CN113898136B - Composite paving equipment for self-adhesive waterproof coiled material and building construction method - Google Patents

Composite paving equipment for self-adhesive waterproof coiled material and building construction method Download PDF

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CN113898136B
CN113898136B CN202111202802.7A CN202111202802A CN113898136B CN 113898136 B CN113898136 B CN 113898136B CN 202111202802 A CN202111202802 A CN 202111202802A CN 113898136 B CN113898136 B CN 113898136B
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roller
self
paving
adhesive waterproof
coiled material
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CN113898136A (en
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肖燕武
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Guangzhou City Polytechnic
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Guangzhou City Polytechnic
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D15/00Apparatus or tools for roof working
    • E04D15/06Apparatus or tools for roof working for handling roofing or sealing material in roll form
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

Abstract

The invention discloses composite paving equipment of a self-adhesive waterproof coiled material and a building construction method, wherein the composite paving equipment comprises a coiled material paving device, an isolation protection film removing device, a coating spraying device and a composite compression roller device which are arranged on a construction vehicle body; the coating spraying device comprises a connecting pipe connected with a spraying machine, a transverse spray head and a vertical spray head are installed at the position, extending into the lower part of the base and in front of the paving roller, of the connecting pipe, a spray nozzle of the transverse spray head faces towards the waterproof coiled material in a vertical tensioning state, and a spray nozzle of the vertical spray head faces towards a construction operation base plane; the composite compression roller device comprises a compaction roller and an overlap roller, wherein the overlap roller is movably arranged on a base behind the compaction roller and used for rolling the overlap part of the self-adhesive waterproof roll. The composite paving equipment is high in mechanization degree, convenient to construct finely, capable of improving the bonding quality between the waterproof coiled material and the coating and the lapping quality between the waterproof coiled materials, capable of reducing the labor intensity of workers and capable of improving the construction quality and efficiency.

Description

Composite paving equipment for self-adhesive waterproof coiled material and building construction method
Technical Field
The invention belongs to the technical field of building waterproofing, and particularly relates to composite paving equipment of a self-adhesive waterproof roll and a building construction method.
Background
With the vigorous development of the building industry, the number and the form of underground structures and high-rise buildings are more and more, and the requirements on the construction quality, the construction efficiency and the safety and environmental protection of the building waterproof engineering are also improved year by year. However, the leakage problem of underground structures, roofs and other parts of old and even newly built construction projects is serious, and the service function and the safe service life of the buildings are directly influenced. In order to deal with the problem of endless leakage, the building waterproof material is developed from the original single asphalt felt to the current waterproof coiled material, waterproof paint, rigid waterproof plate, water stop and the like, and a waterproof system is also developed from the original single material to a multilayer waterproof system compounded by a plurality of waterproof materials, so that the limitation of single material performance is broken through, the complementary performance and the synergistic effect of the advantages of the materials are exerted, and the reliability of the building waterproof system is improved.
The composite construction system of the waterproof coating and the waterproof coiled material is most widely applied, and particularly, the waterproof performance is particularly outstanding in the composite paving construction system of the non-cured rubber asphalt waterproof coating and the self-adhesive waterproof coiled material. The non-cured rubber asphalt waterproof coating has high-strength bonding capability on various base layers with different properties, has good elastic-plastic performance and creep performance, can effectively make up for the defects of the base layers in a viscous state after construction, realizes integral sealing on the base layers, can be bonded and compounded with the waterproof coiled material, has strong adaptability to cracking or stretching of the base layers, cannot transfer the stress of the base layers to the waterproof coiled material, and has high waterproof reliability. The self-adhesive waterproof coiled material does not need hot melting operation during construction, a coating layer cannot be damaged, the risks of environmental pollution and fire disasters do not exist, and safety and environmental requirements are guaranteed.
When the complex system is constructed, the non-cured rubber asphalt waterproof coating needs to be firstly blade-coated or sprayed on the base layer to form a coating layer with a certain thickness, and then the self-adhesive waterproof coiled material is quickly paved on the coating layer in a very short time so that the waterproof coiled material and the coating layer are firmly adhered together. The existing artificial pavement mode has more disadvantages: if the qualification and the proficiency of constructors are different, the construction quality and the construction efficiency are difficult to ensure; the coating thickness of the non-cured rubber asphalt waterproof coating is 1-2mm, the thickness is difficult to be uniform in manual operation, and the phenomenon of bottom exposure or accumulation exists; the coating width of the coating needs to be consistent with that of the waterproof coiled material so as to avoid the defects of pollution or full adhesion of a coating layer, the fine construction is difficult to achieve through manual operation, and the coating waste or missing coating phenomenon exists; the manual operation needs the constructors to squat or bend over to lower the head, the labor intensity is high, the posture is difficult to be affected, and the long-time operation is difficult. Although some simple waterproof roll paving devices exist at present, the devices do not consider the overlapping problem of a waterproof coating and waterproof roll composite system, and need manual operation or manual auxiliary operation, and the defects also exist. Therefore, it is urgently needed to develop a novel composite paving device for self-adhesive waterproof rolls to solve the above problems.
Disclosure of Invention
The invention aims to provide composite paving equipment for self-adhesive waterproof rolls, which improves the construction quality and efficiency.
