determined by the process raw material adding control device 140, and add the picked-up process raw material to the solid feeder of the chemical production apparatus 110. In some embodiments, for each production order being produced, identification information for the production order may be provided on the solid feeder, e.g., a two-dimensional code for identifying the production order may be printed on the solid feeder.
The production raw material management apparatus 130 is for performing inventory management for production raw materials. For example, the production raw material management apparatus 130 may save and maintain production raw material inventory information of production raw materials, such as an inventory amount and a raw material attribute of each production raw material.
The chemical production management device 150 may manage chemical production orders. For example, the chemical production management device 150 may store raw material property requirements for chemical production orders, save and maintain production raw material consumption information, and the like. In addition, the chemical production management apparatus 150 may also be used to manage the production process of the chemical production apparatus 110, for example, to manage and control the production process, production sequencing, chemical raw material supply, etc. of the chemical production apparatus 110.
The raw material addition control means 140 is for, after receiving a production order, determining a raw material addition scheme for the received production order, and controlling the raw material addition apparatus 120 to add raw material to the solid feeder of the chemical production apparatus 110 according to the determined raw material addition scheme. Further, the raw material addition control device 140 may also modify the raw material inventory information at the raw material management apparatus 130 according to the determined raw material addition scheme.
Fig. 2 illustrates an example flow chart of a method 200 for chemical production raw material addition according to an embodiment of this specification. The method 200 for chemical raw material addition is performed by the raw material addition control device 140.
As shown in fig. 2, at 210, in response to a first chemical production order to be executed, it is determined whether the remaining production materials in the solid feeder have a material-extending property based on the material property requirements of the first chemical production order and the material properties of the remaining production materials of the last chemical production order in the solid feeder of the chemical production facility. In this disclosure, the term "raw material availability" means that the remaining production raw material remaining from the previous chemical production order may continue to be used to produce a new chemical production order. Depending on the product requirements of the chemical product produced by the chemical production order, the chemical production order has specific requirements for the production raw materials used for producing the chemical product, for example, the production raw materials used are required to have specified raw material property requirements, for example, quality requirements, order property requirements, and the like.
The manufacturing materials used in chemical production may have one or more material properties. The feedstock attributes may include, for example, purpose attributes, purpose association attributes, and other attributes. For example, the term "usage attribute" is used to indicate what usage of production raw materials can be used for production, such as for production of which chemical products/which types of chemical production orders. Examples of usage attributes may include, for example, product attributes, order attributes, and the like. Product attributes are used to indicate which products the feedstock is suitable for use in producing. Product attributes may be represented using a product set or product column. For example, the product attributes may be "thermoplastic polyurethane product A/B", "thermoplastic polyurethane product C/D/E", "catalyst F", "stabilizer G", and the like. The order attribute is used to indicate which type of chemical production order the material is suitable for use in production. Chemical production orders may include, for example, bonded orders and non-bonded orders. The bonded order refers to a chemical production order requiring production using bonded materials, and the non-bonded order refers to a chemical production order requiring production using non-bonded materials. The term "bonded material" refers to the imported material which is not subjected to tax collection (including value-added tax, tariff, etc.) and the finished product of bonded export, and the other materials (tax collection import and domestic purchase material) are all "non-bonded materials". Note that the order attribute is a configurable usage attribute. The configurable usage attribute may be used to make usage attribute adjustments if certain conditions are met. For example, for the order attribute "bonded order", if the production raw material is re-tax-reported, the order attribute may be adjusted from "bonded order" to "non-bonded order". Further, optionally, the usage attributes may also include, for example, specified product attributes. The term "specified product attributes" is used to indicate which chemical products a manufacturing feedstock is specified to use to produce. For example, as for the production raw material a, it may be applicable to production of chemical products a/B/C, but in production practice, the production raw material a is designated for production of chemical products a and B, and the "designated product attribute" of the production raw material a is "product a/B". "specific product attributes" are also configurable usage attributes. For example, with the above-described production raw material a, the "specified product attribute" thereof may be configured as "product B/C" under certain conditions. The usage-related attribute is used to indicate a raw material attribute associated with the usage of the production raw material. The use-related properties may have a decisive influence on the use of the production raw material. Examples of user-associated attributes may include, for example, but are not limited to: quality, purity, moisture content, acid number, bulk density, chromaticity, etc. The user-associated attribute is an inherent raw material attribute of the production raw material, and cannot be configured or modified. Other attributes may include, for example, place of origin, lot number, appearance, etc.
Fig. 3 shows an example schematic diagram of raw material properties of a production raw material according to an embodiment of the present specification.
In the example of fig. 3, each production feedstock may have a production feedstock identification, a usage attribute, a user-associated attribute, and other attributes. The production material identifier may be, for example, a production material number, a production material code, a production material name, or the like, for uniquely identifying the production material. The usage attributes may include, for example, product attributes, order attributes, specified product attributes, and the like. The usage-related attributes may include, for example, quality, moisture content, and the like. Wherein the order attribute and the specified product attribute are configurable usage attributes.
