CN206385430U - A kind of construction equipment for being used to plant stone formula interlayer treatment - Google Patents
A kind of construction equipment for being used to plant stone formula interlayer treatment Download PDFInfo
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- CN206385430U CN206385430U CN201621466484.XU CN201621466484U CN206385430U CN 206385430 U CN206385430 U CN 206385430U CN 201621466484 U CN201621466484 U CN 201621466484U CN 206385430 U CN206385430 U CN 206385430U
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Abstract
The utility model discloses a kind of construction equipment for being used to plant stone formula interlayer treatment, it includes storage bin, dispenses feed bin, transmission belt, stone spreading apparatus, building stones vibration press device, caterpillar chassis, hydraulic pressure lifting device, computer control system.The utility model can be carried out planting stone construction on the concrete of initial set, and the making effect of composite pavement basic unit is not influenceed;Operated using computer system Automated condtrol;The composite pavement constructed is obviously improved compared with the road surface using other existing interlayer Treatment Methods, the shearing strength of its boundary layer;Solve and plant the present situation that the construction of stone method is difficult to ensure that without supporting construction equipment, intricate operation, construction quality at present.
Description
Technical field
The utility model belongs to highway construction equipment field, and in particular to a kind of interlayer treatment for being used to plant stone formula
Construction equipment.
Background technology
At present, composite pavement is widely used in highway in China construction, bituminous concrete -- coagulating cement
Native composite pavement structure can reduce asphalt content compared to flexible pavement, and it is comfortable to make up rigid pavement driving
Property it is poor, maintenance difficulty it is big the shortcomings of.But it is due to that modulus gap is larger between asphalt surface course and cement concrete basic unit, and layer
Between the reason such as cohesive force deficiency, can often produce sliding rupture.
At present, with regard to composite pavement intermediate layer processing mode method aspect, in pitch and cement pavement related specifications
Do not provide clearly, therefore the punishment mode in practice to boundary layer is varied, its effect is had nothing in common with each other, conventional at present
Stiff-flexible bonding pavement boundary layer punishment mode have:Blasting treatment, milling, plucking, cutting etc..
However, under the effect of the factors such as Heavy Traffic, traditional interlayer punishment mode is still difficult to provide enough interlayers
Shear resistance.Patent《The composite pavement of a plant stone formula interlayer Treatment Methods and this method making》Disclose a kind of mixed in cement
The embedded plant stone formula interlayer Treatment Methods gathered materials on solidifying soil layer, and there is research and the application result of entity project to show at present,
Using stone formula interlayer Treatment Methods are planted, coarse surface can be formed on cement concrete layer, relative to traditional cutting etc.
Treatment Methods, the shearing strength of its boundary layer has the lifting of highly significant;When cement plate surface treatment mode is using stone is planted, it is combined
Road surface has good resistivity to the repeated action of water and vehicular load, and this is due to plant the cement plate top layer that stone is formed
Construct effect similar to the effect after making synchronous surface dressing making, and rubble combines together with cement plate, more firmly, because
This cement plate plant the residual shearing strength of stone punishment than relatively large, effect significantly, with preferable promotional value.
Plant stone method be when after the completion of construction of cement concrete pavement reach initial set when, 9.5~19mm of particle diameter building stones are equal
It is even to be spread in above concrete, and building stones are equably pressed into its particle diameter be absorbed in 2/3 or so in concrete.Because building stones are dispensed
To be carried out when cement concrete is pre-hardening, road surface can not bearing load effect, therefore at present any rubble spread
Cloth machine can not be applicable the pressing work after the spreading work of this method, and building stones spreading, also be carried out without supporting equipment
Construction, the whole construction for planting stone method can only be all difficult to ensure that by artificial progress, intricate operation, and construction quality;In order to solve
This problem, improves efficiency of construction and quality, at this stage in the urgent need to newly design it is a kind of be exclusively used in planting stone, can integration it is automatic
The construction equipment of operation.
Utility model content
In order to overcome the deficiencies in the prior art, the utility model provides a kind of for planting applying for stone formula interlayer treatment
Construction equipment, is exclusively used in planting the highway construction equipment of stone method.