The second purpose of the invention is to provide a building construction method adopting the composite paving equipment of the self-adhesive waterproof roll.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a composite paving device for self-adhesive waterproof coiled materials comprises a construction vehicle body, and a coiled material paving device, an isolation protection film removing device, a coating spraying device and a composite compression roller device which are arranged on the construction vehicle body; the construction vehicle body comprises an upper frame and a base which are connected into a whole by upright posts, wherein the top of the upper frame is provided with a U-shaped groove, and the bottom of the base is provided with universal wheels;
the coiled material paving device comprises a scroll, a limiting end cover, a guide roller and a paving roller, wherein the scroll is used for inserting the self-adhesive waterproof coiled material; the two ends of the scroll are arranged in the U-shaped groove and are in running fit with the U-shaped groove, and the tail end of the scroll extends out of the upper frame and is provided with an external thread which is in threaded connection with the limiting end cover; the guide roller is rotatably arranged on the upper frame, and the paving roller is movably arranged on the base below the guide roller through a paving roller bracket, so that the waterproof coiled material passing through the guide roller to the paving roller is in a vertical tensioning state;
the isolation protection film removing device comprises a first film removing roller and a first film winding roller; the first film removing roller and the first film winding roller are rotatably arranged on the upper frame, and the first film winding roller is in transmission connection with the paving roller through a first transmission device; the first film uncovering roller and the guide roller are arranged in parallel, and a gap for the self-adhesive waterproof roll to pass through is reserved in the middle of the first film uncovering roller, so that the isolation protection film of the self-adhesive waterproof roll is uncovered by the first film uncovering roller and is wound on the first film winding roller;
the coating spraying device comprises a connecting pipe connected with a spraying machine, a transverse spray head and a vertical spray head are installed at the position, extending into the lower part of the base and in front of the paving roller, of the connecting pipe, the nozzle of the transverse spray head faces to the waterproof coiled material in a vertical tensioning state, and the nozzle of the vertical spray head faces to a construction operation base plane;
the composite press roll device comprises a compaction roll and an overlapping roll; the compaction roller is movably arranged on the base behind the paving roller through a compaction roller bracket; the lapping roller is movably arranged on the base behind the compaction roller through a lapping roller support and is used for rolling the lapping part of the self-adhesive waterproof coiled material.
The first film winding roller comprises a middle shaft, a side shaft rotationally connected with the upper frame and a locking disc sleeved on the side shaft; the both ends of centraxonial are equipped with first overlap joint piece, and the one end of limit axle is equipped with the second overlap joint piece that forms the overlap joint district with first overlap joint piece overlap joint cooperation, the outer peripheral face in overlap joint district be equipped with the external screw thread, with locking dish screw-thread fit locking.
The inner barrel is sleeved on the outer side of the center shaft in a clearance mode and used for winding the isolation protection film, when the locking discs on the two sides are in thread locking lap joint, the inner sides of the locking discs abut against the two ends of the inner barrel to prevent the inner barrel from rotating relative to the center shaft.
The connecting pipe comprises a discharging pipe and a transverse spraying pipe, one end of the discharging pipe is connected with the spraying machine, the other end of the discharging pipe is connected with the transverse spraying pipe, and the transverse spraying head and the vertical spraying head are alternately arranged on the transverse spraying pipe.
The paving roller support comprises a support seat, a connecting seat and an upper and lower adjusting device, the upper end of the upper and lower adjusting device is installed on the base through the support seat, and the lower end of the upper and lower adjusting device is connected with the paving roller shaft through the connecting seat. The up-down adjusting device is a mechanical adjusting device, a pneumatic adjusting device or a hydraulic adjusting device.
The upper and lower adjusting devices are mechanical adjusting devices and comprise adjusting screw rods and adjusting nuts, the lower ends of the adjusting screw rods are fixedly connected to the top surface of the connecting seat, the upper ends of the adjusting screw rods are in sliding sleeve connection with the support base and penetrate through the tail ends of the support base to be in threaded fit with the adjusting nuts, and springs are sleeved on the outer sides of the adjusting screw rods between the connecting seat and the support base.
The structure of compaction roller support is with the roller support of mating formation, and the roller of compaction roller stretches out both sides connecting seat outside and threaded connection has spacing dish for the compaction roller can remove about, supports the connecting seat through spacing dish and carries on spacingly.
One end of the outer side of the lapping roller is a frustum-shaped inclined roller, one end of the inner side of the lapping roller is a cylindrical plane roller, and the outer side of the lapping roller and the plane roller are coaxial and are integrally formed.
The lapping barrier film removing device is further mounted on the pavement vehicle body and comprises a second film removing roller and a second film winding roller, the second film removing roller and the second film winding roller are movably mounted on the base in front of the spray head through lapping barrier film supports, the second film removing roller is located below the second film winding roller, and the second film winding roller is in transmission connection with the first film winding roller through a second transmission device.
