CN106400657B - A kind of sealing spread equipment and spread method - Google Patents

A kind of sealing spread equipment and spread method Download PDF

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Publication number
CN106400657B
CN106400657B CN201610324932.0A CN201610324932A CN106400657B CN 106400657 B CN106400657 B CN 106400657B CN 201610324932 A CN201610324932 A CN 201610324932A CN 106400657 B CN106400657 B CN 106400657B
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China
Prior art keywords
spray arm
spread
protective agent
car body
arm
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CN106400657A (en
Inventor
陈际江
李晨光
隋福云
李战方
秦立刚
扈利东
陈际河
罗响涛
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SHANDONG DASHAN ROAD&BRIDGE Co Ltd
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SHANDONG DASHAN ROAD&BRIDGE Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/12Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
    • E01C19/21Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials for simultaneously but separately applying liquid material and granular or pulverulent material, e.g. bitumen and grit, with or without spreading ; for filling grooves and gritting the filling

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention belongs to road construction field of mechanical technique, more particularly to a kind of sealing spread equipment and spread method.The sealing spread equipment, including car body, it is characterized in that:Water injector, interfacial agents flusher, asphalt spraying device, stone spreading apparatus and protective agent flusher are installed on the car body;Its spread method, step are:Successively to road surface spraying water, interfacial agents, first layer pitch, spreading building stones, building stones are rolled, the second layer or multilayer pitch are sprayed on building stones, sprays protective agent on second layer pitch.The beneficial effects of the invention are as follows:It is versatile to ensure that the firm stable and anti-slide performance on road surface, it can be achieved that multiple construction procedures synchronize carries out, control is accurate, spread uniformly, ensure that road surface is beautiful;And its simple in structure, easy to use, easy care, and it is suitable for the road surface of various width, substantially increase the efficiency and quality of sealing construction operation.

Description

A kind of sealing spread equipment and spread method
(One)Technical field
The invention belongs to road construction field of mechanical technique, more particularly to a kind of sealing spread equipment and spread method.
(Two)Background technology
Technology mainly has synchronous surface dressing, mist sealing and the sealing of mist containing sand etc. at the table of road surface at present.
During road construction, bituminous paving passes through synchronous surface dressing, can have better anti-skidding and infiltration Energy.Synchronous pavement surface dressing is that rubble and binding material are synchronized paving to be sprinkled upon on road surface, and list is formed by natural traffic bound Layer asphalt macadam wearing course is used as layer at the table of road surface.
Road surface is because increase, the overload transportation etc. of vehicle flowrate will appear track, gather around the diseases such as packet, cracking, surface be smooth, pitch The disease on road surface is mostly caused by surface is seeped water.Existing mist sealing covers be sprayed on asphalt surface course it is a thin layer of, high Infiltrative emulsified asphalt forms one layer of strict waterproof layer and closes road surface, is a kind of direct, economical, effectively preventative Maintenance construction measure acts on prolonging service life of pavement apparent.
The sealing of mist containing sand is a kind of novel asphalt pavement of highway maintenance technology, and technique is that will have good infiltration Property emulsified asphalt and building stones equably in spread to bituminous paving, emulsified asphalt can fill out envelope minute crack and surface void, Play waterproof and inhibit loose effect, prevent the further aging of ground surface material, building stones can play improve surface friction coefficient, Ensure the effect of traffic safety.For the spread of building stones there are mainly two types of mode, one kind is will in the sealing of mist containing sand work progress at present Building stones are pre-mixed with emulsified asphalt, then carry out spread, the bad control of degree of mixedness of which building stones and emulsified asphalt, The mixture of building stones and emulsified asphalt is easy blocking pipeline and nozzle during sprinkling;Another way is artificial in advance by stone Material is spread on road surface, then sprays emulsified asphalt, synchronous can not be realized with the sprinkling of emulsified asphalt since building stones are dispensed, building stones and Pitch binding force is not strong.