The utility model is implemented by following technical scheme:
The utility model includes storage bin, dispenses feed bin, transmission belt, stone spreading apparatus, building stones vibration press device, meter
Calculation machine control system, caterpillar chassis, hydraulic pressure lifting device, shell, it is characterised in that storage bin is connected by lifting hydraulic means
It is connected on caterpillar chassis, part is connected with dispensing feed bin after storage bin, building stones enter from storage bin dispenses feed bin, falls and is dispensing
In transmission belt in feed bin, dispense feed bin rearward end lower end and opening is set, be connected with stone spreading apparatus, dispense the bottom of feed bin
Portion sets transmission belt, and transmission belt is built-in with gravity sensor, and what is be connected with transmission belt is stone spreading apparatus, is dispensed in building stones
Device is provided with bin gate with transmission belt junction, distributing trough is provided between the roller of stone spreading apparatus and excessively hopper, by automatically controlled
Building stones vibration press device is connected by system with stone spreading apparatus.
Building stones vibration press device includes power motor, cam, spring, power transmission shaft, pressing plate, power motor and convex
Wheel connection, drives cam rotation, under the collective effect of cam and spring, power transmission shaft and pressing plate pump.
Pressing plate bottom is provided with rotatable roller bearing.
Stone spreading apparatus is made up of spreading roller, bin gate, cylinder, stock guide, hopper, distributing trough excessively.
The pressing plate material uses high wear-resistant rubber material.
The caterpillar chassis includes traveling crawler belt, caterpillar chassis and agent structure connecting interface, crossbeam, longeron, prolonged
Long beam, lifting hydraulic cylinder, the traveling crawler belt are contacted during traveling with soil matrix on the outside of construction road surface.
The steel bar width for crossing hopper is 2mm, is spaced 23mm.
The mesh of the distributing trough is circle, diameter 20mm.
Advantage of the present utility model:1st, using caterpillar chassis so that construction equipment is not contacted when operating with composite pavement,
It can carry out planting stone construction on the cement concrete of initial set, the making effect of concrete road surface not influenceed;2nd, construction is employed
The building stones vibration press device that quality is high, operating efficiency is high, compared to conventional artificial pressing, substantially improves and plants stone construction
Construction quality;3rd, whole system operation of computerizeing control is adopted, can be according to the building stones matter in the travel speed and transmission belt of equipment
Amount sensing, control building stones dispense the speed of roller and the compression frequency of pressing plate so that building stones can be dispensed uniformly, it is ensured that
Spreading of the building stones on concrete, pressing quality;4th, for being constructed using the composite pavement for planting stone method, it is proposed that one kind is specially matched somebody with somebody
The construction equipment of set, solves plant stone method construction at present and is difficult to ensure that without supporting construction equipment, intricate operation, construction quality
Present situation.
Brief description of the drawings
Fig. 1 agent structure schematic diagrams of the present utility model
Fig. 2 crawler-tread schematic diagrames of the present utility model
Fig. 3 agent structure ground plans of the present utility model
Fig. 4 building stones vibration press device schematic diagrames of the present utility model
Fig. 5 stone spreading apparatus schematic diagrames of the present utility model
Hopper front view is crossed in Fig. 6 stone spreading apparatus of the present utility model
Fig. 7 construction equipment side views of the present utility model
In figure, 1 be storage bin, 2 be dispense feed bin, 3 be transmission belt, 4 be stone spreading apparatus, 5 be building stones vibration pressing
Device, 6 be shell, 7 be electric-control system, 8 be lifting hydraulic means, 9 be caterpillar chassis.Wherein 3-1 be qualitative perception should claim, 4-
1 is that bin gate, 4-2 are that cylinder, 4-3 are that to dispense roller, 4-4 be that stock guide, 4-5 were that hopper, 4-6 are distributing troughs;5-1 is to start
Motor, 5-2 are that cam, 5-3 are that power transmission shaft, 5-4 are that spring, 5-5 are oscillating plates;6-1 is that agent structure connects with caterpillar chassis
Connection interface;9-1 is that traveling crawler belt, 9-2 are caterpillar chassis and agent structure connecting interface, 9-3 are that crossbeam, 9-4 are longeron, 9-
5 be that extension beam, 9-6 are that lifting hydraulic cylinder, 9-7 are extensible canopies.
Embodiment
The utility model is further described with reference to the accompanying drawings and examples.
The utility model is exclusively used in planting the construction equipment of stone, and it includes storage bin, dispenses feed bin, transmission belt, building stones spreading
Device, building stones vibration press device, shell, caterpillar chassis, computer control system, hydraulic pressure lifting device.