In some embodiments, the solids feeder is provided with identification information for the production order. In this case, the raw material attribute information of the remaining raw materials for the previous chemical production order may be acquired from the chemical production management apparatus by scanning order identification information of the previous chemical production order on the solid feeder.
Fig. 4 shows an example flowchart of a raw material availability determination process 400 according to an embodiment of the present disclosure.
As shown in fig. 4, at 410, the usage attributes of the production materials required for the first chemical production order and the remaining production materials of the last chemical production order are compared, and at 420, it is determined whether the usage attributes of the production materials required for the first chemical production order and the remaining production materials of the last chemical production order match. Here, the term "usage attribute matching of the production raw material" is used to indicate the interchangeable use of the production raw material. For two production materials, if used interchangeably, the usage attributes of the two production materials match.
If it is determined that the usage attributes of the production materials required for the first chemical production order and the remaining production materials of the last chemical production order do not match, then at 430, it is determined that the remaining production materials of the last chemical production order do not have a material utility.
If it is determined that the usage attributes of the production materials required for the first chemical production order and the remaining production materials of the previous chemical production order match, then at 440, based on the usage-related attributes of the production materials, downward compatibility of the remaining production materials with respect to the production materials required for the first chemical production order is determined, and at 450, a determination is made as to whether the remaining production materials have downward compatibility with respect to the production materials required for the first chemical production order. Here, the term "downward compatibility" is used to indicate that a higher-level feedstock property is compatible with a lower-level feedstock property. For example, for the raw material attribute "quality", "high quality" raw materials may be downward compatible with "medium quality" or "low quality" raw materials. In other words, high quality production materials can be used to produce chemical production orders that have lower requirements on the quality of the materials. For example, a production feedstock with a higher purity value may be downward compatible with a production feedstock with a lower purity value, etc., for the feedstock attribute "purity".
If it is determined that the remaining production materials do not have downward compatibility with respect to the production materials required for the first chemical production order, then at 430, it is determined that the remaining production materials of the last chemical production order do not have a material utility. If it is determined that the remaining production materials have downward compatibility with respect to the production materials required for the first chemical production order, then at 460, it is determined that the remaining production materials of the last chemical production order have material utility.
Returning to fig. 2, in response to determining that the feedstock is not available for use, at 230, the remaining production feedstock is removed from the solids feeder, the solids feeder is cleaned, and after the solids feeder cleaning is completed, the production feedstock addition device is controlled to perform production feedstock addition in accordance with the production feedstock required by the first chemical production order.
In response to determining to have feedstock extensibility, a remaining feedstock amount of a remaining production feedstock in the solids feeder is determined via a weight measurement device disposed at the solids feeder, at 240. The weight measuring device may be implemented using any weight measuring means suitable in the art. For example, after determining that there is a feedstock delay, the feedstock addition control device may issue an indication to a weight measurement device disposed at the solids feeder to determine a remaining feedstock amount of the remaining feedstock in the solids feeder. After the weight measuring device determines the remaining raw material amount of the remaining raw material for production, the remaining raw material amount of the remaining raw material for production is supplied to the raw material addition control device.
At 250, a process feed addition recipe for the first chemical process order is determined based on the remaining feed amount of the remaining process feed, the process feed requirements of the first chemical process order, and the process feed inventory information. The determined production raw material addition scheme includes raw material compositions of the production raw materials to be added and raw material amounts of various composition raw materials.
For example, the production raw material addition control means may acquire production raw material inventory information from the production raw material management device, the acquired production raw material inventory information including inventory amount information and raw material attribute information of the production raw material. Fig. 5 shows an example schematic diagram of production raw material inventory information according to an embodiment of the present specification.
After the production raw material inventory information is acquired, a production raw material addition scheme for the first chemical production order is determined based on the remaining raw material amount of the remaining production raw materials, the production raw material requirements of the first chemical production order, and the production raw material inventory information. For example, the production raw material addition amount may be obtained by subtracting the remaining raw material amount of the remaining production raw material from the production raw material demand amount of the first chemical production order. Then, a target production raw material having a raw material attribute satisfying the production raw material requirement of the first chemical production order is queried in the production raw material inventory information, and a production raw material addition scheme for the first chemical production order is determined based on the inventory amount of the target production raw material satisfying the production raw material requirement and the addition amount of the production raw material, and the determined production raw material addition scheme may include, for example, the raw material composition of the production raw material to be added and the raw material amounts of the various constituent raw materials. For example, if the target production raw material includes only one target production raw material, the additive production raw material is composed of only one production raw material, and the raw material amount of the production raw material is the production raw material additive amount. If the target production raw materials include at least two target production raw materials, one or more target production raw materials may be selected to constitute an additive production raw material, and the raw material amount of each target production raw material is a part of the production raw material additive amount. In this case, the selection of the constituent production raw materials and the raw material amounts of the constituent production raw materials may be determined based on the degree of matching of the raw material properties of the target production raw materials with the production raw material requirements of the first chemical production order, the stock amounts of the respective target production raw materials. Alternatively, in the production raw material management apparatus, a minimum stock quantity threshold may be set for each production raw material. Accordingly, the selection of the constituent production raw materials and the raw material amounts of the constituent production raw materials may be determined based on the degree of matching of the raw material properties of the target production raw materials with the production raw material requirements of the first chemical production order, the stock amounts of the respective target production raw materials, and the minimum stock amount threshold.