The building construction method of the composite paving equipment adopting the self-adhesive waterproof roll comprises the following steps:
1) Injecting non-cured rubber asphalt waterproof paint into a spraying machine, and heating to 140-160 ℃ for later use;
inserting a self-adhesive waterproof coiled material on a reel, and placing the reel in a U-shaped groove of an upper frame; adjusting the paving roller bracket, the compaction roller bracket and the lap joint roller bracket to enable the paving roller, the compaction roller and the lap joint roller at the lap joint side to be at the operation position;
2) One end of the self-adhesive waterproof roll is unfolded and inserted into a gap between the guide roller and the first film uncovering roller and is drawn out downwards to the paving roller, and the isolation protection film which uncovers the self-adhesive waterproof roll bypasses the first film uncovering roller and is wound on the first film winding roller;
3) Driving a construction vehicle body to move forward and starting a spraying machine, spraying non-solidified rubber asphalt waterproof paint on a self-adhesive surface and a construction operation base surface of a self-adhesive waterproof coiled material by a paving roller to form a first paint layer and a second paint layer respectively through a transverse spray head and a vertical spray head and spraying the non-solidified rubber asphalt waterproof paint on the self-adhesive surface and the construction operation base surface of the self-adhesive waterproof coiled material simultaneously, paving the self-adhesive waterproof coiled material by the paving roller forward, synthesizing a paint waterproof layer by the first paint layer and the second paint layer, and adhering the self-adhesive waterproof coiled material on the paint waterproof layer to form a coiled material waterproof layer; the compaction roller rolls the non-overlapping area of the self-adhesive waterproof coiled material, and the overlapping roller rolls the overlapping area of the self-adhesive waterproof coiled material.
Compared with the prior art, the composite paving equipment and the building construction method of the self-adhesive waterproof roll material have the following advantages:
1. the waterproof roll material passing through the guide roller and the paving roller is in a vertical tensioning state through the position arrangement of the guide roller and the paving roller, the nozzle of the transverse spray head faces the waterproof roll material in the vertical tensioning state, and the nozzle of the vertical spray head faces the construction operation base surface; meanwhile, the problems of coating surface pollution and surface cooling non-stick caused by untimely paving are solved.
2. After the isolating film of the waterproof coiled material is automatically uncovered through the arrangement of the membrane protective film uncovering device, coating spraying and coiled material paving are directly carried out, the construction steps can keep uniform and fine construction, the coating spraying thickness is uniform, the range is controllable, the bottom exposure or accumulation phenomenon does not exist, and the coating waste or missing coating phenomenon is avoided; the exposure time of the self-adhesive surface and the surface of the coating layer of the waterproof roll is extremely short, the coating is still in a high-temperature state during adhesion, the adhesion strength is high, the quality is good, and the construction quality, the efficiency and the construction quality consistency are improved.
Furthermore, the first film winding roller is designed into a detachable structure of the middle shaft, and the middle shaft and the fully wound isolation protection film can be taken down through simple operation of unscrewing the locking disc; furthermore, the inner barrel of clearance suit is designed to the axis outside, as the inner core of winding isolation protection film, conveniently takes off winding full isolation protection film from the axis.
3. Through the components of a whole that can function independently setting of compaction roller and overlap joint roller, carry out meticulous construction to the different conditions in non-overlap joint district and overlap joint district, carry out the compaction and extrude the air with the compaction roller to non-overlap joint district earlier, the unnecessary coating of part and air in non-overlap joint district get into the overlap joint district through the extrusion, reuse overlap joint roller carries out the compaction and extrudes the air to the overlap joint district, prevent that unnecessary coating and air from piling up and forming the tympanic bulla in the transition region of non-overlap joint district and overlap joint district, the overlap joint high quality.
Further, surpass the thickness slope of non-overlap area to the overlap area, design into the skew surface roller that outside one end is frustum shape with the overlap joint roller, and inboard one end is the columniform plane roller, carries out the compaction to the overlap area through the skew surface roller for non-overlap area and overlap area smooth transition realize fully gluing, further improve the overlap quality.
4. The labor intensity of manual operation is reduced to the maximum extent, the degree of mechanization is high, the long-time construction operation can be realized, and the time and the labor are saved.
Drawings
Fig. 1 is a schematic structural view of the composite paving equipment of the self-adhesive waterproof roll of the embodiment 1;
fig. 2 is a top view of the upper frame of the composite paving apparatus of embodiment 1;
fig. 3 is a top view of the base of the composite paving apparatus of embodiment 1;
fig. 4 is a side view of a paving roller of the composite paving apparatus of embodiment 1;
fig. 5 is a cross-sectional view of a first film-winding roller of the composite paving apparatus of embodiment 1;
fig. 6 is an assembly view of a first film-winding roll of the composite paving apparatus of embodiment 1;
FIG. 7 is a schematic structural view of a paint spraying apparatus of the composite pavement device of embodiment 1
Fig. 8 is a schematic structural view of a compaction roller of the composite paving apparatus of embodiment 1;
fig. 9 is a schematic structural view of the lap rollers of the composite paving apparatus of embodiment 1;
fig. 10 is a schematic structural view of the overlapped release film removing device of the composite pavement apparatus of embodiment 1;
reference numerals are as follows: 1-construction vehicle body, 2-upright post, 3-upper frame, 311-upper frame, 312-middle frame, 4-universal wheel, 5-base, 6-U-shaped groove, 7-scroll, 8-limit end cover, 9-guide roller, 901-baffle, 10-paving roller, 101-paving roller rolling shaft, 11-self-adhesion waterproof coiled material and 12-paving roller support; 13-spraying machine, 14-connecting pipe, 141-discharging pipe, 142-horizontal spraying pipe, 143-pipe support, 15-transverse spray head, 16-vertical spray head, 17-first film-removing roller, 18-first film-winding roller, 181-middle shaft, 182-side shaft, 183-locking disk, 184-first overlapping block 185-a second overlapping block, 186-an inner cylinder, 187, 19-an isolation protective film, 20-a compaction roller, 201-a compaction roller shaft, 21-an overlapping roller, 211-a slope roller, 212-a plane roller, 22-a compaction roller bracket, 23-an overlapping roller bracket, 24-a second film uncovering roller 25-a second film winding roller, 26-a lap joint film removing bracket, 261-a film winding roller bracket, 262-a film removing roller bracket, 27-a first transmission device, 271-a first chain wheel, 272-a first transmission chain, 273-a second chain wheel, 28-a bracket base, 29-a connecting base, 30-an up-and-down adjusting device, 301-an adjusting screw, 302-an adjusting nut, 303-a spring, 31-a limiting disc, 32-a storage table, 33-a cross beam, 34-a supporting rod, 35-a second transmission device, 351-a third chain wheel, 352-a second transmission chain and 353-a fourth chain wheel.