Storage bin is connected to the bottom of shell by hydraulic pressure lifting device and swivel bolt, and storage bin front portion can pass through hydraulic pressure
Lifting device raises height so that storage bin is 50 ° or so of inclination angle to the maximum with outer casing bottom formation;After storage bin part with
Dispense feed bin connection.
Dispense feed bin front portion to be connected with storage bin rear portion, dispense feed bin rearward end lower end and opening is set, dispense and fill with building stones
Put and be connected, the bottom for dispensing feed bin sets transmission belt;Quality induction balance is provided with transmission belt, can be provided in real time in transmission belt
The quality of carried building stones.
Stone spreading apparatus is made up of spreading roller, bin gate, cylinder, stock guide, hopper, distributing trough excessively.Bin gate is by cylinder
Controlling switch, dispenses cylinder surface cutting, building stones can be transported on stock guide by rotating;Hopper, distributing trough is crossed to may be such that
Building stones are uniformly dispensed to cement concrete, wherein it is fence type, steel bar width 2mm, at intervals of 23mm, distributing trough to cross hopper
For mesh-type, mesh is circle, a diameter of 20mm.
Building stones vibration press device is made up of power motor, cam, spring, power transmission shaft, pressing plate.Power motor passes through meter
Calculation machine control system control rotating speed, power motor and cam connection, under the collective effect of cam rotation and spring, power transmission shaft and
Pressing plate can pump, and compression frequency is associated with the rotating speed of power motor;Pressing plate bottom, which is provided with, to be rolled
Roller bearing, roller bearing using high wear-resistant rubber material as main composition material, in the rolling-pressing effect of roller bearing and effect of vibration
Under, can building stones are uniform, be pressed into standard depth exactly.
Outer casing bottom is provided with six interfaces being connected with caterpillar chassis;Caterpillar chassis is by traveling crawler belt, crossbeam, vertical
Beam, extension beam, lifting hydraulic cylinder are constituted.Three hollow crossbeams are arranged side by side, and are fixed by two longerons placed side by side,
Horizontal, longeron infall sets totally six and outer casing bottom connecting interface;Crossbeam port sets adjustable length extensible canopy respectively,
Its width can be changed according to construction width of roadway;Extensible canopy port is connected with traveling crawler belt by vertical axis;Equipment
During normal operation, the both sides of cement concrete of the traveling crawler belt after the completion of pouring are advanced, and are not produced and are contacted with construction road surface, locate
Concrete when initial set can not be by construction infection.
Computer control system includes:Host computer system, for collecting the information of each several part offer, and is calculated
After processing, the action of each unit is controlled;Transmission belt quality induction balance, the quality that building stones are carried in transmission belt can be provided in real time;
Travel speed control unit, according to main control computer control instruction there is provided with regulation traveling crawler belt travel speed;Building stones are dispensed
Control unit, including bin gate control and spreading rollers roll speed control, according to the control instruction of main control computer, control bin gate
Open and close, regulation dispenses the rolling speed of roller;Building stones press control unit, including pressing plate vibration frequency control, according to
The control instruction of main control computer, adjusts the vibration frequency of pressing plate.
Referring to Fig. 1 and Fig. 2, plant stone construction equipment of the present utility model includes storage bin 1, dispenses feed bin 2, transmission belt 3, stone
Expect dispensing device 4, building stones vibration press device 5, shell 6, computer control system 7, lifting hydraulic means 8, caterpillar chassis
9th, oil cylinder 10.
Specifically, storage bin 1 is connected with hydraulic pressure lifting device 8, hydraulic pressure lifting device 8 is arranged on shell 6, can pass through liquid
Lifting device 8 is pressed to control the angle of inclination of storage bin 1;Storage bin 1 is connected with dispensing feed bin 2;The bottom for dispensing feed bin 2 sets biography
Defeated band 3;Feed bin 2 is dispensed to set opening and with stone spreading apparatus 4 be connected.