Synchronous surface dressing, mist sealing and the sealing of mist containing sand belong to different construction methods, and it is special to be suitable for different road surfaces Point, can independent construction, compound construction can also be carried out, i.e., on the basis of synchronous surface dressing, carry out mist sealing or mist containing sand and seal Layer construction.Now currently, synchronous surface dressing, mist sealing, the sealing of mist containing sand are required to construct using special-purpose vehicle, vehicle is logical Poor with property, when especially composite seal coat is constructed, complex process, cost is higher.
(Three)Invention content
In order to compensate for the shortcomings of the prior art, the present invention provides it is a kind of it is simple in structure, easy to use, adaptability is good, logical With property is strong, control is accurate, various materials can be synchronized to uniform spread, the sealing spread equipment and spread that construction efficiency and quality are high Method.
The present invention is achieved through the following technical solutions:
A kind of sealing spread equipment, including car body, it is characterized in that:The car body front end is equipped with water injector, in car body Portion is equipped with interfacial agents flusher, rear vehicle is equipped with asphalt spraying device and stone spreading apparatus, asphalt spraying device Including former and later two spray sections, stone spreading apparatus is located between asphalt spraying device former and later two spray sections, car body tail end peace Equipped with protective agent flusher.
The water injector includes the water spray arm for being set to car body front end, and water spray arm is connected with water pot, water sprinkling Water pump is connected between arm and water pot.
The interfacial agents flusher includes the interfacial agents spray arm being set in the middle part of car body, interfacial agents spray arm and interface Agent tank is connected, and interfacial agents pump is connected between interfacial agents spray arm and interfacial agents tank.
The asphalt spraying device includes the preceding spray arm for being set to rear vehicle and rear spray arm, preceding spray arm and afterwards spray It spills arm to be respectively connected with asphalt storage, preceding spray arm and rear spray arm are connected with bitumenpump between asphalt storage respectively; Preceding spray arm and rear spray arm are fixed on lifting arm, and lifting arm is connect by lifting cylinder with car body.
The stone spreading apparatus includes feed bin, and bin outlet is equipped with gate, main spreading roller is equipped with below feed bin, and master spreads It is equipped with inside spin material-pulling device and hopper between cloth roller and feed bin successively from top to bottom, is equipped between main spreading roller and hopper Valve is dispensed, valve movable end is dispensed and is connect with the spreading valve cylinders being hinged on feed bin, main spreading roller is located at preceding spray It spills between arm and rear spray arm;It is equipped with spreading amount adjustable plate between main spreading roller and spreading valve, pacifies on spreading amount adjustable plate Equipped with handwheel;Rolling device is equipped between main spreading roller and rear spray arm, rolling device includes being connected at lifting arm bottom Roll roller, roll and use spring pre-tightening between roller and lifting arm.
The protective agent flusher includes the protective agent spray arm for being set to car body tail end, protective agent spray arm and protection Agent tank is connected, and protective agent pump is connected between protective agent spray arm and protective agent tank.
The hopper both sides, which are respectively equipped with, widens hopper, widens and is equipped with external spiral material-pulling device above hopper, and external spiral pushes away The shaft of material device end is penetrated in the axis hole of inside spin material-pulling device end and is fixed with the first pull rod;Widen below hopper and is equipped with Pair dispenses roller, and the axis of cone of pair spreading roller end penetrates in the main taper hole for dispensing roller end is fixed with the second pull rod.
The hopper of widening is connected by suspended axle with ram, and ram is installed on leading screw;Main spreading roller is by roller Bracket system is held, and the rotation of main spreading roller and inside spin material-pulling device passes through sprocket chain device synchronous belt by hydraulic motor It is dynamic;Lifting arm bottom is equipped with inductor.
A kind of spread method carried out such as above-mentioned sealing spread equipment, it is characterized in that:Include the following steps:
(1), to road surface spraying first layer asphalt membrane;
(2), on first layer asphalt membrane dispense building stones;
(3), to stone surface spray second layer asphalt membrane.
Preferably, in step(1)In, in the forward direction road surface spraying interfacial agents to road surface spraying first layer asphalt membrane, to The forward direction road surface spraying clear water of road surface spraying interfacial agents;In step(2)In, after dispensing building stones, will not yet it be completely embedded into pitch Building stones uniform ground in film rolls in place;In step(3)In, if dried layer asphalt membrane is sprayed to stone surface, to the second layer Pitch film surface sprays protective agent.