After the process feed addition schedule for the first chemical production order is determined as above, the process feed addition apparatus is controlled to add process feed to the solids feeder according to the process feed addition schedule at 260.
Optionally, after determining the process material addition scheme for the first chemical production order, the process material inventory information at the process material management device may also be modified according to the process material addition scheme at 270. For example, the stock amounts of the corresponding production raw materials in the production raw material stock information may be modified according to the raw material composition of the production raw materials to be added in the production raw material addition scheme and the raw material amounts of the various constituent raw materials.
In some embodiments, the usage attributes include configurable usage attributes, and the determined production raw material addition scheme may further include raw material attribute information and a remaining raw material amount of the remaining production raw materials. In this case, when modifying the production raw material inventory information at the production raw material management apparatus, the configurable raw material property of the production raw material may be modified in addition to the stock quantity of the production raw material. The configurable feed properties include at least configurable usage properties.
Fig. 6 shows an example flowchart of a process 600 for manufacturing stock inventory information modification according to an embodiment of the present description.
As shown in fig. 6, at 610, the stock amounts of the corresponding production raw materials in the production raw material stock information are modified according to the raw material composition of the production raw materials to be added in the production raw material addition scheme and the raw material amounts of the various constituent raw materials.
Then, according to the raw material attribute information and the residual raw material amount of the residual raw materials in the raw material adding scheme, part or all of configurable application attributes of the corresponding raw materials in the raw material inventory information after the inventory amount modification are modified.
For example, at 620, the inventory information of the production raw materials modified by the inventory level is queried for a first target production raw material having a raw material attribute that matches the raw material attribute of the remaining production raw materials. For example, raw material property matches between the remaining raw materials of production and the first target raw materials of production may be determined based on the usage-related properties and the non-configurable usage properties of the raw materials of production.
At 630, the queried partial or all configurable usage attribute of the partial production raw material in the first target production raw material is modified to the corresponding configurable usage attribute of the remaining production raw material, the raw material amount of the partial production raw material being equal to the remaining raw material amount of the corresponding remaining production raw material. For example, assuming that the order attribute of the remaining production materials is "bonded order" and the order attribute of the first target production materials is "non-bonded order", the order attribute of a part of the first target production materials is modified to "bonded order". Further, if the specified product attribute of the remaining production raw materials is "product a/B", the specified product attribute of the first target production raw material is "product B/C", and the product attribute of the first target production raw material is "product a/B/C", then the specified product attribute of a part of the first target production raw materials is modified to "product a/B". In some embodiments, the modified configurable usage attribute may be, for example, a configurable usage attribute having a modified correspondence. The term "modification correspondence" means that the property of the raw material can be correspondingly modified, and that such property modification does not result in the production raw material not being able to continue to be scheduled for use in the subsequent product production process. For example, a corresponding modification between the order attributes "bonded order" and "non-bonded order", a corresponding modification between the specified product attributes, and so forth.
In some embodiments, the queried first target production feedstock may include at least two production feedstocks. In this case, a raw material attribute information modification scheme for the production raw material inventory information, which includes the production raw material identification, the raw material amount, and the configurable raw material attribute modification manner of the various production raw materials to be modified, may also be determined based on the raw material attribute and the remaining raw material amount of the remaining production raw materials, and the raw material attribute and the raw material inventory amount of the first target production raw materials. Then, production raw material inventory information modification for the first target production raw material is performed according to the obtained raw material attribute information modification scheme.
Fig. 7 shows an example schematic diagram of modified production feedstock inventory information according to an embodiment of the present description. In the example of fig. 7, for a manufacturing feedstock identified as 0076, the inventory is 100 prior to execution of the first manufacturing order. In the obtained production raw material addition scheme, the usage amount of the production raw material is 20, and in the raw material attribute information modification scheme, it is necessary to modify the "order attribute" of the part of the production raw material whose raw material amount is 35 from the "non-bonded order" to the "bonded order" for the production raw material whose production raw material amount is 0076, thereby obtaining the production raw material inventory information as shown in fig. 7.