Referring to Fig. 4, building stones vibrate press device 5 by starting motor 5-1, cam 5-2, power transmission shaft 5-3, spring 5-4, pressing
Plate 5-5 is constituted.Motor 5-1 is mobilized to be connected with cam 5-2, band moving cam 5-2 is rotated with adjustable rotating speed, cam 5-2 and transmission
Axle 5-3 is contacted, and power transmission shaft is contacted with spring 5-4, under cam 5-2 and spring 5-4 collective effect, and power transmission shaft 5-3 can be with
Adjustable frequency does up-and-down reciprocating vibration.Power transmission shaft 5-3 bottoms set pressing plate 5-5.
Referring to Fig. 5, stone spreading apparatus 4 is by bin gate 4-1, cylinder 4-2, excessively spreading roller 4-3, hopper 4-4, stock guide 4-
5th, distributing trough 4-6 is constituted.Bin gate 4-1 is by cylinder 4-2 controlling switches, and after bin gate 4-1 is opened, building stones are sent to by conveyer belt 3 and spread
On cloth roller 4-3;Building stones are transmitted by spreading roller 4-3, are fallen after crossing hopper 4-4 on stock guide 4-5;Referring to Fig. 6, punishment in advance
Groove 4-4 is fence type, middle steel bar width 3mm, is spaced 25mm, and building stones passed through hopper 4-4 and are uniformly sent to stock guide 4-5;
Referring to Fig. 3, distributing trough 4-6 is mesh-type, circular mesh, diameter 20mm.
Referring to Fig. 2, caterpillar chassis 9 is by traveling crawler belt 9-1, caterpillar chassis and agent structure connecting interface 9-2, crossbeam
9-3, longeron 9-4, extension beam 9-5, lifting hydraulic cylinder 9-6 are constituted.Extensible canopy 9-7 is set on crossbeam 9-3, controlled by extensible canopy 9-7
System, crossbeam 9-3 and extensible canopy 9-7 combined length be can adjust, and the composite pavement interlayer punishment for being suitable for different Road widths is applied
Work;Lifting hydraulic cylinder 9-6 can freely adjust height, be suitable for the construction on different groundwork thickness road surfaces.
Referring to Fig. 7, during plant stone construction equipment work of the present utility model, traveling crawler belt is not contacted with construction road surface.
Computer control system 7 and storage bin 1, transmission belt 3, stone spreading apparatus 4, building stones vibration press device 5, hydraulic pressure
Lifting device 8, caterpillar chassis 9 are connected.Computer control system 7 carries out inclination angle by hydraulic pressure lifting device 8 to storage bin 1
The control of degree, computer control system 7 carries out the control of lifting height by data signal to hydraulic pressure lifting device 8;It is arranged on
Qualitative perception in transmission belt 3 should claim 3-1 with data signal the building stones quality carried in transmission belt 3 can be passed into computer control
System 7;The gait of march of construction equipment is set by computer control system 7, and data signal is passed into caterpillar chassis 9
Power set;Every square meter spreading amount of building stones is set by computer control system 7;Computer control system 7 passes through numeral
Signal is controlled to the bin gate 4-1 Lifts in stone spreading apparatus 4 and closing, the slewing rate to dispensing roller 4-3
Being controlled and building stones are vibrated in press device 5 starts motor 5-1 slewing rate to be controlled, and starts motor 5-1's
Slewing rate is associated with oscillating plate 5-5 vibration frequency;Angle of inclination of the computer control system 7 to storage bin 1, qualitative perception
Data signal, bin gate 4-1 Lifts, every square meter building stones spreading amount setting value, the gait of march setting value that 3-1 should be claimed to transmit are entered
After row processing is calculated, control dispenses roller 4-3 slewing rate and oscillating plate 5-5 vibration frequency.
The course of work of the present utility model is:By extensible canopy 9-7 and 9-6 by construction equipment adjust to construction road surface phase
The width of adaptation, height;When construction starts, building stones are poured into horizontal storage bin 1, pass through 7 pairs of travelings of computer control system
Speed, every square meter building stones spreading amount are set;Control hydraulic pressure lifting device 8 lifts storage bin, and building stones are flowed into from storage bin 1
Dispense feed bin 2;Control bin gate 4-1 to open, dispense roller 4-3, building stones vibration press device 5 and bring into operation;Building stones are by transmission belt 3
Flow into and dispense on roller 4-3, passed through hopper 4-4 and flow on stock guide 4-5, uniformly dispensed to initial set by distributing trough 4-6
On cement concrete layer;Oscillating plate 5-5 in building stones vibration press device 5 is vibrated with certain frequency, and plate is contacted with building stones, will
Building stones are uniformly pressed into concrete.