The beneficial effects of the invention are as follows:The construction methods such as synchronous surface dressing, mist sealing and the sealing of mist containing sand are realized to exist It is completed on a kind of Construction traffic;Watering is realized, interfacial agents is spilt, spills binding material, spread building stones, roll, spill binding material, spill protective agent Synchronous construction;Building stones and binding material can uniformly synchronous spread and roll in sealing work progress, front and back two groups of spray arms and roll Device is provided with the binding force for being mounted to conducive to building stones and improving building stones and binding material in binding material;It is monitored in real time in work progress Spray arm and ground interplanar distance control front and back spray arm and rolling device and ground distance constantly by the adjusting of lifting cylinder Variation so that equipment has sprinkling binding material, spreads building stones, rolls, spray binding material again, wrap, the multiple functions such as roll adjustment, control Accurately, spread is uniform, ensures that road surface is beautiful;And its simple in structure, easy to use, easy care, and it is suitable for the road of various width Face substantially increases the efficiency and quality of sealing construction operation.
(Four)Description of the drawings
The present invention will be further described below with reference to the drawings.
Accompanying drawing 1 is the structural representation of the present invention;
Attached drawing 2 is the stone spreading apparatus working state figure of the present invention;
Attached drawing 3 is the stone spreading apparatus off working state figure of the present invention;
Attached drawing 4 is the rolling device working state figure of the present invention;
Attached drawing 5 is the rolling device off working state figure of the present invention;
In figure, 1 car body, 2 water spray arms, 3 water pots, 4 water pumps, 5 interfacial agents spray arms, 6 interfacial agents tanks, 7 interfacial agents pump, 8 Preceding spray arm, spray arm after 9,10 asphalt storages, 11 bitumenpumps, 12 lifting arms, 13 lifting cylinders, 14 feed bins, 15 main spreadings rollings Cylinder, 16 inside spin material-pulling devices, 17 hoppers, 18 spreading valve, 19 spreading valve cylinders, 20 spreading amount adjustable plates, 21 handwheels, 22 Protective agent spray arm, 23 protective agent tanks, 24 protective agents pump, 25 roll roller, and 26 springs, 27 widen hopper, 28 external spiral pushers Device, 29 first pull rods, 30 gates, 31 secondary spreading rollers, 32 second pull rods, 33 suspended axles, 34 rams, 35 leading screws, 36 rollers Bracket system, 37 hydraulic motors, 38 sprocket chain devices, 39 inductors.
(Five)Specific implementation mode
Attached drawing is a kind of specific embodiment of the present invention.The embodiment includes car body 1, and 1 front end of car body is equipped with water spray dress It sets, 1 middle part of car body is equipped with interfacial agents flusher, 1 rear portion of car body is equipped with asphalt spraying device and stone spreading apparatus, drip Green flusher includes former and later two spray sections, and stone spreading apparatus is located between asphalt spraying device former and later two spray sections, 1 tail end of car body is equipped with protective agent flusher.Water injector includes the water spray arm 2 for being set to 1 front end of car body, water spray arm 2 are connected with water pot 3, and water pump 4 is connected between water spray arm 2 and water pot 3.Interfacial agents flusher includes being set to car body The interfacial agents spray arm 5 at 1 middle part, interfacial agents spray arm 5 are connected with interfacial agents tank 6, interfacial agents spray arm 5 and interfacial agents tank 6 Between be connected with interfacial agents pump 7.Asphalt spraying device includes the preceding spray arm 8 and rear spray arm 9 for being set to 1 rear portion of car body, Preceding spray arm 8 and rear spray arm 9 are connected with asphalt storage 10 respectively, preceding spray arm 8 and rear spray arm 9 respectively with asphalt storage Bitumenpump 11 is connected between 10;Preceding spray arm 8 and rear spray arm 9 are fixed on lifting arm 12, and lifting arm 12 passes through lifting Cylinder 13 is connect with car body 1.Stone spreading apparatus includes feed bin 14, and the outlet of feed bin 14 is equipped with gate 30, and 14 lower section of feed bin is equipped with Main spreading roller 15 is equipped with inside spin material-pulling device 16 and hopper successively from top to bottom between main spreading roller 15 and feed bin 14 17, it is equipped between main spreading