Detailed Description
The present invention will be further described with reference to the following embodiments. In a specific embodiment, the front, rear, left and right are distinguished in terms of the advancing direction during the operation and construction of the composite paving equipment.
The composite paving equipment for the self-adhesive waterproof roll material in the embodiment 1 is shown in fig. 1-10 and comprises a construction vehicle body 1, a roll material paving device, an isolation protection film removing device, a coating spraying device, a composite press roller device and an overlapped isolation film removing device, wherein the roll material paving device, the isolation protection film removing device, the coating spraying device, the composite press roller device and the overlapped isolation film removing device are arranged on the construction vehicle body 1;
as shown in fig. 1-3, the construction vehicle body 1 comprises an upper frame 3 and a base 5 which are connected into a whole by four upright posts 2; the upper frame 3 is composed of an upper layer frame 311 and a middle layer frame 312 which are fixedly connected on the upright posts 2, and a U-shaped groove 6 is arranged on the top surfaces of the left frame rod and the right frame rod which are opposite to each other at one side of the back of the upper layer frame 311; the base 5 is also of a frame structure, a cross beam 33 is fixedly connected with one side of the inner part close to the front side, two support rods 34 are fixedly connected between the cross beam 33 and a base frame rod at the front side, and an I-shaped object placing table 32 is fixedly arranged on the base 5; the bottom of the base 5 is provided with a universal wheel 4;
the coiled material paving device comprises a scroll 7 for inserting a self-adhesive waterproof coiled material 11, a limiting end cover 8, a guide roller 9 and a paving roller 10; the two ends of the reel 7 are arranged in the U-shaped groove 6 and are in running fit with the U-shaped groove 6, the opening of the U-shaped groove 6 is upward, the reel 7 inserted with the self-adhesive waterproof coiled material 11 can be conveniently placed in and taken out, the groove depth is higher than the diameter of the reel 7, and the reel cannot be separated during running; the tail ends of the two ends of the scroll 7 extend out of the upper layer frame 311 and are provided with external threads, the external threads are connected with the limiting end covers 8 in a threaded manner, and the limiting end covers 8 are sleeved at the two ends of the scroll 7 in a threaded manner to prevent the scroll 7 from moving greatly when rotating; the guide roller 9 is rotatably mounted on the middle layer frame 312 of the upper frame 3 and is positioned in the oblique lower front of the scroll 7, so that the waterproof coiled material is pulled and unfolded conveniently, the two ends of the guide roller 9 are fixedly provided with the baffles 901, the unfolded waterproof coiled material is limited between the two baffles 901, and the left and right deviation is prevented; the paving roller 10 is movably arranged below the base 5 below the guide roller 9 through a paving roller bracket 12, so that the waterproof coiled material passing through the guide roller 9 and reaching the paving roller 10 is in a vertical tensioning state, the self-adhesive surface of the waterproof coiled material is exposed, and the waterproof coiled material is flattened in the vertical direction, so that the subsequent coating spraying is convenient;
the upper and lower positions of the paving roller 10 can be adjusted through the paving roller bracket 12, so that the distance between the roller surface of the paving roller 10 and the paving operation base surface can be conveniently adjusted; the paving roller bracket 12 is positioned outside the base 5 and comprises a bracket seat 28, a connecting seat 29 and an up-down adjusting device 30, as shown in fig. 4, the upper end of the up-down adjusting device 30 is installed on the base 5 through the bracket seat 28, and the lower end is rotatably connected with a paving roller shaft 101 through the connecting seat 29; the up-down adjusting device 30 is a mechanical adjusting device and comprises an adjusting screw 301 and an adjusting nut 302, the lower end of the adjusting screw 301 is fixedly connected to the top surface of the connecting seat 29, the upper end of the adjusting screw is in sliding sleeve joint with the support seat 28 and penetrates through the tail end of the top surface of the support seat 28 to be in threaded fit with the adjusting nut 302, a spring 303 is sleeved outside the adjusting screw 301 between the connecting seat 29 and the support seat 28, and two ends of the spring 303 respectively abut against the connecting seat 29 and the support seat 28; the paving roller 10 can be lifted or lowered by rotating the adjusting nut 302, and the paving roller can be buffered by the up-and-down displacement through the compression spring 303 and the sliding of the adjusting screw 301 in the bracket seat 28;