Claims (8)
1. it is a kind of be used for plant stone formula interlayer treatment construction equipment, it is characterised in that including storage bin, dispense feed bin,
Transmission belt, stone spreading apparatus, building stones vibration press device, computer control system, caterpillar chassis, hydraulic pressure lifting device,
Shell, it is characterised in that storage bin is connected on caterpillar chassis by lifting hydraulic means, part is expected with dispensing after storage bin
Storehouse is connected, and building stones enter from storage bin dispenses feed bin, falls in the transmission belt dispensed in feed bin, dispenses feed bin rearward end lower end and sets
Opening is put, is connected with stone spreading apparatus, the bottom for dispensing feed bin sets transmission belt, and transmission belt is built-in with gravity sensor,
What is be connected with transmission belt is stone spreading apparatus, and bin gate is provided with stone spreading apparatus and transmission belt junction, and building stones are dispensed
Distributing trough is provided between the roller of device and excessively hopper, building stones are vibrated by press device and stone spreading apparatus by electric-control system
It is connected.
2. a kind of construction equipment for being used to plant the interlayer treatment of stone formula according to claim 1, it is characterised in that institute
Stating building stones vibration press device includes power motor, cam, spring, power transmission shaft, pressing plate, power motor and cam connection, band
Moving cam is rotated, and under the collective effect of cam and spring, power transmission shaft and pressing plate pump.
3. according to claim 2 it is a kind of be used for plant stone formula interlayer treatment construction equipment, it is characterised in that pressing
Plate bottom is provided with rotatable roller bearing.
4. a kind of construction equipment for being used to plant the interlayer treatment of stone formula according to claim 1, it is characterised in that stone
Material dispensing device is made up of spreading roller, bin gate, cylinder, stock guide, hopper, distributing trough excessively.
5. a kind of construction equipment for being used to plant the interlayer treatment of stone formula according to claim 2, it is characterised in that institute
State pressing plate material and use high wear-resistant rubber material.
6. a kind of construction equipment for being used to plant the interlayer treatment of stone formula according to claim 1, it is characterised in that institute
Stating caterpillar chassis includes traveling crawler belt, caterpillar chassis and agent structure connecting interface, crossbeam, longeron, extension beam, lifting liquid
Cylinder pressure, the traveling crawler belt is contacted during traveling with soil matrix on the outside of construction road surface.
7. a kind of construction equipment for being used to plant the interlayer treatment of stone formula according to claim 4, it is characterised in that institute
The steel bar width for stating hopper is 2mm, is spaced 23mm.
8. a kind of construction equipment for being used to plant the interlayer treatment of stone formula according to claim 4, it is characterised in that institute
It is circle, diameter 20mm to state the mesh of distributing trough.
Priority Applications (1)
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CN201621466484.XU CN206385430U (en) | 2016-12-29 | 2016-12-29 | A kind of construction equipment for being used to plant stone formula interlayer treatment |
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CN201621466484.XU CN206385430U (en) | 2016-12-29 | 2016-12-29 | A kind of construction equipment for being used to plant stone formula interlayer treatment |
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CN201621466484.XU Expired - Fee Related CN206385430U (en) | 2016-12-29 | 2016-12-29 | A kind of construction equipment for being used to plant stone formula interlayer treatment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107034770A (en) * | 2016-12-29 | 2017-08-11 | 长安大学 | A kind of construction equipment for being used to plant stone formula interlayer treatment |
CN108221609A (en) * | 2017-12-14 | 2018-06-29 | 长安大学 | The road surface embedded device and method of a kind of piezoelectric substrate |
-
2016
- 2016-12-29 CN CN201621466484.XU patent/CN206385430U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107034770A (en) * | 2016-12-29 | 2017-08-11 | 长安大学 | A kind of construction equipment for being used to plant stone formula interlayer treatment |
CN108221609A (en) * | 2017-12-14 | 2018-06-29 | 长安大学 | The road surface embedded device and method of a kind of piezoelectric substrate |
CN108221609B (en) * | 2017-12-14 | 2019-11-05 | 长安大学 | A kind of the road surface embedded device and method of piezoelectric substrate |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170808 Termination date: 20171229 |
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CF01 | Termination of patent right due to non-payment of annual fee |