According to the above-mentioned production raw material addition scheme, after receiving a new production order, the raw material extensibility of the residual production raw material of the previous production order on the new production order is determined based on the raw material attribute of the production raw material used by the new production order, and the residual raw material amount of the residual production raw material of the previous production order is measured via the weight measurement equipment deployed at the solid feeder under the condition of the raw material extensibility, and the production raw material addition scheme for the new production order is determined based on the residual production raw material, so that the solid production raw material taking out and the solid feeder cleaning are not required to be executed on the solid feeder, thereby reducing the production risk in the chemical production process, and improving the production capacity and the production benefit of the chemical production.
In addition, with the above-described production raw material addition scheme, after the production raw material addition is completed, the production raw material inventory amount in the production raw material inventory information at the production raw material management apparatus is modified according to the production raw material addition scheme, thereby ensuring the accuracy of the production raw material inventory information maintained at the production raw material management apparatus. In addition, in the case that the production raw material inventory information maintained at the production raw material management device has configurable raw material attribute information, the configurable raw material attribute information in the production raw material inventory information at the production raw material management device can be modified according to the production raw material addition scheme, so that the production raw material inventory information maintained at the production raw material management device is more in line with the actual use condition of the production raw material.
Fig. 8 shows an example block diagram of an apparatus for chemical raw material addition (hereinafter referred to as raw material addition control apparatus for descriptive simplicity) 800 according to an embodiment of the present specification. As shown in fig. 8, the production raw material addition control apparatus 800 includes a raw material extensibility determination unit 810, a remaining raw material amount determination unit 820, a raw material addition scheme determination unit 830, and a raw material addition control unit 840.
The raw material utilization determination unit 810 is configured to determine, in response to a first chemical production order to be executed, whether the remaining production raw materials have raw material utilization in accordance with raw material property requirements of the first chemical production order and raw material properties of the remaining production raw materials of the last chemical production order in the solid feeder of the chemical production equipment. The operation of the raw material durability determining unit 810 may refer to the operation described above with reference to 210 of fig. 2.
In some embodiments, the feedstock attributes include a usage attribute and a usage-related attribute. The raw material extensibility determination unit 810 may include a usage attribute matching determination module, a compatibility determination module, and a raw material extensibility determination module. The usage attribute matching determination module is configured to determine a matching between usage attributes of the production materials required for the first chemical production order and the remaining production materials of the last chemical production order. The compatibility determination module is configured to determine a downward compatibility of the remaining production materials with respect to the production materials required for the first chemical production order based on the usage-related attributes of the production materials. In response to a mismatch in the usage attributes of the production stock required by the first chemical production order and the remaining production stock of the last chemical production order, or the remaining production stock does not have downward compatibility with respect to the production stock required by the first chemical production order, the stock-utilization determining module determines that the remaining production stock of the last chemical production order does not have stock utilization. In response to a match in usage attributes of the production stock required by the first chemical production order and the remaining production stock of the last chemical production order, and the remaining production stock having downward compatibility with respect to the production stock required by the first chemical production order, the stock-utilization determining module determines that the remaining production stock of the last chemical production order has stock-utilization.
Optionally, in some embodiments, the solids feeder is provided with identification information for a previous chemical production order. The production raw material addition control device 800 may further include a raw material attribute information acquisition unit (not shown). The raw material attribute information acquisition unit scans order identification information of a last chemical production order on the solid feeder via the scanner, and acquires raw material attribute information of the remaining production raw materials from the chemical production management apparatus.
The remaining raw material amount determination unit 820 is configured to determine a remaining raw material amount of remaining production raw material in the solids feeder via a weight measurement device disposed at the solids feeder in response to determining to have raw material extensibility. The operation of the remaining raw material amount determining unit 820 may refer to the operation described above with reference to 240 of fig. 2.
The raw material addition scheme determination unit 830 is configured to determine a raw material addition scheme for the first chemical production order based on the remaining raw material amount of the remaining raw materials, the production raw material requirement of the first chemical production order, and the raw material inventory information including the inventory information of the raw materials and the raw material attribute information of the raw materials, the determined raw material addition scheme including the raw material composition of the raw materials to be added and the raw material amounts of the various constituent raw materials. The operation of the raw material addition scheme determining unit 830 may refer to the operation described above with reference to 250 of fig. 2.
In some embodiments, the raw material addition scheme determination unit 830 may include a production raw material query module and a raw material addition scheme determination module. The raw materials inquiry module is configured to inquire in the raw materials inventory information a target raw materials having raw materials attributes matching those of the remaining raw materials. Then, the raw material addition scheme determination module determines a raw material addition scheme of the first chemical production order based on the remaining raw material amount of the remaining raw materials and the queried raw material inventory information of the target raw materials.
The raw material addition control unit 840 is configured to control the raw material adding apparatus to add the raw material to the solid feeder according to a raw material addition scheme. The operation of the raw material addition control unit 840 may refer to the operation described above with reference to 260 of fig. 2.