the isolation protection film uncovering device comprises a first film uncovering roller 17 and a first film winding roller 18; the first film uncovering roller 17 and the first film winding roller 18 are rotatably arranged on the middle layer frame 312 of the upper frame 3 and are arranged in parallel with the guide roller 9 in the horizontal direction; the first film winding roller 18 is in transmission connection with the paving roller 10 through a first transmission device 27, the first transmission device 27 comprises a first chain wheel 271 fixedly connected at the tail end of a roller shaft 101 of the paving roller and positioned at the outer side of the connecting seat 29, a second chain wheel 273 fixedly connected at the tail end of the roller shaft of the first film winding roller 18 and positioned at the outer side of the middle-layer frame 312 and a transmission chain 272 in transmission fit with the first chain wheel and the second chain wheel, so that the first film winding roller 18 and the paving roller 10 synchronously rotate; the first film uncovering roller 17 and the guide roller 9 are arranged in parallel, a gap for the self-adhesive waterproof roll material 11 to pass through is reserved in the middle, after the self-adhesive waterproof roll material 11 passes through the gap, the isolation protective film 19 is uncovered by the first film uncovering roller 17 and wound on the first film winding roller 18, and the self-adhesive surface of the waterproof roll material is exposed; as shown in fig. 5 and 6, the first film-winding roller 18 includes a central shaft 181, a side shaft 182 rotatably connected to the middle frame 312, and a locking disk 183 fitted around the side shaft 182; the middle shaft 181 is of a detachable structure, two ends of the middle shaft are respectively and integrally provided with a semi-cylindrical first overlapping block 184, one end (inner end) of the side shaft 182 is also integrally provided with a semi-cylindrical second overlapping block 185, the semi-cylindrical second overlapping blocks and the first overlapping blocks 184 are overlapped and matched to form a shaft-shaped overlapping area, the outer peripheral surface of the overlapping area is provided with external threads, and the external threads are matched and locked with the locking disc 183 in a threaded manner; an inner cylinder 186 used for winding the isolation protection film 19 is sleeved on the outer side gap of the middle shaft 181, and when the locking discs 183 on the two sides are in a thread locking lap joint area, the inner sides of the locking discs 183 abut against the two ends of the inner cylinder 186 to prevent the inner cylinder 186 from rotating relative to the middle shaft 181; the other end (outer end) of the side shaft 182 is rotatably connected with the middle layer frame 312, and the tail end extending out of the middle layer frame 312 is fixedly connected with a chain wheel (not shown in the figure); when the middle shaft 181 needs to be detached, the locking disc 183 is rotated to rotate towards two sides, the middle shaft 181, the inner cylinder 186 and the isolation protection film wound on the middle shaft 181 and the inner cylinder 186 can be taken down and withdrawn out of the overlapping area, the middle shaft 181 is drawn out of the inner cylinder 186 and replaced by a new inner cylinder, the middle shaft 181 is installed through reverse operation, and the isolation film can be continuously removed;
as shown in fig. 7, the coating material spraying apparatus includes a connection pipe 14 connected to the sprayer 13; the spraying machine 13 is a commercially available spraying machine for non-cured rubber asphalt waterproof paint and is placed on the placing table 32; the connecting pipe 14 comprises an outlet pipe 141 and a horizontal spraying pipe 142, the outlet pipe 141 is a hose, one end of the outlet pipe 141 is connected with the spraying machine 13, the other end of the outlet pipe extends into the lower part of the base 5 and the front part of the paving roller 10 and is connected with the horizontal spraying pipe 142, and the horizontal spraying pipe 142 is connected below the placing table 32 through a pipe bracket 143; the horizontal spraying pipes 142 are alternately provided with horizontal spray heads 15 and vertical spray heads 16 which are perpendicular to each other in spraying direction (the tail ends of the two ends of the horizontal spraying pipes 142 are vertical spray heads 16), nozzles of the horizontal spray heads 15 face the self-adhesive surface of the waterproof roll material in a vertically tensioned state, and nozzles of the vertical spray heads 16 face the construction operation base surface; the surfaces of the connecting pipes 14 are coated with heating insulation sleeves, so that the non-solidified rubber asphalt waterproof coating is prevented from being cooled and solidified in short pause working hours;
the composite press roll device comprises a compaction roll 20 and an overlapping roll 21; the compaction roller 20 is movably arranged on the base 5 and behind the paving roller 10 through a compaction roller bracket 22; as shown in fig. 8, the structure of the compacting roller bracket 22 is the same as that of the paving roller bracket 12, the roller shaft 201 of the compacting roller 20 extends out of the connecting seats 29 at two sides, the two ends are in threaded connection with the limiting discs 31, so that the compacting roller 20 can move left and right, and is limited by the limiting discs 31, the width of the roller surface of the compacting roller is shorter than that of the paving roller (generally, the width of the roller surface of the paving roller is not smaller than that of the self-adhesive waterproof roll), and the width of the roller surface of the compacting roller is not larger than that of the non-overlapping area of the self-adhesive waterproof roll, and is equal to that of the self-adhesive waterproof roll; as shown in fig. 9, two lapping rollers 21 are movably mounted on the base 5 through lapping roller brackets 23 (the structure is the same as the paving roller bracket 12), are located at two sides behind the compacting roller 20, and are used for rolling the lapping part of the self-adhesive waterproof roll, and the width of the roller surface of each lapping roller is larger than the width of the lapping area of the self-adhesive waterproof roll; one end of the outer side of the lapping roller 21 is a frustum-shaped inclined surface roller 211, one end of the inner side of the lapping roller is a cylindrical plane roller 212, the diameter of the large-diameter end of the inclined surface roller 211 is equal to that of the plane roller 212, the inclined surface roller and the plane roller are coaxial and integrated, the radius difference of the two ends of the inclined surface roller is 4-10mm, and the width of the roller surface of the inclined surface roller is not less than the width of a lapping area of the self-adhesive waterproof coiled material;