roller 15 and hopper 17 and dispenses valve 18, dispensed 18 movable end of valve and be hinged on feed bin 14 It dispenses valve cylinder 19 to be connected, main spreading roller 15 is between preceding spray arm 8 and rear spray arm 9;Main spreading roller 15 with It is equipped with spreading amount adjustable plate 20 between spreading valve 18, handwheel 21 is installed on spreading amount adjustable plate 20;Main 15 He of spreading roller Be equipped with rolling device between spray arm 9 afterwards, rolling device include be connected at 12 bottom of lifting arm roll roller 25, milling roller Spring 26 is equipped between wheel 25 and lifting arm 12.Protective agent flusher includes the protective agent spray arm for being set to 1 tail end of car body 22, protective agent spray arm 22 is connected with protective agent tank 23, and guarantor is connected between protective agent spray arm 22 and protective agent tank 23 Protect agent pump 24.17 both sides of hopper, which are respectively equipped with, widens hopper 27, widens 27 top of hopper and is equipped with external spiral material-pulling device 28, outer spiral shell The shaft of 28 end of rotation material-pulling device penetrates in the axis hole of 16 end of inside spin material-pulling device to be fixed with the first pull rod 29;Widen material 27 lower section of case is equipped with secondary spreading roller 31, and the axis of cone that pair dispenses 31 end of roller penetrates use in the taper hole of 15 end of main spreading roller Second pull rod 32 is fixed.Widen hopper 27 by suspended axle 33 to be connected with ram 34, ram 34 is installed on leading screw 35;Master spreads Cloth roller 15 is held by roller carrier device 36, and the main rotation for dispensing roller 15 and inside spin material-pulling device 16 is by hydraulic motor 37 Pass through 38 synchronous drive of sprocket chain device;12 bottom of lifting arm is equipped with inductor 39.
A kind of sealing spread equipment using the present invention, between water spray arm 2 and water pot 3, interfacial agents spray arm 5 and interface Between agent tank 6, between preceding spray arm 8 and rear spray arm 9 and asphalt storage 10, between protective agent spray arm 22 and protective agent tank 23 Piping connection is used respectively, and flowmeter and valve are equipped on pipeline.
A kind of sealing spread equipment and spread method using the present invention in work progress, along direction of traffic, are located at headstock The water spray arm 2 of front end first sprays clear water on road surface, while the interfacial agents spray arm 5 in the middle part of device sprays interfacial agents. Preceding spray arm 8 sprays one layer of bituminous binder on road surface, then in main spreading roller 15, the secondary rotation strip for dispensing roller 31 Under the action of building stones are spread in uniform on the asphalt membrane on road surface, will be not yet completely embedded into asphalt membrane through rolling device after Building stones uniform ground roll in place, it is last after spray arm 9 spray one layer of bituminous binder again, building stones are wrapped completely.Afterwards Impact force during the sprinkling of spray arm 9, makes building stones more fully embedded squeezing in road surface minute crack and surface void, makes road surface Anti-slide performance further enhance.Protective agent spray arm 22 positioned at 1 tail portion of car body is to having synchronized material of the spread on road surface One layer of protective agent of uniform spread.Dispensing valve 18, spray nozzle, interfacial agents nozzle, asphalt nozzle, protective agent nozzle can be grouped Independent control meets the requirement of different construction;Building stones spreading amount is rolled by running speed, spreading amount adjustable plate 20 and main spreading Cylinder 15 or the secondary gap for dispensing roller 31, the control of main 15 rotating speed of spreading roller;The fountain height of preceding spray arm 8 and rear spray arm 9 by Tractor carries bitumenpump 11 and controls;Water spray is controlled by the closed-loop control system that running speed, water pump 4 and flowmeter form; The closed-loop control system that boundary dosage fountain height is made of running speed, interfacial agents pump 7 and flowmeter controls;Protective agent fountain height The closed-loop control system control being made of running speed, protective agent pump 24 and flowmeter;9 distance of preceding spray arm 8 and rear spray arm Ground level is controlled by the closed-loop control system that ranging sensing device and lifting cylinder 13 form;Distributing device is walked by tractor Power is provided;Required hydraulic station and air compressor are provided by tractor.