Optionally, in some embodiments, the production raw material addition control device 800 may further include an inventory information modification unit 850. The inventory information modification unit 850 is configured to modify the production raw inventory information of the production raw management device according to the production raw addition scheme.
In some embodiments, the inventory information modification unit 850 may modify the inventory amounts of the corresponding production raw materials in the production raw material inventory information according to the raw material compositions of the production raw materials to be added in the production raw material addition scheme and the raw material amounts of the various constituent raw materials.
In some embodiments, the usage attribute may include a configurable usage attribute, and the resulting production feedstock addition scheme includes feedstock attribute information and a remaining feedstock amount of the remaining production feedstock. In this case, the inventory information modification unit 850 may modify not only the inventory amount of the production raw material in the production raw material inventory information of the production raw material management device, but also the configurable usage attribute of the corresponding production raw material in the production raw material inventory information of the production raw material management device.
Fig. 9 shows an example block diagram of an inventory information modification unit 900 according to an embodiment of the present specification. As shown in fig. 9, the stock information modification unit 900 includes a stock quantity modification module 910 and a stock attribute information modification module 920.
The raw material inventory modification module 910 is configured to modify an inventory of a corresponding production raw material in the production raw material inventory information according to a raw material composition of the production raw material to be added in the production raw material addition scheme and raw material amounts of various constituent raw materials.
The raw material attribute information modification module 920 is configured to modify a part or all of configurable usage attributes of the corresponding production raw materials in the stock information of the production raw materials after the stock quantity modification according to the raw material attribute information and the amount of the remaining production raw materials in the production raw material addition scheme.
In some embodiments, the raw material attribute information modification module 920 queries the stock quantity modified raw material inventory information for a first target raw material having a raw material attribute that matches the raw material attributes of the remaining raw materials. Then, the raw material attribute information modification module 920 modifies the partial or all configurable usage attributes of the partial raw materials in the queried first target raw material to the corresponding configurable usage attributes of the remaining raw materials, the raw material amount of the partial raw materials being equal to the remaining raw material amount of the corresponding remaining raw materials.
In some embodiments, the queried first target production raw material includes at least two production raw materials, the raw material attribute information modification module 920 may determine a raw material attribute information modification scheme for the production raw material inventory information according to the raw material attribute and the remaining raw material amount of the remaining production raw materials and the raw material attribute and the raw material inventory amount of the first target production raw materials, where the determined raw material attribute information modification scheme includes a production raw material identifier, a raw material amount, and a configurable raw material attribute modification manner of various production raw materials to be modified. Then, the raw material attribute information modification module 920 performs the production raw material inventory information modification for the first target production raw material according to the raw material attribute information modification scheme.
It is noted that in some embodiments, some of the components in the process raw material addition control device 800 may be integrated with other components of the chemical production system (e.g., chemical production equipment, process raw material management equipment). For example, in some embodiments, the feedstock extensibility determination unit may be integrated in a chemical production facility. In some embodiments, the inventory information modification unit may be integrated in the production raw material management device.
Fig. 10 shows an example schematic view of a chemical production process of a chemical production system according to an embodiment of the present specification.
As shown in fig. 10, the chemical production management apparatus 150 issues 1010 a first chemical production order to be executed while chemical production is being performed. After learning that the first chemical production order is to be executed, the production raw material addition control device 140 determines the raw material availability of the residual production raw material of the previous production order on the first chemical production order based on the raw material properties of the production raw material used for the first chemical production order, and in the case of the raw material availability, triggers (1020) a weight measurement unit provided on a solid feeder at the chemical production equipment 110 to measure the residual raw material amount of the residual production raw material of the previous production order. The weight measuring unit supplies 1030 the remaining raw material amount of the remaining raw material for production to the raw material addition control device 140.
The raw material addition control device 140 determines a raw material addition scheme for the first chemical production order based on the remaining amount of the remaining raw material, and supplies (1040) the raw material addition scheme to the raw material addition apparatus 120. The process raw material adding apparatus 120 adds 1050 the process raw material to the solid feeder of the chemical process apparatus according to the process raw material addition scheme to perform chemical production. Further, the production raw material addition control device 140 supplies (1060) the production raw material addition scheme to the production raw material management apparatus 130 to modify the production raw material inventory information at the production raw material management apparatus.
A method for chemical raw material addition, a raw material addition control device according to an embodiment of the present specification are described above with reference to fig. 1 to 10. The above hybrid policy determination means and budget allocation means may be implemented in hardware, or in software or a combination of hardware and software.
Fig. 11 shows an exemplary schematic diagram of a production raw material addition control device 1100 implemented based on a computer system according to an embodiment of the present specification. As shown in fig. 11, the production raw material addition control device 1100 may include at least one processor 1110, a memory (e.g., a nonvolatile memory) 1120, a memory 1130, and a communication interface 1140, and the at least one processor 1110, the memory 1120, the memory 1130, and the communication interface 1140 are connected together via a bus 1160. At least one processor 1110 executes at least one computer-readable instruction (i.e., the elements described above as being implemented in software) stored or encoded in memory.