as shown in fig. 10, the overlapped release film removing device includes a second release film roller 24 and a second film winding roller 25, which are movably mounted on the base 5 in front of the spray head through an overlapped release film support 26, wherein the overlapped release film support 26 includes an upper film winding roller support 261 and a lower release film roller support 262; the specific structure of the second film winding roller 24 is the same as that of the first film winding roller 18 (both are of a central shaft detachable structure), the second film winding roller 24 is installed below the base 5 through a film winding roller support 261 (the structure is the same as that of the paving roller support 12), the second film winding roller 25 is in transmission connection with the first film winding roller 18 through a second transmission device 35, the second transmission device 35 comprises a roller shaft end fixedly connected to the first film winding roller 18, a third chain wheel 351 located on the outer side of the middle layer frame 312, a roller shaft end fixedly connected to the second film winding roller 25, a fourth chain wheel 353 located on the outer side of the connecting seat 29 and a transmission chain 352 in transmission fit with the roller shaft end and the roller shaft end, and the second film winding roller 25 and the first film winding roller 18 synchronously rotate; the film removing roller bracket 262 is fixedly connected below the film winding roller bracket 261, and the second film removing roller 24 is rotatably arranged on the film removing roller bracket 262 and is positioned right below the second film winding roller 25; the two sets of lapping isolating film removing devices are respectively positioned at the left side and the right side in front of the spray head and correspond to the lapping part of the self-adhesive waterproof roll and the lapping roller at the rear.
The driving force of the composite paving equipment of the self-adhesive waterproof roll can be mechanical force or manpower, a driving device or a traction device is adopted for advancing, and a manual pushing or pulling mode can also be adopted for driving to advance.
The building construction method of the composite paving equipment adopting the self-adhesive waterproof roll comprises the following steps:
1) Injecting the non-cured rubber asphalt waterproof coating into the spraying machine 13, and heating to 150 ℃ for later use;
inserting a self-adhesive waterproof coiled material 11 on a reel 7, and placing the reel 7 in a U-shaped groove 6 of an upper frame 3; the roll shaft 201 of the compaction roll 20 is drawn so that the roll surface of the compaction roll 20 is aligned to the non-overlapping area of the self-adhesive waterproof roll 11 and is limited by the limiting disc 31; the paving roller support 12, the compaction roller support 22 and the lapping roller support 23 are adjusted to enable the paving roller 10, the compaction roller 20 and the lapping roller 21 on the lapping side to be positioned at the operation position, the film winding roller support 261 is adjusted to enable the second film removing roller 24 and the second film winding roller 25 on the lapping side to be positioned at the operation position, and the lapping roller 21, the second film removing roller 24 and the second film winding roller 25 on the non-lapping side to be lifted to be positioned at the non-operation position;
2) One end of the self-adhesive waterproof roll 11 is unfolded and inserted into a gap between the guide roller 9 and the first film uncovering roller 17 and is drawn out downwards to the paving roller 10, and the isolation protection film 19 uncovering the self-adhesive waterproof roll 11 bypasses the first film uncovering roller 17 and is wound on the first film winding roller 18; the lapping isolation film of the waterproof coiled material with the pasted lapping zone is uncovered and wound around the second film uncovering roller 24 and wound on the second film winding roller 18;
3) The construction vehicle body is driven to move forward, the spraying machine 13 is started, the paving roller 10 drives the first film winding roller 18 to rotate to remove the isolation protective film 19, and the first film winding roller 18 drives the second film winding roller 25 to rotate to remove the lapped isolation film; the spraying machine 13 simultaneously sprays the non-cured rubber asphalt waterproof coating on the self-adhesive surface and the construction operation base surface of the self-adhesive waterproof roll through the transverse spray head 15 and the vertical spray head 16 to respectively form a first coating layer and a second coating layer, the paving roller 10 rolls forwards to pave the self-adhesive waterproof roll, the first coating layer and the second coating layer are synthesized into a coating waterproof layer, and the self-adhesive waterproof roll is adhered to the coating waterproof layer to form a roll waterproof layer; the compacting roller 20 rolls the non-overlapping area of the self-adhesive waterproof roll, and the overlapping roller 21 rolls the overlapping area of the self-adhesive waterproof roll.