Since width of roadway is different and the limitation of device width, this sealing spread equipment is provided with Widening device, in device Both sides are respectively arranged one and widen hopper 27.
Building stones are fallen by feed bin 14 by rotary gate 30, are pushed away by inside spin material-pulling device 16 and external spiral material-pulling device 28 It is sent to widening in hopper 27 for both sides.Therewith, the building stones widened in hopper 27 are dispensed with above-mentioned same method.
Widening hopper 27 is connected by the suspended axle 33 and telescopic ram 34 of suspension, in off working state, Rotary gate 30 seals feed bin 14, and roller carrier device 36 holds main spreading roller 15, packs up and roll roller 25;Leading screw 35 revolves Turn, the movement of ram 34 drives and widens hopper 27 and be retracted to abutting device and fixation, distributing device can random transition at this time.
When operating, it opens and widens 27 clamp device of hopper, with hand handle rotating threaded shaft 35, hopper will be widened by ram 34 27 are moved to appropriate location, widen hopper 27 and are rotated by 90 ° by suspended axle 33, then hopper 27 is widened in both sides by rotating threaded shaft 35 Interior 28 end shaft of external spiral material-pulling device penetrates in the axis hole of 16 end of inside spin material-pulling device in feed bin 14, by both sides The axis of cone that pair dispenses 31 end of roller penetrates in main 15 taper hole of spreading roller, is used in combination hand handle to rotate the first pull rod 29, makes feed bin 14 Interior inside spin material-pulling device 16 is connected with the external spiral material-pulling device 28 of both sides widened in hopper 27 and is drawn with first Bar 29 fastens.
The second pull rod 32 is rotated with hand handle, both sides is made to widen the secondary spreading roller 31 in hopper 27 and 15 profit of main spreading roller It is firmly linked together with taper hole and pin and that fixes both sides widens hopper 27.
Roller carrier device 36 is unloaded, puts down and rolls roller 25.
The main rotation for dispensing roller 15, the rotation of inside spin material-pulling device 16 are filled by hydraulic motor 37 by sprocket wheel chain Set 38 synchronous drives.
Rotary gate 30 is opened, feed bin 14 is fed, and hydraulic motor 37 rotates, you can is started to work.

Claims (10)

1. a kind of sealing spread equipment, including car body(1), it is characterized in that:The car body(1)Front end is equipped with water injector, vehicle Body(1)Middle part is equipped with interfacial agents flusher, car body(1)Rear portion is equipped with asphalt spraying device and stone spreading apparatus, drip Green flusher includes former and later two spray sections, and stone spreading apparatus is located between asphalt spraying device former and later two spray sections, Car body(1)Tail end is equipped with protective agent flusher.
2. a kind of sealing spread equipment according to claim 1, it is characterized in that:The water injector includes being set to car body (1)The water spray arm of front end(2), water spray arm(2)With water pot(3)It is connected, water spray arm(2)With water pot(3)Between connect Equipped with water pump(4).
3. a kind of sealing spread equipment according to claim 1, it is characterized in that:The interfacial agents flusher includes setting In car body(1)The interfacial agents spray arm at middle part(5), interfacial agents spray arm(5)With interfacial agents tank(6)It is connected, interfacial agents sprinkling Arm(5)With interfacial agents tank(6)Between be connected with interfacial agents pump(7).
4. a kind of sealing spread equipment according to claim 1, it is characterized in that:The asphalt spraying device includes being set to Car body(1)The preceding spray arm at rear portion(8)With rear spray arm(9), preceding spray arm(8)With rear spray arm(9)Respectively with asphalt storage (10)It is connected, preceding spray arm(8)With rear spray arm(9)Respectively with asphalt storage(10)Between be connected with bitumenpump(11); Preceding spray arm(8)With rear spray arm(9)It is fixed on lifting arm(12)On, lifting arm(12)Pass through lifting cylinder(13)With car body (1)Connection.