In one embodiment, computer-executable instructions are stored in memory that, when executed, cause at least one processor 1110 to: in response to a first chemical production order to be executed, determining whether the residual production raw materials have raw material extensibility according to the raw material attribute requirements of the first chemical production order and the raw material attributes of the residual production raw materials of the previous chemical production order in a solid feeder of chemical production equipment; in response to determining to have feedstock extensibility, determining a remaining feedstock amount of remaining production feedstock in the solids feeder via a weight measurement device disposed at the solids feeder; determining a production raw material addition scheme for the first chemical production order based on the remaining raw material amount of the remaining production raw materials, the production raw material requirement of the first chemical production order, and production raw material inventory information including stock amount information and raw material attribute information of the production raw materials, the production raw material addition scheme including raw material compositions of the production raw materials to be added and raw material amounts of various constituent raw materials; and controlling the production raw material adding equipment to add the production raw materials to the solid feeder according to the production raw material adding scheme.
It should be appreciated that the computer-executable instructions stored in the memory, when executed, cause the at least one processor 1110 to perform the various operations and functions described above in connection with fig. 1-10 in various embodiments of the present specification.
According to one embodiment, a program product such as a machine-readable medium (e.g., a non-transitory machine-readable medium) is provided. The machine-readable medium may have instructions (i.e., elements described above implemented in software) that, when executed by a machine, cause the machine to perform the various operations and functions described above in connection with fig. 1-10 in various embodiments of the specification. In particular, a system or apparatus provided with a readable storage medium having stored thereon software program code implementing the functions of any of the above embodiments may be provided, and a computer or processor of the system or apparatus may be caused to read out and execute instructions stored in the readable storage medium.
In this case, the program code itself read from the readable medium may implement the functions of any of the above-described embodiments, and thus the machine-readable code and the readable storage medium storing the machine-readable code form part of the present invention.
Examples of readable storage media include floppy disks, hard disks, magneto-optical disks, optical disks (e.g., CD-ROMs, CD-R, CD-RWs, DVD-ROMs, DVD-RAMs, DVD-RWs), magnetic tapes, nonvolatile memory cards, and ROMs. Alternatively, the program code may be downloaded from a server computer or cloud by a communications network.
According to one embodiment, a computer program product is provided that includes a computer program that, when executed by a processor, causes the processor to perform the various operations and functions described above in connection with fig. 1-10 in various embodiments of the present description.
It will be appreciated by those skilled in the art that various changes and modifications can be made to the embodiments disclosed above without departing from the spirit of the invention. Accordingly, the scope of the invention should be limited only by the attached claims.
It should be noted that not all the steps and units in the above flowcharts and the system configuration diagrams are necessary, and some steps or units may be omitted according to actual needs. The order of execution of the steps is not fixed and may be determined as desired. The apparatus structures described in the above embodiments may be physical structures or logical structures, that is, some units may be implemented by the same physical entity, or some units may be implemented by multiple physical entities, or may be implemented jointly by some components in multiple independent devices.
In the above embodiments, the hardware units or modules may be implemented mechanically or electrically. For example, a hardware unit, module or processor may include permanently dedicated circuitry or logic (e.g., a dedicated processor, FPGA or ASIC) to perform the corresponding operations. The hardware unit or processor may also include programmable logic or circuitry (e.g., a general purpose processor or other programmable processor) that may be temporarily configured by software to perform the corresponding operations. The particular implementation (mechanical, or dedicated permanent, or temporarily set) may be determined based on cost and time considerations.