According to the composite paving equipment and the building construction method, the first coating layer is formed on the self-adhesive surface of the self-adhesive waterproof coiled material before paving and the second coating layer is formed on the construction operation base surface through transverse spraying and vertical spraying, so that the non-curing characteristic of the waterproof coating is fully utilized, the interface adhesion between the waterproof coiled material and the coating is converted into cohesive adhesion between the coating and the coating, and the adhesion quality between the coiled material and the coating is improved; meanwhile, the problems of coating surface pollution and surface cooling non-stick caused by untimely paving are solved. The membrane protective film removing device can automatically remove the isolating membrane of the waterproof coiled material, and can perform coating spraying and coiled material paving in time, the construction steps keep uniform and fine construction, the coating spraying thickness is uniform, the range is controllable, the bottom exposure or accumulation phenomenon does not exist, and the coating waste or missing coating phenomenon is avoided; the exposure time of the self-adhesive surface and the surface of the coating layer of the waterproof roll is extremely short, the coating is still in a high-temperature state during adhesion, the adhesion strength is high, the quality is good, and the construction quality, the efficiency and the construction quality consistency are improved. The first film winding roller is designed into a central shaft detachable structure, and the central shaft and the fully wound isolation protection film can be taken down through simple operation of unscrewing the locking disc; the inner barrel sleeved with the gap is designed on the outer side of the middle shaft and serves as an inner core for winding the isolation protection film, the fully wound isolation protection film can be conveniently taken down from the middle shaft, and the operation is simple and convenient; the construction method is characterized in that fine construction is carried out according to different conditions of a non-lap area and a lap area, a compaction roller is used for compacting the non-lap area and extruding air, then the lap area is compacted and extruding air, excessive coating and air are prevented from being accumulated in a transition area of the non-lap area and the lap area to form bubbles, and the lap quality is high. Design into the skew surface roller that outside one end is frustum shape with the overlap joint roller, inboard one end is columniform plane roller, carries out the compaction to the overlap joint district through the skew surface roller for non-overlap joint district and overlap joint district smooth transition realize fully gluing, further improve the overlap joint quality. The equipment reduces labor intensity of manual operation to the maximum extent, has high degree of mechanization, can be used for long-time construction operation, saves time and manpower, and is suitable for popularization and use.
In other embodiments, the lapping roller 21 is detachably mounted on the base 5 by a lapping roller bracket 23, so that only one set of lapping roller 21 and lapping roller bracket 23 is required, and is mounted on the left or right side of the base as needed.
In other embodiments, the overlapping release film removing device is detachably mounted on the base 5 through the overlapping release film support 26, so that only one set of overlapping release film removing device is needed and is mounted on the left side or the right side of the base as required.
In other embodiments, the coating machine 13 may be placed near the construction work surface instead of on the placement table 32, and only the length of the connection pipe 14 may be extended; or a second object placing table is arranged at the rear part in the base 5, above the compaction roller and at a position opposite to the object placing table 32, and the spare self-adhesion waterproof roll is placed.

Claims (9)

1. The utility model provides a compound equipment of mating formation of self-adhesion type waterproofing membrane which characterized in that: the device comprises a construction vehicle body (1), and a coiled material paving device, an isolation protection film removing device, a coating spraying device and a composite compression roller device which are arranged on the construction vehicle body (1); the construction vehicle body (1) comprises an upper frame (3) and a base (5) which are connected into a whole by upright posts (2), wherein the top of the upper frame (3) is provided with a U-shaped groove (6), and the bottom of the base (5) is provided with universal wheels (4);
the coiled material paving device comprises a reel (7) for inserting a self-adhesive waterproof coiled material (11), a limiting end cover (8), a guide roller (9) and a paving roller (10); the two ends of the scroll (7) are arranged in the U-shaped groove (6) and are in running fit with the U-shaped groove, and the tail end of the scroll extends out of the upper frame (3), is provided with an external thread and is in threaded connection with the limiting end cover (8); the guide roller (9) is rotatably installed on the upper frame (3), and the paving roller (10) is movably installed on the base (5) below the guide roller (9) through a paving roller support (12), so that the waterproof roll material passing through the guide roller (9) to the paving roller (10) is in a vertical tensioning state;
the isolation protection film removing device comprises a first film removing roller (17) and a first film winding roller (18); the first film removing roller (17) and the first film winding roller (18) are rotatably mounted on the upper frame (3), the first film winding roller (18) is in transmission connection with the paving roller (10) through a first transmission device (27), the first film removing roller (17) and the guide roller (9) are arranged in parallel, and a gap for the self-adhesive waterproof roll to pass through is reserved in the middle of the first film removing roller (17), so that the isolation protective film (19) of the self-adhesive waterproof roll is removed by the first film removing roller (17) and wound on the first film winding roller (18);
the coating spraying device comprises a connecting pipe (14) connected with a spraying machine (13), a transverse spray head (15) and a vertical spray head (16) are installed at the position, extending into the lower part of the base (5) and in front of the paving roller (10), of the connecting pipe (14), the nozzle of the transverse spray head (15) faces towards the waterproof coiled material in a vertical tensioning state, and the nozzle of the vertical spray head (16) faces towards the construction operation base surface;
the composite press roll device comprises a compaction roll (20) and an overlapping roll (21); the compaction roller (20) is movably arranged on the base (5) behind the paving roller (10) through a compaction roller bracket (22); the lapping roller (21) is movably arranged on the base (5) behind the compacting roller (20) through a lapping roller bracket (23) and is used for rolling the lapping part of the self-adhesive waterproof roll; the roll shaft of the lapping roll (21) is arranged in parallel to the roll shaft of the compacting roll (20);
the first film winding roller (18) comprises a middle shaft (181), a side shaft (182) rotationally connected with the upper frame (3) and a locking disc (183) sleeved on the side shaft (182); the two ends of the middle shaft (181) are provided with first overlapping blocks (184), one end of the side shaft (182) is provided with second overlapping blocks (185) which are in overlapping fit with the first overlapping blocks (184) to form an overlapping area, and the outer peripheral surface of the overlapping area is provided with external threads which are in threaded fit and locked with the locking disc (183).