5. a kind of sealing spread equipment according to claim 1, it is characterized in that:The stone spreading apparatus includes feed bin (14), feed bin(14)Outlet is equipped with gate(30), feed bin(14)Lower section is equipped with main spreading roller(15), main spreading roller(15)With Feed bin(14)Between from top to bottom successively be equipped with inside spin material-pulling device(16)And hopper(17), main spreading roller(15)With hopper (17)Between be equipped with dispense valve(18), dispense valve(18)Movable end and it is hinged on feed bin(14)On spreading valve cylinder (19)It is connected, main spreading roller(15)Positioned at preceding spray arm(8)With rear spray arm(9)Between;Main spreading roller(15)With spread Cloth valve(18)Between be equipped with spreading amount adjustable plate(20), spreading amount adjustable plate(20)On handwheel is installed(21);Main spreading rolling Cylinder(15)With rear spray arm(9)Between be equipped with rolling device, rolling device include be connected at lifting arm(12)It rolls bottom Roller(25), roll roller(25)With lifting arm(12)Between be equipped with spring(26).
6. a kind of sealing spread equipment according to claim 1, it is characterized in that:The protective agent flusher includes setting In car body(1)The protective agent spray arm of tail end(22), protective agent spray arm(22)With protective agent tank(23)It is connected, protective agent spray Spill arm(22)With protective agent tank(23)Between be connected with protective agent pump(24).
7. a kind of sealing spread equipment according to claim 5, it is characterized in that:The hopper(17)Both sides, which are respectively equipped with, to be added Wide material box(27), widen hopper(27)Top is equipped with external spiral material-pulling device(28), external spiral material-pulling device(28)The axis of end Bar penetrates inside spin material-pulling device(16)With the first pull rod in the axis hole of end(29)It is fixed;Widen hopper(27)Lower section is equipped with pair Dispense roller(31), pair spreading roller(31)The axis of cone of end penetrates main spreading roller(15)With the second pull rod in the taper hole of end (32)It is fixed.
8. a kind of sealing spread equipment according to claim 7, it is characterized in that:It is described to widen hopper(27)Pass through suspended axle (33)With ram(34)It is connected, ram(34)It is installed on leading screw(35)On;Main spreading roller(15)By roller carrier device (36)It holds, main spreading roller(15)And inside spin material-pulling device(16)Rotation by hydraulic motor(37)It is filled by sprocket wheel chain It sets(38)Synchronous drive;Lifting arm(12)Bottom is equipped with inductor(39).
9. a kind of spread method that sealing gauze equipment as described in any one of claim 1~8 carries out, it is characterized in that:Packet Include following steps:
(1), to road surface spraying first layer asphalt membrane;
(2), on first layer asphalt membrane dispense building stones;
(3), to stone surface spray second layer asphalt membrane.
10. spread method according to claim 9, it is characterized in that:In step(1)In, it is dripped to road surface spraying first layer The forward direction road surface spraying interfacial agents of green film, in the forward direction road surface spraying clear water to road surface spraying interfacial agents;In step(2)In, it spreads After cloth building stones, by rolling in place for the building stones uniform ground being not yet completely embedded into asphalt membrane;In step(3)In, to building stones If dried layer asphalt membrane is sprayed on surface, protective agent is sprayed to second layer pitch film surface.
CN201610324932.0A 2016-05-17 2016-05-17 A kind of sealing spread equipment and spread method Active CN106400657B (en)

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CN203334165U (en) * 2013-05-08 2013-12-11 山东欧亚专用车辆有限公司 Fiber asphalt spraying device
CN203270417U (en) * 2013-06-03 2013-11-06 济南挑战者机械设备有限公司 Foamed asphalt distribution truck
CN203620846U (en) * 2013-12-27 2014-06-04 鄂尔多斯市神东天隆化工有限责任公司 Spraying device for spraying vehicle and spraying vehicle
CN205775737U (en) * 2016-05-17 2016-12-07 山东大山路桥工程有限公司 A kind of sealing spread equipment

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