The detailed description set forth above in connection with the appended drawings describes exemplary embodiments, but does not represent all embodiments that may be implemented or fall within the scope of the claims. The term "exemplary" used throughout this specification means "serving as an example, instance, or illustration," and does not mean "preferred" or "advantageous over other embodiments. The detailed description includes specific details for the purpose of providing an understanding of the described technology. However, the techniques may be practiced without these specific details. In some instances, well-known structures and devices are shown in block diagram form in order to avoid obscuring the concepts of the described embodiments.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the scope of the disclosure. Thus, the disclosure is not limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (17)
1. A method for chemical production raw material addition, comprising:
in response to a first chemical production order to be executed, determining whether the residual production raw material has raw material extensibility, which means that the residual production raw material can be used for producing the first chemical production order, according to the raw material attribute requirement of the first chemical production order and the raw material attribute of the residual production raw material of the previous chemical production order in a solid feeder of chemical production equipment;
in response to determining to have feedstock extensibility, determining a remaining feedstock amount of a remaining production feedstock in the solids feeder via a weight measurement device disposed at the solids feeder;
Determining a production raw material addition scheme for the first chemical production order based on a remaining raw material amount of the remaining production raw materials, a production raw material requirement of the first chemical production order, and production raw material inventory information including stock amount information and raw material attribute information of production raw materials, the production raw material addition scheme including raw material compositions of the production raw materials to be added and raw material amounts of various constituent raw materials; and
controlling the production raw material adding equipment to add the production raw materials to the solid feeder according to the production raw material adding scheme,
wherein the raw material attribute includes a usage attribute and a usage association attribute, and determining whether the remaining raw materials have a raw material extensibility according to the raw material attribute requirement of the first chemical production order and the raw material attribute of the remaining raw materials of the previous chemical production order in the solid feeder of the chemical production equipment includes:
determining a match between usage attributes of the production material required by the first chemical production order and the remaining production materials of the previous chemical production order;
determining a downward compatibility of the remaining production materials with respect to the production materials required for the first chemical production order based on the usage-related attributes of the production materials;
In response to a mismatch in the usage attributes of the production stock required by the first chemical production order and the remaining production stock of the last chemical production order, or the remaining production stock does not have downward compatibility with respect to the production stock required by the first chemical production order, determining that the remaining production stock of the last chemical production order does not have stock-extending properties,
in response to a match in usage attributes of the production stock required by the first chemical production order and the remaining production stock of the last chemical production order, and the remaining production stock having downward compatibility with respect to the production stock required by the first chemical production order, determining that the remaining production stock of the last chemical production order has a stock utilization.
2. The method of claim 1, further comprising:
and modifying the production raw material inventory information of the production raw material management equipment according to the production raw material adding scheme.
3. The method of claim 2, wherein the usage attribute comprises a configurable usage attribute, the production raw material addition scheme comprises raw material attribute information and a remaining raw material amount of the remaining production raw material,
the modification of the production raw material inventory information of the production raw material management apparatus according to the production raw material addition scheme includes:
Modifying the stock quantity of the corresponding production raw materials in the production raw material stock information according to the raw material composition of the production raw materials to be added and the raw material quantity of various composition raw materials in the production raw material adding scheme; and
and modifying part or all of configurable application attributes of the corresponding production raw materials in the production raw material inventory information after the inventory modification according to the raw material attribute information and the residual raw material amount of the residual production raw materials in the production raw material adding scheme.
4. The method of claim 3, wherein modifying the configurable usage attribute of the corresponding production raw material in the stock quantity modified production raw material inventory information according to the raw material attribute information and the remaining raw material quantity of the remaining production raw materials in the production raw material addition scheme comprises:
inquiring a first target production raw material with raw material attribute matched with the raw material attribute of the residual production raw material in the stock information of the production raw material after stock quantity modification; and
modifying the partial or all configurable usage attribute of the partial production raw materials in the queried first target production raw materials into the corresponding configurable usage attribute of the residual production raw materials, wherein the raw material quantity of the partial production raw materials is equal to the residual raw material quantity of the corresponding residual production raw materials.
5. The method of claim 4, wherein the queried first target production feedstock comprises at least two production feedstocks, the method further comprising:
determining a raw material attribute information modification scheme for the raw material inventory information according to the raw material attribute and the residual raw material amount of the residual raw material and the raw material attribute and the raw material inventory amount of the first target raw material, wherein the raw material attribute information modification scheme comprises a raw material identification, a raw material amount and a configurable raw material attribute modification mode of various raw materials to be modified,
modifying the queried configurable usage attribute of a portion of the first target production feedstock to the corresponding configurable usage attribute of the remaining production feedstock comprises:
and carrying out production raw material inventory information modification for the first target production raw material according to the raw material attribute information modification scheme.
6. The method of claim 1, wherein determining a process feed addition recipe for the first chemical process order based on the remaining feed amount of the remaining process feed, the process feed requirement for the first chemical process order, and process feed inventory information comprises:
Inquiring target production raw materials with raw material attributes matched with the raw material attributes of the residual production raw materials in the production raw material inventory information; and
and determining a production raw material adding scheme of the first chemical production order according to the residual raw material quantity of the residual production raw materials and the queried production raw material inventory information of the target production raw materials.
7. The method of claim 1, further comprising:
and acquiring raw material attribute information of the residual production raw materials from chemical production management equipment by scanning order identification information of the previous chemical production order on the solid feeder.