2. The composite paving equipment for the self-adhesive waterproof roll material according to claim 1, characterized in that: an inner cylinder (186) used for winding an isolation protective film is sleeved in the gap at the outer side of the middle shaft (181), and when the locking discs (183) at the two sides are in a thread locking lap joint area, the inner sides of the locking discs (183) are abutted against the two ends of the inner cylinder (186) to prevent the inner cylinder from rotating relative to the middle shaft (181).
3. The composite paving equipment for the self-adhesive waterproof roll material according to claim 1, characterized in that: the connecting pipe (14) comprises a discharge pipe (141) and a horizontal spraying pipe (142), one end of the discharge pipe (141) is connected with the spraying machine (13), the other end of the discharge pipe is connected with the horizontal spraying pipe (142), and the transverse spray heads (15) and the vertical spray heads (16) are alternately arranged on the horizontal spraying pipe (142).
4. The composite paving equipment for the self-adhesive waterproof roll material according to claim 1, characterized in that: the paving roller support (12) comprises a support seat (28), a connecting seat (29) and an upper and lower adjusting device (30), the upper end of the upper and lower adjusting device (30) is installed on the base (5) through the support seat (28), and the lower end of the upper and lower adjusting device is connected with a paving roller shaft (101) through the connecting seat (29).
5. The composite paving equipment for the self-adhesive waterproof roll material according to claim 4, characterized in that: adjusting device (30) are mechanical adjusting device from top to bottom, including adjusting screw (301) and adjusting nut (302), the lower extreme of adjusting screw (301) links firmly at the top surface of connecting seat (29), and the end and adjusting nut (302) screw-thread fit that the upper end and support seat (28) slip cup joints and wear out support seat (28), and the outside cover of adjusting screw (301) between connecting seat (29) and support seat (28) is equipped with spring (303).
6. The composite paving equipment for the self-adhesive waterproof roll material according to claim 4, characterized in that: the structure of compaction roller support (22) is with the roller support (12) of mating formation, and the roller (201) of compaction roller (20) stretch out both sides connecting seat (29) outside and threaded connection has spacing dish (31) for compaction roller (20) can remove about, supports top connecting seat (29) through spacing dish (31) and carries on spacingly.
7. The composite paving equipment for the self-adhesive waterproof roll material according to claim 1, characterized in that: one end of the outer side of the lapping roller (21) is a frustum-shaped inclined surface roller (211), one end of the inner side of the lapping roller is a cylindrical plane roller (212), and the two rollers are coaxially and integrally formed.
8. The composite paving equipment for the self-adhesive waterproof roll material according to claim 1, characterized in that: still install the overlap joint barrier film on construction automobile body (1) and take off the device, the overlap joint barrier film is taken off the device and is included second and takes off membrane roller (24) and second and twine membrane roller (25), and both take off membrane support (26) movable mounting through the overlap joint on base (5) in shower nozzle the place ahead, and second take off membrane roller (24) and be located second and twine membrane roller (25) below, and second twine membrane roller (25) and be connected through second transmission (35) and first membrane roller (18) transmission.
9. The building construction method using the composite paving equipment of the self-adhesive waterproof roll material according to any one of claims 1 to 8, characterized in that: the method comprises the following steps:
1) Injecting non-cured rubber asphalt waterproof paint into a spraying machine, and heating to 140-160 ℃ for later use;
inserting a self-adhesive waterproof coiled material on a reel, and placing the reel in a U-shaped groove of an upper frame; adjusting the paving roller bracket, the compaction roller bracket and the lap joint roller bracket to enable the paving roller, the compaction roller and the lap joint roller at the lap joint side to be at the operation position;
2) One end of the self-adhesive waterproof roll is unfolded and inserted into a gap between the guide roller and the first film uncovering roller and is drawn out downwards to the paving roller, and the isolation protection film which uncovers the self-adhesive waterproof roll bypasses the first film uncovering roller and is wound on the first film winding roller;
3) Driving a construction vehicle body to move forward and starting a spraying machine, spraying non-solidified rubber asphalt waterproof paint on a self-adhesive surface and a construction operation base surface of a self-adhesive waterproof coiled material by a paving roller to form a first paint layer and a second paint layer respectively through a transverse spray head and a vertical spray head and spraying the non-solidified rubber asphalt waterproof paint on the self-adhesive surface and the construction operation base surface of the self-adhesive waterproof coiled material simultaneously, paving the self-adhesive waterproof coiled material by the paving roller forward, synthesizing a paint waterproof layer by the first paint layer and the second paint layer, and adhering the self-adhesive waterproof coiled material on the paint waterproof layer to form a coiled material waterproof layer; the compaction roller is used for rolling the non-overlapping area of the self-adhesive waterproof coiled material, and the overlapping roller is used for rolling the overlapping area of the self-adhesive waterproof coiled material.
CN202111202802.7A 2021-10-15 2021-10-15 Composite paving equipment for self-adhesive waterproof coiled material and building construction method Active CN113898136B (en)

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CN114775963A (en) * 2022-05-25 2022-07-22 深圳市卓宝科技股份有限公司 Waterproof coating construction method and laying device for implementing same
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CN212053520U (en) * 2020-03-19 2020-12-01 江西宸恩建设工程有限公司 Long and short edge lapping device for laying waterproof coiled material
CN213710142U (en) * 2020-07-31 2021-07-16 深圳瑞捷工程咨询股份有限公司 Automatic lap-joint equipment for lap edges of self-adhesive coiled materials
CN213837411U (en) * 2020-11-02 2021-07-30 吴光辉 Waterproofing membrane laying device suitable for construction
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