8. An apparatus for chemical production raw material addition, comprising:
a raw material utilization determining unit configured to determine, in response to a first chemical production order to be executed, whether the remaining production raw material has a raw material utilization, which means that the remaining production raw material is available for producing the first chemical production order, according to a raw material attribute requirement of the first chemical production order and a raw material attribute of a remaining production raw material of a previous chemical production order in a solid feeder of a chemical production equipment;
a remaining raw material amount determining unit configured to determine a remaining raw material amount of remaining production raw material in the solid feeder via a weight measurement device disposed at the solid feeder in response to determination of having raw material extensibility;
A raw material addition scheme determination unit configured to determine a raw material addition scheme for the first chemical production order, based on a remaining raw material amount of the remaining raw materials, a raw material requirement of the first chemical production order, and raw material inventory information including stock amount information and raw material attribute information of raw materials, the raw material addition scheme including raw material compositions of raw materials to be added and raw material amounts of various constituent raw materials; and
a raw material addition control unit configured to control the raw material adding apparatus to add the raw material to the solid feeder according to the raw material addition scheme,
wherein the raw material attribute includes a use attribute and a use association attribute, and the raw material extensibility determination unit includes:
a usage attribute matching determination module configured to determine a matching between usage attributes of the production raw material required by the first chemical production order and the remaining production raw materials of the previous chemical production order;
a compatibility determination module configured to determine a downward compatibility of the remaining production materials with respect to the production materials required for the first chemical production order based on usage-related attributes of the production materials; and
A raw material-availability determination module configured to determine that the remaining production raw material of the previous chemical production order has no raw material availability in response to a non-match in the usage attribute of the production raw material required by the first chemical production order and the remaining production raw material of the previous chemical production order, or that the remaining production raw material does not have downward compatibility with respect to the production raw material required by the first chemical production order, and to determine that the remaining production raw material of the previous chemical production order has raw material availability in response to a match in the usage attribute of the production raw material required by the first chemical production order and the remaining production raw material of the previous chemical production order, and that the remaining production raw material has downward compatibility with respect to the production raw material required by the first chemical production order.
9. The apparatus of claim 8, further comprising:
an inventory information modification unit configured to modify production raw material inventory information of the production raw material management device according to the production raw material addition scheme.
10. The apparatus of claim 9, wherein the usage attribute comprises a configurable usage attribute, the production raw material addition scheme comprises raw material attribute information and a remaining raw material amount of the remaining production raw material,
The stock information modification unit includes:
a raw material stock quantity modification module configured to modify the stock quantity of the corresponding production raw material in the production raw material stock information according to the raw material composition of the production raw material to be added and the raw material quantities of the various constituent raw materials in the production raw material addition scheme; and
and the raw material attribute information modification module is configured to modify part or all of configurable application attributes of corresponding production raw materials in the stock information of the production raw materials after the stock quantity modification according to the raw material attribute information and the residual raw material quantity of the residual production raw materials in the production raw material adding scheme.
11. The apparatus of claim 10, wherein the feedstock property information modification module is configured to:
inquiring a first target production raw material with raw material attribute matched with the raw material attribute of the residual production raw material in the stock information of the production raw material after stock quantity modification; and
modifying the partial or all configurable usage attribute of the partial production raw materials in the queried first target production raw materials into the corresponding configurable usage attribute of the residual production raw materials, wherein the raw material quantity of the partial production raw materials is equal to the residual raw material quantity of the corresponding residual production raw materials.
12. The apparatus of claim 11, wherein the queried first target production feedstock comprises at least two production feedstocks, the feedstock attribute information modification module configured to:
determining a raw material attribute information modification scheme aiming at the raw material inventory information according to the raw material attribute and the residual raw material quantity of the residual raw materials and the raw material attribute and the raw material inventory quantity of the first target raw materials, wherein the raw material attribute information modification scheme comprises a raw material identification, a raw material quantity and a configurable raw material attribute modification mode of various raw materials to be modified; and
and carrying out production raw material inventory information modification for the first target production raw material according to the raw material attribute information modification scheme.
13. The apparatus of claim 8, wherein the raw material addition scheme determination unit comprises:
a raw material inquiry module for inquiring the target raw materials with the raw material attribute matched with the raw material attribute of the residual raw materials in the raw material inventory information; and
and the raw material adding scheme determining module determines the raw material adding scheme of the first chemical production order according to the residual raw material quantity of the residual raw materials and the inquired raw material inventory information of the target raw materials.
14. The apparatus of claim 8, further comprising:
and a raw material attribute information acquisition unit for acquiring raw material attribute information of the residual production raw materials from the chemical production management equipment by scanning order identification information of the previous chemical production order on the solid feeder.
15. A chemical production system, comprising:
a chemical production facility having a solids feeder configured to perform chemical production using a production feedstock;
a feedstock addition device configured to add a production feedstock to the solids feeder;
a production raw material management device configured to manage production raw material inventory information of production raw materials; and
an apparatus for chemical raw material addition according to any one of claims 8 to 14.
16. The chemical production system of claim 15, further comprising:
and chemical production management equipment configured to manage chemical production conditions of the chemical production equipment.
17. An apparatus for chemical production, comprising:
at least one processor;
a memory coupled to the at least one processor; and
computer program stored in the memory, the at least one processor executing the computer program to implement the method for chemical production raw material addition according to any one of claims 1 to 7.
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